H0212 CMM 002 PDF

TITLE PAGE
HIGH SPEED OVEN DF2000
PART NUMBERS
72074000/72074100
720740-XX-00-00/720741-XX-00-00
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
Originally issued 2003/05/19
B/E Aerospace, Inc.

Royal Inventum Company
Commercial Aircraft Products Group
P.O Box 1152, 3430 BD Nieuwegein
The Netherlands
Tel.: +31 (0) 306029200
Fax: +31 (0) 306036949
Cage: H0212
Revision 2
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RECORD OF REVISION
REV REV
NO. ISSUE DATE DATE INSERTED BY NO. ISSUE DATE DATE INSERTED BY
Originally issued 2003/05/19
1 2003/11/17
2 2004/10/29
RETAIN THIS RECORD IN FRONT OF MANUAL OR CHAPTER ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN
MANUAL, AND ENTER REVISION NUMBER, DATE INSERTED, AND INITIALS.
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RECORD OF TEMPORARY REVISIONS

Temporary Rev No. Page Number Issue Date Insert Date By Date Removed By
TR-25-0027 ROTR 1 2004/04/21
(Incorporated) IPL Page 10024
IPL Page 10025
ROTR Page 1
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SERVICE BULLETIN LIST
S.B.No. Title Date
72074000-25-01 Introduction of a motor relay modification kit 2001/11/15 Rev 3
72074100-25-01 Introduction of a motor relay modification kit 1999/03/18 Rev B
72074000-25-02 Introduction of a new motor assembly 1999/01/01
72074100-25-02 Introduction of a new motor assembly 1998/01/01
SB72074000-25-003 Reduction of nuisance trips of 3-phase thermal cut-out 2001/05/31
SB72074100-25-003 Reduction of nuisance trips of 3-phase thermal cut-out 2001/05/31
SBDF-25-001 Introduction of a reinforcement plate for motor disk 2002/07/12 Rev 1
SBDF-25-002 Introduction of an improved fan assembly 2001/02/24
SBDF-25-009 Introduction of an adjustment screw (door adjustments) 2002/03/21
SB-25-1012 Improvement of the door knob attachment 2004/06/11
SB-25-1017 Cover plate as alternative for plugs 2003/07/07
SB 25-1022 Introduction of an improved baffle plate 2003/09/18
SB-25-1023 Introduction of an improved PT100 temperature assy 2004/03/23 Rev 1
SB-25-1028 Introduction of an improved power module 2003/10/03 Rev 1
SB-25-1029 Modifications on power module 2003/10/14 Rev 1
SB-25-1048 Introduction of a modified latch 2004/07/01
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SERVICE INFORMATION LETTER LIST
SIL.No. Title Date
DOC-25-001 Installation/Repair of inserts 2001/02/26
DOC-25-012 Introduction of conformal coating 2002/03/11
DOC-25-002 Installation of washers and rivets (for reference only) 2000/11/22 Rev 1
SIL3110-01 Introduction of a new VHB Tape 2000/03/22
SIL3220-01 Introduction of a new Test Bench 2000/01/11 Rev 1
SIL-25-0012 Restructuring numbering spare parts (for reference only) 2002/07/29
SIL-25-0027 Deleted CMMs (for reference only) 2003/05/19
SIL-25-0031 Introduction of a new user manual (for reference only) 2003/06/18
SIL-25-0033 Introduction of new special tool 2003/06/24
SIL-25-0043 Introduction of an improved power module 2003/10/08
SIL-25-0049 Statement of similarity an interchangeability (for reference 2004/02/05

only)
SIL-25-0051 Introduction of repaint/lacquer instructions 2004/03/25
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LIST OF EFFECTIVE PAGES
DATE SECTION PAGE DATE SECTION PAGE

TITLE PAGE TABLE OF CONTENTS
2004/10/29 ............................................................... 1 2004/10/29 .............................................................. 1

2004/10/29 ............................................................... 2 2004/10/29 .............................................................. 2

RECORD OF REVISION INTRODUCTION
2004/10/29 ............................................................... 1 2004/10/29 .............................................................. 1

2004/10/29 ............................................................... 2 2004/10/29 .............................................................. 2

RECORD OF TEMPORARY REVISIONS DESCRIPTION AND OPERATION
2004/10/29 ............................................................... 1 2003/11/17 .............................................................. 1

2004/10/29 ............................................................... 2 2003/11/17 .............................................................. 2

SERVICE BULLETIN LIST TESTING AND FAULT ISOLATION
2004/10/29 ............................................................... 1 2003/11/17 ........................................................ 1001

2004/10/29 ............................................................... 2 2003/11/17 ........................................................ 1002

SERVICE INFORMATION LETTER LIST SCHEMATICS AND WIRING DIAGRAMS
2004/10/29 ............................................................... 1 2003/11/17 ........................................................ 2001

2004/10/29 ............................................................... 2 2003/11/17 ........................................................ 2002
2003/11/17 ........................................................ 2003
SECTION 2003/11/17 ........................................................ 2004
DATE PAGE
LIST OF EFFECTIVE PAGES
DATE SECTION PAGE
2004/10/29 ............................................................... 1 DISASSEMBLY
2004/10/29 ............................................................... 2
2004/10/29 ............................................................... 3 2003/11/17 ........................................................ 3001
2004/10/29 ............................................................... 4 2003/11/17 ........................................................ 3002
2003/11/17 ........................................................ 3003
SECTION 2003/11/17 ........................................................ 3004
DATE PAGE
LIST OF TABLES
DATE SECTION PAGE
2004/10/29 ............................................................... 1 CLEANING
2004/10/29 ............................................................... 2
2003/11/17 ........................................................ 4001
2003/11/17 ........................................................ 4002
2003/11/17 ........................................................ 4003
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2003/11/17 .........................................................4004 2004/10/29 ....................................................... 10007

2004/10/29 ....................................................... 10008
SECTION 2004/10/29 ....................................................... 10009
DATE PAGE
2004/10/29 ....................................................... 10010
INSPECTION/CHECK 2004/10/29 ....................................................... 10011
2004/10/29 ....................................................... 10012
2004/10/29 .........................................................5001 2004/10/29 ....................................................... 10013
2004/10/29 .........................................................5002 2004/10/29 ....................................................... 10014
2004/10/29 ....................................................... 10015
DATE SECTION PAGE 2004/10/29 ....................................................... 10016
2004/10/29 ....................................................... 10017
REPAIR 2004/10/29 ....................................................... 10018
2004/10/29 ....................................................... 10019
2003/11/17 .........................................................6001 2004/10/29 ....................................................... 10020
2003/11/17 .........................................................6002 2004/10/29 ....................................................... 10021
2004/10/29 ....................................................... 10022
2004/10/29 ....................................................... 10024
ASSEMBLY
2004/10/29 ....................................................... 10025
2004/10/29 ....................................................... 10026
2004/10/29 .........................................................7001
2004/10/29 ....................................................... 10027
2004/10/29 .........................................................7002
2004/10/29 ....................................................... 10028
2004/10/29 .........................................................7003
2004/10/29 ....................................................... 10029
2004/10/29 .........................................................7004
2004/10/29 ....................................................... 10030
2004/10/29 ....................................................... 10031
FITS AND CLEARANCES 2004/10/29 ....................................................... 10033
2004/10/29 ....................................................... 10034
2003/11/17 .........................................................8001 2004/10/29 ....................................................... 10035
2003/11/17 .........................................................8002 2004/10/29 ....................................................... 10036
2003/11/17 .........................................................8003 2004/10/29 ....................................................... 10037
2003/11/17 .........................................................8004 2004/10/29 ....................................................... 10038
2004/10/29 ....................................................... 10039
2004/10/29 ....................................................... 10040
SPECIAL TOOLS, FIXTURES AND EQUIPMENT 2004/10/29 ....................................................... 10042
2004/10/29 ....................................................... 10043
2003/11/17 .........................................................9001 2004/10/29 ....................................................... 10044
2003/11/17 .........................................................9002 2004/10/29 ....................................................... 10045
2003/11/17 .........................................................9003 2004/10/29 ....................................................... 10046
2003/11/17 .........................................................9004 2004/10/29 ....................................................... 10047
2003/11/17 .........................................................9005 2004/10/29 ....................................................... 10048
2003/11/17 .........................................................9006 2004/10/29 ....................................................... 10049
2004/10/29 ....................................................... 10050
2004/10/29 ....................................................... 10051
DATE SECTION PAGE
2004/10/29 ....................................................... 10052
ILLUSTRATED PARTS LIST 2004/10/29 ....................................................... 10053
2004/10/29 ....................................................... 10054
2004/10/29 .......................................................10001 2004/10/29 ....................................................... 10055
2004/10/29 .......................................................10002 2004/10/29 ....................................................... 10056
2004/10/29 .......................................................10003
2004/10/29 .......................................................10004
DATE SECTION PAGE
2004/10/29 .......................................................10005
2004/10/29 .......................................................10006 SPECIAL PROCEDURES
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2004/10/29 ....................................................... 11001 SECTION

DATE PAGE
2004/10/29 ....................................................... 11002
STORAGE (INCLUDING TRANSPORTATION)
DATE SECTION PAGE 2004/10/29 ...................................................... 15001
REMOVAL (LINE REPLACEMENT UNIT) 2004/10/29 ...................................................... 15002
2004/10/29 ....................................................... 12001 SECTION

DATE PAGE
2004/10/29 ....................................................... 12002
REWORK
DATE SECTION PAGE 2004/10/29 ...................................................... 16001
INSTALLATION (LINE REPLACEMENT UNIT) 2004/10/29 ...................................................... 16002
2004/10/29 ....................................................... 13001 SECTION

DATE PAGE
2004/10/29 ....................................................... 13002
APPENDIX A - SCHEDULED MAINTENANCE
PROGRAM
DATE SECTION PAGE
SERVICING 2003/11/17 .............................................................. 1
2003/11/17 .............................................................. 2
2004/10/29 ....................................................... 14001
2004/10/29 ....................................................... 14002
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LIST OF TABLES
TABLE NO. TABLE TITLE PAGE
Table 1001: Fault Isolation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1002

Table 8001: Standard Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8001
Table 8002: Bonding Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8001
Table 8003: Terminal Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8001
Table 8004: Special Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8002
Table 9001: Tools and Fixtures to repair inserts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9001
Table 9002: Cleaning Materials and Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9002
Table 9003: Test Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9002
Table 9004: Special Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9003
Table 9005: Standard Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9004
IPL Table 1: List with Recommended Spare Parts for Initial Provisioning - - - - - - - - - - - - - - - - - - - - -10003
IPL Table 1: Designator Index- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10005
IPL Table 2: Numerical Index - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10007
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TABLE OF CONTENTS
SUBJECT PAGE
Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - INTRO 1
Description and Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
Testing and Fault Isolation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1001
Schematics and Wiring Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2001
Disassembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3001
Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4001
Inspection/Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5001
Repair - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6001
Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7001
Fits and Clearances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -8001
Special Tools, Fixtures and Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -9001
Illustrated Parts List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10001
Special Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11001
Removal (Line Replacement Unit) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12001
Installation (Line Replacement Unit)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13001
Servicing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14001
Storage (incl. Transportation) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15001
Rework (Service Bulletin Accomplishment Instructions) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16001
Appendix A - Scheduled Maintenance Program - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Appendix - A1
LIST OF FIGURES
FIGURE FIGURE TITLE PAGE
Figure 2001 General Schematic (Pre SB-25-1028) ............................................................................... 2002

Figure 2002 General Schematic (Post SB-25-1028) ............................................................................. 2003
Figure 6001 Repair Insert 239202 ......................................................................................................... 6001
Figure 8001 Torque Value for Nut Set ................................................................................................... 8002
Figure 8002 Torque Value Nut of the 3-Ph. Therm. cut-out switch ....................................................... 8002
Figure 8003 Torque Value Nuts of Heating Elements ........................................................................... 8002
Figure 8004 Torque Value Motor Fan ................................................................................................... 8002
Figure 8005 Torque Value Nut of PT100 (Pre SB-25-1023) ................................................................. 8003
Figure 8006 Torque Value Nut of PT100 (Post SB-25-1023) ................................................................ 8003
Figure 9001 Insert Assembly Tool ......................................................................................................... 9001
Figure 9002 Glue Pistol ......................................................................................................................... 9001
Figure 9003 Spray Nozzle ..................................................................................................................... 9001
Figure 9004 Hot Air Blower Assembly ................................................................................................... 9002
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FIGURE FIGURE TITLE PAGE

Figure 9005 Extraction Tool ................................................................................................................... 9003
Figure 9006 Fan Tool ............................................................................................................................ 9003
Figure 9007 Center Tool ........................................................................................................................ 9003
Figure 9008 PT100 Installation Tool ...................................................................................................... 9003
Figure 9010 Fan Removal Tool ............................................................................................................. 9004
Figure 9011 Torque Wrench without Socket ......................................................................................... 9004
Figure 9012 Torque Wrench with Socket .............................................................................................. 9004
Figure 9009 Sensor Installation Tool ..................................................................................................... 9004
Figure 9013 Socket ................................................................................................................................ 9005
Figure 9014 Ratchet .............................................................................................................................. 9005
Figure 9015 Torque Wrench .................................................................................................................. 9005
Figure 9016 Handle for Torque Wrench ................................................................................................ 9005
Figure 9017 Conductive Wrist Strap ...................................................................................................... 9006
Figure 9018 Wire for Conductive Wrist Strap ........................................................................................ 9006
Figure 9019 Heating Element Tool ........................................................................................................ 9006
IPL Figure 1 General Assembly ........................................................................................................... 10016
IPL Figure 2 Reference View ............................................................................................................... 10018
IPL Figure 3 (VIEW I) Outer Case Assy ............................................................................................... 10020
IPL Figure 4 (VIEW II) Front View ........................................................................................................ 10022
IPL Figure 5 (VIEW III) Inner Oven View (Pre SB-25-1022) ................................................................ 10024
IPL Figure 5a (VIEW III) Inner Oven View (Post SB-25-1022) ............................................................... 10025
IPL Figure 6 (VIEW IV) Fan/Motor View .............................................................................................. 10028
IPL Figure 7 (VIEW V) Rear View ........................................................................................................ 10030
IPL Figure 8 (VIEW XI) Motor Attachement ......................................................................................... 10032
IPL Figure 9 (VIEW VI/VII/VIII) Details Rear (Pre SB-25-1023) ........................................................... 10034
IPL Figure 9a (VIEW VI/VII/VIII) Details Rear (Post SB-25-1023) ......................................................... 10035
IPL Figure 10 Door Assy (Standard) ...................................................................................................... 10038
IPL Figure 11 Door Assy ........................................................................................................................ 10040
IPL Figure 12 Power Module Assy ......................................................................................................... 10042
IPL Figure 13 Power PCB Assy (Pre SB-25-1028) ................................................................................ 10046
IPL Figure 14 Power PCB Assy (Post SB-25-1028) .............................................................................. 10048
IPL Figure 15 Wiring Harness Assy ....................................................................................................... 10050
IPL Figure 16 Relay Modification Kit 611898 ......................................................................................... 10054
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INTRODUCTION
1. General
This manual is prepared in accordance with Specification ATA 100, Revision 35, March 14, 1997, where
applicable and as much as is practicable.
Association European des Constructors de Materiel Aerospatiale (AECMA) Simplified English.
Webster's Dictionary.
This manual contains instructions for the overhaul and testing of part number: 72074000/72074100 720740-
XX-00-00/720741-XX-00-00, manufactured by:
B/E Aerospace
Royal Inventum Company
Commercial Aircrafts Products Group
P.O. Box 1152, 3430 BD Nieuwegein
The Netherlands
Phone No. +31 (0)306029200
Fax No. +31 (0)306036949
Disassembly, Assembly, Test and Fault Isolation procedures have been verified by the Engineering
Department of B/E AEROSPACE Commercial Aircrafts Products Group Nieuwegein
Note: Please check your latest revision status, in case of doubt contact the documentation department
of B/E Aerospace, Nieuwegein for the latest revision of this Component Maintenance Manual.
2. Numbering System
25-35-45
The first element (25) of this number is the chapter number established by Air Transport Association of
America (ATA) Specification 100 and identifies the SYSTEM / CHAPTER (Equipment and Furnishings) of
which this unit is a part. The first digit of the second element (35) of this number, also specified by ATA
Specification 100, identifies the SECTION / SUB-SYSTEM (Buffet/Galley) of which this unit is a part.
The second digit of the second element (35) of this number is assigned by INVENTUM and identifies the
SECTION / SUB-SUBSYSTEM to which this manual refers.
The third element (45) of this number is assigned by INVENTUM and identifies the SUBJECT / UNIT to which
this manual refers.
3. B/E Aerospace Oven Part Numbering System
720740-XX-00-00
720741-XX-00-00
The first element (XX) of this part number is assigned to identify the various types of DF2000 ovens.
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DESCRIPTION AND OPERATION
1. General
The DF2000 series High Speed Ovens are made by B/E AEROSPACE ROYAL INVENTUM FACILITY.
The High Speed Oven can be delivered with a left hinged- or a right hinged door. A separate Oven Control
Module (OCM) 2000 controls the oven. Insert and trays are optional equipment.
2. Interface Control Drawings

612704
Above mentioned drawings can be ordered on request at our Customer Support Department.
3. Description High Speed Oven
The High Speed Oven has a powder coated outer case assembly and a plastic injection moulded door
assembly which includes a steam outlet. The outer case has a handle, which when not in use, folds flat to
the outside of the case. The space between the inner and outer case is filled with insulation material. A
silicone rubber seal is installed at the door frame of the High Speed Oven.
Two stainless steel slide strips are installed on the bottom of the outer case.
The electrical main connector is installed at the rear of the outer case and matches the connector that
supplies the electrical power from the galley. The wiring harness, is installed on the mounting plate at the
rear of the High Speed Oven.
A PCB assembly controls the temperature in the oven. The 3-phase safety device attached on the mounting
plate disconnects the main power supply to the oven, when its senses an overheat situation.
4. The Power module
This module controls the switching of the motor and the heating elements. This switching, which was done
with relays in older generations of ovens, is done here with power semi-conductors. These semiconductors
will produce some heat themselves when switched on. To cool them down, they are attached to a black
anodized heat sink.
Several electronic filters are applied in the power module, making the system to comply with the latest
requirements for EMI (Electro Magnetic Interference).
Due to the introduction of an additional thermostat assy (Post SB-25-1028/1029) mounted on the Power
PCB, the oven may shut down after running for more than approx. 3-4 cycles continuously at unusual high
galley temperature conditions. After temperatures have decreased within normal limits, the thermostat will
reset and the oven can be used again.
Note: The power board overheat protection will not generate an error that can be logged
The power module is capable of working with the new, as well as the old generation of OCMs manufactured
by Inventum. However, the combination with old generation OCMs (OCM700/800) will always result in the
oven functioning as a standard oven (without the capability of loading customer settings) and may not meet
the above mentioned EMI requirements.
5. OCM Description
(For details refer to the applicable CMM)
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6. Motor Assembly
The Motor assembly has two internal fuses:
A. Self-resetable fuse of 200C
The Self-resetable fuse cuts-off the power of the motor when the motor is reaching an internal
temperature of 200C. The fuse resets automatically when the motor is cooled off. After a short cooling
period the fuse resets and the motor will operate normally.
B. Fuse of 228C
The second internal fuse is the non-resetable fuse of 228C that protects the motor assembly against an
overheating in case the motor operates on two phases or the motor operates under excessive load. In
this case the motor must be returned to B/E Aerospace for repair.
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TESTING AND FAULT ISOLATION
1. General
This test procedure should be carried out after the High Speed Oven has been removed for service, either
because of a fault or for routine maintenance. Reference should be made to the fault isolation procedures to
identify any fault that is found.
2. Inspection
A. Inspect the Oven
Remove the rear cover (Refer to pageblock 3000) and visually examine the Oven. Make sure that:
(1) the inner and outer case and the door are free from any mechanical damage (cosmetic damage
is allowed).
(2) all components on the oven are correctly attached (check with torque wrench).
(3) all electrical connections are correct.
(4) there is no evidence of burning or heat damage to the wires or electrical components.
(5) the Door Seal is correctly attached and free from any damage.
3. Test Equipment
(For details refer to Test Equipment Page 9002)
4. Description of the Oven Test Software CUSTOM.EXE
(For details refer to the applicable CMM of the OCM)
5. Description of Oven Test Procedures
Oven test procedure as tested at the Inventum test facility after final assembly. A complete test must be done
after maintenance or repair.
CAUTION: VOLTAGE STILL PRESENT WHEN OCM IS SWITCHED OFF.
A. Thermal Protector (3-Phase Safety Device Test).
Note: The 3 Phase Safety Device is a sleeping protection device and must be tested after service
work and maintenance.
Purpose of this test is to check if the 3-phase Safety Device will trip.
(1) Use a hot air blower P/N 612493 with the special nozzle and heat the sensor of the 3-phase safety
device until the 3-phase safety device trips.
(2) Reset the 3-phase safety device.
B. Motor Test
Purpose of this test is to determine the rotation direction and the rotation speed of the motor assembly.
(1) Connect the Oven with the Test Bench Cable to a calibrated test bench or equvalent test
equipment
(2) Connect the Interface Cable on the OCM to a Personal Computer.
(3) Switch on the main power.
(4) The OCM should come up with the "switch on" title and shuts off.
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(5) Press ON/OFF. The display shows the airline name for a few seconds and turns to the standby
mode.
(6) Push the program button (MEDIUM, LOW, HIGH) twice to start the Oven.
(7) Check the direction of rotation (counterclockwise) and the rotation speed (5800 300 rpm) of the
motor when the door is open by aiming the stroboscope to the fan. Listen also if the fan runs free.
(8) PressCLEAR to complete the rotation speed test.
C. Power Consumption Test
Purpose of this test is to measure the current of each phase.
(1) Measure the current of each phase. Requirements: Each phase should be 10.9 Amps 10% or
9.8 Amps < each phase < 12A
6. Fault Isolation
This fault isolation is based on faults in the wiring harness and the PCBs. This fault isolation is not based on
component level of PCBs. In the next table the most common defects are described.
Table 1001:Fault Isolation

Fault/Error Most reasonable defect Action
The oven does not work Non-resetable motor fuse tripped Replace motor
3-Phase thermal cut-out switch is Reset TB
tripped
Thermostat mounted on the power pcb Allow the oven to cool down for at
has tripped due to unusual high least 10-30 minutes or replace
temperature in galley. power module.
No voltage supplied Check main connection

Check motor relay and motor fuse
No Heat error message Power PCB defect Replace Power Module

PT100 is not mounted correctly
Heating Element defect Measure Heating Element or
replace if necessary.
Malfunction motor Not all the phases are connected to Check the connector/cable
power circuit board
Motor relay Replace motor relay
Power PCB defect Replace power module
Malfunction heating Power module defect Replace power module

element Short/open circuit Replace heating element
Temperature is 269 C PT100 is not mounted correct Check PT100 connector

(516.2 F)
3-Phase thermal cut-out Powerboard defect Replace powerboard

switch is tripped Motor/fan defect or blocked Check motor/fan
Overheat error message Oven too hot Allow the oven to cool down for at
least 10-30 minutes or replace
power module.
Powerboard defect Replace powerboard
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SCHEMATICS AND WIRING DIAGRAMS
1. General
This section provides all schematics diagrams, wiring and interconnecting diagrams of printed circuit boards
that can be used to the units illustrated in this component maintenance manual.
B/E Aerospace has provided the technical specifications design to help the technicians troubleshoot the
oven, replace unserviceable components and maintain the oven in optimum condition.
For specific parts information on components referred to this section, refer to the Illustrated Parts List.
Page 2001
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R2
9
8
7
6
5
4
3
2
1
DJ5
PCB1
115P5 9 8 7 6 5 4 3 2 1
DP8 DJ4 115P4 115P6
DC-
15V
15V
DC+
CAN Hi
5 W1 1
CAN Low
ACneutral
Pt100 hot SMB2205 SMB2205 1 (Pt100 hot) Mech Low 2
(15V)/Motor
(15V)/Heater
Motor & heater 23 SMB2223 SMB2223 2 2 Motor & heater 115V out 1
Blanc 3 3 Heater
21 4 4 115P2 DJ2
OCM 115V SMB2221 SMB2221 OCM 115V
H1
3
3
Blanc 5 5 DC- Element3 6 6 BMA1606N
2
2
DC- 25 SMB2225N SMB2225N 6 6 DC- Element2 5 5 BMA1605N
1
1
7 7 4 4
Pt100 Element1 BMA1604N
Pt100 4 8 8 Pt100 Element1 3 3

SMB2204 SMB2204 BMA1603
9 9 OCM ACneu Element2 2 2 BMA1602
Element3 1 1 BMA1601
DJ1 115P1
B1
DJ18 11 12 DJ21 3
Supply 3x200V 14 BMB1614 BMB1624 3 R
320C
DJ19 21 22 DJ22 2 POWER PCB
Supply 3x200V 16 BMB1616 BMB1626 2 S
320C
DJ20 DJ23
DP7
DJ9
31 32 1 115P3 DJ3
Supply 3x200V 18 BMB1618 BMB1628 1 T
320C
20 4 4 1 1 RLS2209 RLS2201 1 1 White
AC neutral SMB2020N SMB2020N ACneu-in 115V in
200C
B/E AEROSPACE
5 5 NC Motor1 2 2 RLS2202 RLS2202 2 2 Black

228C
6 Black sleeve 3 RLS2203 RLS2203 3 3 White
Case Ground SMB2006N 115V out 3
7 T1 DJ7 115P7 4 4 4
Case Ground SMB2007N 115V motor 4 RLS2207 RLS2204 Red
A2
A1
15 1 1 5 5 RLS2206 RLS2205 5 5 Blue

Case Ground SMB2215N RED Pt100 hot Motor2 M1
B2
B1
X2
Case Ground 17 SMB2217N RED 2 2 Pt100

GD07
R1 X1
3 GD01 GD02
Case Ground 19 SMB2219N RED 3 Pt100
PT100
GD03
Figure 2001 General Schematic (Pre SB-25-1028)

GMC1601N
GMC1605N
GMC1606N
DJ15 DP15
Strip
Mat: Cu
Inner oven
Mat: CRS
1 1 Cover
25-35-45
RLS2011N RLS2210N GD06 Mat: Al
Insert/condensor
GD04
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Mat: CRS
2003/11/17
Page 2002
R2
9
8
7
6
5
4
3
2
1
DJ5
PCB1
8003P5 9 8 7 6 5 4 3 2 1
DP8 DJ4 8003P4 8003P6
DC-
15V
15V
DC+
CAN Hi
5 W1 1
CAN Low
ACneutral
Pt100 hot SMB2205 SMB2205 1 (Pt100 hot) Mech Low 2
(15V)/Motor
(15V)/Heater
23 2 2 115V out 1
Motor & heater SMB2223 SMB2223 Motor & heater
Blanc 3 3 Heater
4 8003P2 DJ2
OCM 115V 21 SMB2221 SMB2221 4 OCM 115V
H1
3
3
5 5 Element3 6 6
Blanc DC- BMA1606N
2
2
DC- 25 SMB2225N SMB2225N 6 6 DC- Element2 5 5 BMA1605N
1
1
7 7 4 4
Pt100 Element1 BMA1604N
Pt100 4 SMB2204 SMB2204 8 8 Pt100 Element1 3 3 BMA1603
9 9 OCM ACneu Element2 2 2 BMA1602
Element3 1 1 BMA1601
DJ1 8003P1
B1
14 DJ18 11 12 DJ21 3 3
Supply 3x200V BMB1614 BMB1624 R
320C
DJ19 21 22 DJ22 2 POWER PCB
Supply 3x200V 16 BMB1616 BMB1626 2 S
320C
DJ20 DJ23
DP7
DJ9
31 32 1 8003P3 DJ3
Supply 3x200V 18 BMB1618 BMB1628 1 T
320C
AC neutral 20 SMB2020N SMB2020N 4 4 ACneu-in 115V in 1 1 RLS2209 RLS2201 1 1 White

200C
5 5 NC Motor1 2 2 RLS2202 RLS2202 2 2 Black
228C
6 Black sleeve 3 3 RLS2203 RLS2203 3 3 White
Case Ground SMB2006N 115V out
B/E AEROSPACE
7 T1 DJ7 8003P7 4 4 4
Case Ground SMB2007N 115V motor 4 RLS2207 RLS2204 Red
A2
A1
Case Ground 15 SMB2215N RED 1 1 Pt100 hot Motor2 5 5 RLS2206 RLS2205 5 5 Blue M1
B2
B1
X2
Case Ground 17 SMB2217N RED 2 2 Pt100

GD07
R1 X1
3 GD01 GD02
Case Ground 19 SMB2219N RED 3 Pt100
PT100
GD03
GMC1601N
GMC1607N
GMC1605N
GMC1606N
DJ15 DP15
Figure 2002 General Schematic (Post SB-25-1028)

Strip
Mat: Cu
Inner oven
Mat: CRS
1 1 Cover
RLS2011N RLS2210N GD06 Mat: Al
25-35-45
Insert/condensor
GD04 Mat: CRS
Heatsink
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
GD08 Mat: Al
2003/11/17
Page 2003
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DISASSEMBLY
1. Introduction
This page block contains all the information necessary for disassembly of the unit. Although a complete
procedure is given, the extent to which the unit is disassembled will depend on the nature of the fault.
2. Techniques and Precautions
A. General
(1) Position the high speed oven on a suitable work surface, padded to prevent damage to the surface
finish.
(2) Standard techniques for the disassembly of electronic units apply.
CAUTION: WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP, CLEANLINESS

OF COMPONENTS AND TOOLS MUST BE MAINTAINED THROUGHOUT.
CAUTION: PROTECT ALL COMPONENTS AS THEY ARE DISASSEMBLED AND OBSERVE

THE NORMAL PRECAUTIONS REGARDING THE CORRECT USE OF TOOLS.
CAUTION: HANDLE THE UNIT ONLY AT A STATIC SAFE WORKSTATION IN A STATIC

ELECTRICITY FREE ENVIRONMENT
B. Polarity
(1) Before you remove electronic components, note the polarity and position of the component.
3. Procedure
A. Remove the rear cover
(1) Remove the rear cover (IPL Figure 7-75) by removing the screws (IPL Figure 7-3), the lock-washers
(IPL Figure 7-4).
B. Remove the diffuser
(1) Remove the screws (IPL Figure 5-10) to loosen the diffuser (IPL Figure 5-12). Gently slide the
diffuser (IPL Figure 5-12) out of the oven.
C. Remove the fan
(1) Remove the diffuser (refer to paragraph B).

(2) Use tool 240412 to remove the fan (IPL Figure 6-37) from the motor shaft (For details refer to Torque
Value Motor Fan Figure 8004).
D. Remove the heating element
(1) Remove the rear cover (refer to paragraph A).

(3) Tag and identify the wires of the element before you disconnect the wires.
(4) Disconnect the wires from the element (IPL Figure 5-17) by removing the nuts (IPL Figure 9-70) and
the lock-washers (IPL Figure 9-69) .
(5) Remove the temperature sensor (IPL Figure 9-62) by removing the nipple (IPL Figure 9-18) together
with the O-rings (IPL Figure 9-19) and the washers (IPL Figure 9-88).
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(6) Remove the heating element (IPL Figure 5-17) by removing the two nuts (IPL Figure 5-22) together
with the seal (IPL Figure 5-21).
E. Remove the motor assembly and the shaft seal.

(3) Remove the fan (refer to paragraph C).
(4) Remove the motor assembly by removing the screws (IPL Figure 8-38), the lock-washers (IPL
Figure 8-4) and the washers (IPL Figure 8-6) together with the ground cables, the washers (IPL
Figure 8-82) and the spacers (IPL Figure 8-39.)
(5) To remove the shaft seal (IPL Figure 6-41), remove the reinforcement plate (IPL Figure 8-72) by
removing the screws (IPL Figure 8-71).
(6) Remove the motor disk (IPL Figure 6-43) from the inside of the oven together with the o-ring (IPL
Figure 6-42) and the shaft seal (IPL Figure 6-41).
(7) Remove old lubricant (IPL Figure 6-84) from the shaft seal (IPL Figure 6-41).
F. Remove the power module assy

(2) Disconnect the wiring harness from the power module assy (IPL Figure 7-59).
(3) Remove the power module assy (IPL Figure 7-59) by removing the screws (IPL Figure 7-63), the
lock washers (IPL Figure 7-4) and the washers (IPL Figure 7-65).
(4) If present (Post SB-25-1028), disconnect the bonding cable of the power module (IPL Figure 7-45)
from the bondig point at the motor assy
G. Remove the 3-phase safety device

(3) Remove the clamp (IPL Figure 6-76) from the heating element that attached the sensor of the 3-
phase safety device.
(4) Remove the sensor from the clamp (IPL Figure 6-76).
(5) Tag and identify the six wires of the 3-phase safety device (IPL Figure 9-64) before you disconnect
the wires.
(6) Remove the nut of the 3-phase safety device (IPL Figure 5-15) and pull out the sensor from the inner
oven.
(7) Remove the 3-phase safety device (IPL Figure 9-64) by removing the two screws (IPL Figure 9-67)
and the two lock-washers (IPL Figure 9-4).
H. Remove the door assembly and disassemble the door assy.
(1) Open the door to a 90 degrees angle position .

(2) Remove the upper hinge pin (IPL Figure 4-29) by removing the screw (IPL Figure 4-10). Pull out the
hinge pin from the door assy.
(3) Pull out the door assy from the lower hinge pin (IPL Figure 4-29) together with the washer (IPL Figure
4-28).
I. Remove the door cover
(1) Remove the steam outlet (IPL Figure 10-13) by removing the rol pin (IPL Figure 10-16) and the
steam outlet screw (IPL Figure 10-14) and
(2) Remove the silicone glue (IPL Figure 10-19) before removing the door cover (IPL Figure 10-18).
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J. Remove the PT100 Temperature Sensor (Pre SB-25-1023)

(2) Disconnect the temperature sensor (IPL Figure 9-62) from the wiring harness.
(3) Use the tool 612314 to remove the nut (IPL Figure 9-18) together with the temperature sensor (IPL
Figure 9-62), the washers (IPL Figure 9-88) and the O-rings (IPL Figure 9-19) from the Oven.
(4) Discard the O-rings (IPL Figure 9-19) the washers (IPL Figure 9-88).
K. Remove the PT100 Temperature Sensor (Post SB-25-1023)

(2) Disconnect the temperature sensor (IPL Figure 9a-62A) from the wiring harness.
(3) Use the tool 612314 to remove the temperature sensor (IPL Figure 9a-62A), the washers (IPL Figure
9a-88) and the O-rings (IPL Figure 9a-19) from the Oven.
(4) Discard the O-rings (IPL Figure 9a-19) and the washers (IPL Figure 9a-88).
L. Remove the Door Seal
(1) Remove the door seal (IPL Figure 4-36) by pulling it from the frame (IPL Figure 4-36).
(2) Discard the seal (IPL Figure 4-36).
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CLEANING
1. General
This chapter contains the procedures and materials required for cleaning the Oven and the component
parts of the unit.
WARNING: REMOVE THE ELECTRICAL POWER BEFORE YOU CLEAN THE OVEN.
WARNING: BE CAREFUL WHEN YOU USE THE CLEANING MATERIALS.
THE CLEANING MATERIALS CAN BE HARMFULL. FOLLOW THE MANUFACTURERS
HANDLING INSTRUCTIONS.
WARNING: PUT ON GOGGLES WHEN YOU USE A COMPRESSED AIR SOURCE AND WARN OTHER
PERSONS TO KEEP CLEAR OF THE AREA.
CAUTION: DO NOT USE ABRASIVE CLEANING COMPOUNDS ON THE OVEN OR OVEN DOOR. THE
COMPOUND WILL DAMAGE THE SURFACE.
CAUTION: USE DAMP CLOTHS ONLY TO CLEAN THE OVEN OR OVEN DOOR. DO NOT USE
EXCESSIVE AMOUNTS OF WATER. COVER THE REAR SIDE DURING CLEANING WITH
WATER. DO NOT USE A PRESSURIZED WATER SUPPLY.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND TO
CLEAN PLACES INACCESSIBLE TO CLOTH.
I. Special Cleaning Materials
NOTE: Equivalent substitutes may be used for the listed items.
A. Greasestrip Plus
Type of product: High performance clinging gel degreaser

Application: To degrease surfaces
Material: Gelly
Packing: In cans and atomizers
Manufacturer: Henkel-Ecolab
B. Lime A Way
Type of product: Descaler

Application: To descale surfaces
Material: Liquid
Color: Green
Smell: Inodorous
Packing: 4 cans each 5 litre
C. OASIS 148 Cleaning Detergent
Type of product: Cleaning Detergent

Application: To degrease surfaces
Packing: Dispencer 1.5 litre
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II. Cleaning Procedures
A. Daily Cleaning
Note: During daily cleaning with OASIS cleaning detergent it is not necessary to remove the
aluminum fan from the oven.
CAUTION: DO NOT USE GREASESTRIP PLUS DETERGENT AND LIME-A-WAY DESCALE

DETERGENT WHEN THE FAN ASSY IS INSTALLED. THESE PRODUCTS ARE NOT
SUITABLE FOR ALUMINUM SURFACES.
(1) Remove the Diffuser and use OASIS cleaning detergent to clean the Fan, the Diffuser and the in-
and outside of the oven.
(2) Use clean absorbent cloths to dry the oven.
B. Clean the assembled unit
CAUTION: DO NOT USE ABRASIVE OR PAPER TOWELS WHEN CLEANING THE OVEN.
(1) Remove the Diffuser.
CAUTION: USE GREASESTRIP PLUS DETERGENT AND LIME-A-WAY DESCALE DETERGENT

ONLY ON STAINLESS STEEL SURFACES.
CAUTION: REMOVE THE FAN ASSY IN CASE THE FAN IS MADE OF ALUMINUM.
(2) The aluminum fan must be removed from the oven and must be cleaned separately from the oven
with OASIS 148 cleaning detergent.
(3) Clean the water inlet .
(4) Clean the inside of the Oven and the Diffuser with Greasestrip Plus (ECOLAB) degrease cleaning
detergent with a stiff bristle brush.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND
TO CLEAN PLACES INACCESSIBLE TO CLOTH.
(5) If scale is detected on the inside of the oven descale the inside of the oven with Lime-A-Way
(ECOLAB descale cleaning liquid).
(6) Clean the outside of the oven with local detergent and a soft bristle brush.
(8) Clean the door seal with a clean absorbent cloth made moist with water and local detergent.
(9) Clean the electrical connectors. Use an local alcohol based degreaser and a soft bristle brush.
(10)Dry the electrical connectors. Use a compressed air jet with a antistatic nozzle of 193 kPa (28psi)
maximum and clean absorbent cloths.
(11)Install the fan.
(12)Install the diffuser.
C. Clean the Component Parts
(1) Clean the Electrical Parts
(a) Use an local alcohol based degreaser and a soft bristle brush to clean the electrical parts.
(b) Dry the electrical parts. Use a compressed air jet of 193 kPa (28psi) maximum and clean
absorbent cloths.
D. Hand Cleaning
CAUTION: DO NOT CLEAN THE ELECTRICAL PARTS WITH WATER AND DETERGENT.
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(1) Clean the component parts of the oven with a solution of water and local detergent, and a soft bristle
brush.
(2) Flush the parts with clean hot water.
(3) Dry the parts with a compressed air jet of 193 kPa (28psi) maximum and an absorbent cloth.
CAUTION: USE AN AIR JET FITTED WITH AN ANTISTATIC NOZZLE CONNECTED TO GROUND
TO CLEAN PLACES INACCESSIBLE TO CLOTH.
E. Daily Cleaning
Note: During daily cleaning with OASIS cleaning detergent it is not necessary to remove the
aluminum fan from the oven.
CAUTION: DO NOT USE GREASESTRIP PLUS DETERGENT AND LIME-A-WAY DESCALE

DETERGENT WHEN THE FAN ASSY IS INSTALLED. THESE PRODUCTS ARE NOT
SUITABLE FOR ALUMINUM SURFACES.
(1) Remove the Diffuser and use OASIS cleaning detergent to clean the Fan, the Diffuser and the in-
and outside of the oven.
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INSPECTION/CHECK
1. General
This section presents instructions to verify that the component parts are serviceable.
2. Procedure
A. Visual Check
Examine the oven for:
(1) wear of the door hinges and bushings.

(2) wear of the door rods.
(3) deformed or damaged door seals.
(4) deformed or damaged door locks.
(5) deformed or damaged diffusers.
(6) deformed or damaged fans.
(7) deformed or damaged motor shaft.
(8) other obvious damage to the oven.
(9) corrosion to any parts.
(10)discoloration of the surfaces. This could indicate excessive temperatures and the cause must be
investigated and the fault corrected.
B. Inspect the Oven:
Weekly, make sure that:
(1) the door knobs turn correctly in all positions.

(2) the door opens and closes correctly.
(3) the door latches is are not damaged.
(4) the door hinges are not damaged or worn.
(5) the door hinges have enough lubricant.
(6) there are no loose or missing parts.
Faults must be corrected.
3. Examination of the electrical installation

Examinate the electrical installation for:
(1) loose contacts, discoloration of wires or contacts, or evidence of arcing.

(2) security of the wiring harness and ground wires.
(3) corrosion on bonding points and wires. Clean if necessary. After cleaning, reapply a thin layer of
conformal coating on all bonding points.
Note: Make sure that the cable ties are secured and the wiring harness does not rub against any
surface.
Note: Make sure that the insulation of the wires is free from damage.
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REPAIR
1. General
Any part that is damaged or beyond repair must be replaced immediately. Seals and O-rings must be
discarded when they are removed and replaced by new items when the oven is assembled.
If any wiring needs to be replaced, the wire must be made according to MIL-W-22759/9. Make sure that, if
any wire is replaced:
the size of the wire is not changed.

the routing of the wiring harness is not changed.
CAUTION: TREAT THE WIRE SYSTEM WITH CARE DURING MAINTENANCE AND REPAIR.
CAUTION: CARE SHOULD BE TAKEN TO PROTECT WIRE BUNDLES AND CONNECTORS DURING
REPAIR AND MAKE SURE THAT ALL SHAVINGS, DEBRIS AND CONTAMINATION ARE
CLEANED UP AFTER WORK IS COMPLETED.
2. Remove an overturned insert (Post DOC-25-001)
Araldite 2014 Heat resistant adhesive 240633
Insert 239202
Tool 240731
Figure 6001 Repair Insert 239202
(1) Screw the Tool 240731 into the insert 239202.

(2) Pull out the insert from the ultem and remove the insert from the tool. Discard the insert.
(3) Screw a new insert on the Tool and apply some Araldite Adhesive 240633 on the outside of the in-
sert.
(4) Install the insert into the ultem and allow the Araldite 2014 to dry (Curing schedules for assembled
joints is 6.5h at 23C, 1.5h at 40C, 25 minutes at 60C)
3. PCB Assemblies
In case the electronic PCBs installed in this unit are defective, return the PCBs to B/E Aerospace
NIeuwegein for repair.
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ASSEMBLY
1. Introduction
This page block gives the procedures for the assembly of the unit.
2. Techniques and Precautions
WARNING: SOLVENTS ARE TOXIC AND SHOULD ONLY BE USED IN WELL VENTILATED WORK
AREAS. AVOID INHALING SOLVENT FUMES OR ALLOWING SOLVENTS TO COME INTO
CONTACT WITH SKIN AND EYES. KEEP SOLVENTS AWAY FROM ALL SOURCES OF
IGNITION.
CAUTION: WORK MUST BE CARRIED OUT IN AN APPROVED WORKSHOP, CLEANLINESS OF

COMPONENTS AND TOOLS MUST BE MAINTAINED THROUGHOUT. PROTECT ALL
COMPONENTS AS THEY ARE DISASSEMBLED AND OBSERVE THE NORMAL
PRECAUTIONS REGARDING CORRECT USE OF TOOLS. BEFORE INSTALLATION OF
ELECTRONIC COMPONENTS NOTE POLARITY AND POSITION FOR CORRECT
ASSEMBLY. FOR DETAILS REFER TO IPL FIGURES. A REPLACEMENT COMPONENT
MUST BE FITTED IN THE EXACT POSITION FROM WHICH THE FAULTY COMPONENT
WAS REMOVED.
CAUTION: APPLY SOME MOLYKOTE GREASE ON EACH O-RING TO MAKE A BETTER SEAL
BETWEEN THE O-RING AND THE SURFACE.
CAUTION: THIS UNIT CONTAINS MOS DEVICES WHICH ARE SUBJECT TO DAMAGE FROM
EXCESSIVE LEVELS OF VOLTAGE AND/OR CURRENT, AS ARE MORE CONVENTIONAL
SEMICONDUCTOR DEVICES SUCH AS BIPOLAR TRANSISTORS AND TTL LOGIC.
HOWEVER THE PRECAUTIONS NORMALLY USED TO PROTECT SEMICONDUCTORS
ARE NOT SUFFICIENT FOR THE PROTECTION OF MOS COMPONENTS. THE ENERGY
SOURCE THAT USUALLY DESTROYS MOS DEVICES IS THE HUMAN BODY, WHICH IN
CONJUNCTION WITH NONCONDUCTIVE GARMENTS AND FLOOR COVERINGS,
CREATES AND RETAINS STATIC ELECTRICITY IN ORDER TO PROTECT MOS DEVICES
ADEQUATELY THE FOLLOWING PRECAUTIONS MUST BE OBSERVED.
CAUTION: ENSURE ANTI-STATIC SHIELDS ARE FITTED TO ALL CONNNECTORS.
CAUTION: DE-ENERGIZE OR DISCONNECT ALL POWER AND SIGNAL SOURCES AND LOADS
USED WITH THE UNIT IF THE UNIT IS NOT TO BE TESTED.
CAUTION: HANDLE THE UNIT ONLY AT A STATIC SAFE WORKSTATION IN A STATIC ELECTRICITY
FREE ENVIRONMENT.
CAUTION: GROUND THE MAINTENANCE ENGINEER THROUGH A CONDUCTIVE WRIST STRAP OR

OTHER DEVICE TO PROTECT THE PCB UNIT.
CAUTION: GROUND THE TOOLS, SUCH AS SOLDERING EQUIPMENT, THAT WILL CONTACT THE
UNIT.
CAUTION: CONTACT WITH THE MAINTENANCE ENGINEER'S HAND PROVIDES A SUFFICIENT

GROUND FOR TOOLS THAT ARE OTHERWISE ELECTRICALLY ISOLATED.
CAUTION: PLACE MOS DEVICES AND ASSEMBLIES ON THE CONDUCTIVE WORK SURFACES OR
IN CONDUCTIVE CONTAINERS WHEN THEY ARE NOT INSTALLED ON THE UNIT.
CAUTION: MAINTAIN CONTACT WITH THE CONDUCTIVE PORTION OF THE CONTAINER WHEN A
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MOS DEVICE (ESD) OR ASSEMBLY IS INSERTED OR REMOVED FROM ITS CONTAINER.
CAUTION: USE ONLY PLASTIC BAGS THAT HAVE BEEN COATED WITH A CONDUCTIVE
MATERIAL.
CAUTION: DO NOT HANDLE MOS DEVICES UNNECESSARILY OR REMOVE THEM FROM THEIR
PACKAGES UNTIL NEEDED FOR USE OR TEST PURPOSES.
CAUTION: WHEN USING PRESSURISED AIR BE SURE THAT THE NOZZLE IS OF THE CONDUCTIVE
TYPE AND PROPERLY GROUNDED TO THE WORK STATION.
Apply standard techniques for the assembly of electrical units.

Position the Oven on a suitable work surface, padded to protect the Oven from damage.
3. Special Tools, Fixtures and Equipment
Note: Refer to special tools, fixtures, equipment and materials section (page block 9000) for detailed
information.
Equivalent substitutes may be used for listed items.
4. Assembly Procedure
A. Install the rear cover
(1) Put the rear cover (IPL Figure 7-75) in position and attach the cover by using the screws (IPL Figure
7-3), the lock-washers (IPL Figure 7-4).
B. Install the diffuser
(1) Gently slide the diffuser in position and use the screws (IPL Figure 5-10) to attach the diffuser (IPL
Figure 5-12).
C. Install the fan
(1) Put the fan (IPL Figure 6-37) in position on the motor shaft and place the adjustment tool behind the
fan to adjust the distance between the fan and the rear wall.
(2) Use tool 240412 to fasten the fan (IPL Figure 6-37) (For details refer to Torque Value Motor Fan
Figure 8004).
(3) Install the diffuser (refer to paragraph B).
D. Install the heating element
(1) Install the heating element (IPL Figure 5-17) by using the two nuts (IPL Figure 5-22) together with
the seal (IPL Figure 5-21).
(2) Install the PT100 Temperature Sensor (Pre SB-25-1023) (refer to paragraph J).
Install the PT100 Temperature Sensor (Post SB-25-1023) (refer to paragraph K).
(3) Connect the wires on the heating element (IPL Figure 5-17) by using the nuts (IPL Figure 9-70) and
the lock-washers (IPL Figure 9-69).
(5) Install the rear cover (refer to paragraph A).
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E. Install the motor assembly and the shaft seal.
(1) Put new lubricant (IPL Figure 6-84) into the shaft seal (IPL Figure 6-41).
(2) Install the motor disk (IPL Figure 6-43) from the inside on the oven together with the o-ring (IPL
Figure 6-42) and the shaft seal (IPL Figure 6-41).
(3) Put the center tool 240752 on the reinforcement plate and attach the reinforcement plate (IPL Figure
8-72) together with the motor disc (IPL Figure 6-43) by using the three screws (IPL Figure 8-71).
(4) Remove the center tool from the reinforcement plate (IPL Figure 8-72).
(5) Install the motor assembly together with the ground cables by using the screws (IPL Figure 8-38),
the lock-washers (IPL Figure 8-4), the washers (IPL Figure 8-6) and the washers (IPL Figure 8-82).
(6) Install the fan (refer to paragraph C).
F. Install the power module assy
(1) Put the power module (IPL Figure 7-59) in position and attach the power module by using the screws
(IPL Figure 7-63), the lock washers (IPL Figure 7-4) and the washers (IPL Figure 7-65).
(2) If present (SB-25-1028), connect the bonding cable of the power module (IPL Figure 7-59) on the
bondig point at the motor assy (For details refer to IPL Figure 7).
(3) Connect the wiring harness on the power module assy (IPL Figure 7-59).
G. Install the 3-phase safety device
(1) Install the 3-phase safety device (IPL Figure 9-64) by using the two screws (IPL Figure 9-67) and the
two lock-washers (IPL Figure 9-4).
(2) Guide the sensor through the nut set (IPL Figure 5-16) to the inner oven and fasten the nut (IPL
Figure 5-15) of the safety device with a torque of 5 Nm (44.25 lbf-in).
(3) Attach the sensor on the clamp (IPL Figure 6-76).
(4) Attach the clamp (IPL Figure 6-76) together with the sensor on the heating element.
H. Install the door assembly and disassemble the door assy.
(1) Put the door assy in position on the lower hinge pin (IPL Figure 4-29) together with the washer (IPL
Figure 4-28).
(2) Install the upper hinge pin (IPL Figure 4-29) by using the screws (IPL Figure 4-10). Pull out the hinge
pin from the door assy.
(3) Open the door to a 90 degrees angle position and check if the door opens properly.
I. Install the door cover
(1) Make sure that the door edges are clean and free from old glue rests.
(2) Apply (circumferential) a small amount of silicone glue (IPL Figure 10-19) on the edges of the door.
(3) Push the door cover gently into the glue and allow the glue to dry for at least one hour.
(4) Install the steam outlet (IPL Figure 10-13) by using the roll pin (IPL Figure 10-16) and the steam
outlet screw (IPL Figure 10-14).
J. Install the PT100 Temperature Sensor (Pre SB-25-1023)
(1) Slide the nipple (IPL Figure 9-18), new washers (IPL Figure 9-88) and new o-rings (IPL Figure 9-19)
over the PT100 temperature sensor (IPL Figure 9-62).
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(2) Apply some lubricant (IPL Figure 9-84) on the o-rings (IPL Figure 9-19).
(3) Put the PT100 temperature sensor (IPL Figure 9-62) in position and use the tool 612314 to tighten
the temperature sensor (IPL Figure 9-62). Tighten the nipple with a torque of 0.8 Nm (7.08 lbf.in).
(4) Connect the temperature sensor (IPL Figure 9-62) on the wiring harness.
K. Install the PT100 Temperature Sensor (Post SB-25-1023)
(1) Slide new washers (IPL Figure 9a-88) and new o-rings (IPL Figure 9a-19) over the PT100
temperature sensor (IPL Figure 9a-62).
(2) Apply some lubricant (IPL Figure 9a-84) on the o-rings (IPL Figure 9a-19).
(3) Put the PT100 temperature sensor (IPL Figure 9a-62) in position and use the tool 612314 to tighten
temperature sensor (IPL Figure 9a-62A). Tighten the PT100 assy (IPL Figure 9a-62A) with a torque
value of 1.2 Nm (10.6 lbf.in).
(4) Connect the temperature sensor (IPL Figure 9a-62) on the wiring harness.
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FITS AND CLEARANCES

1. Fits and Clearances
The mounting base and adjacent structures must be able to withstand the reaction force due to deformation
of the appliances by sustained accelerations, vibrations, operational - and crash safety-shocks. The advised
clearance around top-, side-, and back surface should be at least 0.75 inch (19 mm).
2. Torque Values
Standard torque values should be used for each screw and nut as mentioned below unless otherwise
specified in the text.
Table 8001: Standard Torque Values
Size, UNC Torque, Nm (lbf-in) Size, Metric Torque, Nm (lbf-in)
4-40 UNC 0.8 Nm (7.1 lbf-in) 6% M1.6 0.1 Nm (0.9 lbf-in) 6%
6-32 UNC 1.2 Nm (10.6 lbf-in) 6% M2 0.15 Nm (1.3 lbf-in) 6%
8-32 UNC 1.2 Nm (10.6 lbf- in) 6% M2.5 0.3 Nm (2.6 lbf-in) 6%
M3 0.8 Nm (7.1 lbf-in) 6%
M4 1.2 Nm (10.6 lbf-in) 6%
M5 1.2 Nm (10.6 lbf-in) 6%
Table 8002: Bonding Torque Values
Size, UNC Torque, Nm (lbf-in)
6-32 UNC 1.2 Nm (10.6 lbf-in) 6%
8-32 UNC 1.2 Nm (10.6 lbf-in) 6%
10-32 UNC 1.2 Nm (10.6 lbf-in) 6%
Table 8003: Terminal Torque Values
Size, UNC Torque, Nm (lbf-in)
6-32 UNC 1.2 Nm (10.6 lbf-in) 6%
8-32 UNC 1.2 Nm (10.6 lbf-in) 6%

10-32 UNC 1.2 Nm (10.6 lbf-in) 6%
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Table 8004: Special Torque Values
View Torque
40 Nm (354.02 lbf-in).
Nut set
Figure 8001 Torque Value for Nut Set
5 Nm (44.25 lbf-in)
Nut
Figure 8002 Torque Value Nut of the 3-Ph. Therm. cut-out switch
1 Nm (8.85 lbf-in)
Heating Element 0.8 Nm (7.08 lbf-in)
Figure 8003 Torque Value Nuts of Heating Elements

2 Nm (17.70 lbf-in)
Motor Fan
1
2
1.
2.
1
Figure 8004 Torque Value Motor Fan
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View Torque
0.8 Nm (7.08 lbf-in)
Torque Value
0.8 Nm (7.08 lbf.in)
Figure 8005 Torque Value Nut of PT100 (Pre SB-25-1023)
1.2 Nm (10.62 lbf-in)
Torque Value
1.2 Nm (10.62 lbf.in)
Figure 8006 Torque Value Nut of PT100 (Post SB-25-1023)
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SPECIAL TOOLS, FIXTURES AND EQUIPMENT

1. Introduction
This pageblock gives a list of the special tools and equipment that are necessary to do the maintenance
tasks given in this manual.
Note: Equivalent substitutes may be used for listed items.
2. Special Tools, Fixtures and Equipment
Table 9001: Tools and Fixtures to repair inserts
Part Number Nomenclature Qty Used to
240731 1 Used to replace inserts

239202
Figure 9001 Insert Assembly Tool
240956 1 Used to apply Araldite

adhesive P/N 240633
Figure 9002 Glue Pistol

HP 50DS (art.nr: 029 990 050)
240941 1 Used in combination

with the Glue Pistol, HP
50DS
(art.nr: 029 990 050) to
apply the araldite
adhesive P/N 240633
Figure 9003 Spray Nozzle
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Table 9002: Cleaning Materials and Equipment
Part Number Nomenclature Qty
Local buy Greasestrip Plus AR

(for vendor list refer to SIL DOC-25-004)
Local buy Lime A Way AR
Local Buy Qasis 148 AR

Local buy Detergent AR

Table 9003: Test Equipment
Part Number Nomenclature Qty
240536 or Test Bench with power supply, 115/200 VAC 400Hz 1

equivalent (Post SIL3220-01)
Local buy Multi Meter, 0-25A 1
Local buy Temperature Meter 0..400C 1
Local buy Personal Computer (286 or higher) 1
612493 1
Sub items can be

ordered separately:
Item 1. Hot Air

Blower
P/N 240959
Item 2. Nozzle
P/N 612477
Item 3. Adapter
P/N 240960
Figure 9004 Hot Air Blower Assembly
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Table 9004: Special Tools
439007004 Extraction Tool (Post SIL-25-0033) 1 Extract fastons

239714 and 239371
from its connector.
Figure 9005 Extraction Tool
611535 1 Used to adjust the fan

P/N: 239481/241054
Figure 9006 Fan Tool
240752 1 The center tool is used

to align the
reinforcement plate
and the motor disk in
the right position.
Figure 9007 Center Tool

612316 1 Used to install the
PT100 Temperature
Sensor P/N 611510.
Tool should be used in

combination with
Ratchet 240474.
Torque Wrench 240475
Figure 9008 PT100 Installation Tool
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612314 1 Used to fasten the nut

of the 3 Phase Safety
Device P/N 239388
Tool should be used in

combination with
Ratchet 240474.
Torque Wrench 240475
Figure 9009 Sensor Installation Tool
Table 9005: Standard Tools
240412 1 Used to loosen and

fasten the Fan 239481/
241054
Sub items can be

ordered separately:
Item 1. Torque Wrench

P/N 240487
Item 2. Socket Head P/
N 240488
Figure 9010 Fan Removal Tool
240950 1 Used to tighten the

conduit-set 611287
Figure 9011 Torque Wrench without Socket

240952 1 Used to tighten the
conduit-set 611287
Figure 9012 Torque Wrench with Socket
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240951 1 Sub-assembly part of

torque wrench 240952
Figure 9013 Socket

Figure 9014 Ratchet

Figure 9015 Torque Wrench

Figure 9016 Handle for Torque Wrench
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240423 1 Used to ground the

maintenance engineer
to protect the PCB
Assemblies against
ESD.
Figure 9017 Conductive Wrist Strap

240424 1 Used to ground the
maintenance engineer
to the Steam Oven
(should be used in
combination with the
Conductive Wrist Strap
P/N 240423)
Figure 9018 Wire for Conductive Wrist Strap

240413 1 Used to install the
Heating Element
Sub items can be

ordered separately:
Item 1. Socket Spanner

240472
Item 2. Extension
Piece 240473
Item 3. Ratchet
240474.
Figure 9019 Heating Element Tool Item 4 Torque Wrench
240475
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ILLUSTRATED PARTS LIST
1. Introduction
The Illustrated Parts List is a breakdown of the assemblies, subassemblies and detail parts of the unit as
mentioned below.
Part Number Description Effectivity
72074000 High Speed Oven DF2000 LH A
720740-00-00-00 High Speed Oven DF2000 LH B
720740-01-00-00 High Speed Oven DF2000 LH C

72074100 High Speed Oven DF2000 RH D
720741-00-00-00 High Speed Oven DF2000 RH E
2. How to Use the Illustrated Parts List.
A. When part number is known:
Locate the part number in the Numerical Index List. The figure and item number listed in the columns to
the right of the part number will show where the part appears. Turn to the IPL Figure and locate the item
number. The corresponding item number in accompanying parts list will give part number, description,
assembly relationship and quantity required for the particular application.
B. When part number is not known:
Look through the IPL Figures and find the assembly for which the component is used as a part, or look
through the IPL Figures and identify the part by its appearance. Note the item number shown on the
Figure and check the corresponding item number accompanying parts list to find the part number,
description and quantity required for the application.
3. Designator Index
The purpose of the Designator Index is to allow the use to locate the electrical components in the Detailed
Parts List by cross referencing the circuit designators of the wiring schematics to the appropriate IPL Figure.
The schematics are located in the Schematics and Wiring Diagrams section of this manual. This index may
also be used as a quick reference to an installation figure when reconnecting any wiring harnesses or plugs,
or during troubleshooting and repair.
4. Numerical Index
The purpose of the Numerical Index is to enable the user to locate any part by the part number. The figure(s)
and item number(s) in which the part is used is listed. Parts are listed in Numerical order.
5. Detailed Parts List
A. Item Number
The Detailed Parts List provides the user with a numerical listing of the parts and information as shown
on the accompanying figure(s). Item numbers on the illustrations accompanying each parts list
correspond to the Fig. Item column of the parts list. The Fig. Item column of the Parts List is used with
the accompanying Figure to show the location of the individual parts in relation to assembly or
subassembly of an equipment. The number in the first column of the Detailed Parts List indicates the IPL
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Figure it is used with. Any ITEM number after the first ITEM number that is prefixed with a hyphen (--)
indicates the part is not illustrated on the figure. If present A though Z in front of the ITEM number
means that the number is replaced.
B. Part Number and Nomenclature
The PART NUMBER and NOMENCLATURE columns of the Parts List are used to identify each part.
Component parts are indented in the NOMENCLATURE column to show the subordinate relationship to
the complete assembly or subassembly. When an equipment designator has been assigned to an
electrical component, the designator will be shown at the end of the NOMENCLATURE column. The
vendor code number is shown in parentheses following the part description and is prefixed with the
capital letter V.
Even though many off-the-shelf parts are available, only certain items have proved to comply with
Inventums high standards. In order to have control of the quality of these items that are important for the
correct operation of the component, the Inventum part number is given, rather than the standard part
number.
Part numbers are prefixed as follows:
AN Army - Navy Standard

MS Military Standard
NAS National Aerospace Standard
C. Effectivity Code
If variations exist between similar assemblies or subassemblies and only one figure is illustrated, the
differences are indicated by an effective code listed in the EFF CODE column using the capital letter A,
B, C, etc. The lettered EFF CODE refers to the first indentured item(s) similarly coded for that particular
figure of the parts list. When the EFF CODE column is left blank, the parts listed are common to all
assemblies.
D. Unit per Assy
The UNIT PER ASSY column of the parts list indicates the quantity of each part required for the next
higher assembly. When RF appears in this column, it indicates that the part item is listed for Reference
purposes only, and the quantity will appear on another drawing. When the quantity is shown as NP, the
item is non-procurable, and is used for reference only. All NP items in the electrical IPLs may be found
in the Description and Operation section of this manual. The quantity listed as AR indicates a bulk item
material, quantity is as required.
6. Vendor Codes
The code numbers prefixed by a V found in the NOMENCLATURE column of the Detailed Parts List
represent the assigned Commercial and Government Entity (CAGE) Code Numbers, formerly referred to as
the Federal Supply Code for Manufacturers (FSCM) numbers.
7. Recommended Spare Parts
Spare Parts can be ordered from the Customer Support Department at B/E Aerospace, Nieuwegein Facility
Phone: +31 (0) 306029200/Fax: +31 (0) 306036949
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IPL Table 1: List with Recommended Spare Parts for Initial Provisioning
legend:
A = recommended quantity for 10 units

B = recommended quantity for 20 units
C = recommended quantity for 50 units
Eff Part Number Nomenclature A B C
239388 3-Phase Safety Device 1 1 2
A-C 239465 Door Knob Clockwise Lock 1 1 2

D,E 239679 Door Knob Clockwise Open 1 1 2
239469 O ring 10 20 50
239485 Washer 2 3 5
CS-641-04 O-ring 20 40 100

(239488)
239492 Seal (heating element) 2 4 10
239501 Shaft Seal 10 20 50
239542 Door seal 10 20 50
240325 Relay, 316 217 E 115VAC 400Hz 1 2 4
240350 KMF Motor 106.5-18-8PX 1 1 2
241054 Fan 1 1 2
611322 Secondary latch 1 1 2
611561 Heating element set 1 1 2
611565 Door Cover 1 2 3
A,B 612751 Door Assy LH 1 1 2
C 431001021 Door Assy LH (with meal card holder) 1 1 2

D,E 612752 Door Assy RH 1 1 2
611332 DELETED PT 100 Temperature Sensor Assy 1 2 3

Pre SB-25-1023
CS-257-02 PT 100 Temperature Sensor Assy

Post SB-25-1023
612735 Power Module Assy 1 1 2

RECOMMENDED BULK ITEMS
CS-604-01 Loctite, 243 AR AR AR

(236054)
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legend:
A = recommended quantity for 10 units

B = recommended quantity for 20 units
C = recommended quantity for 50 units
Eff Part Number Nomenclature A B C
CS-660-01 Lubricant, Molycote 111 AR AR AR

(239740)
CS-603-04 Silicone Rubber, RTV 734 Clear AR AR AR

(236262)
CS-603-02 Silicone, Eleastosil E41 (Rehau) AR AR AR
(234020)
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IPL Table 1: Designator Index
PART IPL
ITEM NOMENCLATURE DESIGNATOR
NUMBER FIGURE
64 239388 9/9a 3-PH. Thermal Cut-out Switch B1
18 CS-223-17 12 Connector Housing DJ1

(239730)
29 CS-223-21 12 Connector House, Socket DJ15

(235851)
16 CS-223-19 12 Housing DJ18-23

(239372)
7 CS-223-16 12 Connector Housing DJ2

(239529)
2 239457 16 Connector Housing 5 Pins DJ3
17 239521 12 Connector DJ4
12 239521 12 Connector DJ5
8 CS-223-20 16 Connector Housing DP15

(235853)
4 240347 16 Connector 5 Pins DP7
9 MS24264R20 12 Main Connector DP8

B 25PN
1 240325 16 Relay, 316 217 E 115VAC 400Hz R1
13 CS-231-181 12 Resistor, 1K50 0.4W R2

(239093)
62B CS-257-02 9a PT100 Temperature Sensor Assy T1
611679 12 Wiring Harness Assy W1
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IPL Table 2: Numerical Index
IPL EFF.
ITEM PART NUMBER NOMENCLATURE
FIG. CODE
1A 234308 16 Relay, MIL-R-6106H (Alternative Part)
- 236155 1 Meal Carrier (Optional Equipment)
13 236585 10 Steam Outlet
14 236586 10 Screw, Steam Outlet
28 236621 4 Washer, Plain
16 236913 10 Roll Pin
64 239388 9/9A 3-PH. Thermal Cut-out Switch
10 239443 12 Power Mosfet, IXK48250
2 239457 16 Connector Housing 5 Pins
1 239463 10 Door
6A 239465 11 Door Knob Clockwise Lock A-C
42 239469 6 O-Ring
43 239473 6 Disc Motor
20 239474 10 Bushing
8 239477 10 Screw, bearing
8 239480 5/5A Stud, Earthing
3 239484 10 Pivot
5 239485 11 Washer, shaft
15 239494 10 Spring, Door
30 239496 4 Screw Bushing
31 239497 4 Screw Attachement Point
41 239501 6 Shaft Seal
12 239521 12 Connector
17 239521 12 Connector
2 239533 10 Insulation Set, Microlite AA
24 239539 4 Bushing
79 239540 2 Insulation Set, Microlite AA
36 239542 4 Door Seal
78 239543 2 Seal
78 239543 4 Seal
3 239552 3 Tape Frame
Page 10007
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
2 239587 12 Insulation Strip
3 239588 12 Mounting Strip
5 239589 12 Spacer
9 239590 12 Heat Sink
6B 239679 11 Door Knob Clockwise Open D,E
8 239732 11 Placard, B/E Aerospace
2 239733 11 Placard, Warning
4 239753 VHB Tape
10 239753 16 VHB Tape
68 239825 9/9A Nut Plate
-11 239919 12 Jumper 2P
15 240158 4 Locking Piece
60 240159 4 Locking Piece
21 240181 5/5A Element Gasket
20 240182 7 Push-button Bolt
1 240325 16 Relay, 316 217 E 115VAC 400Hz
4 240347 16 Connector 5 Pins
40A 240350 8 KMF Motor Assy 106.5-18-8PX
82 240603 8 Washer
37A 241054 6 Fan
32 241088 12 Adaptor
- 609503 1 Tray for Meal Carrier (Optional Equipment)
-7 609854 1 Meal Card Holder, 67 x 93 mm C
-10 609854 11 Meal Card Holder C
5 610986 3 Insulation, Support
16 611287 5/5A Nut Set for Safety Device
210 611317 5/5A Grid
5 611318 5/5A Bonding Strip
7 611319 5/5A Bonding Piece
23 611322 4 Latch Assy
75 611350 2 Cover, Rear
Page 10008
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
75 611350 7 Rear Cover
410 611357 9/9A Mounting Bracket
10 611357 12 Mounting Bracket
29 611366 4 Hinge Pin
6 611372 3 Slide Strip
10 611502 10 Rod Assy
1 611507 4 Frame
74 611508 2 Mounting Panel
74 611508 6 Mounting Panel Assembly
17 611561 5/5A Heating Element 3600W-200V
2 611562 4 Inner Oven Assy
18 611565 10 Door Cover
25 611566 2 Door Assy (Standard)
611566 10 Door Assy (Standard)
76 611664 6 Clamp for Temp. Sensor
611679 12 Wiring Harness Assy
65 611721 7 Washer, 9 x 4.3 x 0.8
7 611721 12 Washer, 9 x 4.3 x 0.8
611746 3 Outer Case Assy
611898 16 Relay Modification Kit
72 612095 8 Reinforcement Plate
88 612205 9/9A Washer, 6.8 x 5.1 x 0.8
3 612656 1 Placard, ESD
25A 612751 2 Door Assy LH A,B
612751 11 Door Assy LH AB
-25C 612752 2 Door Assy RH D,E
- 612752 11 Door Assy RH D,E
1B 720740-00-00-00 1 High Speed Oven DF2000 LH B
-1C 720740-01-00-00 1 High Speed Oven DF2000 LH C
-1E 720741-00-00-00 1 High Speed Oven DF2000 RH E
2A 72032500 1 Oven Control Module 2000 (Optional)
Page 10009
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
1A 72074000 1 High Speed Oven DF2000 LH A
-1D 72074100 1 High Speed Oven DF2000 RH D
100A 430006001 7 Cover Plate
12A 430007038 5A Diffuser
-25B 431001021 2 Door Assy LH C
- 431001021 11 Door Assy LH (with Meal Card Holder) C
431005007 12 Power Module Assy
37 239481 6 Fan
DELETED
40 239526 8 Motor Assembly

DELETED
- 240117 12 Power Module Assy

DELETED
-100 240427 7 Plug

DELETED
18 240753 9 Nipple PT100

DELETED
12 611316 5 Diffuser
DELETED
62A 612332 9 PT100 Temperature Sensor Assy

DELETED
- 612735 12 Power Module Assy

DELETED
2B 720325-XX-XX-00 1 Oven Control Module 2000 (Optional)
4A CS- 614-02 3 VHB+ Tape, 4943F

(240415)
7 CS-154-03 7 Washer, Cupal
39 CS-154-03 8 Spacer
(236243)
300 CS-169-02 4 Insert

(239202)
12 CS-169-02 10 Insert
(239202)
220 CS-171-01 5/5A Rivet, Blind

(290043)
-8 CS-173-02 1 Blind Rivet, 2.4 x 7.5 C
-9 CS-173-02 11 Rivet C
Page 10010
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
23 CS-211-03 12 Wire, AWG16

(234907)
15 CS-211-05 12 Wire, AWG20

(234906)
22 CS-211-06 12 Wire, AWG22

(239072)
7 CS-211-06 16 Wire, Awg 22

(239072)
15 CS-214-02 12 Shrink Sleeve

(235651)
6 CS-214-05 16 Shrink Sleeve

(347843)
7 CS-223-16 12 Connector Housing

(239529)

(239730)
16 CS-223-19 12 Housing
(239372)

(235853)
29 CS-223-21 12 Connector House, Socket

(235851)

(235851)
8 CS-224-07 12 Faston Positive Lock

(239714)
5 CS-224-10 16 Crimp Contact

(240348)

(239386)

(239386)

(239386)
19 CS-224-17 12 Cable Lug, M3

(237050)
33 CS-224-21 12 Terminal
(241080)
9 CS-224-25 16 Connector Contact

(235854)
Page 10011
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
30 CS-224-26 12 Crimp Contact Socket

(235852)
13 CS-224-26 16 Crimp Contact Socket

(235852)

(239371)

(239371)
13 CS-231-181 12 Resistor, 1K50 0.4W

(239093)
62B CS-257-02 9A PT100 Temperature Sensor Assy
19 CS-603-02 10 Silicone, Eleastosil E41 (Rehau)

(234020)
90 CS-603-04 4 Silicone Rubber, RTV 734 Clear

(236262)
8 CS-604-01 12 Loctite, 243

(236054)
11 CS-604-01 4 Loctite, 243

(236054)
9 CS-604-01 10 Loctite, 243

(236054)
88 CS-604-03 5/5A Loctite, 620

(240963)
87 CS-604-03 8 Loctite, 620

(240963)
21 CS-604-03 10 Loctite, 620

(240963)
10A CS-612-02 16 VHB+ Tape 4943F

(240415)
9 CS-641-03 5/5A O-Ring

(239468)
19 CS-641-04 9/9A O-Ring

(239488)
73 CS-649-00 7 Gasket
(236395)
84 CS-660-01 4 Lubricant, Molycote 111

(239740)
84 CS-660-01 5/5A Lubricant, Molycote 111

(239740)
Page 10012
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE

(239740)
84 CS-660-01 9/9A Lubricant, Molycote 111

(239740)

(239740)

(239740)
103 CS-661-01 5/5A Solid Lubricant Paste
-16 CS-700-01 12 Solder, 60/40

(234935)
2 CS-902-01 3 Handle
(239536)
7 CS-920-01 10 Bearing
21 CS-933-01 12 Cable Tie

(235283)

(235283)

(235284)
4 CS-980-01 1 Placard, Identification

(240841)
6 DIN125A-M4-A2 5/5A Washer, Plain 9 x 4.3 x 0.8
6 DIN125A-M4-A2 7 Washer, Plain 9 x 4.3 x 0.8
6 DIN125A-M4-A2 9/9A Washer, Plain 9 x 4.3 x 0.8
69 DIN127B-M3-A2 9/9A Washer, Lock 3.1 x 6.2 x 0.9 - M3
412 DIN127B-M3-A2 9/9A Washer, Lock 3.1 x 6.2 x 0.9 - M3
12 DIN127B-M3-A2 12 Washer, Lock 3.1 x 6.2 x 0.9 - M3
4 DIN127B-M4-A2 4 Washer, Lock 4.3 x 7.6 x 1 - M4
4 DIN127B-M4-A2 5/5A Washer, Lock 4.3 x 7.6 x 1 - M4
4 DIN127B-M4-A2 9/9A Washer, Lock 4.3 x 7.6 x 1 - M4
Page 10013
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL EFF.
FIG. CODE
67 DIN84-M4-8-A2 9/9A Screw, Cil. Head M4 x 8
310 DIN912-M4X 16 6 Screw, M4 x 16
61 DIN913-M6X8-A2 4 Set Screw
22 DIN934-M10X1-A2 5/5A Nut, Hex
70 DIN934-M3-A2 9/9A Nut, Hex M3-A2
9 MS24264R20B 12 Main Connector

25PN
10 MS24693C47 4 Screw, CS 8-32 UNC x 7.9
10 MS24693C47 5/5A Screw, CS 8-32 UNC x 7.9
71 MS24693C49 8 Screw, CS 8-32 UNC x 11.1

Post SBDF-25-001
31 MS27488-20 12 Sealing Plug, Red
413 MS35649-244 9/9A Nut, Hex 4-40 UNC
13 MS35649-244 12 Nut, Hex 4-40 UNC
411 MS51957-15 9/9A Screw, Panhead 4-40 UNC x 9.53
11 MS51957-15 12 Screw, Panhead 4-40 UNC x 9.53
4 MS51957-18 12 Screw, 4-40 UNC x 16
3 MS51957-43 5/5A Screw, Panhead 8-32 UNC x 9.53
38 MS51957-46 7 Screw, 8-32 UNC x 15.88
38 MS51957-46 8 Screw, 8-32 UNC x 15.88
38 MS51957-46 9/9A Screw, 8-32 UNC x 15.88
6 MS51957-49 12 Screw, 8-32 UNC x 2A
Page 10014
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10015
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW A
4
3
IPL Figure 1 General Assembly
Page 10016
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
PART NUMBER PART NOMENCLATURE PER
ITEM CODE
NUMBER 1234567 ASSY
1 GENERAL ASSEMBLY
1 High Speed Oven DF2000 Series RF
1A 72074000 1 High Speed Oven DF2000 LH A RF
1B 720740-00-00-00 1 High Speed Oven DF2000 LH B RF
-1C 720740-01-00-00 1 High Speed Oven DF2000 LH C RF
-1D 72074100 1 High Speed Oven DF2000 RH D RF
-1E 720741-00-00-00 1 High Speed Oven DF2000 RH E RF
2 Oven Control Module 2000 RF

2A 72032500 1 Oven Control Module 2000 (Optional) RF
(Refer to CMM 25-36-12)
2B 720325-XX-XX-00 1 Oven Control Module 2000 (Optional) RF
(Refer to CMM 25-36-12)
3 612656 1 Placard, ESD 1

4 CS-980-01 1 Placard, Identification 1
(240841)
5 Door Assy (Standard) RF
(Refer to page 10038 for break down)
-7 609854 1 Meal Card Holder, 67 x 93 mm C 1
-8 CS-173-02 1 Blind Rivet, 2.4 x 7.5 C 7
- 236155 1 Meal Carrier (Optional Equipment) 1

- 609503 1 Tray for Meal Carrier (Optional Equipment) 7
- ITEM NOT ILLUSTRATED
Page 10017
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
74
79
75
II V
III
78
25
REFERENCES BREAK DOWN VIEWS
(VIEW I) Outer Case Assy, Page 10020)

(VIEW II) Front View, Page 10022)
(VIEW III) Inner Oven View (Pre SB-25-1022), Page 10024)
IPL Figure 2 Reference View
Page 10018
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
2 REFERENCE VIEW
1A 72074000 High Speed Oven DF2000 LH A RF
1B 720740-00-00-00 High Speed Oven DF2000 LH B RF
-1C 720740-01-00-00 High Speed Oven DF2000 LH C RF
-1D 72074100 High Speed Oven DF2000 RH D RF
-1E 720741-00-00-00 High Speed Oven DF2000 RH E RF
25 611566 2 Door Assy (Standard) RF

25A 612751 2 Door Assy LH A,B RF
-25B 431001021 2 Door Assy LH C RF
-25C 612752 2 Door Assy RH D,E RF
74 611508 2 Mounting Panel 1

75 611350 2 Cover, Rear 1
78 239543 2 Seal 1
79 239540 2 Insulation Set, Microlite AA 1
Page 10019
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW I
5
4
6
IPL Figure 3 (VIEW I) Outer Case Assy
Page 10020
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
3 (VIEW I) OUTER CASE ASSY

(Refer to IPL Figure 2 for NHA)
611746 3 Outer Case Assy 1
1 * 3 Outer Case 1
2 CS-902-01 3 Handle 1
(239536)
3 239552 3 Tape Frame 1
4 239753 VHB Tape NP
Pre SIL3110-01
4A CS- 614-02 3 VHB+ Tape, 4943F 138 cm
(240415) Post SIL3110-01
5 610986 3 Insulation, Support 1
6 611372 3 Slide Strip 2

* NOT PROCURABLE FOR SPARE PARTS
Page 10021
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW II
10
90
84
29
3
4
11 24
61 10
60
23
31
28
2
84
29 31
10
30 15 78
1
30
36 10 300
61
11
IPL Figure 4 (VIEW II) Front View
Page 10022
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
4 (VIEW II) FRONT VIEW

1 611507 4 Frame 1
2 611562 4 Inner Oven Assy 1
3 MS51957-43 4 Screw, Panhead 8-32 UNC x 9.53 6
4 DIN127B-M4-A2 4 Washer, Lock 4.3 x 7.6 x 1 - M4 6
10 MS24693C47 4 Screw, CS 8-32 UNC x 7.9 4
11 CS-604-01 4 Loctite, 243 AR
(236054)
15 240158 4 Locking Piece 1
23 611322 4 Latch Assy 1
Pre/Post SB-25-1048
24 239539 4 Bushing 1
28 236621 4 Washer, Plain 1
29 611366 4 Hinge Pin 2
30 239496 4 Screw Bushing 2
31 239497 4 Screw Attachement Point 2
36 239542 4 Door Seal 1
60 240159 4 Locking Piece 1
61 DIN913-M6X8-A2 4 Set Screw 2
Post SBDF-25-009
78 239543 4 Seal 1
84 CS-660-01 4 Lubricant, Molycote 111 AR
(239740)
90 CS-603-04 4 Silicone Rubber, RTV 734 Clear AR
(236262)
300 CS-169-02 4 Insert 48
(239202)
Page 10023
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW III
To 3-Phase Safety Device
16
VIEW B
103
22
21
B
3
88
6
5
17 4
84
9 5
220
8
10
210
IV
12
REFERENCES BREAK DOWN VIEW
(VIEW IV) Fan/Motor View, Page 10028)
IPL Figure 5 (VIEW III) Inner Oven View (Pre SB-25-1022)
Page 10024
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW III
To 3-Phase Safety Device
16
VIEW B
103
22
21
B
3
88
6
5
17 4
84
9 5
8
10
IV
12A
(VIEW IV) Fan/Motor View, Page 10028)
IPL Figure 5a (VIEW III) Inner Oven View (Post SB-25-1022)
Page 10025
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
5 (VIEW III) INNER OVEN VIEW (PRE

SB-25-1022)
5a (VIEW III) INNER OVEN VIEW (POST
SB-25-1022)
3 MS51957-43 5/5a Screw, Panhead 8-32 UNC x 9.53 4
4 DIN127B-M4-A2 5/5a Washer, Lock 4.3 x 7.6 x 1 - M4 4
5 611318 5/5a Bonding Strip 2
6 DIN125A-M4-A2 5/5a Washer, Plain 9 x 4.3 x 0.8 4
7 611319 5/5a Bonding Piece 1
8 239480 5/5a Stud, Earthing 4
9 CS-641-03 5/5a O-Ring 6
(239468)
10 MS24693C47 5/5a Screw, CS 8-32 UNC x 7.9 4
12 611316 5 Diffuser NP
DELETED Pre SB-25-1022
(Superseded by item 12A)
12A 430007038 5a Diffuser 1
Post SB-25-1022
15 3-Phase Safety Device RF
(For details refer to Page 10034)
16 611287 5/5a Nut Set for Safety Device 1
17 611561 5/5a Heating Element 3600W-200V 1
21 240181 5/5a Element Gasket 1
22 DIN934-M10X1-A2 5/5a Nut, Hex 2
84 CS-660-01 5/5a Lubricant, Molycote 111 AR
(239740)
88 CS-604-03 5/5a Loctite, 620 AR
(240963)
103 CS-661-01 5/5a Solid Lubricant Paste AR
210 611317 5/5a Grid 1
220 CS-171-01 5/5a Rivet, Blind 4
(290043)
Page 10026
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10027
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW IV
37 B
A
74
310
41
84
43
VIEW B 42
84
VIEW C
MOLYKOTE GREASE
76
VIEW A
IPL Figure 6 (VIEW IV) Fan/Motor View
Page 10028
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
6 (VIEW IV) FAN/MOTOR VIEW

37 239481 6 Fan NP
DELETED Pre SBDF-25-002
37A 241054 6 Fan 1
Post SBDF-25-002
41 239501 6 Shaft Seal 1
42 239469 6 O-Ring 1
43 239473 6 Disc Motor 1
74 611508 6 Mounting Panel Assembly 1
76 611664 6 Clamp for Temp. Sensor 1
(239740)
310 DIN912-M4X 16 6 Screw, M4 x 16 1
Page 10029
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
59
7
6 I
4
VIEW V
38
45
7
4
63 Humiseal
Aluminium side
73
59 VIEW I
4
63
45
6 75
4
65
20
53
4
63 6
4 38
XI
4
3
100
(VIEW XI) Motor Attachement, Page 10032)
IPL Figure 7 (VIEW V) Rear View
Page 10030
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
7 (VIEW V) REAR VIEW

6 DIN125A-M4-A2 7 Washer, Plain 9 x 4.3 x 0.8 3
7 CS-154-03 7 Washer, Cupal 1
20 240182 7 Push-button Bolt 1
38 MS51957-46 7 Screw, 8-32 UNC x 15.88 7
45 Wiring Harness Assy RF
53 CS-933-03 7 Cable Tie 1
(235284)
59 Power Module Assy RF
65 611721 7 Washer, 9 x 4.3 x 0.8 2
73 CS-649-00 7 Gasket 24 cm
(236395)
75 611350 7 Rear Cover 1
-100 240427 7 Plug 2
100A 430006001 7 Cover Plate 1
Post SB-25-1017
Page 10031
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
VIEW XI
39
6
4
38
72 45
71
87 39
40
82
6
4
38
IPL Figure 8 (VIEW XI) Motor Attachement
Page 10032
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
8 (VIEW XI) MOTOR ATTACHEMENT

38 MS51957-46 8 Screw, 8-32 UNC x 15.88 6
Post SBDF-25-001
39 CS-154-03 8 Spacer 2
(236243)
40 239526 8 Motor Assembly NP
DELETED Pre SB72074000-25-02
Pre SB72074100-25-02
(Superseded by Item 40B)
40A 240350 8 KMF Motor Assy 106.5-18-8PX 1
Post SB72074000-25-02
Post SB72074100-25-02
71 MS24693C49 8 Screw, CS 8-32 UNC x 11.1 3
Post SBDF-25-001
72 612095 8 Reinforcement Plate 1
Post SBDF-25-001
82 240603 8 Washer 4
Post SBDF-25-001
87 CS-604-03 8 Loctite, 620 AR
(240963)
Page 10033
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
64
VIEW VII
VIEW VI
4
68
67 86
38 44
6 4 410
88
88 413
VIEW VIII 18
412
19 411
84 19
84 62
PRE SB-25-1023
70
69
IPL Figure 9 (VIEW VI/VII/VIII) Details Rear (Pre SB-25-1023)
Page 10034
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
64
VIEW VII
VIEW VI
4
68
67 86
38 44
6 4 410
88
88 413
VIEW VIII
412
19 411
84 19
84 62A
POST SB-25-1023
70
69
IPL Figure 9a (VIEW VI/VII/VIII) Details Rear (Post SB-25-1023)
Page 10035
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
9 (VIEW VI/VII/VIII) DETAILS REAR

9a (PRE SB-25-1023)
4 DIN127B-M4-A2 9/9a Washer, Lock 4.3 x 7.6 x 1 - M4 5
6 DIN125A-M4-A2 9/9a Washer, Plain 9 x 4.3 x 0.8 3
18 240753 9 Nipple PT100 NP
DELETED
19 CS-641-04 9/9a O-Ring 2
(239488)
38 MS51957-46 9/9a Screw, 8-32 UNC x 15.88 3
62 PT100 Temperature Assy RF

62A 612332 9 PT100 Temperature Sensor Assy NP
(Superseded by Item 62B)
62B CS-257-02 9a PT100 Temperature Sensor Assy T1 1
Post SB-25-1023
64 239388 9/9a 3-PH. Thermal Cut-out Switch B1 1

67 DIN84-M4-8-A2 9/9a Screw, Cil. Head M4 x 8 1
68 239825 9/9a Nut Plate 1
69 DIN127B-M3-A2 9/9a Washer, Lock 3.1 x 6.2 x 0.9 - M3 6
70 DIN934-M3-A2 9/9a Nut, Hex M3-A2 6
84 CS-660-01 9/9a Lubricant, Molycote 111 AR
(239740)
86 Relay Modification Kit Assembly RF
88 612205 9/9a Washer, 6.8 x 5.1 x 0.8 2
410 611357 9/9a Mounting Bracket 2
411 MS51957-15 9/9a Screw, Panhead 4-40 UNC x 9.53 4
412 DIN127B-M3-A2 9/9a Washer, Lock 3.1 x 6.2 x 0.9 - M3 4
413 MS35649-244 9/9a Nut, Hex 4-40 UNC 4
Page 10036
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10037
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
20
4
12
5
6
13
15
15
3
10
11
5 7
4 4 8
6 9
21
14 10
20
16
19
18
IPL Figure 10 Door Assy (Standard)
Page 10038
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
10 DOOR ASSY (STANDARD)

611566 10 Door Assy (Standard) 1
1 239463 10 Door 1
2 239533 10 Insulation Set, Microlite AA 2
3 239484 10 Pivot 1
7 CS-920-01 10 Bearing 2
8 239477 10 Screw, bearing 2
9 CS-604-01 10 Loctite, 243 AR
(236054)
10 611502 10 Rod Assy 2
(239740)
12 CS-169-02 10 Insert 2
(239202)
13 236585 10 Steam Outlet 1
14 236586 10 Screw, Steam Outlet 1
15 239494 10 Spring, Door 2
16 236913 10 Roll Pin 1
18 611565 10 Door Cover 1
19 CS-603-02 10 Silicone, Eleastosil E41 (Rehau) AR
(234020)
20 239474 10 Bushing 2
21 CS-604-03 10 Loctite, 620 AR
(240963) Post SB-25-1012
Page 10039
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
7
3
6
4 5
IPL Figure 11 Door Assy
Page 10040
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
11 DOOR ASSY
612751 11 Door Assy LH AB 1
- 431001021 11 Door Assy LH (with Meal Card Holder) C 1
- 612752 11 Door Assy RH D,E 1
1 Door Assy (Standard) RF

2 239733 11 Placard, Warning 1
5 239485 11 Washer, shaft 1
6 Door Knob
6A 239465 11 Door Knob Clockwise Lock A-C 1
6B 239679 11 Door Knob Clockwise Open D,E 1

(239740)
8 239732 11 Placard, B/E Aerospace 1
-9 CS-173-02 11 Rivet C 7
-10 609854 11 Meal Card Holder C 1
Page 10041
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
15
14
12
13
1
2
3
4
5
6
7
8
9
6
7 11
1
9
3
10
2
3
10
2
4
8
IPL Figure 12 Power Module Assy
Page 10042
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12 POWER MODULE ASSY

- 240117 12 Power Module Assy NP
DELETED Pre SB72074000-25-003
Pre SB72074100-25-003
- 612735 12 Power Module Assy NP
DELETED Post SB72074000-25-003
Post SB72074100-25-003
Pre SB-25-1028
431005007 12 Power Module Assy 1
Post SB-25-1028
Post SIL-25-0043
1 * Power PCB Assy RF

Pre SB-25-1028
1A * Power PCB Assy RF
Post SB-25-1028
2 239587 12 Insulation Strip 2
3 239588 12 Mounting Strip 2
4 MS51957-18 12 Screw, 4-40 UNC x 16 6
5 239589 12 Spacer 4
6 MS51957-49 12 Screw, 8-32 UNC x 2A 4
7 611721 12 Washer, 9 x 4.3 x 0.8 4
8 CS-604-01 12 Loctite, 243 AR
(236054)
9 239590 12 Heat Sink NP
Pre SB-25-1028
10 239443 12 Power Mosfet, IXK48250 6
-11 239919 12 Jumper 2P 1
12 239521 12 Connector DJ5 1
Post SB72074000-25-003
Post SB72074100-25-003
13 CS-231-181 12 Resistor, 1K50 0.4W R2 1
(239093) Post SB72074000-25-003
Post SB72074100-25-003
Page 10043
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12 POWER MODULE ASSY

14 CS-224-11 12 Crimp Contact 2
(239386) Post SB72074000-25-003
Post SB72074100-25-003
15 CS-214-02 12 Shrink Sleeve 4 cm
(235651) Post SB72074000-25-003
Post SB72074100-25-003
-16 CS-700-01 12 Solder, 60/40 AR
(234935)
Page 10044
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10045
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
115P5
R10
OP2
OP3
R16
R9
3
Z5
D2
115P7
1 9 R8
R13
R3
Z2
Z3
D3
115P1
C8
115P6
E4
+
R6
R4
D6
R14
R15
Z4
E2
E3
1
+
R7
D4
R11
1 2 3 1 2 3 1 2 3 1 2 3
R12
T4 T6 T7 T5
+
D7 D1
E1
R20
+
R18
D5
R22 R21
Z7 Z1 Z6
R5 R1 R2
R17
E5
R19
OP6
T10 OP5 T8 OP1 T9
+
C7
F1
TZ1
TZ3
TZ2
E6
115P3 1
OP4
T3 T1 T2
115P4
BOARD NR. 240115

1
INVENTUM
115P2
L2
6
115P1
4
L1
3
C3
1
C2
2
C1
IPL Figure 13 Power PCB Assy (Pre SB-25-1028)
Page 10046
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
13 POWER PCB ASSY (PRE SB-25-1028)

1 * 13 Power PCB Assembly 1
Pre SB-25-1028

* NOT AVAILABLE FOR SPARE PARTS
Page 10047
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
8003P5
R10
R9
R16
R3
D3
Z2
U2
D2
U1
8003P6 8003P7
R13
D6
R4
1 R8
Z3
JP1
C5 C7 Z4 C6 C8
R6
+
+
A Z5
R7
1
R15
R14
D4
R12
R11
Q1 Q2 Q3 Q4 A
C10
A-A
+
R23
D5
D7
D1
R22 R21
R20
+
Z7 Z1 Z6
R5 R1 R2
R19
C9
R18
R17
U3 U4 U5
C11 C4 1
F1
+
D10
D8
D9
1
U6 8003P3
8003P4
F2
431108003_01
4
B B
8003P2
L2
B-B
6
3
4
L1
5
1
3
C3 C2
8003P1
2
C1
IPL Figure 14 Power PCB Assy (Post SB-25-1028)
Page 10048
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
14 POWER PCB ASSY (POST SB-25-1028)

1 * 14 Power PCB Assembly 1
Post SB-25-1028
Page 10049
25-35-45 2004/10/29
33 23 33 23
GMC1606N GMC1605N
6
70 mm 160 mm 1
33 23 33 23
21 23
GMC1601N GMC1607N
70 mm 160 mm
3 2 1 BMA1601 BMA1606N
8 7
BMA1602 BMA1605N
BMA1603 BMA1604N
DJ2
1 - BMA1601
2 - BMA1602
3 - BMA1603
4 - BMA1604N 19
5 - BMA1605N
6 - BMA1606N
DJ4
SMB2006N
1 - SMB2205 DP8
2 - SMB2223 33 SMB2007N 33 15 4 - SMB2204
3 - 5 - SMB2205
SMB2215N
4 - SMB2221 21 - SMB2221
5 - SMB2217N 23 - SMB2223
6 - SMB2225N 25 - SMB2225N
7 -
8 - SMB2204 32 14 - BMB1614
9 - 16 - BMB1616
23 18 - BMB1618
SMB2219N 20 - SMB2020N
B/E AEROSPACE
22
4 17 6 - SMB2006N
21 7 - SMB2007N
15 - SMB2215N
17 SMB2217N
19 - SMB2219N
IPL Figure 15 Wiring Harness Assy

DJ15
RLS2011N
25
9
29
31
30
4
25-35-45
28
1 8 16
3 11 12 13 10
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
DJ21
DJ18
DJ23
DJ20
2
DJ22
DJ19
DJ1 BMB1628 BMB1614
1 - BMB1628
BMB1626 BMB1616
2 - BMB1626
3 - BMB1624 18 BMB1624 BMB1618
4 - SMB2020N
- RLS2011N
8
5 -
2004/10/29
Page 10050
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12 WIRING HARNESS ASSY

611679 12 Wiring Harness Assy W1 1
Pre/Post SB-25-1028
(239386)
7 CS-223-16 12 Connector Housing DJ2 1
(239529)
8 CS-224-07 12 Faston Positive Lock 15
(239714)
9 MS24264R20B 12 Main Connector DP8 1
25PN
10 611357 12 Mounting Bracket 2
12 DIN127B-M3-A2 12 Washer, Lock 3.1 x 6.2 x 0.9 - M3 4
13 MS35649-244 12 Nut, Hex 4-40 UNC 4
15 CS-211-05 12 Wire, AWG20 AR
(234906)
16 CS-223-19 12 Housing DJ18-23 6
(239372)
17 239521 12 Connector DJ4 1
18 CS-223-17 12 Connector Housing DJ1 1
(239730)
19 CS-224-17 12 Cable Lug, M3 6
(237050)
21 CS-933-01 12 Cable Tie 16
(235283)
22 CS-211-06 12 Wire, AWG22 AR
(239072)
23 CS-211-03 12 Wire, AWG16 AR
(234907) Post SB-25-1028
(239371)
29 CS-223-21 12 Connector House, Socket DJ15 1
(235851)
30 CS-224-26 12 Crimp Contact Socket 1
(235852)
Page 10051
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. EFF.
ITEM CODE
NUMBER 1234567 ASSY
12 WIRING HARNESS ASSY

31 MS27488-20 12 Sealing Plug, Red 12
32 241088 12 Adaptor 1
33 CS-224-21 12 Terminal 13
(241080) Post SB-25-1028
Page 10052
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10053
25-35-45 2004/10/29
B/E AEROSPACE
611898_3 PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
IPL Figure 16 Relay Modification Kit 611898
Page 10054
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
AIRLINE UNITS
FIG. PART EFF.
PART NOMENCLATURE PER
ITEM NUMBER CODE
NUMBER 1234567 ASSY
16 RELAY MODIFICATION KIT 611898

611898 16 Relay Modification Kit 1
Post SB72074000-25-01
Post SB72074100-25-01
1 240325 16 Relay, 316 217 E 115VAC 400Hz R1 1
1A 234308 16 Relay, MIL-R-6106H (Alternative 1
Part)
2 239457 16 Connector Housing 5 Pins DJ3 1
(239386)
4 240347 16 Connector 5 Pins DP7 1
(240348)
6 CS-214-05 16 Shrink Sleeve AR
(347843)
7 CS-211-06 16 Wire, Awg 22 AR
(239072)
8 CS-223-20 16 Connector Housing DP15 1
(235853)
9 CS-224-25 16 Connector Contact 1
(235854)
10 239753 16 VHB Tape NP
Pre SIL3110-01
10A CS-612-02 16 VHB+ Tape 4943F AR
(240415) Post SIL3110-01
11 CS-933-01 16 Cable Tie 11
(235283)
12 CS-223-21 16 Connector Housing 1
(235851)
13 CS-224-26 16 Crimp Contact Socket 1
(235852)
(239371)
Page 10055
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 10056
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
SPECIAL PROCEDURES
1. General
This section contains procedures which are normally required as a result of other maintenance tasks. The
mentioned procedures are self-contained and are mentioned for preventative maintenance or reconditioning.
2. Door Repaint Instructions (Post SIL-25-0051)
This paragraph describes how to pre-treat and repaint small surface damages of B/E Aerospace ULTEM
oven door.
A. Surface Pre-treatment
(1) Sandpaper the surface lightly.

(2) Before applying primer, the surface must be degreased and free from contaminants.
(3) Proceed with Alexit-FST-Fllgrund 414-12 primer, according Mankiewicz Data Sheet 414-12.
B. Surface Re-paint
(1) Finish with Alexit-FST-Strukturlack 404-12, according Mankiewicz Data Sheet 404-12.
(2) Apply the lacquer smoothly and equally onto the pre-treated surface.
(3) The color of the applied Alexit-FST-Strukturlack 404-12 is light grey, according to color normalization
RAL7035.
CAUTION: DUE TO FIRE PROPERTIES REQUIREMENTS, THE MAXIMUM LAYER

THICKNESS FOR AREAS GREATER THAN 3X 3 IS 60M.
CAUTION: PAINT JOBS MUST BE CARRIED OUT IN A WELL VENTILATED AREA.
C. Product Information
Alexit-FST-Fllgrund 414-12
Alexit-FST-Fllgrund 414-12 is a primer which can be applied directly onto the appropriately cleaned
and/or pretreated metal or thermoplastic substrates with good adhesion results, even if applied in only
one layer.
Alexit-FST-Strukturlack 404-12 (Texture Finish)
Alexit-FST-Strukturlack 404-12 (Texture Finish) is a two-component paint based on polyuretane.
D. Paint Processability
For correct processability of the lacquer, refer to data sheet: Alexit-FST-Strukturlack 404-12 (Texture
Finish).
E. Safety Data Information
For information such as: product identification, composition, hazard possibilities, first aid etcetera, refer
to: EC Safety Data Sheet, trade name: ALEXIT-FST Strukturlack 404-12 and Primer 414-12.
Page 11001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 11002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
REMOVAL (LINE REPLACEMENT UNIT)
1. General
There are no special removal instructions applicable to this unit.
Page 12001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 12002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
INSTALLATION (LINE REPLACEMENT UNIT)
1. General
There are no special installation instructions applicable to this unit.
Page 13001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 13002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
SERVICING
1. General
There are no special servicing instructions applicable to this unit.
Page 14001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 14002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
STORAGE (INCLUDING TRANSPORTATION)
1. General
This section contains preparation of transportation, special handling, packaging, storage and preservation
requirements associated with the unit after assembly or testing.
A. Preservation
(1) Do a complete test (For details refer to TESTING AND FAULT ISOLATION, Page 1001).
(2) Thoroughly clean the unit internally and externally (For details refer to CLEANING, Page 4001).
(3) Use a blanking cap to cover up the electrical main connector to protect the electrical contacts.
B. Packing
(1) Keep the unit in its original container (ATA 300 category II container) in which it was delivered or in
a sufficient box.
(2) Put also an identification label on the outside of the container and make sure that:
(a) the identification label has all the related data of the unit such as type, serial number etc.
(b) the identification label can be read easily.
Note: The unit is not approved for installation if there is no identification label attached to it.
C. Storage
CAUTION: MAKE SURE THAT THERE IS NOT TOO MUCH WEIGHT ON THE CONTAINER, IF YOU USE
THE STACK STORAGE METHOD. TOO MUCH WEIGHT ON THE CONTAINER CAN CAUSE
DAMAGE TO THE UNIT.
CAUTION: DO NOT KEEP THE CONTAINER NEAR FLUIDS THAT CAN CAUSE CORROSION OR
DAMAGE AND DO NOT KEEP THE UNIT NEAR SOURCES THAT MAKE HEAT OR OZONE.
(3) Keep the container in a clean, dry room with a good supply of air.
(4) Put the containers where you can clearly read the identification label.
Note: When the unit has been stored for longer then six (6) months, it is recommended to do a
functional test.
Page 15001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 15002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
REWORK
1. General
There are no special rework instructions applicable to this unit.
Page 16001
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Page 16002
25-35-45 2004/10/29
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
APPENDIX A - SCHEDULED MAINTENANCE PROGRAM
1. General
Scheduled maintenance is defined as that maintenance performed at defined intervals to retain an item in a
serviceable condition by systematic inspection, detection, replacement of worn out items, adjustment,
calibration, cleaning, etc. Each operator has the final responsibility for the content of this scheduled
maintenance program and the frequency of accomplishment. Therefore, operators should consult supplier
manuals for other recommended scheduled maintenance tasks. Operators should also be aware of the
national requirements of the country where the units are registered.
2. Recommended Spare Parts

(For details refer to Recommended Spare Parts Page 10002)
3. Recommended Scheduled Maintenance Program
A. Every day: (15 minutes).
Description
Clean oven with damp cloth on both out and inside.
B. Weekly (15 minutes)
Description
Check/Clean the oven
Check door operation
Check and if necessary replace door seal
C. Every circa 3 -6 months (S-Check): -every 1000 - 2000 flight hours (whichever comes first)
Description
Check overall condition of the oven
Download error messages from oven controller and store run time and errors by serial number
Perform a complete test according section 1000
D. Every circa 12 - 18 months: - every 4000 - 6000 flight hours (whichever comes first)
Description
Check door hinges and door latches
Check door knob
Replace door seal
Replace motor shaft seals
Apply lubricants to door hinges, door knob mechanism and motor shaft seal
Appendix A
25-35-45 Page A-1
2003/11/17
B/E AEROSPACE
PART NO. 72074000/72074100 720740-XX-00-00/720741-XX-00-00
Description
Perform a complete test according section 1000
Replace any faulty parts when found during inspection
Appendix A
25-35-45 Page A-2
2003/11/17

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TITLE PAGE

HIGH SPEED OVEN DF2000

COMPONENT MAINTENANCE MANUAL

Originally issued 2003/05/19

B/E Aerospace, Inc.

INTENTIONALLY BLANK PAGE

INTENTIONALLY BLANK PAGE

RECORD OF TEMPORARY REVISIONS

INTENTIONALLY BLANK PAGE

SERVICE BULLETIN LIST

S.B.No. Title Date

72074000-25-01 Introduction of a motor relay modification kit 2001/11/15 Rev 3

72074100-25-01 Introduction of a motor relay modification kit 1999/03/18 Rev B

72074000-25-02 Introduction of a new motor assembly 1999/01/01

72074100-25-02 Introduction of a new motor assembly 1998/01/01

SB72074000-25-003 Reduction of nuisance trips of 3-phase thermal cut-out 2001/05/31

SB72074100-25-003 Reduction of nuisance trips of 3-phase thermal cut-out 2001/05/31

SBDF-25-001 Introduction of a reinforcement plate for motor disk 2002/07/12 Rev 1

SBDF-25-002 Introduction of an improved fan assembly 2001/02/24

SBDF-25-009 Introduction of an adjustment screw (door adjustments) 2002/03/21

SB-25-1012 Improvement of the door knob attachment 2004/06/11

SB-25-1017 Cover plate as alternative for plugs 2003/07/07

SB 25-1022 Introduction of an improved baffle plate 2003/09/18

SB-25-1023 Introduction of an improved PT100 temperature assy 2004/03/23 Rev 1

SB-25-1028 Introduction of an improved power module 2003/10/03 Rev 1

SB-25-1029 Modifications on power module 2003/10/14 Rev 1

SB-25-1048 Introduction of a modified latch 2004/07/01

INTENTIONALLY BLANK PAGE

SERVICE INFORMATION LETTER LIST

SIL.No. Title Date

DOC-25-001 Installation/Repair of inserts 2001/02/26

DOC-25-012 Introduction of conformal coating 2002/03/11

SIL3220-01 Introduction of a new Test Bench 2000/01/11 Rev 1

SIL-25-0012 Restructuring numbering spare parts (for reference only) 2002/07/29

SIL-25-0027 Deleted CMMs (for reference only) 2003/05/19

SIL-25-0031 Introduction of a new user manual (for reference only) 2003/06/18

SIL-25-0033 Introduction of new special tool 2003/06/24

SIL-25-0043 Introduction of an improved power module 2003/10/08

SIL-25-0049 Statement of similarity an interchangeability (for reference 2004/02/05

SIL-25-0051 Introduction of repaint/lacquer instructions 2004/03/25

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LIST OF EFFECTIVE PAGES

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2004/10/29 ............................................................... 1 2004/10/29 .............................................................. 1

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2004/10/29 ............................................................... 1 2004/10/29 .............................................................. 1

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2004/10/29 ............................................................... 1 2003/11/17 .............................................................. 1

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2004/10/29 ............................................................... 1 2003/11/17 ........................................................ 1001

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2004/10/29 ............................................................... 1 2003/11/17 ........................................................ 2001

2003/11/17 .........................................................4004 2004/10/29 ....................................................... 10007

2004/10/29 ....................................................... 11001 SECTION

2004/10/29 ....................................................... 12001 SECTION

2004/10/29 ....................................................... 13001 SECTION

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Table 1001: Fault Isolation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1002

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Figure 2001 General Schematic (Pre SB-25-1028) ............................................................................... 2002

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