LIFE OF BRG

Cr=basic dynamic load rating

Bearing calc IS 3824 part-1(1983) =normal contact angle of a bearing,degrees Bearing calc IS 3823 part-1(1986)

contact angle formation basic static load rating

Inner Raceway Groove Radius(Ri) 2.065 mm (DwCos)/Dpw fo factor CONTACT ANGLE () 19.7499228 (DwCos)/Dpwfo factor
Outer Raceway Groove Radius(Ro) 2.065 mm 0.05 46.7 NO OF RACE (I) 1 0.00 14.7
Inner Raceway Curvature( Fi)=Ri/D 0.521 0.06 49.1 NO OF BALLS(Z) 9 0.01 14.9
Outer Raceway Curvature( Fo)=Ro/D 0.521 0.07 51.1 BALL DIA (dw) 3.96 mm 0.02 15.1
Total Curvature (B) 0.043 0.08 52.8 PITCH DIA OF BALL(Dpw) 19.99 mm 0.03 15.3
Radial Play (r) 0.010 mm 0.09 54.3 COS 0.941176471 0.04 15.5
Axial Play (a) 0.020 mm 0.1 55.5 (DwCos)/Dpw 0.186446164 calculated 0.05 15.7
0.12 57.5 0.18 standard 0.06 15.9
Inner Race Groove to groove Outer(Di) 16.031 mm 0.14 58.8 fo 14.40 0.07 16.1
Outer Race Groove to groove Outer (do) 23.971 mm 0.16 59.6 Cor=fo*Z(Dw)^2*cos 1912.786221 N 0.08 16.3
Diametral Clearence (Pd)=Do-di-2D 0.020 mm 0.18 59.9 0.09 16.5
A=Bd 0.170 0.2 59.9 0.10 16.4
0.971 0.22 59.6 0.11 16.1

Initial Contact Angle Interms Of

Cosine()=cos^-1(1-((Pd/2A)) 19.750 Deg 0.24 59 + 0.12 15.9
0.26 58.2 0.13 15.6
0.28 57.1 0.14 15.4
0.3 56 0.15 15.2
basic dynamic load rating 0.32 54.6 0.16 14.9
CONTACT ANGLE () 19.750 0.34 53.2 0.17 14.7
NO OF RACE (I) 1.000 0.36 51.7 0.18 14.4
NO OF BALLS(Z) 9.000 0.38 50 0.19 14.2
BALL DIA (dw) 3.960 mm 0.4 48.4 0.20 14
PITCH DIA OF BALL(Dpw) 20.000 mm 0.21 13.7
COS 0.941 0.22 13.5
(DwCos )/Dpw 0.186 calculated 0.23 13.2
0.180 standard 0.24 13
fo 59.900 0.25 12.8
Cr=fo*(icos )^0.7*Z^2/3*(Dw)^1.8 2979.822 N 0.26 12.5
c=Ro-R 0.085 if Fa/Fr<e,only axial force exist,Fa/Fr>e, radial force exist 0.27 12.3
b=c cos 0.053 If 'e' not fall in IS 3824 ,choose X=1,Y=1.8 from SKF book 0.28 12.1
e=c-b 0.03219 N if there is only radial load plays,,Fa=0,it ll never affect the Equi load P,by SKF textool book, 0.29 11.8
Axial load(Fa) 1.000 0.30 11.8
Radial load(Fr) 10.650 N 0.31 11.4
Fa/Co 0.0003356 0.32 11.2
Fa/Fr 0.0939 0.33 10.9
X 0.500 from IS-3824 0.34 10.7
Y 2.300 from IS-3824 0.35 10.5
S (factor of safety) 2 0.36 10.3
Equivalent dynamic load (P) 49.990 N Working range of tension spring in Joc pulley 06545010 rangess bet 31,2 to 49.1 N 0.37 10
rpm 8000.000 0.38 9.8
life rating in million rev(L10) 211797.941 mr 0.39 9.6
3022.231 0.40 9.4
life in hours 441245.710
life in years 50.371 yrs

Manual calc EXISTING SKF 608 2RSL bearing angle 60

1.046666667
static dyn load Co 3186.000 3450.0 cos(x) 0.500459689
Safety factor(S) 2 2.0
Axial load (Fa) 1 1.0
Radial load(Fr) 10.65 10.65
X -Axial load factor 0.5 0.5
Y-Radial load factor 2.3 2.3
Equivalent dynamic load (P) 49.990 50.0
Rpm (N) 8000.000 8000.0
life in million re manual I/P (L10) for 90% reliablility 258873.684 328706.2
life in hours Lh 539320.175 684804.6 hrs

life in years (Ly) 61.566 78.2 yrs

Percentage of difference life in years for
SKF 21.245 %

Page 1
 belt Tension calc

Total power consumed(P) for Spl 200 W

d1 0.0600 m
d2 0.0600 m
N1 8000
N2 8000
velocity of belt v1 25.12 m/s
velocity of belt v2 25.12 m/s

Coff of fric 0.4

angle of contact in deg 90
e^1 1.873859111
T=By 60P/2*Pi*N 0.2389 Nm
T1 #N/A
T2
T=(T1-T2)R1
T1-T2 7.961783439 N Eq-1
1.873859111 T2 Eq-2
T2= 9.1111 N
T1 final 17.07284418 N
Resulatant Rotational torque transmitted (T)=(T1-
T2)R1 0.2389 Nm

Mass of the beltper metre length m=Area x length x

density Kg/m
centrifugal tension Tc=mv^2 N
max tension T=Allowable stress x breadth x thick

self weight of joc pulley old 1.26549 N 0.129 Kg

bending moment distance 0.01 m
total vertical load Wt 27.44939493
Km=combined shock & fatiigue factor for bending 1.5 for suddenly applied load beacause of braking
Kt = combined shock & fatiigue factor for torsion 1.5 for suddenly applied load because of breaking

Bending moment on the shaft( M) 0.274493949 N

Equivalent twisting moment (Teq 0.545797883 Nm
Fr= 9.096631388 N

Page 2
 belt Tension calc

Input
output

gram/m^2 kg/m2
HS 4 470 0.47
HS5 480 0.48
HS55 730 0.75

cause of braking
ause of breaking

Page 3
belt Tension calc

Page 4
belt Tension calc

Page 5
 Apron fric calc

Calculation reference ours

Case-1
angle of contact()1- F1& F2 20.000 15.000
angle of contact()2- F2 &F3 114.000 112.000

angle of contact()2- F3 &F4 35.000 35.000

Coff of friction() 0.400 0.400

e^1 1.150 1.110

e^2 2.215 2.185
e^3 1.277 1.277

F1 3.000 3.000
F2 3.449 3.331
F3 7.642 7.278
F4 9.756 9.291
Dia of roller 25.000 25.000
Rotational Moment developed M1=(F4-F1)*R 84.447 78.634
0.084 0.079
No of spindles(N) 400 400
For N no of spindles 33.77874407 31.45342516
Case-2

angle of contact()1- F1& F2 160.000 164.820

angle of contact()2- F2 &F3 0.000 0.000
angle of contact()2- F3 &F4 115.000 125.000
Coff of friction() 0.400 0.400

e^1 3.054 3.158

e^3 2.231 2.392

Total spring load for 232 deg twist F 2.8 1.3

F3=F2

F1 2.109 0.987
F2 0.691 0.313
F3 0.691 0.313
F4 0.310 0.131
Dia of roller 27.000 27.000
Rotational Moment developed M2=(F4-F1)*R 24.296 11.565
238.348 113.4572918
0.238 0.113457292

No of spindles(N) 400.000 400

For N no of Spindles 95.339 45.38291671

Page 6
 Apron fric calc
total moment (M2+ (1 top roller load i.e M1) 322.795 192.0908547
0.3228 0.192
For N no of Spindles 129.118 76.83634187

power saved per spindle if using case 1 52.322 81.87121977

Page 7
 Apron fric calc

14.86 absolute value

zero in our case (apron will not touch

nose bar and make an angle in our case)

N
N
N
N
mm
Nmm
Nm

15,18 deg in apron movement

acting in same line of action
57 deg in apron movement

Kg

Kg
Kg
kg (same line of action as also value)
Kg
mm
Kgmm
Nmm
Nm

Nm

Page 8
 Apron fric calc
Nmm
Nm
Nm

Page 9
Apron fric calc

Page 10
Apron fric calc

Page 11