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Document Number

Project Package Originator Discipline


Doc. Unit n
Serial n
Rev. Page
Type

D 1 of 11
RAPID P0014 0015 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS

JOB HAZARD ANALYSIS


LIFTING WORKS

OWNER Approval: PRPC Utilities and Facilities Sdn. Bhd.

Name:
Date(DD-MMM-
YY):
Signature:

Document Class: Z

Pages modified under this revision: -

Gobi A/L Muhammad Zaki Abdul


D 16-June-16 IFA Issued For Approval Farid Abdullah
Surinarayanan Manaf
Gobi A/L Muhammad Zaki Abdul
C 25-May-16 IFA Issued For Approval Farid Abdullah
Surinarayanan Manaf
Gobi A/L Muhammad Zaki Abdul
B 09-May-16 IFR Issued For Review Farid Abdullah
Surinarayanan Manaf
Gobi A/L Muhammad Zaki Abdul
A 26-Mar-16 IFR Issued For Review Farid Abdullah
Surinarayanan Manaf
DATE WRITTEN BY CHECKED BY APPROVED BY
REV. STATUS REVISION MEMO
DD-MMM-YY (name & signature) (name & signature) (name & signature)

Sections changed in last revision are identified by a vertical line in the right margin.

"In accordance with Article 41 of the Conditions of Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a
retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization

RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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D 2 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
INSTRUCTIONS FOR COMPLETING THIS FORM
Section I. Enter general information about the site and job task.
Section II. Determine whether any of these operations apply to the job task to be performed. Make note of any
special training, permit, certification, and risk assessment requirements.
Section III. Identify any human/organizational factors that could impact the ability to
perform the work safely. Section IV.
1. Break the job down into steps - Be as specific as possible. Write each job step in a new row of column A
(Activity/Step). Its a good idea to leave an extra row between steps in case you need them later. Add additional rows
to the table as needed, or if completing the JSA on paper, print additional copies of the sheet to accommodate all job
steps.
2. Determine the hazards associated with each job step and write them in column B (Hazards). Use the examples of
hazards provided below to trigger your thinking about different types of hazards and energy sources.
3. List any control measures that will be taken to ensure that step is done safely in column C (Control Measures). Use the
control measure examples and hierarchy provided to trigger your thinking about different types of controls and their
efectiveness at reducing risk. Controls toward the top of the table tend to be more effective at minimizing the severity
and/or likelihood of an event than the controls toward the bottom of the table. If this job involves a Life Critical Operation,
continue to step 4. Otherwise, repeat steps 2-3 for each of the job steps identified, then proceed to step 9.
4. Considering the hazards involved and the control measures that will be in place, determine the worst credible severity
of an incident that could result from this job step. Use the severity table provided. Write the severity number in
column D (Severity).
5. Considering the hazards involved and the control measures that will be in place, determine the likelihood that an incident
will result from this job step. Use the likelihood table provided. Write the likelihood number in column E (Likelihood).
6. Multiply the severity number by the likelihood number and enter the product in column F (Risk).
7. Consider the risk rating against the thresholds provided in the Overall Risk Ratings.
i. Very low and low risk ratings of 1-7. This level is generally considered acceptable provided that all control
measures are applied.
ii. Medium risk ratings of 8-15. Additional control measures should be considered to determine whether it is
practical to further reduce the risk. If additional control measures will be implemented, write them in the
Control Measures column on the same line or a new line below. Rescore the Severity, Likelihood, and Risk
taking into consideration this additional corrective action.
High and Very High risk ratings of 16-80. Additional control measures must be considered to determine
iii.
whether it is practical to further reduce the risk. If additional control measures will be implemented, write
them in the Control Measures column on the same line or a new line below. Rescore the Severity, Likelihood,
and Risk taking into consideration this additional corrective action.
8. Repeat steps 2-7 for each of the job steps identified.
Section V. Provide the name, company, and title of those who prepared and reviewed/approved this form in the
signature box provided. The Site/Construction Manager must review and approve any line items that have a High or
Very High risk rating before the job may proceed. Additional space is provided for crew members to sign the JSA if
desired.

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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D 3 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS

EXAMPLES OF HAZARDS (Column B)


Biological & Environmental Electrical Chemical Gravity/Height Mechanical & Motion
Altitude Arc Flash Air Emissions Equipment Being Thrown
Animal Bite/Sting Buried Chemical Tipping/Collapsing Of/Under
Blood-Borne Utilities Products Excavation/Trench Equipment
Pathogens Damage to Carcinogenic Falling Objects Disintegration of
Contaminated Leads/Cables Damage Combustible/Flammable Floor Moving Components
Food/Water Insect- to Switches Energized Explosive Openings/Edges Driving/Vehicle Trafc
Borne Disease Pests Circuits/Conductors Toxic Grating Removed Ejection of
Poisonous Plants Inadvertent Inadequate Support Workpiece/Debris
Corrosive
Precipitation Energization Lack of Access Entanglement
Temperature/Humi Lack of Reactive Ladders/Stairs Friction
dity Isolation/Grounding Client/Process Suspended Load Movement/Shifti
Unsanitary Missing/Damaged Chemicals Lack of Unstable/Insecure ng
Conditions Insulation Overhead Containment Materials Moving Parts
Weather Lines Leakage/Spills Work Above/Below Others Pinch/Crush
Wind/Turbulence Overload of Circuits Material Incompatibility Work at Height/Fall Points
Pressure Stored Energy Produced/Disturbed by Hazards Walking/Working Projectiles
Abrasive Blasting (Batteries/Capacitors) Water Work Surface Rotating Equipment
Compressed Near Electrical Conductors Asbestos Slippery Sharp Edges, Corners, or
Gases High Work Environment Lead Uneven Points Shearing
Pressure Fluid Cluttered Silica Obstructed Stored Energy
Pressure Testing Confined Space Welding Fumes (Springs/Accumulators)
Steep
Pressure Washing/Blasting Damaged Tools/Equipment Dust Striking
Moving/Swaying/Pitching
Radiatio Entrapme Water Trapped Between Equipment
n Intense nt Insufcient/Unstable and
Discharges
Light Erosion Ergonomic Fixed Structures
Wastes
Lasers Hazardous Atmosphere Awkward Postures/Movement Unexpected/Uncontro
Generated
Microwave Oxygen Rich/Deficient Excessive Force/ lled Movement
Hazardous Exertion
s Contaminants Non-Hazardous Heavy/Awkward
Naturally Occurring Ignition Sources Sound Load
Radioactivity Radioactive Inadequate Continuous Repetitive
Material Ventilation Noise Motion Same
X-Rays Poor Lighting/Glare Intermittent

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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D 4 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
Most
Efective Elimination Make connections at ground level before erecting a Remove a dangerous machine from
(Remove the hazard altogether) service Chances
Severity Level structure to eliminate work at height Likelihood
Provide Probabilit
power outlets to avoid trailing cords
Substitution Use latex rather than oil-based paints of
Level
Very and
Likely 5 y x 10-2
1 1 in 100
Catastrophic 16(Replace
multiplethe
or material/process
Long-term (multi-year)
Reduce energy,such Extensive losses of high
as speed, force, amperage, pressure, temperature
single fatality impacts to air, surface/ground value
with a less hazardous water,
one) or soil; or Use water-based detergents instead of organic solvents
equipment/property;
Widespread areas including Major schedule impacts; or
Engineering/Isolation Ventilation Isolate hazardous energy sources Secondary containment
ofsite area/community Loses exceeding $1,000,000; or
(Design efective control
afected; or Machine guarding
Significant Interlocks
unplanned Barriers
measures to protect people
Extensive adverse Enclosures Platforms
financial impacts to and guardrails Improve lighting
and the environment) publicity/media Circuit
coverage
breakers business Exclusion zones Likely 4 1 x 10-3 1 in 1,000
Critical 8 injury or illness Lasting (up to one year) impacts unit
Losses of
resulting in to air, equipment/property that
Warning
permanent surface/ground water, orSigns
soil; or Horns
cannot be readily replaced; or Labels High visibility paint
(Alert
totalpeople
or to the hazards) Backup alarms
Ofsite area/community Beepers
Losses exceeding Tags
partial
Administrative afected; orWork rotation to minimize exposure
$100,000; or Training and supervision
disability Events that etc.)arereportable 1 x 10-4
(Provide training, procedures, Inspect to Significant unplanned
safety equipment Possible 3 1 in 10,000
regulatory impact on
Major 4
injury or illness Temporary (up to one month) Good housekeeping practices
Loss of equipment that can be
PPEresulting in impacts to Safety glasses readily Fall harness and lanyards Respiratory protection
temporary
(Personal protectiveair,equipment)
surface/ground water, or soil; protection
or replaced; or
Hearing Gloves High visibility vests
disability or Significant area of the Losses exceeding $10,000; or
loss of project site afected; or Significant unplanned impact on
function Breach of regulatory requirement project budget
or limit; or Unlikely 2 1 x 10-5 1 in 10,0000
Potential for adverse
Moderate 2 injury or illness publicity/media coverage
Short-term (up to one day) Damage to equipment/property
requiring impact to air, that
medical surface/ground water, or soil; or can be repaired within a
treatment Very small area within the reasonable timeframe; or
project site Losses exceeding $1,000; or Very 1 1 x 10-6 1 in
afected; and Minor impact on project budget 1,000,000
No potential for adverse Unlikely
Minor 1 injury or illness No direct impact to air, No impact on equipment
requiring first- surface/ground functionality;
aid treatment water, or soil; or Minor, cosmetic damage; or
only Efects restricted within Repair costs easily covered by
buildings or normal
containment structures; and project operating budget
No potential for adverse

Very Unlikel Possi Likel Very Very Lo Mediu Hig Very


Unlik y2 ble y Likel Low w m 8- h High
ely 1 3 4 y5
Note: 0-3 4-7 15 Manager
The Site/Construction 16- must 32-80
personally review any items with a High or
Severity

Very High residual risk score, and approve


by signing this for
Minor - 1 1 2 3 4 5

SECTION I - GENERAL INFORMATION


EMERGENCY CONTACT NAME EMERGENCY CONTACT PHONE NUMBER
Primary Secondary Primary Secondary
Contact: Mohd Farid Abdullah Contact: Gobi a/l Surinarayanan Contact: 012-6950600 Contact: 012-4029945
Project No. Task Order/Contract No.: Date: 28/12/2015
New or Revised
P0014-0302/0303 RAPID-P0014-OUI-ITB-0001-0302/0303
JSA / RA Title: Lifting Building: N/A Area: Package 14 Specific Location(s): N/A
works (RAPID-P0014-OUI- 0302/0303
HSE-PRC-0001-0017)
Work Scope/Description: Plant Tools & Equipment Required:
General Lifting Works Mobile crane, webbing sling, tag line, shackle, hook, wire rope.

Reference :- RAPID-P0014-0015-CON-MST-001-0009 rev.E

SECTION II - DOES THIS JOB REQUIRE ANY OF THE FOLLOWING


OPERATIONS?

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by
any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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D 5 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
Yes Yes
Lead Work

x
Noise Exposure
Emergency Shutdown
Process Instability/Upset
Radiation Area Work
Remote Location x
Respiratory Hazards
Hazardous Materials/MSDS x

x Temperature Extremes x

x Working Alone
Hot Work

SECTION III - ARE ANY OF THESE HUMAN/ORGANIZATION FACTORS APPLICABLE TO THE JOB?

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by
any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


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D 6 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
Human Nature Organizational Factors Work Environment Individual Capabilities

Assumptions Emphasis on schedule Changes/departures from Hazardous attitude for


x
(inaccurate routine critical
Lack of support for stop-
work authority task
mental picture) Confusing displays or
Personality conflicts Illness/fatigue
Complacency/overconfide controls
Poor communication with Imprecise
Distractions/interruptions
nce communication
peers/supervisor Hidden system response
habits
Distraction Unclear goals, roles, and Lack of alternative
Indistinct problem-solving
Habit patterns responsibilities indication Unexpected skills
Task Demands equipment Lack of knowledge
Inaccurate risk
High workload conditions (mental
perception Limited (memory Workarounds/OOS model)
short-term memory requirements) instruments Lack of
Mental shortcuts Interpretation requirement proficiency/inexperience
Irrecoverable acts New technique not used
(biases) Mindset before
Lack of or unclear
(turned to see) Stress
standards
(limits attention)

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by
any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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Type

D 7 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
SECTION IV - JOB SAFETY ANALYSIS RISK ASSESSMENT
A B C D E F
ACTIVITY/STE HAZARD SEVERIT LIKELIHOO RISK
P S Y D
1. Preparation for PTW PTW clash with other PTW applicant must be
work. authorized and familiar
with PTW requirement to
ensure no incompatible 1 1 Low
work to be carried out.
To attend morning toolbox
meeting for work
coordination.
2. Crane Flagman/Rigger. Conduct 4 3 Mediu
toolbox and STA before m
work commences.
To barricade the working
area with hazard tape.
Close supervision by the
Vehicle collision supervisor.
Vehicle overturn Supervisor to brief
Topple of machine workers on the site
Bad weather situation and hazards
(STA).
Regular Inspection and
maintenance of
machinery.
To inspect crane with OUI
JV HSE.
Valid certificate of fitness
(PMA) and certificate
operator.
To ensure safe access &
heavy ingress for heavy
machineries
Outrigger wood-mat/steel
plate shall be placed
under the outrigger to
ensure stability of crane.
Drink plenty of water and
designated rest area and
avoid prolonged duration
under direct sunlight
Seek shelter at well

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
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D 8 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
grounded structure with
roof
Competent and trained
operator
Wearing PPE, safety vest,
safety helmet, safety
shoe.
Conduct toolbox and STA
before work commences.
Use of green lift checklist
Daily checklist by
Improper manual operator
handling of Do not stand below
machineries suspended load.
Slip/trip/Fall Inspect machineries, to
Heat stress be good condition by OUI
Lightning JV
Uncontrolled load Check ground condition
Hand injury during before commence work.
rigging work Workers must get down
from the bed of the truck
before lifting activities
Mediu
3. Lifting Material being conducted ( such 4 3
as unloaded piles) m
All wire rope,webbing
sling, shackles and hooks
need inspection by OUI
JV
Safe Distance of
clearance during lifting
works (Barricade).
processes,
energized
within
Put10m
hazardous within
of 10m
of energized
areas
signage of
lifting
works
Ensure sufcient drinking
water is available for
consumption.
Use of tagline
Competent rigger
Riser to use leather glove

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
Serial n
Rev. Page
Type

D 9 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
4.Night work activity Fatigue Reflective clothing
required where
Hit by moving machinery is used
vehicle Lux test to be conducted.
100 lux minimum
Slip and fall requirement.
Fatigue management
procedure
Closed supervision from
supervisor
Proper barricade
Adequate mirror to install
of the blind to the
machine
Ensure adequate lighting Mediu
provided 4 3
m
Ensure workers use
mandatory PPE safety
vest, safety helmet,
proper hand glove, safety
shoes and clear safety
glass.
Proper access from
shelter to designated
work area
Lifting activities
approved for non critical
lifting at night work.
However, commissioning
of critical lifting allowed
after get approval from
lifting specialist.
5. Housekeeping Poor Clear all tools and
housekeeping rubbish.
Dispose rubbish at
authorized rubbish
2 1 Low
disposal area.
Carry out housekeeping
before, during and after
work completion and prior
to leave work area.

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
Serial n
Rev. Page
Type

D 10 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
Ensure availability of
lightning
detector.
If there is lightning
event, directly go inside
vehicle that is provided,
6. Lightning Event Lightning sit in proper. 16 1 High
AVOID open space and
trees.
Always compliance with
lightning procedure.
Ensure to have proper
lightning arrestor.

Note: Insert additional rows or print additional sheets as necessary to accommodate all job
steps.

JOB HAZARD ANALYSIS


LIFTING WORKS

SECTION V APPROVALS AND SIGNATURES


PREPARED BY
Name Company Position
Farid Abdullah WCT Berhad Project Manager

Gobi a/l Surinarayanan WCT Berhad Safety Manager

Muhammad Zaki Abdul Manaf WCT Berhad Project Director

Zam Azwan Zainal WCT Berhad HSSE Coordinator

Ahmad Fitrie Ahmad Faisal WCT Berhad Site Engineer

Nur Athirah Afifa WCT Berhad HSSE Coordinator


APPROVED BY
Patric Melloni OUI-JV Construction Manager

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx
Document Number

Project Package Originator Discipline


Doc. Unit n
Serial n
Rev. Page
Type

D 11 of 11
RAPID P0014 0008 HSE PRC 0001 0017

PETRONAS RAPID PROJECT


PACKAGE P0014 - UTILITIES, INTERCONNECTING,
OFFSITE UNITS
Greg Francis OUI-JV HSE Manager

Rhonnel Arellano OUI-JV Construction Superintendent

Augustin Vimal OUI-JV HSE Engineer


HIGH AND VERY HIGH RESIDUAL RISK ITEMS REVIEWED/APPROVED BY

Note: All High and Very High residual risk ratings require review and approval by the
Site/Construction Manager before starting work. Site/Construction Manager

REVIEWED BY CREW

"In accordance with Article 41 of the UIO EPCM Contract, the ownership in this document shall vest in OWNER. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or
by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the OWNER.
CONFIDENTIAL Not to disclose without authorization
Electronic Filename: RAPID-P0014-0015-HSE-PRC-0001-0017_D.docx

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