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Republic of Rwanda WORKFORCE DEVELOPMENT AUTHORITY WDA

Ministry of Education Empowering people with employable skills and entrepreneurship capacity
P. O. BOX 2707
Tel: (+250) 255113365
E-mail: info@wda.gov.rw
Web site: www.wda.gov.rw

WELDING CURRICULUM
VOCATIONAL AND TECHNICAL CENTERS

Kigali, February 2012

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ACKNOWLEDGMENTS AND LIST OF PARTICIPANTS TO THE DEVELOPMENT OF THE
TRAINING PROGRAMME

The Workforce Development Authority wishes to thank the following persons who participated in the
development of this training programme:

1. NIYONZIMA Denys ETO Kibuye


2. CYIZA Nicolas GatengaCenter VTC
3. NKERABAHIZI Jean Baptiste ETO Muhima
4. KADAHEZA Christophe ETO Muhima
5. SEBBA John Instructor IPRC Kigali
6. KWIBUKA Victor Atelier MVTC
7. NTIHEMUKA Emmanuel CEFOTRAR Kimisagara
8. TWAGIRIMANA Damien Self-Employed
9. RWAMASIRABO Aimable WDA Curriculum Developer
10. MPAMO Aim WDA Head of Curriculum Development Unit (CDU)

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Table of Contents
SECTION 1: .............................................................................................................................................................................................................. 5
GENERAL INTRODUCTION ................................................................................................................................................................................. 5
CONCEPTS AND DEFINITIONS .......................................................................................................................................................................... 7
SECTION 2: QUALIFICATION ................................................................................................................................................................................ 9
TITLE OF THE QUALIFICATION: ............................................................................................................................................................................... 9
RATIONALE OF THE QUALIFICATION .................................................................................................................................................................... 10
ENTRY REQUIREMENTS TO THE QUALIFICATION................................................................................................................................................. 10
COMPLEMENTARY COMPETENCES ...................................................................................................................................................................... 11
SUPPLEMENTARY INFORMATION ........................................................................................................................................................................ 11
LIST OF MODULES ................................................................................................................................................................................................ 12
NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS ........................................................................................................................ 13
SECTION 3: TRAINING PACKAGE ....................................................................................................................................................................... 14
COMPETENCES CHART ......................................................................................................................................................................................... 14
FLOWCHART ......................................................................................................................................................................................................... 16
MODULE 1: OCCUPATION AND LEARNING PROCESS........................................................................................................................................... 18
MODULE 2: HEALTH, SAFETY AND SECURITY ON THE WORKPLACE .................................................................................................................... 23
MODULE 3: MATERIALS ....................................................................................................................................................................................... 31
MODULE 4: TOOLS AND EQUIPMENT .................................................................................................................................................................. 40
MODULE 5: TECHNICAL DRAWING ...................................................................................................................................................................... 46
MODULE 6: ENTREPRENEURSHIP......................................................................................................................................................................... 51
MODULE 7: SMAW TECHNIQUES ......................................................................................................................................................................... 59

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MODULE 8: COMPUTER LITERACY ....................................................................................................................................................................... 77
MODULE 9: OXY-ACETYLENE WELDING TECHNIQUES ....................................................................................................................................... 100
MODULE10: MIG TECHNIQUES .......................................................................................................................................................................... 117
MODULE 11: TIG TECHNIQUES .......................................................................................................................................................................... 133
MODULE 12: RESISTANCE WELDING TECHNIQUES............................................................................................................................................ 149
MODULE 13: COMMUNICATION ON THE WORKPLACE ..................................................................................................................................... 166
MODULE 14: INTERNSHIP .................................................................................................................................................................................. 174
TRAINING CHRONOGRAM ..................................................................................................................................................................................... 184

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SECTION 1:

GENERAL INTRODUCTION

The curriculum presents a coherent and significant set of competences to acquire in order to perform
the occupation of a WELDER The curriculum design approach has taken into account the training
needs, the work situation, as well as the goals and the means to implement training.

At the end of the training programme, the learners will be able to :

1. Understand the occupation and learning process


2. Apply health, safety and security on the workplace
3. Select materials
4. Use equipment and tools
5. Apply Technical Drawing
6. Apply SMAW techniques
7. Apply oxy acetylene techniques
8. Apply MIG techniques
9. Apply TIG techniques
10. Apply Resistance welding techniques
11. Demonstratecomputer literacy
12. Create and Manage a small Business
13. Communicate effectively on the workplace
14. Integrate the workplace

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The modules of the curriculum include a description of the expected results at the end of training. They
have a direct influence on the choice of the theoretical and practical learning activities. The
competences are the targets of training: the acquisition of each is required for certification.

The curriculum is the reference to carry out the assessment of learning. Assessment tools of learning
are developed on the basis of this document.

The present curriculum consists of two parts. The first part is of general interest and shows the nature
and goals of a program and the key concepts and definitions used in the document. The second part
deals with the training package. It includes the list of modules, the description of each module and the
course structure.

The pages describing the modules are the heart of a curriculum. They present the title of the module,
the length of training, the amount of credits, the context in which the competence is performed, the
prerequisite competences, the learning units and the performance criteria.

In each module, a course structure is provided. The course structure describes the learning outcomes
(knowledge and skills) and the learning contents related to each learning unit. Also, the learning
activities and resources for learning are suggested.

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CONCEPTS AND DEFINITIONS

Assessment: the process of gathering and judging evidence in order to decide whether a person has
attained a standard of performance. See also competency-based assessment.

Competence: A competence is the result of a combination of knowledge and skills. This integration is
demonstrated when the learner is able to achieve specific results and performances, understand what
he/she does and do it autonomously.

Complementary competences: (also known as employability skills or key skills) skills which are not
specific to work in a specific occupation or industry, but are important for work, education and life
generally, such as communication skills, mathematical skills, organizational skills, computer literacy,
interpersonal competence and analytical skills.

Credit: the acknowledgement that a person has satisfied the requirements of a module.

General competences: competences correspond to larger operations that go beyond the tasks, but
generally contribute to their implementation. These activities require more fundamental learning and are
generally common to several tasks and transferable to many work situations.
Internship: an opportunity for a learner to integrate career related experience by participating in
planned, supervised work.

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Learning activities: suggested activities that can be developed during lesson planning and activity
preparation. The choice of learning activities must be tailored according to group size, available material
resources and communication tools.

Learning assumed to be in place: a requirement for the attainment of a specific module or modules
prior to commencement of another module.

Learning hours : amount of hours required to acquire the competence, including the time allocated to
evaluation, which is estimated between 5 and 10% of the total learning time of the competence.

Learning outcomes: are statements that indicate what learners will know or be able to do as a result
of a learning activity. Learning outcomes are usually expressed as knowledge, skills, or attitudes.

Learning unit: any of the basic building blocks of a module which describes the key activities or
elements of the work covered by the module.

Module: a unit of education or training which corresponds to one competence and can be completed on
its own or as part of a qualification.

Occupation: the principal business of ones life.

Performance criteria: are descriptions of the quality requirements of the result obtained in labour
performance.

Specific competences : competences that are directly related to the tasks of the occupation in the
workplace context. They refer to concrete, practical, and focused aspects.

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SECTION 2: QUALIFICATION

TITLE OF THE QUALIFICATION:


The title of the Qualification must be unique at its level - i.e., different from any other title at that level.
The Qualification type must be in accordance with the approved naming conventions e.g. Certificate,
Diploma", "Bachelors Degree", "Honours", "Masters", "Doctorate" or PhD,.
The title must provide a pointed indication of the contents e.g. National Certificate: Fabrication: Welding
LEVEL:
CREDITS:
SECTOR:
SUB-SECTOR:
ISSUE DATE:
REVIEW DATE:

PURPOSE:
The Purpose should outline what the Qualification is intended to achieve.
It should succinctly capture what the qualifying learner will be able to do on achievement of the
Qualification. = the specific/particular competencies

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RATIONALE OF THE QUALIFICATION

The Rationale should indicate how the Qualification meets the specific needs in the sector for which it is
generated.
The range of typical learners should be clearly identified with an indication of the occupations, jobs or areas
of activity in which the qualifying learners will operate.
The Rationale should indicate how the Qualification meets the requirements that a Qualification is a planned
combination of learning outcomes which have a defined purpose and will provide qualifying learners:

with applied competence, and


a basis for further learning

The Rationale should give evidence as to how it will provide benefits to society and the economy.
An indication should be given of the learning pathway into which the Qualification falls, e.g. which
Qualifications start and end the learning pathway.
An indication should be given of how the Qualification will help achieve the objectives of the NQF.
ENTRY REQUIREMENTS TO THE QUALIFICATION
An indication should be given of which learners may access the Qualification. Such access should not be
subjected to any unnecessary restrictions. Any restrictions should be fully justified.

Consider variables such as :


physical traits or attributes and / or
learned skills and / or
learned knowledge and / or
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attitudes that a learner should possess to be successful on the job but that he/she will not get as a result
of training

This section should also capture and reflect the building blocks of knowledge, skill and understanding which
are assumed to be in place and which support the achievement of the Qualification by the learner. It should be
simple statements of acquired competencies that will help the learner be successful with the learning involved
with the Qualification.

COMPLEMENTARY COMPETENCES

Description of the complementary modules : communication in mother tongue, communication in another


relevant language, basic skills in mathematics, science and technology, ICT skills, learning with autonomy, skill
to develop interpersonal relationships and civic sense, entrepreneurship spirit and cultural expression

SUPPLEMENTARY INFORMATION

As required

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LIST OF MODULES
Module No Module title Type Credit Value

1. Understanding the occupation and learning process General 2


2. Health, safety and security on the workplace General 2
3. Materials General 4
4. Tools and equipment General 12
5. Technical Drawing General 7
6. SMAW techniques Specific 12
7. Oxy-acetylene Welding techniques Specific 12
8. MIG techniques Specific 12
9. TIG techniques Specific 12
10. Resistance welding techniques Specific 8
11. Computer literacy Complementary 3
12. Entrepreneurship Complementary 3
13. Communication on the workplace Complementary 2
14. Internship Specific 30 (3+27)

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NATIONAL ASSESSMENT AND CERTIFICATION ARRANGEMENTS

Assessment shall focus on the modules.

For each of the modules, successful candidates shall be awarded an Award of Achievement

The National Qualification of . Level X will be attained through accumulation


of the Awards of Achievement for each the modules listed in the qualification section.
Successful candidates shall be awarded a National Certificate signed by the WDA Director
General.

The following are qualified to apply for assessment and certification:

- Graduates of formal, non-formal and informal includingenterprise-based training


programs

- Experienced Workers (wage employed or self-employed)

The guidelines on assessment and certification are discussed in detail in the Procedures
Manual on Assessment and Certification.

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SECTION 3: TRAINING PACKAGE

The training package includes the competences chart, the sequencing of module learning, the
description of each module, and the course structure.

COMPETENCES CHART

The competences chart is a table that presents an overview of the specific competences, the general
competences, the work process and the time allocated to each competence. This table provides an
overall view of the competences of the training programme and allows to identify the logical sequence
of the learning of these competences.

The competences chart shows the relationship between general competences and specific competences
that are particular to the occupation, as well as the key stages of the work process. It shows the links
between the elements in the horizontally axis and those vertical axis. The symbol ( ) marks a
relationship between a general competence and specific competence. The symbol ( ) indicates a
relationship between a specific competence and a step in the process of work. When the symbols are
darkened, it indicates that the link is taken into account in the description of the specific competence.

The competences chart allows the trainer to consider the complexity of the competences in the
organization of the progress of learning. Therefore, the vertical axis shows the specific competences in
the order they should be acquired. This is the starting point of the presentation of the competences in
the flowchart presented in the following pages.
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A Welder PROCESSES
GENERAL COMPETENCES

Clean the work place and arrange

Understand the Occupation and

Communicate effectively on the


Demonstrate computerliteracy

TRAINING DURATION
Create and Manage a small
Execute the work (process)

Security on the workplace

Use Tools and equipment


Apply Heath, Safety and

Applytechnicaldrawing
Organize work place

tools and equipment

Training Process
Finish work done
Inspect work done

Select materials
PARTICULAR COMPETENCES DURATION

workplace
Business
1 2 4 3 5 8 6 13
NUMBER

NUMBER

DURATION 20 20 120 40 70 30 30 20 350


H
7 Apply SMAW Techniques 120
9 ApplyOxy- Acetylene Techniques 120
10 Apply MIG Techniques 120
11 Apply TIG Techniques 120
12 ApplyResistanceWelding Techniques 80
14 ApplyInternship 300
860 1210

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FLOWCHART

The flowchart of sequencing of learning is a schematic representation of the order of acquisition of the
competences. It provides an overall planning of the entire training programme and shows the
relationship between the modules. This type of planning is to ensure consistency and progression of
learning.

For each module, the flowchart shows the learning that is already in place, the learning that is to take in
parallel or later. The positions defined will have a decisive impact on all subsequent pedagogical choices.

The flowchart of the sequence of learning of the modules of the training programme is presented on the
following page.

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1. Occupation and Learning process 20h

4. Tools and 5.Technical


2. Health, Safety and 3. Materials40h
equipment120h Drawing70h
Security on the
workplace 20h

8. Computer
6. Entrepreneurship 7. SMAW Techniques120h
literacy 30h
30h

9. Oxy-acetylene Techniques 120h

10. MIG Techniques 120h

11. TIG Techniques 120h

13.
12. Resistance Welding Communication
Techniques 80h on the workplace
30h

14. Internship 300h

Total hours: 1210 h

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MODULE 1: OCCUPATION AND LEARNING PROCESS
Competence 1: Understand the occupation and the learning process

RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20

SECTOR: All SUB-SECTOR: All

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This module is covered first. It allows the trainee to get to know the other participants to the training programme
and to understand himself/herself as part of a team. Also, the trainee will develop a comprehensive and clear vision
of the occupation and the training programme. The module will allow the participant to avoid mistakes of career
guidance and confirm or deny his/her choice from the start.

The training and learning methods are presented to the trainee. This approach encourages greater motivation and,
subsequently, a better integration of various learning.

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LEARNING ASSUMED TO BE IN PLACE

Not applicable

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.

Learning unit Performance criteria


By the end of the module, the trainee will
be able to :

1. Understand oneself as part of a team Know each other.


and respect the rules of the Be part of a team and behave accordingly.
workshop Rules and requirements are agreed upon and known.

2. Learn about the occupation and the The occupation is understood.


training process The training required is known.
The training organization is known.

3. Reflect upon the teaching and The active and participatory learning methods are applied.
learning methods The assessment method is understood.

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COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Learning Unit 1: Understand oneself as part of a team and respect the Duration:6 hours
rules of the workshop
Learning outcomes Contents Learning activities Resources

1.1. Introduce Introductions o Introduction


oneself and Expectations about the o Game
get to know training o Presentation of
one another trainees expectations
1.2. Work as a team Working as a team o Games
Building trust o Group discussions
1.3. Setting rules and Rules of the classroom o Brainstorming
responsibilities Group responsibilities o Discussions

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Learning Unit 2 : Learn about the occupation and the training process Duration: 12 hours
Learning outcomes Contents Learning activities Resources

2.1. Understand the Characteristics of the o Personal research - Pictures of people in


occupation occupation o Visit of a business in working situation
Working conditions the neighbourhood - Documents
describing the
occupation
2.2. Obtain an Content of the training o Presentation by the - Overview of the
understanding programme (modules) teacher training programme
of the goals of Importance of the initial o Research - Testimonies of
the training and continuous training people performing
programme the occupation
2.3. Have a common Presentation of the o Visits of the premises - School year calendar
understanding timetable of the school. - Timetable
of the training Presentation of the
organisation classrooms and
workshops

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Learning Unit 3: Reflect upon the teaching and learning methods Duration: 2 hours
Learning outcomes Contents Learning activities Resources

3.1. Understand the Overview of the active o Experience sharing.


teaching and and participatory o Presentation by the
learning teaching and learning trainer
methods methods

3.2. Understand the Assessment methodology o Explanation by the


assessment and its purpose trainer
methodology

Reference books :
1. Work Readiness Training Programme Trainers Manual, AkaziKanoze Youth Livelihoods Project.

2. Work Readiness Training Programme Participants Manual, AkaziKanoze Youth Livelihoods


Project.

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MODULE 2: HEALTH, SAFETY AND SECURITY ON THE WORKPLACE
Competence3: Apply health, safety and security procedures on the workplace
RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20

SECTOR: SUB-SECTOR:

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This module describes the skills and knowledge required to follow health, safety and security procedures, identify
hazards, assess the associated safety risks and take measures to eliminate or control and minimise the risk.
It is an obligation for each employee to participate in the management of their own health and safety and that of
their colleagues and anyone else in the workplace. They have a duty to cooperate with their employer's initiatives to
ensure safety at work.

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LEARNING ASSUMED TO BE IN PLACE

Not applicable

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.

Learning unit Performance criteria

By the end of the module, the trainee will


be able to :

1. Apply good personal care and Hands are washes at appropriate times and hand washing procedures
healthy habits at work are followed correctly and consistently according to organisation and
legal requirements.

Clothes are clean, required personal protective clothing are worn and
only organisation-approved bandages and dressings are used.

Food is not contaminated with any body fluids or tobacco product

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from sneezing, coughing, blowing nose, spitting, smoking.

Clean materials and clothes are used and safe and hygienic practices
are respected to ensure that no cross-contamination of other items in
the workplace occurs.

2. Address unsafe situations on the Appropriate methods are used to identify actual or foreseeable
job hazards that have the potential to harm the health and safety of
workers or anyone else in the workplace.

Immediate work area is free from hazards.

Control measures are implemented according to individual level of


responsibility or appropriate personnel is referred to for permission or
further action.

3. Respond appropriately to Emergency and potential emergency situations are recognised


emergencies at work promptly and required actions are determined or taken within the
scope of individual responsibility.

Appropriately response to emergencies is provided.

Assistance from colleagues or other authorities is sought promptly

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and when appropriate.

4. Prevent HIV/AIDS and sexual Reproductive health is understood.


violence
Transmission, prevention and treatment of HIV/AIDS and other STIs
are understood.

Sexual violence is understood and can be avoided.

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COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Learning Unit 1: Apply good personal care and healthy habits at work Duration: 4 periods.
Learning outcomes Contents Learning activities Resources

1.1. Identify Healthy habits o Discussion - List of habits for good


important health o Individual work health
practices in the o Presentation - Health education
workplace material from Ministry
of Health or other
organisations
- Posters/pictures of
health habits
1.2. Describe the Definition of hygiene o Presentation by trainer - Handout: healthy
importance of Definition of sanitation o Group work and hygiene and sanitation
personal and Importance of hygiene discussion practices, food
public cleanliness and sanitation at work o Role play sanitation, clean water
and toilet facilities
1.3. Know how to Sources of germs, o Brainstorming
prevent the microbes
spread of illness Prevention techniques
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and (Hygiene and sanitation
contamination at good practices)
work
1.4. Identify Healthy habits o Discussion - List of habits for good
important health o Individual work health
practices in the o Presentation - Health education
workplace material from Ministry
of Health or other
organisations
- Posters/pictures of
health habits

Learning Unit 2: Address unsafe situations on the job Duration: 4 periods


Learning outcomes Contents Learning activities Resources

2.1. Identify the Types of hazards in the o Brainstorming - Pictures


primary hazards workplace (safety, o Group work
found in chemical, biological, o Discussion
workplaces other health hazards)
2.2. Understand why Hazardous situations
the situation or Dangerous substances
substance is
hazardous
2.3. Identify the best Control methods o Brainstorming - Stories and pictures
ways to address (remove hazard, work o Discussion

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specific problem policies and procedures,
situations protective equipment)

Learning Unit 3: Respond appropriately to emergencies at work Duration: 6 periods


Learning outcomes Contents Learning activities Resources

3.1. Identify Definition of emergency o Presentation by the trainer


emergencies Types of emergencies in o Experience sharing
a workplace
3.2. Handle Possible responses to o Disaster Blaster Game - Disaster Blaster
emergencies emergencies in the Game board, paper,
workplace marker, dice, game
cards

Learning Unit 4: Prevent HIV/AIDS and sexual violence Duration: 6 periods


Learning outcomes Contents Learning activities Resources

4.1. Understand Puberty and body o Small group discussions


reproductive change o Pair discussion
health Female reproduction o
Male reproduction
Consequences of early
pregnancy

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4.2. Be sensitized to Definition o HIV game - Scenarios for HIV
HIV /AIDS Transmission o Questions and answers game
Prevention (ABC) o True or false - True and false
Treatment o Group work statements
Other STIs o Demonstration (condom
Stigma and VCT use)
o Role play (condom
negotiation)
4.3. Be sensitized to Definition of sexual o Story telling
sexual violence violence o Group discussion
Definition of rape o Large group discussion
Consequences of sexual
violence

Reference books:

1. Work Readiness Training Programme Trainers Manual, AkaziKanoze Youth Livelihoods Project.
2. Work Readiness Training Programme Participants Manual, AkaziKanoze Youth Livelihoods
Project.
3. HARE: Prevention of HIV and AIDS in Rwanda through education, Irish Aid and VSO.

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MODULE 3: MATERIALS
Competence 3: Select Materials

RTQF LEVEL: 2 CREDITS: 4 LEARNING HOURS : 40

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This general module describes the performance outcomes, skills and knowledge required to Select Materials

LEARNING ASSUMED TO BE IN PLACE

Learning unit performance Criteria

1. Identify types of materials Compositions of materials are differentiated as required


Correct identification of materials
Materials are selected appropriate to the task requirements.
2. Differentiate size and shape of Profiles are distinguished as required
materials Dimensions are verified as required
3. Identify properties of materials Identification of Mechanical properties is done

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Identification of Physical properties is done
Identification of chemical properties is done
4. Identify the area of application Materials to be used in space craft industry are identified as required
of welding materials Materials to be used in marine industry are identified as required
Materials to be used in Terrestrial industry are identified as required

Learning unit 1: Identify types of materials Learning hours : 10 Hours


Learning outcomes Contents Learning activities Resources

1. 1. Classify materials Brainstorming on Books


Types of metals classification of metals
Internet connection
Ferrous metals Group discussion on
Handout notes
classification of metals
Non-ferrous metals
Ferrous metals
Demonstration on
Types of plastics
classification of metals Non-ferrous metals
Thermo plastics
Further research on
Thermo dilucissable internet

Brainstorming on Books
1.2. choose Materials Material composition materials choice
Shape Group discussion on Internet connection
size materials choice
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Handout notes
Demonstration on
materials choice Ferrous metals
Further research on
Non-ferrous metals
internet

Brainstorming on material Books


1.3.Identify Materials Metals differentiation differentiation
Colors Internet connection
Mass
Group discussion on Handout notes
Soundness
Chip removal material differentiation
Ferrous metals

Non-ferrous metals
Demonstration on
material differentiation
Further research on
internet

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Learning unit 2: Differentiate size and shape of Learning hours : 8 Hours
materials
Learning outcomes Contents Learning activities Resources
Brainstorming on Types
2. 1. Identify shapes of Types and sizes of profiles and shape of profiles Books
materials Sheet metal
Tubes Internet connection
Profiles Group discussion on
Types and shapes of Handout notes
Round bar
Iron Tee profiles
Ferrous metals
Angle iron
Flat bar Sheet metal
Demonstration on Types
square bar Tubes
Pipes and shapes of profiles Profiles
Round bar
Iron Tee
Further research on Angle iron
internet Flat bar
square bar
Pipes

2.2. Identify size of Dimensions of materials Brainstorming on Types Books


materials Length and shape of profiles
Width Internet connection
height
Group discussion on Handout notes
Types and shapes of
profiles
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Ferrous metals

Demonstration on Types Sheet metal


and shapes of profiles Tubes
Profiles
Round bar
Iron Tee
Further research on Angle iron
internet Flat bar
square bar
Pipes

Learning unit 3: Identify properties of materials Learning hours : 15 Hours


Learning outcomes Contents Learning activities Resources
Physical properties Brainstorming on
3.1. Identify Melting point Physical Properties of Books
Physical properties Mass Materials
Heat treatment Internet connection

Handout notes
Group discussion
Physical Properties of
Materials

Demonstration on

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Physical Properties of
Materials

Further research on
internet

3.2.Identify Mechanical properties Brainstorming on Books


Mechanical mechanical Properties of
properties Tensile Internet connection
Materials
Compressive
Handout notes
Torsion

Group discussion on
Mechanical Properties of
Materials

Demonstration on
MechanicalProperties of
Materials

Further research on
internet

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3.3.Identify Oxidation Brainstorming on Books
Chemical Chemical Properties of
properties Internet connection
Materials
Handout notes

Group discussion
Chemical Properties of
Materials

Demonstration on
Chemical Properties of
Materials

Further research on
internet

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Learning unit 4: Identify the area of application of Learning hours : 7 Hours
welding materials
Learning outcomes Contents Learning activities Resources
Brainstorming on Space
4.1. Identify materials Types of materials used in craft industry Books
used in Space Space craft industry
craft industry Group discussion on Internet connection
Light Space craft industry
Handout notes
Non-corrosive
Demonstration on Space
craft industry

Further research on
internet

4.2. Identify materials Types of materials used in Brainstorming on Marine Books


used in Marine Marine industry industry
industry Internet connection
Non-corrosive Group discussion on,
Handout notes
Material strength Marine industry

Demonstration on Marine
industry

Further research on
internet

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4.3. Identify materials Brainstorming on Books
used in terrestrial Types of materials used in Terrestrial industry
industry terrestrial industry Internet connection
Group discussion on
Handout notes
Material strength Terrestrial industry
Density
Demonstration on
Terrestrial industry

Further research on
internet

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MODULE 4: TOOLS AND EQUIPMENT
Competence 4: Use Tools and equipment

RTQF LEVEL: 2 CREDITS: 12 LEARNING HOURS : 120

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This general module describes the performance outcomes, skills and knowledge required to Use tools and equipment

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1. Identify types of tools Correct use of tools


Proper handling of tools
Tools are selected appropriate to the task requirements.
2.Identify types of Correct use of equipment
equipment Proper handling of equipment

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Equipment is selected appropriate to the task requirements.
3.check conditions of Equipment and tools are in good condition as required
Equipment and tools tools and equipment are stored safely in appropriate location according to standard
operational procedures and manufacturers recommendations
All safety requirements are adhered to before, during and after use.
4.Perform elementary Proper tightening of loosened part
maintenance of equipment Tools and equipment are maintained as required
and tools Damaged parts are replaced as appropriate

Learning unit 1 : Use Hand tools Learning hours : 48 Hours


Learning outcomes Contents Learning activities Resources

Differentiate hand tools Brainstorming on Books


1.1Identify hand tools differentiation hand tools
marking out tools Internet connection
Group discussion on
Cutting tools Handout notes
differentiation hand tools
measuring marking out tools
Demonstration on
instruments
Common tools differentiation hand tools Cutting tools

Clamping tools Further research on Clamping tools


internet
Common tools

Page | 41
measuring instruments
Brainstorming on Books
1.2 Select hand tools Selection of Hand tools Selection of hand tools
according to the area of Internet connection
application: Group discussion
Handout notes
Selection of hand tools
marking out tools marking out tools
Demonstration Selection
Cutting tools of hand tools Cutting tools
measuring instruments Further research on Clamping tools
Common tools internet
Common tools
Clamping tools
measuring instruments

1.3. Handle Hand tools Storage of tools safely in Brainstorming on Books


appropriate location Handling hand tools
according to standard Internet connection
operational procedures and Group discussion on
Handout notes
manufacturers Handling hand tools
recommendations.
Demonstration on
Handling hand tools

Further research on
internet

Page | 42
Learning unit 2 : Use equipment Learning hours : 42 Hours
Learning outcomes Contents Learning activities Resources

2.1Identify Equipment Types of equipment Brainstorming on Types Books


Machines of equipment
Welding chamber Group discussion on Internet connection
Benches Types of equipment
Handout notes
Anvil Demonstration on Types
Lifting devices of equipment Machines
Further research on Welding chamber
internet Benches
Anvil
Lifting devices

Brainstorming on Books
2.2 Select Equipment Selection of equipment Selection of equipment
Internet connection
Group discussion on
Handout notes
Selection of equipment

Demonstration on
Selection of equipment

Further research on
internet

Page | 43
Brainstorming on Books
2.3. Handle Equipment Storage of equipment Handling Equipment
safely in appropriate Internet connection
location according to Group discussion on
Handout notes
standard operational Handling Equipment
procedures and sheeting
manufacturers Demonstration on
recommendations Handling Equipment

Further research on
internet

Learning unit 3 : check conditions of Equipment and Learning hours : 10 Hours


tools
Learning outcomes Contents Learning activities Resources
Conditions of tools and Brainstorming on Books
equipment: Conditions of tools and
3.1. Check good Internet connection
equipment
condition Normal conditions
Handout notes
Abnormal Group discussion
conditions Conditions of tools and
equipment

Demonstration on
Conditions of tools and
equipment

Page | 44
Further research on
internet

Learning unit 4 : Perform elementary maintenance of Learning hours : 20 Hours


equipment and tools
Learning outcomes Contents Learning activities Resources

4.1. Maintain tools and Types of maintenance: Brainstorming on Types Books


equipment and Steps of
Break down Internet connection
maintenance
maintenance
Handout notes
Group discussion on
Routine or planned
Types and steps of Oils and grease
maintenance
maintenance
Preventive
Further research on
maintenance
internet
Steps of maintenance:

Identify the fault

Repair the fault and


testing.

Objectives and advantages


of maintenance
Page | 45
MODULE 5: TECHNICAL DRAWING
Competence 5: Apply Technical drawing

RTQF LEVEL: 2 CREDITS: 7 LEARNING HOURS : 70

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This general module describes the performance outcomes, skills and knowledge required to Apply Technical drawing

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1. Differentiate lines used in drawing Types of lines are differentiated as required


Sizes of lines are distinguished as required

Page | 46
2.Apply 2 & 3 dimensional drawing Types of Angles are identified
Correct Projection of lines is identified
Components, assemblies or objects are recognized as required
3. Interpret technical drawings
Dimensions are identified as appropriate to field of employment
Symbols are recognized in the drawing as appropriate
Material requirements are identified as required
4. Use drawing set correct use of drawing set is as required
correct storage of drawing kit is as appropriate

Learning unit 1: Differentiate lines used in drawing Learning hours : 10 Hours


Learning outcomes Contents learning activities Resources

1.1. Introduce Definition of technical Brainstorming on Books


Technical Drawing drawing technical drawing
Advantages of technical Internet connection
drawing Group discussion on
Handout notes
technical drawing

Further research on
internet

1.2.Identify lines Definition of technical Brainstorming on lines Books


drawing
Types of lines used in

Page | 47
Technical drawing: Group discussion lines Internet connection

Continuous lines Further research on Handout notes


Discontinues lines internet
Sizes of lines:
Thin
Medium
Thick
Learning unit 2 : Apply 2 & 3 dimensional drawing Learning hours : 26 Hours
Learning outcomes Contents Learning activities Resources

Brainstorming on Books
2.1. Understand 2 & 3 Projection projection and views
dimensional drawing Internet connection
Views Group discussion on
Handout notes
projection and views
Types of angles
Further research on
internet

2.2. Dimensional Methods of dimensioning Brainstorming on Books


drawing. methods of
dimensioning Internet connection
Group discussion on
Handout notes
methods of

Page | 48
dimensioning
Further research on
internet

Learning unit 3 : Interpret technical drawings Learning hours : 18 Hours


Learning outcomes Contents Learning activities Resources

3.1. Read technical Brainstorming on types Books


drawing Reading of dimensions of symbols
Group discussion on Internet connection
Reading of Scaling
types of symbols
Handout notes
Reading of lettering Further research on
internet

3.2Identify technical
drawing symbols Types of symbols
Drawing symbols

Welding symbols

3.3Analyse technical Structure analysis


drawing Drawing interpretation

Page | 49
Learning unit 4 : Use drawing set Learning hours : 16 Hours
Learning outcomes Contents Learning activities Resources
4.1 Apply drawing set Identification of technical
Drawing tools Brainstorming on Books
How to use drawing set drawing set
Components of drawing Internet connection
set Group discussion on
Handout notes
drawing set
Drawing set
Further research on
internet

Page | 50
MODULE 6: ENTREPRENEURSHIP
Competence 6: Create and manage a small business
RTQF LEVEL: CREDITS: 3 LEARNING HOURS : 30

SECTOR: SUB-SECTOR:

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This module describes the skills and knowledge required to prepare a business plan for a small business and
operate a small business. At the end of this module, the participants understand the principles and tools behind
personal and family money-management. They are able to understand the importance of saving and reducing
expenses. They are able to organize and manage personal and household finances. They can create a personal
budget and think strategically about their finances. They can evaluate their options for earning money and are
familiar with ways to establish and maintain personal credit. They are aware of the risks associated with credit.
The participants simulate income-generating activities after which they are familiar with the basic cycles of
business. They can plan for income-generating activity expenses and loan repayments. They can keep basic
business financial records. They are able to evaluate the risks and opportunities of using credit in income
generating contexts. They are able to distinguish between money to be used for investment into their income-

Page | 51
generating activities, for their family expenses, and for savings. They learn about different market actors.

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.

Learning unit Performance criteria

By the end of the module, the trainee


will be able to :

1. Manage money Personal financial needs in different life situations are identified.

The required amount of money for different needs is acquired.

Money is managed effectively and waste of money is avoided.

Money is saved in the appropriate manner and within


appropriate institution.

Page | 52
Debts are managed effectively.

2. Keep record and budget Basic record-keeping is performed adequately.

A financial plan over a defined period of time is developed.

3. Manage a small business The basic business cycle is understood.

Credit risks and unexpected costs are dealt with appropriately.

Record-keeping is done on time and adequately.

4. Prepare a business plan for a micro The objectives of the small business are realistic, clearly stated
business and measurable.

The business plan template is filled in appropriately.

The simulated small business has brought benefits.

COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning

Page | 53
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Learning Unit 1:Manage money Duration:10 hours


Learning outcomes Contents Learning activities Resources

1.1. Analyze financial Identify things they need o small group


needs money for discussion
Identify how the things o brainstorming
they need money for o large group
change as their life discussion
situations change

1.2. Access money Plan how to get money o small group - Role play scenarios
Ways to access money discussion
(borrowing, saving and o brainstorming
working to earn money) o prioritizing
o role-play
o large group
discussion
1.3. Manage money Good ways to manage o exercise - Role play scenarios
effectively money o role-play
Ways that they waste o large group
money discussion

Page | 54
Ways to cut costs through
reducing, recycling,
repairing, and reusing
1.4. Save money Definition of the concept o Brainstorming
of saving o large group
Recognize that not only discussion
rich people can save o role-play
Reasons for saving o individual goal
(unexpected events and setting
specific needs) o guest speakers
Savings goals
Saving possibilities and
institutions
1.5. Manage debts Definition of the concept o large group - Role play scenarios
of debt discussion
Risks of getting into debt o group work
Strategies to avoid debt o prioritizing
Strategies to get out of
debt

Page | 55
Learning Unit 2:Keep record and budget Duration: 5 hours
Learning outcomes Contents Learning activities Resources

2.1. Keep basic personal Income o group work


financial records Expenses o case study
Balance calculations

2.2. Perform basic Definition of budget o group work


budgeting Definition of the concept o case study
of budgeting o individual work
Principle of budgeting

2.3. Develop a financial structure of a financial o Brainstorming - Financial fitness plan


strategic plan plan o large group
discussion
o individual work

Learning Unit 3:Manage a small business Duration: 5 hours


Learning outcomes Contents Learning activities Resources

3.1. Understand the Basic cycle of business: o simulation game - Entrepreneurs profiles
business cycle buying, adding value, o large group - Entrepreneurs Cycle Chart
selling for profit discussion
Allocation of income
between the business,

Page | 56
personal expenses and
savings
Importance of
maintaining positive
cash flow
3.2. Deal with unexpected List of possible o simulation game - Life cards for simulation
costs unexpected expenses or o large group game
financial events discussion
Plan for, and deal with,
unexpected financial
events
3.3. Identify the risks of Risks and potential o simulation game - Life cards for simulation
credits benefits of selling to o large group game
customers on credit discussion
Financial risks involved
with extending credit to
friends and family
members
3.4. Fill in a record-keeping Value of keeping o simulation game, - Record-keeping template
sheet records o large group
Sections of a record- discussion
keeping sheet

Page | 57
Learning Unit 4:Prepare a business plan for a micro business Duration: 10 hours
Learning outcomes Contents Learning activities Resources

4.1. Understand the value of a Value of a o simulation game - Entrepreneurs Cycle Chart
business plan business plan o large group - Record-keeping template
Flexibility of a discussion - Business plan template
4.2. Identify the profit to achieve business plan
Importance of
4.3. Prepare a business plan realistic goals
Sections of a
4.4. Operate a business
business plan
according to the plan

Reference books:

1. Work Readiness Training Programme Trainers Manual, AkaziKanoze Youth Livelihoods Project.
2. Work Readiness Training Programme Participants Manual, AkaziKanoze Youth Livelihoods
Project.

Page | 58
MODULE 7: SMAW TECHNIQUES
Competence 7: Apply SMAW Techniques

RTQF LEVEL: CREDITS: 12 LEARNING HOURS : 120

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This particular module describes the performance outcomes, skills and knowledge required to Apply SMAW Techniques.

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1.Organize work place Materials, equipment and tools are correctly chosen
Proper disposition of equipment and tools is respected

Page | 59
Hygienic and safety rules are respected
2.Execute the work (process) Correct use of measuring and marking tools is done as required
Correct edge preparation is done
Correct application of Welding techniques in all positions is respected
3.Inspect work done visual defects are marked out
Accuracy of dimensions is verified as required
Defects obtained by testing machine are marked out
4.Finish work done The aestheticsof the product are respected
work done is protected as required
Defects are corrected as required
5.Clean the work place and arrange tools Tools and equipment are cleaned appropriately
and equipment Storage of tools and equipment are in appropriate locations
work place is cleaned as required

Learning unit 1 : Organize work place for SMAW Learning hours : 9Hours
Learning outcomes Contents Learning activities Resources

1.1.Introduce welding Metal joining methods Brainstorming on welding Books


Welding conception, principles and
Bolting processes Internet connection
Seaming
Riveting Brainstorming on Handout notes
Soldering Welding equipment and
Brazing accessories Equipment

Page | 60
Welding conception:
-Welding history Further research on internet Tools

Further research in Library


Welding principles:
-Definition of welding and
welding items
-Mode of operation Physical demonstration of
-Advantages and Tools and equipment
disadvantages of SMAW
-Area of applications
-Welding Arc

Welding equipment :
-Welding machine

Page | 61
The choice of Materials,
equipment and tools for Brainstorming on SMAW Books
1.2. Identify SMAW: machine
activities to be done Internet connection
Group discussion
a. on
a. Materials: SMAW machine Handout notes
Shape and size:
-Sheet metal( all Demonstration of Tools Video aid
sizes) and equipment, accessories
-Tubes ( all sizes) by using: Computer
-Profiles ( all -Video
types) -Photos Projector
-Round bar ( all -Pictures
sizes) Workshop
-Iron Tee ( all
sizes) Physical demonstration of Equipment
-Angle iron ( all Tools and equipment
sizes) Tools
-Flat bar ( all Workshop practices
sizes) Materials
-square bar ( all Further research on internet
sizes) Transport means
-Pipes ( all sizes) Further research in Library

b. Equipment: Study tour


Welding machines:

Page | 62
-DC machine
-AC machine
-AC/DC machine
-welding generator
-Hand powered machines:
-Angle grinder
-Hand drilling machine
-Riveting machine
-Bench grinder
-Cut off machine
-Shearing machines
-Bending machines

Welding benches

c. Tools:
marking out tools:
-Scriber
-punches
-Dividers
-Calipers
-Steel rule
-Trammel
-Surface gage
-Hermaphrodite caliper

Page | 63
-Protractor
-Combination set
-Combination square
measuring instruments:
-Tape measure
-Vernier caliper
-Steel rule
-Square
-Protractor

-Cutting tools:
-Chisel
-Hacksaw
-Hand files
-Scissors
-Hammer

-Common tools:
-Screw drivers
-Spanner
-Pliers

Clamping tools:
-Gripping pliers
-Vices
-Clamps
SMAW accessories:

Page | 64
-Wire brush
-Chipping hammer
-Tongs
-Anvil
Installation of SMAW
machine

Source of energy:

-Single phase source

-Three phase source

Connection of machine
parts:

-Welding cables

-Electrode holder

-Earth clamp:

Page | 65
1.3. Apply hygienic
and safety in workshop Hygiene and safety in Books
work environment Workshop practices
Internet connection
Physical demonstration
Identification and the use
of Tools and equipment
of safety equipment: Handout notes
Demonstration of
Video aid
-PPE equipment, accessories
-Fire fighters by using:
Computer
-Video
-Photos
Projector
-Pictures
Workshop
Further research on internet
Equipment
Further research in Library
Tools

Brainstorming on

Hygiene and safety in
Transport means
work environment

Group discussion on
Hygiene and safety in
work environment
Study tour

Page | 66
Learning unit 2 : Execute the work( process) Learning hours : 90Hours
Learning outcomes Contents Learning activities Resources

2.1. use tools Types of tools: Books


- marking out tools Brainstorming on tools
-measuring Internet connection
instruments Group discussion on tools
-Cutting tools Handout notes
-Common tools Demonstration of Tools
-clamping tools using: Video aid
-Video
-Photos Computer
-Pictures
Projector

Physical demonstration of Workshop


Tools
Tools
Hands on practices
Materials Transport
Further research on internet means

Further research in Library

Study tour

Page | 67
2.2.Perform Types of edge shapes: Brainstorming onedge Books
edge preparation -V, K,Y,U,X preparation
Internet connection
Group discussion onedge
preparation Handout notes

Demonstration of Video aid


differentedge shapes using:
-Video Computer
-Photos
-Pictures Projector

Hands on practices Workshop

Further research on internet Tools


Materials
Further research in Library Transport means

Study tour
2.3. Perform welding
in all positions Types of joints: Brainstorming on types of Books
-Butt joint joints
-Lap joint Brainstorming on types of Internet connection
-Corner joint welding positions
-Tee joint Handout notes
-Edge joint Group discussion onjoints
and welding in all positions Video aid
Page | 68
Types of welding positions:
-Down hand Demonstration of different Computer
-Horizontal joints and welding in all
-Vertical positions using: Projector
-Over head -Video
-Photos Workshop
-Pictures
Tools
Hands on practices Materials
Transport means
Further research on internet

Further research in Library

Study tour

Learning unit 3 : Inspect work done Learning hours : 6 Hours


Learning outcomes Contents Learning activities Resources

3.1. Mark out Types of visual defects Brainstorming ontypes of Books


Visual defects - Distortion visual defects
- Luck of fusion Internet connection
- Luck of penetration Group discussion on visual
- Under cut defects Handout notes
- Porosity
- cracks Demonstration of different Video aid

Page | 69
types of visual defects
using: Computer
-Video
-Photos Projector
-Pictures
Physical demonstration of Workshop
visual defects
Further research on internet Tools
Materials
Further research in Library Magnifying glass
Transport means
Study tour
3.2. Verify dimensions Types of measurement Brainstorming on types of Books
- Angles measurements
- Length Internet connection

Group discussion on types Handout notes


of measurements
Computer

Demonstration on Projector
application of measuring
tools using: Measuring tools
-drawing Materials
-Photos

Physical demonstration on

Page | 70
measurement taking
Hands on practices

Further research on internet


Further research in Library
Types of defects by testing Brainstorming on types of Books
3.3.Mark out defects machines defects by testing machines Internet connection
obtained by testing - Leakages Demonstration of types of Handout notes
machine - Slags inclusion defects by testing machines Video aid
- cracks using: Computer
-Video Projector
-Photo Workshop
Physical demonstration of Testing machines
defects Materials
Hands on practices Transport means

Further research on internet


Further research in Library
Study tour

Learning unit4 : Finish work done Learning hours : 9 Hours


Learning outcomes Contents Learning activities Resources

4.1. Apply esthetics Cleaning of welded surface Books


on the welded chipping out the slag
parts Brushing Brainstorming on how to Internet connection
Grinding clean welded surface

Page | 71
Grouting Handout notes
Sanding Group discussion on how
to clean welded surface Video aid

Demonstration of how to Computer


clean welded surface and
how to grout using: Projector
-Video
Workshop
Physical demonstration of
how to clean welded Materials
surface and grouting

Hands on practices Mastic

Further research on internet

Further research in Library


4.2.correct defects Straightening Brainstorming on Books
Grinding and re-welding correction of defects
Internet connection
Group discussion on
defects correction Handout notes

Demonstration of Video aid


correction of defects using:
-Video Computer

Page | 72
Projector
Physical demonstration of Workshop
defects correction
Angle grinder
Hands on practices
Tools
Further research on internet Materials
Transport means
Further research in Library

Study tour

4.3. protect the Types of metal protection Books


Work done Painting
Galvanizing Brainstorming on metal Internet connection
protection
Handout notes
Group discussion on metal
protection Video aid

Demonstration of Computer
protecting metals using:
-Video Projector
-Photos
Workshop
Physical demonstration of
painting Spraying gun
Page | 73
Hands on practices Air compressor

Further research on internet Materials

Further research in Library


Transport means
Study tour

Learning unit 5 : Clean the work place and arrange tools Learning hours : 6 Hours
and equipment
Learning outcomes Contents Learning activities Resources

5.1.Clean tools and Types of cleaning Brainstorming on hygiene Books


Equipment Air pressure cleaning of tools and equipment
Cleaning with cloth rugs
Group discussion on tools
and equipment hygienic Handout notes

Physical demonstration of Workshop


Tools and equipment
cleaning Tools
Cloth rugs
Hands on practices Air pressure
Aspirator

Page | 74
5.2.Store Tools and Re arrange tools and
Equipment Equipment
Brainstorming on tools and Books
equipment re arrangement
Internet connection
Group discussion on tools
and equipment re Handout notes
arrangement
Video aid
Demonstration of Tools
and equipment re Computer
arrangement using:
-Video Projector
-Photos
-Pictures Workshop

Tools
Physical demonstration of
Tools and equipment re Equipment
arrangement

Hands on practices

5.3. Clean the Remove Metal remains, metal Books


Work place chips and dust from the Brainstorming on how to
working place Clean the work place Handout notes

Page | 75
Group discussion on how Workshop
to Clean the work place
Materials
Hands on practices
Bloom

Metal scrap yard

Page | 76
MODULE 8: COMPUTER LITERACY
Competence 8: Demonstrate computer literacy

RTQF LEVEL: CREDITS: 3 LEARNING HOURS : 30

SECTOR: Technical Servicing SUB-SECTOR: Automotive

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This is a complementary module which describes the performance outcomes, skills and knowledge required to
the computer literacy. Computer skills are very relevant to any work in our days.

LEARNING ASSUMED TO BE IN PLACE

..

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the
learning unit.

Page | 77
Learning units Performance criteria
By the end of the module, the
trainee will be able to :
1. Apply computer Identification of Various connectors and ports
fundamentals
Use of different I/O devices

Use of Desktops elements

Scanning of Viruses in the computer and Different Storages Devices

2. Use a current word Text formatting


processing package
Table creation and editing

Text Editing

Printing

Saving

Inserting of header ,Footer and footnotes

3. Use current spreadsheet Using of basic excel tasks


package
Managing of Sheets in excel workbook

Page | 78
Formatting of cells and their contents

Using of functions and perform mathematical operations

Excel worksheet Printing

4. Use current Power Point Creating of a new presentation


Presentations
Creating , Inserting of a slide

Inserting of Graphics

Converting of word documents to PowerPoint presentation

Animation

Using of Different Presentation view

Presentation Printing

5. Use Internet/Intranet Definition and explanation of a website


(Outlook)
Interaction through instant messaging (Chatting)

Utilization of search Engines (example Google)

Creating , Managing of favorites using internet explorer

Browsing of the internet using the hyperlinks

Page | 79
Downloading and Uploading of files using internet

COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Learning Unit 1: Apply computer fundamentals Duration: 10 hours


Learning outcomes Contents Learning activities Resources

1.1. Apply Computer Computer Definition o -Open a computer case -Computer Lab
basics and Observe different
Types of computers -Computer Tool Kit
types of memory
Laptops -CD, DVDs, Diskettes
o -Group Discussion on
Desktops each type of memory -White Board

Palm tops -Markers

PDA (Personnal
Digital
assistance)

Page | 80
Computer Hardware

Memory

Definition

Role of Memory

Features

- Capacity

- Speed

- Non Volativity

Types of Memory

- ROM (Read only


memory)

- RAM (Random
access memory)

- External/Internal
memories (Hard
disk,diskette,CD,

Page | 81
Flash disk,etc)

1.2. Identify Various Connectors and ports o -Observe different -Computer Lab
connectors and connectors as well as
- Definition -Computer Tool Kit
ports input and output ports
I/O (Input and -CD, DVDs, Diskettes
o -Exercises on ports
Output) Ports and
identifications -Different types of Cables,
connectors
Different types Connectors
- Serial ports
-White Board
- Parallel ports
-Markers
- USB

- Keyboard,
Mouse
connectors

- VGA Connectors

Page | 82
1.3. Use different Peripherals o Practical exercises on -Computer Lab
I/O devices connecting the mouse,
- Definition -Computer Tool Kit
keyboard. Monitor to the
- Categories I/O CPU (Central processing -CD, DVDs, Diskettes
devices unit)
-Printer
Input
-Scanner
devices
(mouse, -White Board
Keyboard,
scanner,
CD/DVD-
ROM and
diskettes
drivers,
etc)

Output
devices
(Monitor,
Diskette,
CD/DVD-
ROM

Page | 83
Writer,
Printer,
etc)

Types of
keyboards

- AZER
TY

- QWE
RTY

1.4. Use Desktops Windows and its o -Brainstorming on -Computer Lab


elements components: Desktops elements
-Projector
- Desktop o -Use the desktop, the
tasks bar and the start
- Task bar
menu
- Start menu

- Minimize,
Maximize, Close
buttons

Page | 84
- My Computer

1.5. Scan Viruses in Antivirus definition o -Brainstorming the use of -Computer Lab
the computer antivirus
Importance of -Flash disks
and Different
antivirus o -Practical exercises on
Storages -External Hard disk
Scanning viruses
Devices (Flash Functionality
-Cds, DVDs
disk, External o -Compile activities
Different Types of
Hard disk) reports -Antivirus
antivirus
-White Board
- Norton
-Markers
- Kaspersky

- Symantec

Storages to be
scanned

- Flash disk

- External hard
disk

- Memory card

Page | 85
- Computer hard
disk

Learning Unit 2: Use a word processing package Duration: 5 hours


Learning outcomes Contents Learning activities Resources

2.1. Format a Style,Font,Size,Colour o -Reproduce document -Computer Lab With


text already formatted Current Word processing
Paragraph
Package installed in each
o -Various exercises to
Column computer
familiarize with
Tabulation formatting a text. -Projector

Paragraph spacing -White Board

Inserting -Markers
symbols:Special
characters,bullet and
numbering

Borders and
shading,header and
footer.

Page | 86
2.2. Create and Inserting a table o -Practical exercises on -Computer Lab With
edit a table creating, editing and Current Word processing
Inserting a column
handling a table Package installed in each
Inserting a row computer

Deleting table -Projector

Deleting row -White Board

Deleting column

Merging cells

Splitting cells

Drawing a table

Table auto format

Formula

2.3. Edit Search/Find.Replace o -Brainstorming Editing -Computer Lab With


document text Current Word processing
Deleting a range of text
(Text) Package installed in each
o -Perform practical
The undo command computer
exercises on the various

Page | 87
Spelling and grammar tips (options) -Projector

synonyms o -compile activities reports -White Board

-Markers

2.4. Print Page setup o -Exercises on printing -Computer Lab With


document one or more copies of a Current Word processing
Print preview
colored document, in Package installed in each
Print dialog box black and white computer

Selecting printer name o -printing in landscape, -Printer


portrait
Printer options -Projector

Printing one or more


copies

Printing in black/white
or color

Print page ranges

2.5. Save File management o -Practical Exercises on -Computer Lab With


documents creation of files, folders Current Word processing
- Creation of files
and file Saving Package installed in each

Page | 88
- Creation of o -Compile activities computer
Folders reports
-Projector
- File Naming

- File Formats

2.6. Insert Footnotes o -Exercises on footnotes -Computer Lab With


Header Current Word processing
Header and Footer o -Create a document
,Footer and Package installed in each
containing several pages
footnotes - Automatic page computer
numbering o With elements such as
-Projector
the page number, date
- Total number of
automation.
pages
o -practical exercises.
- Automatic date

- Automatic
automatic
author;s name

Page | 89
Learning Unit 3: Use current spreadsheet package Duration: 5 hours

Learning outcomes Contents Learning activities Resources

3.1. Use Some basic Basic excel tasks o -Practical -Computer Lab With
excel tasks exercises on the Current spreadsheet
- Open
use of basic excel package installed in
- Close tasks each computer

- New document o -Compile activities -Projector


reports
- Undo

- Save,save as.

- Sheet

- Selecting a cell

- Validating a cell

- Deleting cell contents

- Modifying cell contents

- Selecting group of cells

- Increase and reduce the cell

Page | 90
size

- Delete row and column

- Duplicate cell

3.2. Manage Sheets Selecting a sheet o -Practical -Computer Lab With


in excel exercises Current spreadsheet
Renaming a sheet
workbook package installed in
o On Managing
Insert new sheets each computer
sheets in excel
Moving a sheet in a workbook workbook -Projector

Deleting a sheet

3.3. Format cells Formatting text and cells o -Practical -Computer Lab With
and their exercises in Current spreadsheet
- Choosing font,size,colour
contents groups and package installed in
- Adjusting Cow height individual each computer
homework on
- Alignment of cell -Projector
formatting cells
- Number format
o -Compile activities
- Inserting rows reports

Page | 91
- Merging cells

- Creating borders

- patterns

3.4. Use some Numbers and Mathematical o -Practical -Computer Lab With
functions and calculations exercises in Current spreadsheet
perform groups and package installed in
- Addition
mathematical individual each computer
operations - Multiplication homework on
-Projector
formatting cells
- Division
o -Compile activities
- Subtraction
reports
- AutoSum

- Absolute and relative


Reference

- Function

Average

Minimum

Page | 92
Maximum

3.5. Print an excel Page setup o -Print one or -Computer Lab With
worksheet more copies of a Current spreadsheet
Print preview
worksheet package installed in
Print dialogue box each computer
o -Print colour or
Print options white and black -Projector
worksheet
Print one or more copies -Printer
o -practical
Print in black/white or color
exercises
Print page ranges (individual and in
group)
Printing a selection
o -print
horizontally/vertic
ally

Page | 93
Learning Unit 4: Use presentation application Duration: 5 hours

Learning outcomes Contents Learning activities Resources

4.1. Launch Ms Power point Definition o -Using a power point -Computer Lab With
Power point presentation with Current presentation
Role
slide show,get Software installed in
Power point environment feedback from each computer
learners on the area
- Title Bar -Projector
of application of Ms
- Menu Bar power point

- Toolbars o -Launch powerpoint


and observe the
- Formatting tool bar
screen individual
- Title exercises.

- Sub title

4.2. Create a new Creating new presentation o Create presentation -Computer Lab With
presentation using the various Current presentation
Blank presentation
methods Software installed in
Design template each computer
o practical exercises

Page | 94
Auto content wizards (individual and in -Projector
groups)

4.3. Create, Insert a Creating a slide o -Exercises on creating, -Computer Lab With
slide inserting and modifying Current presentation
Inserting a slide
a slide Software installed in
Modifying a slide each computer

-Projector

4.4. Insert Graphics Graphics:Clip art,Word o Exercises on inserting -Computer Lab With
Art,Library Images,Inserting images in the slides Current presentation
image from file Software installed in
each computer

-Projector

4.5. Convert word Copy, Cut, Move o -Practical exercises on -Computer Lab With
documents to File transformation Current presentation
Process of conversion
PowerPoint Software installed in
presentation each computer

-Projector

Page | 95
4.6. Animate a Animation o -Familiarize with -Computer Lab With
presentation animation of a Current presentation
Custom animation
presentation Software installed in
Slide transition each computer

-Projector

4.7. Use Different Normal View o -Switch between the -Computer Lab With
Presentation views to improve the Current presentation
Slide Sorter view
view presentation Software installed in
Slide show each computer
o -Group discussion and
brainstorming -Projector

4.8. Print a Printing a presentation o -Exercises on printing in -Computer Lab With


presentation black and white or in Current presentation
Print preview
colour, printing one or Software installed in
Printing a copy or multiple more copies of a each computer
copies presentation
-Projector
Printing one slide on a page

Printing more slides on a page

Page | 96
Learning Unit 5: Use Internet/Intranet (Outlook) Duration:
5 hours

Learning outcomes Contents Learning activities Resources

5.1. Define and Introduction o -Visit web sites and -Internet


explain a website browse different Connection
World wide web
pages.
-Computer
Web page
o -Group discussion Lab
Web site based on
-projector
observation

5.2. Interact through Definition o -Group Discussion -Internet


instant on Interacting Connection
Steps to create a chat account
messaging through instant
-Computer
(Chatting) Chatting options messaging
Lab
Instant messaging with or no web o -Exercises on
-projector
cam chatting in groups

Calling o -Compile activities


reports
Sending files

Page | 97
5.3. Use search Search engines o -Perform practical -Internet
Engines exercises on the Connection
- Definition
(example use of search
-Computer
Google) - Role engines
Lab
- Some Types of search engine
-projector
www.Google.com

www.Yahoo.com

5.4. Create, Manage Favorites o -Practical exercises -Internet


favorites using on creating, moving Connection
- Create Favorites
internet explorer and renaming
-Computer
- Rename, Move Favorites favorites
Lab

-projector

5.5. Browse the Web Browser o -Open a web using -Internet


internet using the address bar Connection
- Browser buttons
the hyperlinks
o -Browse different -Computer
- Address bar
web pages Lab
- Status bar
o -practical exercises -projector

Page | 98
- Scroll bar On Browsing
internet using
- Home page
hyperlink
- Front/Back arrows

- Refresh button

- Start page

5.6. Download and Downloading o -Practical exercises -Internet


Upload files on downloading Connection
File attachment
using internet and uploading files
-Computer
using internet
Lab

-projector

Page | 99
MODULE 9: OXY-ACETYLENE WELDING TECHNIQUES
Competence 9: Apply Oxy-acetylene Techniques

RTQF LEVEL: 2 CREDITS: 12 LEARNING HOURS : 120

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This particular module describes the performance outcomes, skills and knowledge required to ApplyOxy-acetylene Techniques.

LEARNING ASSUMED TO BE IN PLACE

..
LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1.Organize work place Materials, equipment and tools are correctly chosen
Proper disposition of equipment and tools is respected
Hygienic and safety rules are respected
2.Execute the work (process) Correct use of measuring and marking tools is done as required
Correct edge preparation is done

Page | 100
Correct application of Welding techniques is respected
3.Inspect work done visual defects are marked out
Accuracy of dimensions is verified as required
Defects obtained by testing machine are marked out
4.Finish work done The aestheticsof the product are respected
work done is protected as required
Defects are corrected as required
5.Clean the work place and Tools and equipment are cleaned appropriately
arrange tools and equipment Storage of tools and equipment are in appropriate locations
work place is cleaned as required

Learning unit 1 : Organize work place for oxy-acetylene Learning hours : 9 Hours
gas welding
Learning outcomes Contents Learning activities Resources

1.1. Introduce welding Metal joining methods Brainstorming on welding Books


Welding conception, principles and
Bolting processes Internet connection
Seaming
Riveting Brainstorming on Handout notes
Brazing Welding equipment and
Soldering accessories Equipment
Welding conception: Oxygen Gas
-Welding history Further research on internet AcetyleneGas
Regulators

Page | 101
Welding principles: Further research in Library Hoses
-Definition of welding and Flash back
welding items Physical demonstration of arresters
-Mode of operation Tools and equipment Blow pipes
-Advantages and Nozzles
disadvantages of oxy- Cutting torch
acetylene gas welding
-Area of applications
Tools

Welding equipment :
Gas cylinders
Regulators
Hoses
Flash back arresters
Blow pipes
Nozzles
Cutting torch

Gas welding accessories

Spark lighter
Nozzle cleaner
Trolley
Cylinder key

Page | 102
Brainstorming on TIG Books
1.2. Identify The choice of Materials, machine
activities to be done equipment and tools for Internet connection
oxy-acetylene gas welding Group discussion on TIG
: machine Handout notes

Demonstration
o of Tools Video aid
- Materials: and equipment, accessories
Shape and size: by using: Computer
-Sheet metal -Video
-Tubes -Photos Projector
-Profiles -Pictures
-Round bar Workshop
-Iron Tee
-Angle iron Physical demonstration of Equipment
-Flat bar Tools and equipment
-square bar
-Pipes Workshop practices Argon gas

- Equipment: Further research on internet Tools


Welding and cutting
equipment Further research in Library Materials
Hand powered machines:
-Angle grinder Study tour Transport means
-Hand drilling machine

Page | 103
-Bench grinder
-Cut off machine
-Shearing machines
-Bending machines

Welding benches

- Tools:
marking out tools:
-Scriber
-punches
-Dividers
-Calipers
-Steel rule
-Trammel
-Surface gage
-Hermaphrodite caliper
-Protractor
-Combination set
-Combination square
measuring instruments:
-Tape measure
-Vernier caliper
-Steel rule
-Square

Page | 104
-Protractor

-Cutting tools:
-Chisel
-Hacksaw
-Hand files
-Scissors
-Hammer

-Common tools:
-Screw drivers
-Spanner
-Pliers

Clamping tools:
-Gripping pliers
-Vices
-Clamps
Gas welding accessories:
-Spark lighter
-Nozzle cleaner
-Trolley
-Cylinder key
-Wire brush
-hammer
-Tongs
-Anvil

Page | 105
Installation of TIG
machine

Source of energy:

-Single phase source

-Three phase source

Connection of machine
parts:

-Welding torch

-Earth clamp and return


cable

Page | 106
1.3. Apply hygienic
and safety in workshop Hygiene and safety in Books
work environment Workshop practices
Internet connection
Physical demonstration
Identification and the use
of Tools and equipment
of safety equipment: Handout notes
Demonstration of
Video aid
-PPE equipment, accessories
-Fire fighters by using:
Computer
-Video
-Photos
Projector
-Pictures
Workshop
Further research on internet
Equipment
Further research in Library
Tools

Brainstorming on

Hygiene and safety in
Transport means
work environment

Group discussion on
Hygiene and safety in
work environment
Study tour

Page | 107
Learning unit 2 : Execute the work( process) Learning hours : 90 Hours
Learning outcomes Contents Learning activities Resources

2.1. use tools Types of tools: Books


- marking out tools Brainstorming on types
-measuring tools Internet connection
instruments
-Cutting tools Group discussion on types Handout notes
-Common tools tools
-clamping tools Video aid
Demonstration of types of
Tools using: Computer
-Video
-Photos Projector
-Pictures
Workshop

Physical demonstration of Deferent types of Tools


Tools
Materials Transport
Hands on practices means

Further research on internet

Further research in Library

Study tour

Page | 108
2.2.Perform Types of edge shapes: Brainstorming onedge Books
edge preparation -V, K,Y,U,X preparation
Internet connection
Group discussion onedge
preparation Handout notes

Demonstration of different Video aid


edge shapes using:
-Video Computer
-Photos
-Pictures Projector

Hands on practices Workshop

Further research on internet Tools


Materials
Further research in Library Transport means

Study tour

2.3. Perform welding
in all positions Types of joints: Brainstorming on types of Books
-Butt joint joints
-Lap joint Brainstorming on types of Internet connection
-Corner joint welding positions
-Tee joint Handout notes
-Edge joint Group discussion onjoints
Page | 109
and welding in all positions Video aid
Types of welding positions:
-Down hand Demonstration of different Computer
-Horizontal joints and welding in all
-Vertical positions using: Projector
-Over head -Video
-Photos Workshop
-Pictures
Tools
Hands on practices Materials
Transport means
Further research on internet

Further research in Library

Study tour

Learning unit 3 : Inspect work done Learning hours : 6 Hours


Learning outcomes Contents Learning activities Resources

3.1. Mark out Types of visual defects Brainstorming ontypes of Books


Visual defects - Distortion visual defects
- Luck of fusion Internet connection
- Luck of penetration Group discussion on visual
- Under cut defects Handout notes
- cracks
Page | 110
Demonstration of different Video aid
types of visual defects
using: Computer
-Video
-Photos Projector
-Pictures
Physical demonstration of Workshop
visual defects
Further research on internet Tools
Materials
Further research in Library Magnifying glass
Transport means
Study tour
3.2. Verify dimensions Types of measurement Brainstorming on types of Books
- Angles measurements
- Length Group discussion on types Internet connection
of measurements
Demonstration on Handout notes
application of measuring
tools using: Computer
-drawing
-Photos Projector
Physical demonstration on
measurement taking Measuring tools
Hands on practices Materials

Further research on internet


Further research in Library
Page | 111
Types of defects by testing
3.3.Mark out defects machines Books
obtained by testing - Leakages Brainstorming on types of
machine - cracks defects by testing machines Internet connection

Handout notes
Demonstration of types of
defects by testing machines Video aid
using:
-Video Computer
-Photos
Projector

Workshop
Physical demonstration of
defects Testing machines

Hands on practices Materials

Further research on internet Transport means

Further research in Library

Study tour

Page | 112
Learning unit4 : Finish work done Learning hours : 9 Hours
Learning outcomes Contents Learning activities Resources

4.1. Apply esthetics Cleaning of welded surface Books


on the welded Brushing
parts Painting Brainstorming on how to Internet connection
clean welded surface
Handout notes
Group discussion on how
to clean welded surface Video aid

Demonstration of how to Computer


clean welded surface and
how to grout using: Projector
-Video
Workshop
Physical demonstration of
how to clean welded Materials
surface and grouting

Hands on practices Paint

Further research on internet


Wire brush
Further research in Library

4.2.correct defects Straightening Brainstorming on Books


Grinding and re-welding correction of defects Internet connection
Page | 113
Handout notes
Group discussion on Video aid
defects correction Computer
Projector
Demonstration of Workshop
correction of defects using: Angle grinder
-Video Tools
Materials
Physical demonstration of Transport means
defects correction
Hands on practice
Further research on internet
Further research in Library
Study tour

Learning unit 5 : Clean the work place and arrange tools Learning hours : 6 Hours
and equipment
Learning outcomes Contents Learning activities Resources

5.1.Clean tools and Types of cleaning Brainstorming on hygiene Books


Equipment Air pressure cleaning of tools and equipment
Cleaning with cloth rugs
Group discussion on tools
and equipment hygienic Handout notes

Physical demonstration of Workshop


Tools and equipment
Page | 114
cleaning Tools
Cloth rugs
Hands on practices Air pressure
Aspirator

5.2.Store Tools and Re arrange tools and Brainstorming on tools and


Equipment Equipment equipment re arrangement

Group discussion on tools Books


and equipment re
arrangement Internet connection

Demonstration of Tools Handout notes


and equipment re
arrangement using: Video aid
-Video
-Photos Computer
-Pictures
Projector

Physical demonstration of Workshop


Tools and equipment re
arrangement Tools

Hands on practices Equipment

Page | 115
5.3. Clean the Remove Metal remains, metal Books
Work place chips and dust from the Brainstorming on how to
working place Clean the work place Handout notes

Group discussion on how Workshop


to Clean the work place
Materials
Hands on practices
Bloom

Metal scrap yard

Page | 116
MODULE10: MIG TECHNIQUES
Competence 10:Apply MIG Techniques

RTQF LEVEL: 2 CREDITS: 12 LEARNING HOURS : 120

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This particular module describes the performance outcomes, skills and knowledge required to Apply MIG Techniques.

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1.Organize work place Materials, equipment and tools are correctly chosen
Proper disposition of equipment and tools is respected
Hygienic and safety rules are respected
2.Execute the work Correct use of measuring and marking tools is done as required
(process) Correct edge preparation is done

Page | 117
Correct application of Welding techniques is respected
3.Inspect work done visual defects are marked out
Accuracy of dimensions is verified as required
Defects obtained by testing machine are marked out
4.Finish work done The aestheticsof the product are respected
work done is protected as required
Defects are corrected as required
5.Clean the work place and Tools and equipment are cleaned appropriately
arrange tools and Storage of tools and equipment are in appropriate locations
equipment work place is cleaned as required

Learning unit 1 : Organize work place for MIG Learning hours : 9Hours
Learning outcomes Contents Learning activities Resources

1.1. Introduce welding Metal joining methods Brainstorming on welding Books


Welding conception, principles and
Bolting processes Internet connection
Seaming
Riveting Brainstorming on Handout notes
Soldering Welding equipment and
brazing accessories Equipment
Welding conception:
-Welding history Further research on internet Tools

Welding principles: Further research in Library


Page | 118
-Definition of welding and Gas cylinder
welding items Physical demonstration of
-Mode of operation Tools and equipment
-Advantages and disadvantages
of MIG
-Area of applications
-Welding Arc

Welding equipment :
Welding machine
Shielding gas
1.2. Identify The choice of Materials, Brainstorming on MIG Books
activities to be equipment and tools for MIG: machine
done Internet connection
Group discussion
b. on MIG
d. Materials: machine Handout notes
Shape and size:
-Sheet metal( all sizes) Demonstration of Tools Video aid
-Tubes ( all sizes) and equipment, accessories
-Profiles ( all types) by using: Computer
-Round bar ( all sizes) -Video
-Iron Tee ( all sizes) -Photos Projector
-Angle iron ( all sizes) -Pictures
-Flat bar ( all sizes) Workshop
-square bar ( all sizes)
-Pipes ( all sizes) Physical demonstration of Equipment
Tools and equipment

Page | 119
e. Equipment: Tools
Welding machines Workshop practices
-Hand powered machines: Materials
-Angle grinder Further research on internet
-Hand drilling machine Transport means
-Riveting machine Further research in Library
-Bench grinder
-Cut off machine Study tour
-Shearing machines
-Bending machines

Welding benches

f. Tools:
marking out tools:
-Scriber
-punches
-Dividers
-Calipers
-Steel rule
-Trammel
-Surface gage
-Hermaphrodite caliper
-Protractor
-Combination set

Page | 120
-Combination square
measuring instruments:
-Tape measure
-Vernier caliper
-Steel rule
-Square
-Protractor

-Cutting tools:
-Chisel
-Hacksaw
-Hand files
-Scissors
-Hammer

-Common tools:
-Screw drivers
-Spanner
-Pliers

Clamping tools:
-Gripping pliers
-Vices
-Clamps
MIG accessories:
-Wire brush
-hammer

Page | 121
-Tongs
-Anvil
Installation of MIG machine

Source of energy:

-Single phase source

-Three phase source

Connection of machine parts:

-Welding torch

-Earth clamp and return cable

1.3. Apply hygienic


and safety in Hygiene and safety in work Books
workshop environment Workshop practices
Internet connection
Physical demonstration
Identification and the use of
of Tools and equipment
safety equipment: Handout notes
Demonstration of
Video aid
-PPE equipment, accessories
-Fire fighters by using:
Computer
-Video
-Photos
Projector

Page | 122
-Pictures
Workshop
Further research on internet
Equipment
Further research in Library
Tools

Brainstorming on
Hygiene and safety in Transport means
work environment

Group discussion on
Hygiene and safety in
work environment

Study tour

Learning unit 2 : Execute the work( process) Learning hours : 90 Hours


Learning outcomes Contents Learning activities Resources

2.1. use tools Types of tools: Books


- marking out tools Brainstorming on types
-measuring tools Internet connection
instruments
Page | 123
-Cutting tools Group discussion on Handout notes
-Common tools typestools
-clamping tools Video aid
Demonstration of types of
Tools using: Computer
-Video
-Photos Projector
-Pictures
Workshop

Physical demonstration of Deferent types of Tools


Tools
Materials Transport
Hands on practices means

Further research on internet

Further research in Library

Study tour

2.2.Perform Types of edge shapes: Brainstorming onedge Books


edge preparation -V, K,Y,U,X preparation
Internet connection
Group discussion onedge
preparation Handout notes

Page | 124
Demonstration of different Video aid
edge shapes using:
-Video Computer
-Photos
-Pictures Projector

Hands on practices Workshop

Further research on internet Tools


Materials
Further research in Library Transport means

Study tour

2.3. Perform welding
in all positions Types of joints: Brainstorming on types of Books
-Butt joint joints
-Lap joint Brainstorming on types of Internet connection
-Corner joint welding positions
-Tee joint Handout notes
-Edge joint Group discussion onjoints
and welding in all positions Video aid
Types of welding positions:
-Down hand Demonstration of different Computer
-Horizontal joints and welding in all
-Vertical positions using: Projector
-Over head -Video
-Photos Workshop
Page | 125
-Pictures
Tools
Hands on practices Materials
Transport means
Further research on internet

Further research in Library

Study tour

Learning unit 3 : Inspect work done Learning hours : 6 Hours


Learning outcomes Contents Learning activities Resources

3.1. Mark out Types of visual defects Brainstorming ontypes of Books


Visual defects - Distortion visual defects
- Luck of fusion Internet connection
- Luck of penetration Group discussion on visual
- Under cut defects Handout notes
- Porosity
- cracks Demonstration of different Video aid
types of visual defects
using: Computer
-Video
-Photos Projector
-Pictures
Physical demonstration of Workshop
Page | 126
visual defects
Further research on internet Tools
Materials
Further research in Library Magnifying glass
Transport means
Study tour

3.2. Verify dimensions Types of measurement


- Angles
- Length Brainstorming on types of Books
measurements
Internet connection

Group discussion on types Handout notes


of measurements
Computer

Demonstration on Projector
application of measuring
tools using: Measuring tools
-drawing Materials
-Photos

Physical demonstration on

Page | 127
measurement taking

Hands on practices

Further research on internet

Further research in Library

3.3.Mark out defects Types of defects by testing Brainstorming on types of Books


obtained by testing machines defects by testing machines
machine - Leakages Internet connection
- cracks
Demonstration of types of Handout notes
defects by testing machines
using: Video aid
-Video
-Photos Computer

Projector

Physical demonstration of Workshop


defects
Testing machines
Hands on practices
Materials
Further research on internet
Transport means
Further research in Library

Page | 128
Study tour

Learning unit4 : Finish work done Learning hours : 9 Hours


Learning outcomes Contents Learning activities Resources
4.1. Apply esthetics Cleaning of welded surface Brainstorming on how to Books
on the welded Brushing clean welded surface Internet connection
parts Grinding Group discussion on how Handout notes
Grouting to clean welded surface Video aid
Sanding Demonstration of how to Computer
clean welded surface and Projector
how to grout using: Workshop
-Video Materials
Physical demonstration of Mastic
how to clean welded
surface and grouting
Hands on practices

Further research on internet


Further research in Library
4.2.correct defects Straightening Brainstorming on Books
Grinding and re-welding correction of defects
Group discussion on Internet connection
defects correction
Demonstration of Handout notes
correction of defects using:
-Video Video aid
Page | 129
Physical demonstration of Computer
defects correction
Projector
Hands on practices
Workshop
Further research on internet
Angle grinder
Further research in Library
Tools
Study tour Materials
Transport means

4.3. protect the Types of metal protection Books


Work done Painting
Galvanizing Brainstorming on metal Internet connection
protection
Handout notes
Group discussion on metal
protection Video aid

Demonstration of Computer
protecting metals using:
-Video Projector
-Photos
Workshop
Physical demonstration of

Page | 130
painting Spraying gun

Hands on practices Air compressor

Further research on internet Materials

Further research in Library


Transport means
Study tour

Learning unit 5 : Clean the work place and arrange Learning hours : 6 Hours
tools and equipment
Learning outcomes Contents Learning activities Resources

5.1.Clean tools and Types of cleaning Brainstorming on hygiene Books


Equipment Air pressure cleaning of tools and equipment
Cleaning with cloth rugs Handout notes
Group discussion on tools
and equipment hygienic Workshop

Physical demonstration of Tools


Tools and equipment Cloth rugs
cleaning Air pressure
Aspirator
Hands on practices

5.2.Store Tools Re arrange tools and Brainstorming on tools and Books


Page | 131
and Equipment Equipment equipment re arrangement
Internet connection
Group discussion on tools
and equipment re Handout notes
arrangement
Video aid
Demonstration of Tools
and equipment re Computer
arrangement using:
-Video Projector
-Photos
-Pictures Workshop

Physical demonstration of Tools


Tools and equipment re
arrangement Equipment

Hands on practices

Remove Metal remains, metal Brainstorming on how to Books


5.3. Clean the chips and dust from the Clean the work place
Work place working place Handout notes
Group discussion on how
to Clean the work place Workshop

Hands on practices Materials


Bloom
Metal scrap yard
Page | 132
MODULE 11: TIG TECHNIQUES
Competence 11:Apply TIG Techniques

RTQF LEVEL: 2 CREDITS: 12 LEARNING HOURS : 120

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This particular module describes the performance outcomes, skills and knowledge required to Apply TIG Techniques.

LEARNING ASSUMED TO BE IN PLACE

..
LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1.Organize work place Materials, equipment and tools are correctly chosen
Proper disposition of equipment and tools is respected
Hygienic and safety rules are respected
2.Execute the work (process) Correct use of measuring and marking tools is done as required

Page | 133
Correct edge preparation is done
Correct application of Welding techniques is respected
3.Inspect work done visual defects are marked out
Accuracy of dimensions is verified as required
Defects obtained by testing machine are marked out
4.Finish work done The aestheticsof the product are respected
work done is protected as required
Defects are corrected as required
5.Clean the work place and Tools and equipment are cleaned appropriately
arrange tools and equipment Storage of tools and equipment are in appropriate locations
work place is cleaned as required

Learning unit 1 : Organize work place for TIG Learning hours : 9 Hours
Learning outcomes Contents Learning activities Resources

1.1. Introduce welding Metal joining methods Brainstorming on welding Books


Welding conception, principles and
Bolting processes Internet connection
Seaming
Riveting Brainstorming on Handout notes
Soldering Welding equipment and
Brazing accessories Equipment
Welding conception:
-Welding history Further research on internet Tools

Page | 134
Welding principles: Further research in Library
-Definition of welding and
welding items Physical demonstration of Gas cylinder
-Mode of operation Tools and equipment
-Advantages and
disadvantages of TIG
-Area of applications
-Welding Arc

Welding equipment :
Welding machine
Shielding gas
1.2. Identify The choice of Materials, Brainstorming on TIG Books
activities to be done equipment and tools for TIG: machine
Internet connection
Group discussion
c. on TIG
g. Materials: machine Handout notes
Shape and size:
-Sheet metal( all Demonstration of Tools Video aid
sizes) and equipment, accessories
-Tubes ( all sizes) by using: Computer
-Profiles ( all -Video
types) -Photos Projector
-Round bar ( all -Pictures
sizes) Workshop
-Iron Tee ( all
sizes) Physical demonstration of Equipment

Page | 135
-Angle iron ( all Tools and equipment
sizes)
-Flat bar ( all Workshop practices Argon gas
sizes)
-square bar ( all Further research on internet Tools
sizes)
-Pipes ( all sizes) Further research in Library Materials

h. Equipment: Study tour Transport means


Welding machines and
shielding gas
Hand powered machines:
-Angle grinder
-Hand drilling machine
-Bench grinder
-Cut off machine
-Shearing machines
-Bending machines

Welding benches

i. Tools:
marking out tools:
-Scriber
-punches

Page | 136
-Dividers
-Calipers
-Steel rule
-Trammel
-Surface gage
-Hermaphrodite caliper
-Protractor
-Combination set
-Combination square
measuring instruments:
-Tape measure
-Vernier caliper
-Steel rule
-Square
-Protractor

-Cutting tools:
-Chisel
-Hacksaw
-Hand files
-Scissors
-Hammer

-Common tools:
-Screw drivers
-Spanner
-Pliers

Page | 137
Clamping tools:
-Gripping pliers
-Vices
-Clamps
TIG accessories:
-Wire brush
-hammer
-Tongs
-Anvil
Installation of TIG machine

Source of energy:

-Single phase source

-Three phase source

Connection of machine
parts:

-Welding torch

-Earth clamp and return


cable

1.3. Apply hygienic

Page | 138
and safety in workshop Hygiene and safety in Workshop practices Books
work environment
Physical demonstration Internet connection
Identification and the use of Tools and equipment
of safety equipment: Handout notes
Demonstration of
equipment, accessories Video aid
-PPE by using:
-Fire fighters -Video Computer
-Photos
-Pictures Projector

Further research on internet Workshop

Further research in Library Equipment

Tools
Brainstorming on
Hygiene and safety in
work environment Transport means

Group discussion on
Hygiene and safety in
work environment

Study tour

Page | 139
Learning unit 2 : Execute the work( process) Learning hours : 90 Hours
Learning outcomes Contents Learning activities Resources

2.1. use tools Types of tools: Books


- marking out tools Brainstorming on types
-measuring tools Internet connection
instruments
-Cutting tools Group discussion on types Handout notes
-Common tools tools
-clamping tools Video aid
Demonstration of types of
Tools using: Computer
-Video
-Photos Projector
-Pictures
Workshop

Physical demonstration of Deferent types of


Tools Tools

Hands on practices Materials Transport


means
Further research on internet

Further research in Library

Study tour

Page | 140
2.2.Perform Types of edge shapes: Brainstorming onedge Books
edge -V, K,Y,U,X preparation
preparation Internet connection
Group discussion onedge
preparation Handout notes

Demonstration of different Video aid


edge shapes using:
-Video Computer
-Photos
-Pictures Projector

Hands on practices Workshop

Further research on internet Tools


Materials
Further research in Library Transport means

Study tour

2.3. Perform
welding Types of joints: Brainstorming on types of Books
in all positions -Butt joint joints
-Lap joint Brainstorming on types of Internet connection
-Corner joint welding positions
-Tee joint Handout notes
-Edge joint Group discussion onjoints
Page | 141
and welding in all positions Video aid
Types of welding positions:
-Down hand Demonstration of different Computer
-Horizontal joints and welding in all
-Vertical positions using: Projector
-Over head -Video
-Photos Workshop
-Pictures
Tools
Hands on practices Materials
Transport means
Further research on internet

Further research in Library

Study tour

Learning unit 3 : Inspect work done Learning hours : 6 Hours


Learning outcomes Contents Learning activities Resources

3.1. Mark out Types of visual defects Brainstorming ontypes of Books


Visual defects - Distortion visual defects
- Luck of fusion Internet connection
- Luck of penetration Group discussion on visual
- Under cut defects Handout notes
- Porosity
Page | 142
- cracks Demonstration of different Video aid
types of visual defects
using: Computer
-Video
-Photos Projector
-Pictures
Physical demonstration of Workshop
visual defects
Further research on internet Tools
Materials
Further research in Library Magnifying glass
Transport means
Study tour
Types of measurement Brainstorming on types of Books
3.2. Verify - Angles measurements
dimensions - Length Group discussion on types Internet connection
of measurements
Demonstration on Handout notes
application of measuring
tools using: Computer
-drawing
-Photos Projector

Physical demonstration on Measuring tools


measurement taking Materials

Hands on practices

Page | 143
Further research on internet

Further research in Library

Types of defects by testing Brainstorming on types of Books


3.3.Mark out defects machines defects by testing machines
obtained by testing - Leakages Internet connection
machine - cracks
Demonstration of types of Handout notes
defects by testing machines
using: Video aid
-Video
-Photos Computer

Projector

Physical demonstration of Workshop


defects
Testing machines
Hands on practices
Materials
Further research on internet
Transport means
Further research in Library

Study tour

Page | 144
Learning unit4 : Finish work done Learning hours : 9 Hours
Learning outcomes Contents Learning activities Resources

4.1. Apply esthetics Cleaning of welded surface Books


on the welded Brushing
parts Smearing Brainstorming on how to Internet connection
clean welded surface
Handout notes
Group discussion on how
to clean welded surface Video aid

Demonstration of how to Computer


clean welded surface and
how to grout using: Projector
-Video
Workshop
Physical demonstration of
how to clean welded Materials
surface and grouting

Hands on practices Polynox

Further research on internet


Wire brush
Further research in Library

Page | 145
4.2.correct defects Straightening
Grinding and re-welding
Brainstorming on Books
correction of defects
Internet connection
Group discussion on
defects correction Handout notes

Demonstration of Video aid


correction of defects using:
-Video Computer

Projector

Workshop
Physical demonstration of
defects correction Angle grinder

Hands on practices Tools


Materials
Further research on internet Transport means

Further research in Library

Study tour

Page | 146
Learning unit 5 : Clean the work place and arrange Learning hours : 6 Hours
toolsand equipment
Learning outcomes Contents Learning activities Resources

5.1.Clean tools and Types of cleaning Brainstorming on hygiene Books


Equipment Air pressure cleaning of tools and equipment
Cleaning with cloth rugs
Group discussion on tools
and equipment hygienic Handout notes

Physical demonstration of Workshop


Tools and equipment
cleaning Tools
Cloth rugs
Hands on practices Air pressure
Aspirator

5.2.Store Tools Re arrange tools and Brainstorming on tools and Books


and Equipment Equipment equipment re arrangement
Internet connection
Group discussion on tools
and equipment re Handout notes
arrangement
Video aid
Demonstration of Tools
and equipment re Computer

Page | 147
arrangement using:
-Video Projector
-Photos
-Pictures Workshop

Tools
Physical demonstration of
Tools and equipment re Equipment
arrangement

Hands on practices

5.3. Clean the Remove Metal remains, metal Books


Work place chips and dust from the Brainstorming on how to
working place Clean the work place Handout notes

Group discussion on how Workshop


to Clean the work place
Materials
Hands on practices
Bloom

Metal scrap yard

Page | 148
MODULE 12: RESISTANCE WELDING TECHNIQUES
Competence 12:Apply Resistance welding Techniques

RTQF LEVEL: 2 CREDITS: 8 LEARNING HOURS : 80

SECTOR: TECHNICAL SERVICING SUB-SECTOR: WELDING

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT
This particular module describes the performance outcomes, skills and knowledge required to ApplyResistance welding Techniques.

LEARNING ASSUMED TO BE IN PLACE

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning unit performance Criteria

1.Organize work place Materials, equipment and tools are correctly chosen
Proper disposition of equipment and tools is respected
Hygienic and safety rules are respected
2.Execute the work Correct use of measuring and marking tools is done as required
(process) Correct edge preparation is done

Page | 149
Correct application of Welding techniques is respected
3.Inspect work done visual defects are marked out
Accuracy of dimensions is verified as required
Defects obtained by testing machine are marked out
4.Finish work done The aestheticsof the product are respected
work done is protected as required
Defects are corrected as required
5.Clean the work place and Tools and equipment are cleaned appropriately
arrange tools and Storage of tools and equipment are in appropriate locations
equipment work place is cleaned as required

Learning unit 1 : Organize work place for resistance Learning hours : 6Hours
welding
Learning outcomes Contents Learning activities Resources

1.1. Introduce welding Metal joining methods Brainstorming on welding Books


Welding conception, principles and
Bolting processes Internet connection
Seaming
Riveting Brainstorming on Handout notes
Soldering Welding equipment and
Brazing accessories Equipment
Welding conception:
-Welding history Further research on internet Tools

Page | 150
Welding principles: Further research in Library
-Definition of welding and
welding items Physical demonstration of
-Mode of operation Tools and equipment
-Advantages and
disadvantages of resistance
welding machine
-Area of applications

Welding equipment :
Welding machine
1.2. Identify The choice of Materials, Brainstorming on Books
activities to be done equipment and tools for resistance welding machine
resistance welding: Internet connection
Group discussion on
resistanced.welding machine Handout notes
Materials:
Shape and size: Demonstration of Tools Video aid
-Sheet metal( all and equipment, accessories
sizes) by using: Computer
-Tubes ( all sizes) -Video
-Profiles ( all -Photos Projector
types) -Pictures
-Round bar ( all Workshop
sizes)
-Iron Tee ( all Physical demonstration of Equipment
sizes) Tools and equipment

Page | 151
-Angle iron ( all Tools
sizes) Workshop practices
-Flat bar ( all Materials
sizes) Further research on internet
-square bar ( all Transport means
sizes) Further research in Library
-Pipes ( all sizes)
Study tour
Equipment:
Welding machines
Hand powered machines:
-Angle grinder
-Hand drilling machine
-Cut off machine
-Shearing machines
-Bending machines

Welding benches

Tools:
marking out tools:
-Scriber
-punches
-Dividers
-Calipers
-Steel rule
-Trammel

Page | 152
-Surface gage
-Hermaphrodite caliper
-Protractor
-Combination set
-Combination square
measuring instruments:
-Tape measure
-Vernier caliper
-Steel rule
-Square
-Protractor

-Cutting tools:
-Chisel
-Hacksaw
-Hand files
-Scissors
-Hammer

-Common tools:
-Screw drivers
-Spanner
-Pliers

Clamping tools:
-Gripping pliers
-Vices

Page | 153
-Clamps
Resistance welding
accessories:
-Wire brush
-hammer
-Tongs
-Anvil
Installation of resistance
welding machine

Source of energy:

-Single phase source

-Three phase source

Connection of machine
parts:

-Welding electrodes

1.3. Apply hygienic


and safety in workshop Hygiene and safety in Books
work environment Workshop practices
Internet connection
Physical demonstration
Identification and the use
of Tools and equipment
of safety equipment: Handout notes

Page | 154
Demonstration of
equipment, accessories Video aid
-PPE by using:
-Fire fighters -Video Computer
-Photos
-Pictures Projector

Further research on internet Workshop

Further research in Library Equipment

Tools

Brainstorming on
Hygiene and safety in
work environment Transport means

Group discussion on
Hygiene and safety in
work environment

Study tour

Page | 155
Learning unit 2 : Execute the work( process) Learning hours : 58Hours
Learning outcomes Contents Learning activities Resources

2.1. use tools Types of tools: Books


- marking out tools Brainstorming on types
-measuring tools Internet connection
instruments
-Cutting tools Group discussion on types Handout notes
-Common tools tools
-clamping tools Video aid
Demonstration of types of
Tools using: Computer
-Video
-Photos Projector
-Pictures
Workshop

Physical demonstration of Deferent types of Tools


Tools
Materials Transport
Hands on practices means

Further research on internet

Further research in Library

Study tour

Page | 156
2.2.Perform Squared edges Brainstorming onedge Books
edge preparation
preparation Internet connection
Group discussion onedge
preparation Handout notes

Demonstration of different Video aid


edge shapes using:
-Video Computer
-Photos
-Pictures Projector

Hands on practices Workshop

Further research on internet Tools


Materials
Further research in Library Transport means

Study tour

2.3. Perform
welding Types of joints: Brainstorming on types of Books
in all positions -Butt joint joints
-Lap joint Brainstorming on types of Internet connection
-Tee joint welding positions
Handout notes
Group discussion onjoints
Page | 157
Types of welding positions: and welding in all positions Video aid
-Down hand
-Horizontal Demonstration of different Computer
-Vertical joints and welding in all
-Over head positions using: Projector
-Video
-Photos Workshop
-Pictures
Tools
Hands on practices Materials
Transport means
Further research on internet

Further research in Library

Study tour

Learning unit 3 : Inspect work done Learning hours : 5Hours


Learning outcomes Contents Learning activities Resources

3.1. Mark out Types of visual defects Brainstorming ontypes of Books


Visual defects - Distortion visual defects
- Luck of fusion Internet connection
- Luck of penetration Group discussion on visual
- Under cut defects Handout notes
- cracks
Page | 158
Demonstration of different Video aid
types of visual defects
using: Computer
-Video
-Photos Projector
-Pictures
Physical demonstration of Workshop
visual defects
Further research on internet Tools
Materials
Further research in Library Magnifying glass
Transport means
Study tour

3.2. Verify Types of measurement Brainstorming on types of Books
dimensions - Angles measurements
- Length Internet connection

Group discussion on types Handout notes


of measurements
Computer

Demonstration on Projector
application of measuring
tools using: Measuring tools
-drawing Materials
-Photos

Page | 159
Physical demonstration on
measurement taking

Hands on practices

Further research on internet

Further research in Library


Types of defects by testing
3.3.Mark out defects machines Books
obtained by testing - cracks Brainstorming on types of
machine defects by testing machines Internet connection

Handout notes
Demonstration of types of
defects by testing machines Video aid
using:
-Video Computer
-Photos
Projector

Workshop
Physical demonstration of
defects Testing machines

Hands on practices Materials

Page | 160
Further research on internet Transport means

Further research in Library

Study tour

Learning unit4 : Finish work done Learning hours : 6 Hours


Learning outcomes Contents Learning activities Resources

4.1. Apply esthetics Cleaning of welded surface Books


on the welded Brushing
parts Painting Brainstorming on how to Internet connection
clean welded surface
Handout notes
Group discussion on how
to clean welded surface Video aid

Demonstration of how to Computer


clean welded surface and
how to grout using: Projector
-Video
Workshop
Physical demonstration of
how to clean welded Materials
surface and grouting

Page | 161
Paint
Hands on practices

Further research on internet Wire brush

Further research in Library

4.2.correct defects Straightening


Re-welding
Brainstorming on Books
correction of defects
Internet connection
Group discussion on
defects correction Handout notes

Demonstration of Video aid


correction of defects using:
-Video Computer

Projector

Workshop
Physical demonstration of
defects correction Angle grinder

Page | 162
Hands on practices Tools
Materials
Further research on internet Transport means

Further research in Library

Study tour

Learning unit 5 : Clean the work place and arrange Learning hours : 5 Hours
tools and equipment
Learning outcomes Contents Learning activities Resources

5.1.Clean tools and Types of cleaning Brainstorming on hygiene Books


Equipment Air pressure cleaning of tools and equipment
Cleaning with cloth rugs
Group discussion on tools
and equipment hygienic Handout notes

Physical demonstration of Workshop


Tools and equipment
cleaning Tools
Cloth rugs
Hands on practices Air pressure
Aspirator

Page | 163
5.2.Store Tools Re arrange tools and
and Equipment Equipment
Brainstorming on tools and Books
equipment re arrangement
Internet connection
Group discussion on tools
and equipment re Handout notes
arrangement
Video aid
Demonstration of Tools
and equipment re Computer
arrangement using:
-Video Projector
-Photos
-Pictures Workshop

Tools
Physical demonstration of
Tools and equipment re Equipment
arrangement

Hands on practices

5.3. Clean the Remove Metal remains, metal Books


Work place chips and dust from the Brainstorming on how to
working place Clean the work place Handout notes

Page | 164
Group discussion on how Workshop
to Clean the work place
Materials
Hands on practices
Bloom

Metal scrap yard

Page | 165
MODULE 13: COMMUNICATION ON THE WORKPLACE
Competence 13: Communicate effectively on the workplace

RTQF LEVEL: CREDITS: 2 LEARNING HOURS : 20

SECTOR: Technical Servicing SUB-SECTOR: Automotive

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This module describes the skills and knowledge required to communicate and get along well with others, in a
variety of settings and for a range of purposes. The module will allow the participant to speak and listen
actively and appropriately, one-on-one and in groups, to cooperate and work effectively within a group, to lead
a team and to provide good customer service.

LEARNING ASSUMED TO BE IN PLACE

Page | 166
Not applicable

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the learning unit.

Learning unit Performance criteria

By the end of the module, the trainee


will be able to :

1. Listen and speak effectively Strategies for effective listening are applied.

Instructions are adequately interpreted and followed.

Clear and accurate information and instructions are provided to


colleagues.

2. Cooperate and work as a team Team objectives are reached through effective cooperation.
member
Diversity of team members is respected.

Page | 167
Lead a team efficiently

Demonstrate problem solving and decision making skills

3. Apply customer care Importance and principles of good customer service are
understood.

Quality service is provided.

Clear verbal information is provided to customers face to face or


on the telephone.

Conflicts with customers are handled politely and adequately.

COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Page | 168
Learning Unit 1: Listen and speak effectively Duration: 6 hours
Learning outcomes Contents Learning activities Resources

1.1. Apply effective Effective listening skills o Role play - Role play scenarios
listen skills & & strategies o Observing role play - List of effective listening
strategies Assess ones listening o Feedback from skills & strategies
skills observers - Effective Listening
Model good listening o discussion Observation Form
skills
1.2. Give and receive Importance of giving o individual work
instructions clear, concise o group discussion
instructions
Formulation of
instructions
Strategies to ask
questions for
clarification
1.3. Identify non- Importance of non- o pair work
verbal verbal communication o large group discussion
communication Impacts of non-verbal
signs and the communication on
impact on how we give
peoples information and how
perceptions we listen.

Page | 169
1.4. Demonstrate Effective speaking o small group work - List of Effective Speaking
effective speaking skills and strategies o practice presentations Skills & Strategies
skills o large group discussion - Speaking Scenarios for
group work
- Effective Speaking
Observation Form

Learning Unit 2: Cooperate and work as a team member Duration: 8 hours


Learning outcomes Contents Learning activities Resources

2.1. Identify the Different personalities o Self-assessment


different and approaches that o large group activity - Working in Groups Self
personalities individuals bring to a (inner/outer circles) Assessment
group o Discussion - Cooperating with Others
Roles
- Elements of an Effective &
2.2. Handle different Strategies on how to Cooperative Team
personalities in a handle different Member
group personalities in a
group

2.3. Cooperate with Characteristics of an o Large group activity


others to reach effective and o Large group discussion
the same cooperative team o Individual
objective member reflection/journal
Page | 170
writing
o Pair work
2.4. Lead a team Qualities of an o large group discussion - Role play scenarios
efficiently effective leader o small group work
Different leadership o role plays
styles o small group activity
Appropriate
leadership style in a
given context
Strategies to lead a
team efficiently
2.5. Demonstrate challenges and o Large group activity - Scenarios for problem
problem solving dynamics amongst o pair sharing solving activity
and decision people during the o small group work
making skills problem solving o large group discussion
process o Task leadership
steps of problem competition
solving to work and
community related
problems
Communication as a
tool for problem
solving

Page | 171
Learning Unit 3: : Apply customer care Duration: 6 hours
Learning outcomes Contents Learning activities Resources

3.1. Understand the Definition of customer o Experience sharing


importance of service o Brainstorming
good customer Levels of customer Presentation by trainer
care service
Customer care
principles
Importance of
customer care

3.2. Provide Basic customer needs o individual reflection


exceptional Service to meet basic o large group discussion
quality service customer needs o role play
Definition of
customers perception
Meeting and
exceeding
expectations
Getting feedback on
the provided service
3.3. Communicate Telephone tips o large group discussion - Role Play scenarios for
effectively with Recording a o skit Communicating with
customers by telephone message o pair role plays Customers

Page | 172
telephone and
face to face
3.4. Handle conflict Definition of conflict, o individual reflection -
with difficult conflict o Brainstorming
customers resolution/manageme o large group discussion
nt o role play
Steps of conflict
management with
difficult customers

Reference books:

1. Work Readiness Training Programme Trainers Manual, AkaziKanoze Youth Livelihoods Project.
Work Readiness Training Programme Participants Manual, AkaziKanoze Youth Livelihoods Project.

Page | 173
MODULE 14: INTERNSHIP
Competence 14: Integrate the workplace

RTQF LEVEL: CREDITS: 30 LEARNING HOURS : 300

SECTOR: SUB-SECTOR:

ISSUE DATE: REVIEW DATE:

PURPOSE STATEMENT

This module describes the skills and knowledge required to integrate the workplace for an internship or
employment. At the end of this module, participants know how to apply for and present themselves for
employment. They demonstrate good time management and show up for work on time. They
demonstrate behavior and attitudes that are appropriate for the workplace and understand that
workplaces have policies and procedures that need to be followed. They take initiative and responsibility
for their own work and know how to work under and respect supervision. Participants are familiar with
the rights and responsibilities of workers and employers and have explored ways to exercise rights in
the workplace.

Page | 174
LEARNING ASSUMED TO BE IN PLACE

Not applicable

LEARNING UNITS AND PERFORMANCE CRITERIA

Learning units describe the essential outcomes of a competence.

Performance criteria describe the required performance needed to demonstrate achievement of the learning
unit.

Learning unit Performance criteria


By the end of the module, the trainee will be able to :
1. Apply for internship / employment Appropriate resources in the community or nationwide
are used to find employment information.

A basic CV that is accurate and neat is written.

Application letters that target specific jobs or types of


jobs are written.

Effective interviewing skills are demonstrated.

Page | 175
2. Demonstrate appropriate workplace behaviour and Appropriate workplace habits and attitudes are
attitudes observed.

Strategies to manage time effectively are implemented.

Personal and work lives are managed efficiently.

3. Have a good understanding of workers and Workers and employers obligations according to the
employers rights and responsibilities Rwandan Labour code are understood.

The workers responsibilities are performed on the


workplace.

Exercise rights on the workplace.

4. Organize and evaluate ones internship The internship agreement is concluded with the
enterprise.

The internship report contains all the required elements


as well as ones own findings and experience.

Active participation in the assessment of ones


internship.

Page | 176
5. Develop ones competences on the workplace The tasks assigned according the agreement with the
enterprise are performed adequately.

Positive response and active participation in meetings


with the matre de stage

Adequate work behaviour and attitudes are


demonstrated

COURSE STRUCTURE

The course structure describes the learning outcomes for each learning unit. These learning outcomes
are the essential skills and knowledge to be acquired. The contents to be covered for each learning
outcome are prescriptive. The Learning Activities contain a series of suggestions, usually with several
options, that will guide the learner and the trainer.

Learning Unit 1: Apply for internship / employment. Duration: 8 hours


Learning outcomes Contents Learning activities Resources

1.1. Identify and use Resources to find o small group work - Job announcements and
resources to find a employment in the information: newspaper
job community and at o panel discussion
advertisements;
national level
o large group discussion information from
Identify contact
Page | 177
persons o speakers recruitment agencies,
youth organizations such
as YES Rwanda and
government agencies
such as the RDB, WDA;
sample advertisements
posted on business walls
or bulletin boards,
internet websites,
through cooperatives

1.2. Write a Curriculum Differences between a o large group discussion - sample CVs and
Vitae (CV) and an CV and an application application letters
application letter letter o individual work
Types of application - format of an application
o pair work
letters letter
Elements of a well
written CV
Elements of an
application letter
1.3. Take part in an Main parts of an o small group work - Interview Observation
interview interview Tool
Interviewing tips : o interview role plays
what to do before,
o large group discussion
during and after the

Page | 178
interview
Typical questions
asked during an
interview

Learning Unit 2: Demonstrate appropriate workplace behavior and Duration: 5 hours


attitudes
Learning outcomes Contents Learning activities Resources

2.1. Identify appropriate Appropriate workplace o small group work - Workplace behaviour
workplace behaviours behaviours and scenarios
and attitudes attitudes (dress code, o large group discussion
time management, - Work habits inventory
o brainstorming
respect, honesty,
integrity, work as a
team member)
Work habits
(cooperation, initiative,
courtesy, constructive
criticism, supervision,
accuracy, pace of
work, time usage,
adaptability, personal
appearance,
attendance,
punctuality)
Page | 179
2.2. Manage time Importance of task o large group discussion
planning and
managing time o small group activity
Strategies to better (tower building)
manage time
o reflection

o pair sharing

2.3. Balance work and Common situations o large group discussion - Scenarios: Did S/he Do
personal life that make it the Right Thing?
challenging to balance o individual work
work & personal life
o self assessment
Tips to manage
personal and work o pair sharing
lives

Learning Unit 3: Have a good understanding of workers and employers Duration: 8 hours
rights and responsibilities
Learning outcomes Contents Learning activities Resources

3.1. Be familiar with the Definition of right o small group work - Universal Declaration of
universal human and human right Human Rights
rights Universal Declaration o large group discussion
of Human Rights - plain language version

Page | 180
3.2. Explore ones personal Definition of o individual work
rights and responsibility
responsibilities Relationship between o pair share
rights and
o large group
responsibilities
brainstorming and
discussion

3.3. Identify ones rights


rights (what you can o large group discussion - Worksheet on Rights and
and responsibilities expect your employer Responsibilities at Work.
at work to provide) o small group work
responsibilities (what
o skits
your employer can
expect that you will
do)
3.4. Become familiar with legal obligations of o large group activity - Statements and Answers
some of the employers for Agree/Disagree
provisions of the legal obligations of o discussion
Game on Rwandan
Rwandan Labour Law workers
o small group work Labour Law

o observation - Articles 47 and 48 of the


Labour Code

3.5. React appropriately Possible solutions or o small group work - Labour Code Scenarios
when the Labour responses in case the
Code is broken Labour Code is broken

Page | 181
o scenario analysis - Labour Code Excerpts

o large group discussion

Learning Unit 4: Organize and evaluate ones internship Duration: 9 hours


Learning outcomes Contents Learning activities Resources

4.1. Conclude an Definition of the o Brainstorming - Sample internship


internship concept internship agreement
agreement Objectives of the o Group discussion
internship
o Presentation by the
Presentation of
internship agreement trainer

4.2. Outline ones findings Presentation of the o Presentation by the - Logbook


and experience logbook trainer
Tips to fill in
the logbook
4.3. Write and present the Contents of the o Group discussion - Sample internship report
report of the internship report
internship Presentation o Role play
techniques
4.4. Participate actively to Internship o Group discussion

Page | 182
the assessment of assessment and self- o Presentation by the
ones internship assessment guidelines trainer

Learning Unit 5: Develop ones competences on the workplace Duration: 270 hours

Reference books:

1. Work Readiness Training Programme Trainers Manual, AkaziKanoze Youth Livelihoods Project.
2. Work Readiness Training Programme Participants Manual, AkaziKanoze Youth Livelihoods
Project.

Page | 183
TRAINING CHRONOGRAM

Specific competences General competences Complementary


competences
No 07 09 10 11 12 14 01 02 03 04 05 08 06 13

Duration 120 120 120 120 80 30 20 20 40 120 70 30 30 20

Weeks
1. 20

2. 2 4 10 4

3. 2 4 10 4

4. 2 4 10 4

5. 2 4 10 4

6. 2 4 10 4

7. 2 4 10 4

8. 2 4 10 4

9. 2 4 10 4

10. 2 4 10 4

11. 2 4 10 4

12. 10 10

13. 10 10

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14. 10 10

15. 10 5 5

16. 10 5 5

17. 10 5 5

18. 10 5 5

19. 10 5 5

20. 10 5 5

21. 20

22. 20

23. 10 10

24. 20

25. 20

26. 20

27. 20

28. 20

29. 10 10

30. 20

31. 20

Page | 185
32. 20

33. 20

34. 20

35. 10 10

36. 20

37. 20

38. 20

39. 20

40. 20

41. 10 10

42. 20

43. 20

44. 20

45. 10 10

46. 10 10

47. 20

Page | 186

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