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h tJrgen Gnida

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py
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FormworksforHighriseConstruction
o
JurgenGnida
U H
PERIGmbh
Germany
T B
C

1
PERI Formwork Systems

h t
Jrgen
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CTBUH World Conference

o
- Formwork for High Rise Construction -

C
U H
T B
C

Jrgen Gnida
Head Keyprojects , PERI GmbH

2
High-rise Projects Defintion

h t
Main Core
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High rise
is a multistory building tall enough to require

y
y
the use of a system of mechanical vertical
transportation such as elevator

p Columns

ucture
o
Skyscraper
is a very tall high-rise building

C
Superstru
Bracing Floor
Quoted from www.britannica.com

The choice of the best Formwork systems


depends on:

U H T i l Sl
Typical Slab
b

Internal Parameters
External parameters

T B Non Typical
Sl b
Slab
Basement

C
The result would be the most cost effective Slab
Formwork system
Retaining

Substructure
Walls

3
High-rise Projects Internal Parameters

Main Core
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Geometry
Repetitive

y
Simple / Complex

p
Changing geometry
Columns
ucture

Concrete

Co Rate of pour => concrete


Superstru

Bracing Floor pressure


Concrete finish

U H
Typical Slab
Curing time
Sequence of work
Cycle time

Non Typical
Slab
T B Basement
Formwork choice
Existing formwork material

C
Slab at customer to be reused
Rental or purchase
Retaining


Substructure
Walls
Best FW for current project
vs. Max
M Flexibility
Fl ibilit ffor
future projects

4
High-rise Projects External Parameters

Space Safety

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Constraint of existing road or Special requirement at high-rise
building building
Storage area

y
Construction planning
Assembly area

p
Milestones
Wind

o
Working schedules / Shifts
Wind load Project duration
Crane
Capacity
C
Summer schedule / Holidays
Local rules & regulations
Availability

H Permits

ctor
U
Type

Wind Fac
Restricted noise at night
Boom Reach

B
Safety requirement

Existing
C T
Job Site
Existing


Building Building

Active Road 5
PERI Climbing systems

Choice of crane or self-climbing systems


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Rental

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1 2
p
3 y
Cost

o
CB

C
RCS

ACS

H
y Cost

U
Assembly

T
& LeaseB
Operation
Purchase
e

C

Assembly
y

0
Construction

10 20 30..40
Quantity of cycles

6
PERI Selfclimbing System ACS - Field of Application

Towers
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Bridges
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Piers
Pylons
p y
High-rise buildings
facade
C o
core
Shaft
Sh ft

U H
Silos

T B
C
Chimnies


Columns

7
PERI Selfclimbing System ACS

criteria for the application of ACS


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great building height

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tight working space on site

non sufficient crane capacity


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o H
C
lifting capacity at long range

number of cranes

tight time schedule

U H
no delays
T B
short construction period

C
high requirements on the concrete quality


8
PERI Climbing System ACS - Types

ACS 100 stands for


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Automatic Climbing System


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Lifting Capacity
Capacit = 100 kN per H
Hydraulic
dra lic C
Cylinder
linder

py
ACS R Regular

C o
ACS G
H
with Gallows

U
ACS P

T BPlatform

ACS S
C for small Shafts

ACS V
adjustable platforms

9
PERI Climbing System ACS - Hydraulic System

climbing machanism ACS 100


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for all types climbing shoe

p y
o
upper
climbing head

C
U H hydraulic cylinder

T B climbing rail

C lower


climbing head

10
PERI Climbing System ACS - Hydraulic System

Hydraulic technology
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hydraulic pump with


patented flow divider
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simultaneous climbing

p y
C o
U H
T B
C
10 % 90 %
11
PERI Climbing System ACS - Loads

live loads
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according to site requirements


e.g. storage of reinforcement
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wind
Co
H
climbing condition: 72 km/h
(45 mph)

working condition:

B U
100 km/h

T
(62 mph)

C
storm condition: 164 km/h
(102 mph)


- according to German code
- according to country codes
12
PERI Climbing System ACS - Accuracy

BFG Building
B ildi , Frankfort
F kf t , Germany
G , 186 m

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5 cm

Gallow

p y External formwork

o
2,5 mm
Internal formwork

C
Window Box-out

U H
T B
C 186 m ACS R
for facade


13
PERI Climbing System ACS - Highrise Buildings

BFG Building
B ildi , Frankfort
F kf t , Germany
G , 186 m

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Units climbed
Co
H
together

B U
T
Units climbed seperately

C

14
PERI Climbing System ACS - Highrise Buildings

World
W ld Trump
T Tower
T , New
N Y
York
k , USA , 258 m

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C o
U H
T B
C
ACS R, ACS G
for core walls and facade 15
PERI Climbing System ACS - Highrise Buildings

Park
P kT Tower , Chicago
Chi , USA , 257 m

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C o
U H
T B
C
ACS R
for facade and external columns
ACS G

in cores lifting
g placing
g boom
through slabs for shear walls

16
PERI Climbing System ACS - Highrise Buildings

Torre
T Agbar
A b ,BBarcelona
l ,S
Spain
i , 144 m

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C o
U H
T B ACS R
outside curved facade
outside
t id core wallsll

C ACS G
inside elevator walls

ACS P
i id core walls
inside ll

17
PERI Climbing System ACS - Highrise Buildings

I Parc
P Housing
H i project
j t , Seoul
S l,K
Korea , 176 m
ACS P
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for core walls

ACS R

y
for core walls and fassade

p
C o
U H
T B
C
Slabformwork
SKYDECK
ACS-R as
slabformwork hoist
18
PERI Climbing System ACS - Highrise Buildings

Seven
S W
World
ld T
Trade
d CCenter
t ,NNew Y
York
k , USA , 230 m

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C o
U H
T B
C
ACS P
for core walls
19
PERI Climbing System ACS - Highrise Buildings

Plot
Pl t 12 , Moskwa
M k , Russia
R i , 260 m

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C o
U H
T B
C
ACS P and ACS R
for core walls

20
PERI Climbing System ACS - Highrise Buildings

Trump
T Tower,
T Chicago,
Chi USA , 345 m

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C o
U H
T B ACS R
for facade

C

21
PERI Climbing System ACS - Highrise Buildings

Trump
T Tower,
T Chicago,
Chi USA , 345 m

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C o
U H
T B ACS R
for facade

C

22
PERI Climbing System ACS - Highrise Buildings

United
U it d T
Tower, K
Kuwaitit City
Cit , K
Kuwait
it , 250 m

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U H
T B
C

ACS P and ACS R for core walls 23
PERI Climbing System ACS - Highrise Buildings

Al H
Hamra T
Tower, K
Kuwaitit City
Cit , Kuwait
K it , 412 m

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U H
T B
C

ACS P and ACS R for core walls 24
PERI Climbing System ACS - Highrise Buildings

Marina
M i B Bay Fi
Financial
i lCCenter
t , Si
Singapore , 239 m

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U H
T B
C

ACS P and ACS R for core walls 25
PERI Climbing System ACS - Highrise Buildings

Turning
T i T Torso , Malm
M l ,S
Sweden
d , 190 m

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S ti
Santiago C
Calatrava
l t
Architect, artist and

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engineer

C o
U H
T B
C

26
PERI Climbing System ACS - Highrise Buildings

Turning
T i Torso
T , Malm
M l , Sweden
S d , 190 m

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C o
U H
T B ACS
CS P

C
custom made platform for core walls
placing boom self-climbing


27
PERI Climbing System ACS - Highrise Buildings

Turning
T i Torso
T , Malm
M l , Sweden
S d , 190 m

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C o
U H
T B
C

28
PERI Selfclimbing System RCS - Field of Application

Towers
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Bridges
ir g
Piers
Pylons
p y
High-rise buildings
facade
C o
core
Shaft
Sh ft

U H
Silos

T B
C
Columns


29
PERI Climbing System RCS

criteria for the application of RCS


h t
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low to medium building height

ir g
tight working space on site

non sufficient crane capacity


py
o H
C
available crane time

number of cranes

tight time schedule

U H
no delays
T B
short construction period

C
high requirements on the concrete quality


30
PERI Climbing System RCS - Types

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RCS stands for :
Rail Climbing
g System
y

RCS C with Carriage


py
RCS G with Gallows C o
RCS P
U H
Protection

Climbing options : T B - craneclimbing


C - selfclimbing


31
PERI Climbing System RCS - Types

RCS P = Protection
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Protection against wind and weather.


Increase in work productivity.
ir g
Enclosure material freely selectable.
Highly visible advertising space.
py
Height of platforms adaptable.
Rail-guided climbing.
Retro-fit mobile self-climbing mechanism.
Co
U H
T B
C

32
RCS Self-climbing Device

Climbing device stands on climbing shoe.


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Co-operates with latch in shoe.


Lifting capacity 50 kN
ir g
Stroke length 50 cm.
Lightweight hydraulics movable by
p y
hand.
Hose connection with quick couplers.
Integrated
I t t d hydraulic
h d li flflow di
divider
id ffor synchronous
h

C o
climbing.
li bi

U H
T B
130 kg C
25 kg

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RCS Self-climbing procedure

Sequence
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Regular areas

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Co
U H
T B
C

34
PERI Climbing System RCS - Projects

Oriyukdo
O i kd P Project
j t,BBusan , K
Korea , 70 - 150 m

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Co
U H
T B
C

RCS C for facade 35
RCS Protection Panel - Projects

Brindley Place, Birmingham, England


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U H
T B
C

RCS C for core walls 36
PERI Climbing System RCS - Projects

Opera
O House
H , Frankfort
F kf t , Germany
G , 170 m

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Co
U H
T B
C

RCS C for facade , ACS P for core walls 37
PERI Climbing System RCS - Projects

Ritz Carlton Hotel, Charlotte, USA , 150 m


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U H
T B
C

RCS C for facade and for core walls

38
PERI Climbing System RCS Project Tasks

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The client is looking for a building protection system that would provide proper working
conditions during wind and bad weather conditions as well as protection from falling debris

y
during the construction

p
Every year many working days are lost due to high wind and bad weather conditions

o
C
Hi-rise
Hi i construction
t ti poses a safety
f t risk
i k on b
busy ttraffic.
ffi M Major
j city
it streets
t t andd / or railways
il can
be too close to the building

RCS-P system is a suitable solution

U H
T B
C

39
PERI Climbing System RCS Protection Panel

Assembly optimized for each application:


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Version 1:
Narrow version
ir g
Version 2:
Wide working platforms
p y
Version 3:
2 storeys in advance

Co
U H
T B
C
Version 1 Version 2 Version 3

40
RCS Protection Panel - Projects

United
U it d T
Tower, K
Kuwaitit City
Cit , K
Kuwait
it , 250 m

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Co
U H
T B
C

41
RCS Protection Panel - Projects

European Courtyard, Luxembourg , 106 m


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Co
U H
T B
C

42
RCS Protection Panel - Projects

Brindley Place, Birmingham, England , 76 m


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Co
U H
T B
C

43
RCS Protection Panel - Projects

Al H
Hamra T
Tower K
Kuwaitit City
Cit , Kuwait
K it , 412 m

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Co
U H
T B
C

44
RCS Protection Panel - Projects

Paragon, London, England , 50 m


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Co
U H
T B
C

45
RCS Protection Panel - Projects

Bellevue Towers, Seattle , 137 m


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Co
U H
T B
C

46
RCS Protection Panel - Projects

Warton Road, London, England , 60 m


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Co
U H
T B
C

47
RCS Protection Panel - Projects

The Claredon, Boston, USA , 102 m


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Co
U H
T B
C

48
RCS Protection Panel - Projects

Absolute Towers, Toronto, Canada , 170 m


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Co
U H
T B
C

49
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 1:
RCS-CLIMBING FROM
LEVEL 1 TO LEVEL 5
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 5

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 1 LEVEL 5 TO
LEVEL 50
LEVEL 6

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 6
LEVEL 40

U H LEVEL 35

LEVEL 30

T B LEVEL 25

LEVEL 20

C LEVEL 15

LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

50
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 2:
RCS-CLIMBING FROM
LEVEL 6 TO LEVEL 11
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 11

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 2 LEVEL 11 TO
LEVEL 50
LEVEL 12

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 12
LEVEL 40

U H LEVEL 35

LEVEL 30

T B LEVEL 25

LEVEL 20

C
TWIST 02 - LEVEL 11 TO 12
LEVEL 15

LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

51
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 3:
RCS-CLIMBING FROM
LEVEL 12 TO LEVEL 17
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 17

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 3 LEVEL 17 TO
LEVEL 50
LEVEL 18

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 18
LEVEL 40

U H LEVEL 35

LEVEL 30

T B LEVEL 25

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

52
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 4:
RCS-CLIMBING FROM
LEVEL 18 TO LEVEL 23
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 23

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 4 LEVEL 23 TO
LEVEL 50
LEVEL 24

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 24
LEVEL 40

U H LEVEL 35

LEVEL 30

T B
TWIST 04 - LEVEL 22 TO 23
LEVEL 25

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

53
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 5:
RCS-CLIMBING FROM
LEVEL 24 TO LEVEL 26
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 26

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 5 LEVEL 26 TO
LEVEL 50
LEVEL 27

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 27
LEVEL 40

U H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

54
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 6:
RCS-CLIMBING FROM
LEVEL 27 TO LEVEL 29
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 29

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 6 LEVEL 29 TO
LEVEL 50
LEVEL 30

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 30
LEVEL 40

U
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

55
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 7:
RCS-CLIMBING FROM
LEVEL 30 TO LEVEL 32
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 32

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 7 LEVEL 32 TO
LEVEL 50
LEVEL 33

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 33
LEVEL 40

U
TWIST 07 - LEVEL 32 TO 33

TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

56
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 8:
RCS-CLIMBING FROM
LEVEL 33 TO LEVEL 37
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 35

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 8 LEVEL 35 TO
LEVEL 50
LEVEL 37

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 37
LEVEL 40

TWIST 08 - LEVEL 35 TO 36

U
TWIST 07 - LEVEL 32 TO 33

TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

57
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 9:
RCS-CLIMBING FROM
LEVEL 37 TO LEVEL 41
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 41

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 9 LEVEL 41 TO
LEVEL 50
LEVEL 42

C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 42
TWIST 09 - LEVEL 41 TO 42
LEVEL 40

TWIST 08 - LEVEL 35 TO 36

U
TWIST 07 - LEVEL 32 TO 33

TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

58
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 10:
RCS-CLIMBING FROM
LEVEL 42 TO LEVEL 47
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 47

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
TWIST 10 LEVEL 47 TO
LEVEL 50
LEVEL 48

C
TWIST 10 - LEVEL 47 TO 48
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 48
TWIST 09 - LEVEL 41 TO 42
LEVEL 40

TWIST 08 - LEVEL 35 TO 36

U
TWIST 07 - LEVEL 32 TO 33

TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

59
RCS Protection Panel Absolute Tower

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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 11:
RCS-CLIMBING FROM
LEVEL 48 TO THE TOP OF
THE ABSOLUTE TOWER
TOPING OUT OF ALL RCS-

p y TOP OF THE ABSOLUTE TOWER

LEVEL 55

o
CLIMBING UNITS
LEVEL 50

C
TWIST 10 - LEVEL 47 TO 48
LEVEL 45

TWIST 09 - LEVEL 41 TO 42
LEVEL 40

TWIST 08 - LEVEL 35 TO 36

U
TWIST 07 - LEVEL 32 TO 33

TWIST 06 - LEVEL 29 TO 30
H LEVEL 35

LEVEL 30

B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25

T
TWIST 04 - LEVEL 22 TO 23

LEVEL 20

C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15

TWIST 02 - LEVEL 11 TO 12
LEVEL 10

TWIST 01 - LEVEL 05 TO 06 LEVEL 05

LEVEL 01

60
RCS Protection System

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INCREASED PRODUCTIVITY ir g
Crane independent climbing.
py
Protection from wind results in less lost
days to weather. Many days per year lost
Co
H
annually.

B
comfort and the feeling of safety.
U
Enclosed surrounding increases the level of

floors.

C T
Eliminate installation of guardrail for three


No tie offs

Advertising opportunities.
61
RCS Protection System

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INCREASED SAFETY
ir g
Safety. Enlcosure prevents debris from falling
onto construction site below or onto busy city

py
o
streets.

Safety. Through the climbing rail, the RCS unit


is always connected to the structure for the entire
C
climbing procedure even in strong wind
conditions.

U H
B
Safety. Enclosed surrounding increases feeling
of safety and results in productivity improvement.

T
C
Safety. No tie off required once the system is in
place.


62
PERI ACS 100 References 1991 - 2009

Australia : 52 Holland : 6 Mexico : 2

h t Jrgen
g Gnida
Singapore : 6

Austria : 2 Hungary : 1 Norway : 3


ir g Sweden : 6

Belgium : 5 India : 1

p y
Panama : 3 Taiwan : 1

Bahrein : 2

Canada : 11
Indonesia : 2

Israel : 10 C o
Polland : 11

Portugal : 1
Thailand : 1

Trinidad : 2

Chile : 1

U H
Italy : 6 Qatar : 6 Turkey : 1

Czech Rep. : 3

T B Japan : 5 Russia : 4 UAE : 36

Egypt : 1

C Korea : 72 Romania : 1 UK : 7


France : 9

Germany : 12
Kuwait : 4

Malaysia : 4
Saudi Arabia : 2

Spain : 13
USA : 82

63

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