CONVEYOR IDLER (SEMEN GRESIK GROUP)WHAT'S BEEN PROVEN FOR MANY YEARS OF OUR EXPERIENCES ? PENGANTAR Belt Conveyor merupakan alat transport yang sangat dibutunkan oleh perusahaan-peruschazn industri untuk mengangkut material yang diproses dan oleh perusahaan tambang untuk mengangcut hasil tambang, Kami PT. SWADAYA GRAHA menyuribangkan kepada anda produk ider / role yang berkualtas dan merupakan Komponen belt convayer yang berkemampuan bak dan rancal, Hal tu kami lakuken sebagai partsipasi kami mendukung perkembangen Indust ai indonesia, Sebagai_ salah satu komponan utama, sudah tenty bahwa idler / roller mempunyai peranan yang cukup ppenting. Sohingga diporlukan suats janie idler / roller yang capat beroparasi secara optimal. Idler / roller sejenis ini sudah ckembangkan sejak tahun 1987 oleh PT. Vara Usaha dengan merk KAPUBA, Oleh karenenya, idler produk kami tersebut telah banyak dipakal i terbagai industri, pertambangan dan power plant Sejak Sepiember 1995, pengedolaan seria engembangan idler / rolor ini diserahkan kepada PT. SWADAYA GRAHA dengan menggunakan merek ESGE Bettekal pergalaman kami selama bertehur-tahun dalam menangari, memolihara mondieain maupun ‘memproduksi idier / roler, diengkapi dengan mesin-mesin modem serta teknoiogi conveyor yang telah kam’ kuasai dengan baik, membuat ESGE Idler roller benai-benar memilki Keunggulan i bidang toknologi serta memiliki daya tchan yang bak torhadap vaca dan debu Kami memproduks! idler / roller ini adalah untuk ‘memenuhi ualtas yang anda inginkan dan kami tahu teahwa hanyalan mork ESGE yang anda butubkan, KAMI_AJAK AGAR ANDA SELALU DENGAN YANG UNGGUL, MEMILIH IDLER / ROLLER merk ESGE PREFACE Belt conveyor is a transport equipment which most required by various industries to convey processed ‘material and by mining t0 convey mining product. We at PT. SWADAYA GRAHA proudly introduced high quaity idler roller as well - abilty and reliable ‘component of bak conveyer. We do ft as a part of our contuioution in developing for industriazation in Indonesia. ‘As one of main components, idler / roler has an important role, therefore we need optimal operated idler TNs idler roller has been developed by PT. Vara Usaina since 1987, using brand of KAPUBA, It caused our ioler products have been used in various ‘industries, mining and power pra. Since September 1895, management and development of fale / roller was handed over by PT. SWADAYA GRAHA using brand of ESGE Having experiences in handling, taking care, designing and manufacturing idler / roller for many yoars, provided wih modern machines and well - mastered ‘of advanced technology of coweyor, caused ESGE idler has ‘o be the leader in technology and beceme exelent weatherproof and dust-proof idle. ‘Manutacturing this ‘ler / roller is to provide your requirement of quality and assure that brand of ESGE Is the only one you need. MOVE WITH THE LEADER, SPECIFY ESGE IDLER / ROLLER.ESGE Identifikasi Identification ESGE x. senis tdter =x =. xX-X/** denis jens loler Types of idler - + TI: Troughing idler + TTL + Troughing Training lier + RI: Standard Ratu idler = RTI: Return Training idler + SRI: Spiral Retum Idler + Sl = Suspended idler + RORI : Rubber Disc Retum Idler + VTRI: Inverted V-Type Return idler + TIL Troughing Impact Wer“ TRSI : Transition idler Lebar Bett ‘Bett wictn ESGE SoriaESGE Series +L: Light Duty + M-: Medium Duty + H = High Duty ‘Sudut Kemiringan’ Troughing Angie - — Dimonsi ldlet/laler Dimension +E: Equal + Us Unequal denis Bearing/Types of Bearing - SS eS +R: Regreasable + LL : Long Lite Contoh Example ESGE - 89.11-90-m.20-usur Dia. Roll idler Diameter 89mm - | | LJonis idler/Typos of Idler Troughing idler - | Lebar Belt Bert Wiath 309 mm i ESGE SerialESGE Series M Sudut Kemiringar/ Troughing Angle : 20° - Dimensi IdleW/faler Dimension Unequal - —! Jeniis Bearing/ Types of Bearing Long Life «ESGE CONVEYOR IDLER Belt Conveyor dan Komponen-Komponennya Conveyor Belt and its Components 1) Belt take-up device 2. Tall Pulley 3, Leading hopper 4. impact idlors roughing Training ters 9. Storage 48. Standard Retven Idlers 10. Scraper 14. Snub Pulley 11. Spiral Retun Idler 15. Conveyor Belt 12. Roluin Training Wdlore 16, Skit Boare JENIS - JENIS IDLER TYPES of IDLER Borturgsi untuk menyengga belt dan mencegah tumpahrya material yang diangiet Dirancang dan dkonsiruksi dengan berbagal sudut kemiringan yalu : 20°, 35° dan 45° ataupun flat ‘Support the belt in the secton of the conveyer that transports the material Those idlors may be fat er 20', 95" and 45° trroughing ‘types which shape the belt 10 pravent spilage,ESGE CONVEYOR IDLER Pada bagian luar roll dilapisi dengan kare! yang berturgs! untuk mencegan / mengurang! kerusakan akbat pengaruh beban kejut material yang jatuh ciatas bot. Protect the batt and roller by absorping impact under loading point Berfungsi sebagal roll batk sekaligus sebagai peagarah belt agar totap pada posici conter ine. Support tne belt as retum roll and kesping the belt centered on the conveyor Sebagal roll balk berfungsi etektit untuk menghilangkan material yang menempe! pada belt torwiama untuk matotial yang bersfat Korosit dan abrasit, seria sebagai pengarah belt agar letap pada Dosisilurus (center ine) ‘Support the belt as reivin roll and avaiable for sticky ‘materat inat adnere 10 the belt, which corrosive & abrasive envirenment is present. Ard koeping tho belt ccantared on the conveyor.ESGE CONVEYOR IDLER Berturgsi sebagai rol balik yang sangat ofoktt uniuk ‘mengatasi material yang mudah lengket pada belt ‘Support the belt as return ro which handling sticky _materials to prevent the buil.yo materials on tho bok Bertungsi untuk menyangga serta mengarahkan belt ‘agar tidak keluar / tetap pada posis' canter line, Assist in supporting and keeping the belt centered on the conveyor Fungsinya sebegal roll balk serta mengarahian belt ‘agar tidak eluar / tetap pada pocisi centerline. ‘As retum roll and keeping the bell centered on the conveyorESGE CONVEYOR IDLER Bertungsi sebagai idler pembawa (carrying idle cicisain agar mudah dipasang dan digant Recommended as camying idler designed for oasy removal & instalation. Bertungs) sebagai roll ballk yang dlletakkan pada pposis| betokan bel ‘Support the bolt as return rol ard lecated at concave conversion ofthe bet. erfungs! sebagai Troughing Ile, didtsain dengan ‘sudut kemiringan yang dapat ciatur antara 5° - 25° ‘dan digunakan untuk peryesuaian termiadap Kontur bolt colama vansii Recomended as Troughing ller, with adjustable lwough rolls between 5°» 25°, in conlormiting to the ‘bal contour during the transitionESGE CONVEYOR IDLER ESGE Conveyor Idler khusus diproduks! untuk momenuhi porsyaratan produksi anda dalam arti ‘ekonomis, prakts, fektif can etsien. Sehingga akan sanget_membartu dan menunjang proses produksi Perusahaan pomakainya ESGE Soria: ESGE seri ini dibvat untuk menentukan macam dan jenis conveyor idler yang akan dipakai erdasarkan sifat dan joni material yang dipindankan, pembedenan dan kordsi operasi Sehingga roller dapat gioperasikan dengan kondssi yang optimum + Seri L (Light Duty) + diopereskan untuk pembebanan yang rirgan + dkonstuksi menggunakan dameter roll 89 mm dan 114 mm untuk lebar belt 400 sid 1200 mm + mongguraken hoavy ball bearing (long. le atau vegreasbe] + L ight Duty) Seri: + avallabl for light load capacity ‘+ furnished wih 89 mm & 114 mm diameter rolls ‘or wide selection 400 t0 1200 mm bok viet. + using heavy ball bearing, available in long Ie oF regreasiole + Sori Mt (Medium Duty) + doperasixan untuk pembebanan mecium alau normal + dikoneituksi menggunakan diamotor ll 114 mm & 140 mm untuk lebar belt 400 ‘mm s/6 1600 mm + monggunckan tapered roller bi ‘ong ite atau regreasibie ring Knusus seri M, dimensi roller dbedakan menjadi 2 (cua) group, yeitu + Equal : ukuran panjang roller sama, digu: ‘nakan untuk kapasitas belt normal + Unequal: ukuran panjang roller dak sama, digunakan untuk kapasitas belt yang le. bin besar ESGE Wler Conveyor was special marulactured to ‘moet your production requirement in economic, practice, effective and ettcient way. Therelore, it will assist and support your production process. ESGE Series ESGE Series were designed to ensure the suitabio ‘ype of idler which will be used, based cn ype & characteristic of trarsported material, load capacity and operation condition. It makes ESGE rellers/idiers operate optimally. EqualESGE CONVEYOR IDLER + M (Medium Duty) Seri: * avatable for medium / normal load capacity + umshed with 114 mm & 140 mm diameter rolls for wide selection 409 f0 1600 mm oelt wins + usng tapered rolerbeerina, avaiable in long fe or cegreesible For Miser, rofer dimension was constructed into 2 (two) groups : + Equal: - each rollerhas same length ~ used for normal capacity Unequal + Unequal: ~ each rollorhas diferent length + used for higher capacity + Seri H (Heavy Duty) + dloperesikan untuk pombebanan yeng sangat berat ‘+ dkonsiruksi_menggunakan dameter rot 140. & 165 mm untuk lobar bok 900. mm si42200 mm ‘+ menggunaken tapered roler bearing +H (Heavy Duty) Seri: + availatle for heavy load capacity * furnished with 140mm & 165 mm diameter rolls for wide selecticn 200 to 1600 mm bolt wiotns + using tapered roler bearing.ESGE CONVEYOR IDLER REGREASIBLE or LONG LIFE BEARING + Special - designed lubrication system for easy relubrication and timo saving + Special - designed labyrnin seal to protect from Wwaler, moisture, dus! or dirts and to keep ialer ‘maintonance - fee. BALL BEARING ROLLER BEARING + Special - designed greased filed in the great chamber, + Special - designed labyrinth seal to protect from Water, moisture, cust or arts and to keep icler ‘maintenace - tree. BALL BEARING ROLLER BEARINGIGHING. II Be‘fungsi untuk menyangga belt conveyor dan mencegah tumpahnya material yang diarghut. Dirancang dan dkonstuksi dengan berbagai sudut kemiringan yaity : 20°, 95° dan 45° ataupun tat Support the belt in the section of the conveyer that transports the materia. ‘These idlers may be fat or 20°. 95° and 45° throughing Iypes which shape te belt io prevent sollage. TROUGHING IDLER ~ Model Megium Lebar Bett 400 MM ‘TROUGHING IDLER Diameter Roll 83 MMA TROUGHING IDLER DIMENSIONAL DETAILS T er re [pou acanns no © + fpr E Bee] 10 “ E ieee tat 70 3 f fSce e510 1 rae & % fsa B or ‘ree tee im 2 t " oot [fsa pa ae (De eae aoe ae eta on Toe NOTE: - Avalable to manuactroidors wih speci trough angle pulable © mantactie 05 woo Gon, ed rst paver bot misannentPada bagian tuar ‘oll diapisi dengan karet yang bberlungsi uniuk menoegah / mengurangl Kerusakan akbat pongaruh beban kojut material yang jatuh ciatas belt Protect the belt and roller by absorping Impact under loading point TROUGHING IMPACT IDLER CONTOH IDENTIFIKAS! [ESGE - 89. Tll- 40-™ * Model Medium Lebar Bet 400. MM + TROUGHING IMPACT IDLER —+ Diameter Roll ROUGHING IMPACT IDLER DIMENSIONAL DETAILS ou BIER FT [20:7 aeann | om HEE oll Tow *ROTE: ~ Avaiabe 0 manetaie der win speci trevgn ana ‘Avalable © madacto0'S oo dea ted ears fe prover! bt misslonmentBeriungsi sebagei roll balk sekalgus sebagai engaran belt agar tetap pada posisi center tine. ‘Support the belt 2s return roll and keeping the belt centered on the conveyor. STANDARD RETURN IDLER ESGE ‘Model Medium > Lebar Belt 400 MM STANDARD RETURN IDLER Diameter Fol 89 mm STANDARD RETURN IDLER DIMENSIONAL DETAILS ge, we vor 3 z ca 0 To ae Hat Bee ss 1x0] iar) ise | bese we — tee 0 | ws ‘avatane marutcureeiers win spocal rou ange. + Avaiabe tomatic €5 up 1 deg te st prevent bet maiorBN SPIRAL _RETI CONVEYOR IDIER SPIRAL RETURN IDLER CONTOH IDENTIFIKASt _ESGE- 89. SRI - 40 -M SPIRAL RETURN IDLER ear hr 3 i x ESE Ava nanclat ors wi sae Feeuph age Sebagei roll balk berfungsi efektit_ untuk menghilangkan material yang menempel pada belt tertama unluk material yang borsifat horosit den abrastt, serta sebagai pengarah belt ager tetan pada posi lurus (centerline). ‘Support te Delt as retum roll and avalable for sticky ‘material that adhere ‘0 te belt, which corresive & abrasive environment is present. Ard keeping the belt Centered on the conveyor. ‘Mode! Medium Lebar Bet 400 MIMI SPIRAL RETURN IDLER Diameter Foll€9 MM MEN sour ‘Avateoot mantacze0.3 ip 101 Ge, Sted ers prevent ot misalignment3ER_DISC | eae) Bertungs! sebagai oll ballk yang sangat efekt untuk mengatasi material yang mudah lenghet pada bet. ‘Supoort the belt as return rol) when handling sticky materials (o prevent the buit-yp materials on the belt RUBBER DISC RETURN IDLER CONTOH IDENTIFIKASI ESGE - 69. RDR L_. * Model Medium Lobar Belt 400 MM + RUBBER DISC RETURN IOLER + Diamotor Rol 69 MM RUBBER DISC RETURN IDLER DIMENSIONAL DETAILS ea] me | mal a T WoT Te | @ | o t ale rto[K«lelelsl[w TM cad = So tet +++ = =: | elm] i |PLE eo iva couiiiis INING_ IDLE Bertungsi untuk menyangga sorta mengarshkan bol ‘agar tidak Keluar / tetep pada possi center line. Assist in supporting and keeping the bet centered on the conveyor. TROUGHING TRAINING IDLER CONTOH IDENTIFIKASI : ESGE * Model Medium Lebar Belt 400 MIM — + TROUGHING TRAINING IDLER L— + Diameter Rol a9 MM TROUGHING TRAINING IDLER DIMENSIONAL DETAILS BRSOR Fis Fee ted eG tect | | Bt te 2 [eats Tht joa ete *HOTE: Arse ornare as wi orc gh ange ‘reo matic 03 ip Sy Mu ers Meet nameAINING. IDLE! CONVEVORIDTER Fungsinya sebagai roll balk serta mengerahian belt ‘agar tidak keluar / tetap pada posis’ center line AAs retum roll and keeping the belt centered on the conveyer. RETURN TRAINING IDLER * Mode! Medium + Lebar Bett 400 MM t + RETURN TRAINING IDLER Diameter Roll 68 MM G IDLER DIMENSIONAL DETAILS a2 ‘Arata toarulctare irs wi specal gh ange. ‘raat tomanatactare 0'5 pf eg Hitec aes prevent bet nsalgnertSE SUSBENDED. IDLER eo uacouaiias Bertungsi sebagai idler pembawa (carving idler), ‘did'sain agar mugan dpasang can digant, Recommondod as cenying idler, designed for easy removal & instalation. SUSPENDED IDLER ‘CONTOH IDENTIFIKAS! ESGE - 8 40-M * Model Mecium } | > Lebar Belt 400 MIM SUSPENDED IDLER + Diameter Roll 89 MM SUSPENDED IDLER DIMENSIONAL DETAILS DESO TBertungsi sebagai roll balk yang dlletekkan pada pposisbelokan belt ‘Suppo tho bolt as return rol and located at concave conversion ofthe bet INVERTED V-TYPE RETURN IDLER CONTOH IDENTIFIKAS! ESGE - 89. VT. Medel Medium > Lebar Belt 400 mit + INVERTED V-TYPE RETURN IDLER, + Diameter Roll 89 1M INVERTED V-TYPE RETURN IDLER DIMENSIONAL DETAILS ‘eawmltsmandbcs 0.Stp |p ed as Oprver et sien.CIF =Srti“<=C=~=t‘;CT...CCCCTRANSITION: «IDLER CONVEYOR IDIER Bortungsi sobagai Troughing Idler, eidsain dengan ssudut kemiringan yang dapat ciatur antara 5° - 25° ‘can digunakan untuk peryesuaian temadap Kontur bot selama transi, Recomended as Trovghing loler, with adjustable lwough rolis between 5° - 25°, in contormiting to whe elt contour during the transition TRANSITION IDLER | | | —* Model Medium | = Lobor Belt 400 MI — + TRANSITION 1oLEA ~ Diameter Rll 99 MM TRANSITION IDLER DIMENSIONAL DETAILS = ine T7— vg, | owe : oe tr rexnc > teas fe [EGE —e Tato tao a NOTE: ~ Aralale to marul4cur iors mth apc toegh ange ‘Aaintotorarutactie upto Tp tte es prevent bel meakganert_sonbou wo poseg ep jevosuauip yum ausey Yysiuiny oy aqepeAY * BION (ae co fi 8 tit i ta 8 Sot wr te ar ee ‘or ot a oa Cir ier Lae a i Feiner trie 2 | a atsta@ re footie ts] + e[e[ + Be 4] | 1 [oo favs ana! Tow awed > nouDzIo Dae"OUR retiapie PARTNER In dealing with : + Quality + On-time Delivery + Reasonable PriceBidang Usaha : Lines of Business = + Workshop & Manufaktur + Workshop & Manufacture + Kontraktor Sipil & Listrik + Cini & Electrical Contractor + Kontraktor Mekanikal + Mechanical Contractor | + Rental Alat Berat & Konstruksi + Construction & Heavy Equipment Rental + Developer + Developer G PT. SWADAYA GRAHA (SEMEN GAESIK GROUP) ADDRESS I, RA. Kartini 25 Gresik -61122 INDONESIA PHONE = 62.91 9964477 , 9905503 FAK 62.31 3982253, e-mail © contact@swadayagraha.comreliable idler ; to provide high perfection CONVEYOR IDLER on your conveying equipment