carboline SELECTION DATA GENERIC TYPE: Self curing, inorganic, zinc silicate GENERAL PROPERTIES: A weldable preconstruction inorgame zine primer * Welds made over CARBO WELD 11 coated steel ‘are equal in every respect to welds made to un coated steel © Protects for periods exceeding 12 months in normal atinospheric. environments. © Weld spatter does nat adhere to or damage the coating, '* Can be welded as quickly and easily as bare steel ‘At production line speeds without loss in strength for consistency of the weld. © Dries to touch and to handle in 3 to 5 minutes: © Quaithes as a preconstruction primer tor VOC compliance. RECOMMENDED USES: As a preconstruction primer in shipyards and fabricating shops. NOT RECOMMENDED FOR: Exposure to acid, alkalies for solutions outside a pH range of 5-10, without a suitable topcoat, TYPICAL CHEMICAL RESISTANCE: Alkalios NR Very Goa! Solvents Exeailant Excellent Sat NR Excelont Excalen Water NR Excolinnt Excallont *With suitable topcoat TEMPERATURE RESISTANCE: (Nonimmersion) Continuous: 750°F (399°C) Non-continuous: 00°F (427°C) SUBSTRATES: Apply over properly prepared steel only. COMPATIBILITY WITH OTHER COATINGS: May be topeoated with Carho Zinc Series Primers, epoxies, vinyls, acrylics, chlorinated rubbers and” silcanes. Consuit Carbolise Technical Service for specific recom. mendations: WELDING DATA: Automauc CARBO WELD 11 Applied at recommended thickness may be welded at speeds up to 48" per minute. This is dependent upon plate thickness and bead size, This includes the following processes: 1) Submerged arc: 2) Flux core; 3) Short arc; 4) Metal Inert Gas (MIG) August 96 Replaces September 84 product data sheet CARBO WELD” 11 SPECIFICATION DATA ‘THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL: By. Wein CARBO WELD 11 48% 22% G Percent total zine in dry film B% 21% VOLATILE ORGANIC CONTENT {VOC}: * The following are nominal values: 5.81 Ibsigal (696 gf} Qu/Gat Ibs/aal gsi 16 5.94 712 16 6.03 723 RECOMMENDED DRY FILM THICKNESS PER COAT: 3/4 to 1% mils (20-40 microns) ‘THEORETICAL COVERAGE PER MIXED GALLON: 460 mil sq. ft. at 1 mil (11.8 sq, mil at 28 microns) STORAGE CONDITIONS: Store indoors. Temperature: 40-90°F (432°C) Humidity: 0:90% SHELF LIFE: When stored at 75°F (24°C), Carbo Weld 11 Base: 18 months. Carboline Zine Filler: 24 months COLORS: — Gray (0700) Standard GLOSS: Matte ORDERING INFORMATION Prices may be obtained from your Carboline Sales Representative or Carboline Customer Service Depart ment APPROXIMATE SHIPPING WEIGHT: Vs ds 18's CARBO WELD 11 Vetoes Bibs 184 Ios (6.4 kg) (17.3 Kol 183.6 ig! ve Se Thinner 33 9.0 Ibs 42 his in 6's (21 kg) 186 kg! G5 ko) 16.9 ko) FLASH POINT: (Setatlash CARBO WELD 11 Base s27F 1c) Thinner 33) 89°F (32°C) Thinner 21 54°F (12°C)0241 APPLICATION INSTRUCTIONS CARBO WELD® 11 SURFACE PREPARATION: Remove ail oll or grease from the surface to be coated with Thinner 2 or Surlace Cleaner 3 (eter to Surtace Cleaner 3 Instruc tions) in accordance with SSPC-SP T Sta0! Immersion Service: Abrasive blast to a White Metal Finish in accordance with SSPC-SP 5 and obtain a 1 1% mil (25-40 microns} biast profile, Non-immersion Service: Abrasive blast to @ Commer ial Finish in accordance with SSPC-SP 6 and obtain a 11% mil {25-40 microns) blast profile MIXING: Power moe base, then combine with zinc filer and powre mx as follows. 1 aGol Kit cARHO WELD 11 rGe 5 Gal BASE (partially Iparvally ‘iled) tlle) CARBOLINE ZNC 4.9 1h unit 14.6 fh unit 73.0) unit FICLER (22 kg) 16.6 KG) (33.1 ka) Sift zine filer slowly into base with continuous. agita tion. Mix until tree of lumps. Pour mixture through 30 mesh siren. OO NOT MIX PARTIAL KITS. Keep Under mild agitation duaing application, THINNING: May be thinned up to 16 ounces. per gallon with Thinner 21 in caol weather (below 60°F (18°C}). For hot or windy conditions, use Thinner 33 up to 16 ounces per gallon, Use of thinners other than those supplied or approved by Carboline may adversely affect product performance ‘and voxd praduct warranty, whether express or implied. POT LIFE: Pot life ends when coating becomes 100 viscous 10 use. 60°F (36°C) 96 Hours 75°F (24°C) 48 hours 90°F (32°C) 24 hows, APPLICATION CONDITIONS: Material 54 Ambient — Humisity Namal 40:95" 40-110"F40.98°F 40.90% W4as-c) (aac) 14.35°C) Moimum — O°F oF oF 30% crate) (rate) eB") Mowmrum 130°F —200"F «30°F aM wero) GAT Do nat apply when surface temperature is less than 5'F or 3°C above the dew pow, Special thinning and application techniques may be required above or below normal conditions. August 96 Replaces September 84 “rer tm unc ncammutn ei in. hy an osc ula sien ry rs SPRAY: The following spray equipment has been found sutable and is available trom manufacturers such as Binks, DeVilbiss and Graco. Agitate the mixed material continsously during the Spraying operation. It spraying stops tor more than 15. minutes, recirculate the material remaining in the spray line Conventional: Pressure pot with dual regulators, Agitator, 3/8" 1.0. minimum nse, 0° maximum materia! hose lengtt 070" LD. fluid tip and appropriate air cap. Keep pat at same level as application. Aisles Pump Ratio. 30:1 (min? GPM Output: 3.0 tra | Material Hose: 318° 10 tri) Tip Sze: 019.023" Output psi: 1500-2000 Filter Size: 60 mesh "Teflon packings are recommended and are avaitable from the pump manutacturer. BRUSH: For touch up of areas less than one square foot only. Use medium bristle brush) and avoid 1 brushing. 00 NOT APPLY BY ROLLER, DRYING TIMES: These times are based on a 3/4 - 1% ‘mil (20-40 micron) ry film thickness, Higher film thickness cr insufficiont ventilation wall lengthen cue umes. Surface Dry to Final Tomperature* Handle Cure Orr 18°C) 2 hes. 5 days 40°F (4°C) 40 min, 12 bs, 60°F (18°C) 15 min 6 his. 80°F (27°C) 5 min. 4 hs. 10°F 138°C) 3 min 2 hs. “At 60% relative humidity or higher. Lower humidity wall require longer cure times. For shop applications or if the retative humidity 1s to Yow, the curing time can he reduced by raising the felatve humekty by steam ar water spray on the coated surtace atter an initial dry time of 1 hour at 75°F (24°C) CLEAN UP: Use Thin CAUTION: READ AND FOLLOW ALL CAUTION STATEMENTS ON THIS PRODUGT DATA SHEET AND. ON THE MATERIAL SAFETY DATA SHEET FOR THIS PRODUCT. 21 oF Isopropanal FRESH AIRLINE BESPRATOR. HV ARAZNSITIVE PERSONS SOULE What GLOVES ON USE PROTECTIVE CREAN? ALL ELECT ECUIPMENT USE PROTECTIVE Cham. ALL ELECHUC EQUIPMENT AND INSTALLATION § SHOULD BE MADE AMD GROUNDED IN ACCORDANCE WITH TL RATIONAL ELECIFICAL CODE. NUANEAR WHEFE EXPLOSION HAZAROS Pais, WOPKMEN SHOULD RF NEQUIMED TO Use NONTERVOL. 04 BNO TO BIEAR CONDUCTIVE AND NONSPAMKING SHOES.carboline product data sheet CARBO ZINC* 11 VOGr SELECTION DATA GENERIC TYPE: Soll curing solvent binsnd inorganic zine GENERAL PROPERTIES: CARBO ZING 11 ie an morganic zine ‘ach primor that protects steal gaivarically, wlinnating sub-Kimy + Excellent corrosion and waathanng protection + High rine landing per square foot + Mute ASTM Clase “8” specifcat connections, sip eaethcient and ctaep resistance + Vary aod msistance to salting + bioets ARSHTO 1900-30 Type | + Monts FDA enter in gray color n for structural bolted RECOMMENDED USES: As a prime coat for abrasive biastod Steel share morgane 2inc ia specihed. Provides excellent protection for bridges, chemical plants, retires, papor rl Constal and offshore exposures and for intenors, of storage tanks containing foals ead organic solvent NOT RECONMENDED FOR: Exposure to acids oF alkalies Inttors TYPICAL CHEMICAL RESISTANCE Spineh & Exposure nersion —_Spillage Fumes herds NR Very Good? Excelent Alkales NR Very Good* —Excaltent* Solvents Excellent Sxonilont ——Excnont Sait Exonliont Excellent Exemlent Water Excalo Excellont ——Exonllent With suutuble topcont. TEMPERATURE RESISTANCE: (Nom srmorsion) Nom continuous: 800° (827°C) With recommended silicone topcoats Nom-cnntinunus: — 1200°F (649°C) SUBSTRATES: Apply over proneriy propinrod stenl COMPATIBLE COATINGS: May be toncoated with epoxies fthars ws recommended. D0 not tapenat math alkyds, fons October 86 SPECIFICATION DATA THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL: xWaiane cago zc 11 79% + 2% Percent total 2me ws dry Him 86% minimum VOLATILE ORGANIC CONTENT foc} EPA Method 24) AAs Suppiind: 4.01 Wosigal [481 gf) Thinned: Pounde) Grame! 26 33 RECOMMENDED DRY FILM THICKNESS PER COAT: 3 mls (75 mierunsh Dry fim thicknase in excess of 6 mis (150 microns) per con! THEORETICAL COVERAGE PER MIXED GALLON:* 1000 rn! aa, fh (24.5 9, mi at 25 microns) 323 sq, Hat 2 rule 18.2 89. mil at 75 rrcronsl “hs mmanured per NACE 6A181 Motorist losses during STORAGE CONDITIONS: Store Indoors Tamperatira: 40-100°F (438) 0 90% SHELF LIFE: Wham ston at 75°F (24°C) CARBG ZINC 11 Base 12 avonthe Zine Flor 24 month COLOR: Gray 10700) ORDERING INFORMATION Priens nsny bw btn trom your Carboline Sales Roprasanta APPROXIMATE SHIPPING WEIGHT: 1Gal, Ki CARBO ZINC 1129 fie (10 kph Thinner #26 9 Iie (4 kal 42 be 19 ke) Thinner #33 3 ine (kal 42 Ws 119 kg) ‘Thinner #2 9 ihe 14 kal 22 ye 018 kal FLASH POINT: [Seta CARBO ZINC 11 55°F 113°C Thinner #26 oer 5c) Thane #33 a9"F a2") Panes #21 F02-e osz00250 APPLICATION INSTRUCTIONS CARBO ZINC® 11 SURFACE PREPARATION: fer Surtaon to bw exstod with Th We ait oil oF gross fom 122 ur Satta Clara #8 lrator to Suttace Cleaner 2 wate ttl ay econ lan wt S5PC SPT sree: Immersion Servica: Abrasive blast to a Hear Whita. Metal finish in uccontonce with, SSPC-SP 10 aud cbtonn a 1d ri 125-76 miceanl (ast profile. "Wolds rust be continanis and roars south Nomimmersion Sirvice: Abra Mast to a Corrmercal finish accordance wath SSPC-SP 6 and obtun 1-3 mil [2575 inécron! blast profile MIXING: Powor 6K base, than combing and power mix as vee 1. al_ Kit 5 cal. Kit canna 2INC1T 1 Gal Bu Apariaily itd) (partly titod) ine Fitor 14.6 Lhe, 73 Us Sit zine toe slowly into promtad ase with ceotinuous nintation, Ske unt Ire of hugs. POUT mash seronn, DONT NX portal Kite rl ggitation dunes applic to tirougie 9 20 THUNHING: May be: thinwod up te 15 algal with Thinner #33 for ambient and warm surldees, Pep esttahy. arnt oF windy conditions, may be wNiased up to 1% exiqal with Thhuner #26. In coat wether Waelow GOR [TB°CII thn up to 15 ceigal with Thinner #2" Use of thinnors other that thise stapied or approved by Carbone maty adversely altoct prduct peronwance and 8rd product waranty, whether exptast or eyplod, POT LIFE: Pot ite ends when cos Tie, az hots 75°F (24°C) hours 20°F (32°C) 4 hours APPLICATION CONDITIONS: Noumad nease (ware, Miowmum OF oF Geo tec Mawimuin 130°8 20°F wre eC) Donat apely swhon surface temperature os Ieee On SF oF °C shove Na dow poi Special thinning and appioation tuehmquas Huy be requid SPRAY: Tho followin spray squmment has bese found Soitale and is avaable from mariitacturers such 3s Gr DoViiins and Graco, Agstate th srexed material comwnusly ‘tuning application. IF speayeng. stows for mare. than 10 runes, tcirclate the eaters oman) an the sy ine Conventional Agitated pressure pot rouuiators, 3/87 1D. arse maternal hose, 50" atonal hose .070" LD. Mad ty and anprnate wr one equipped, with dat une 96 Replicos Ootobor 86 CAUTION: CONTAINS FLAMANASLE SOLVENTS. KEEP AWAY FROM SPARKS AND OFT FLAGICS. isles GEM Outputs — 3,0 tenet Maton URED ining Tip 19.025 aga poe 1590'2000 Fit sien 50 mach BRUSH: For touch yp of rman foes than one snare 4 foniy. Use miouhura brite beasts Reid avrassiee resting ROLLER: pplication by toler is Hot recommended RVING TIMES: These tins ary at thn tocarnmandod dry ‘ium tirknoes of 23 uns 0.78 microns] Haghor Mucknoss Surface Imersion | Tomseratire Topena ‘Setvice ori tac Tvs wR wr ee 4B rs 72 nes eo"F (16°C) 24 ture 8 hours BOF arcs Y@ hours TH hours 100 F (SBTC) Sanh TE tnurs 14 Hotes +t 60% Relative Hhnidty oF higher, Lownr tnwnicty wil ate af tak bowing, the relative humiity eto, the cunng Uma 62M be retbicnd by hurry try ste ar wut speny_an the coated surtace ‘ter an stil sy tune of that at 75°F (24°C ores. Yo Any salty What appinars on he give sunt a a rs 2. When CARBO ZINC 11 x used for anmetiin sanview topenated sed where zine pickup could be dotinnontal for when dry spray #2 euont nel wien CARH ZINC. TH to be tipeonted, fers loose sine alten caning By Futthogl ith rare snpa aa VENTILATION & SAFETY: WARNING: VAPORS MAY CAUSE EXPLOSION. When used az a fank Iinving of an ancloand fans, thors ate wien rst fe cod uray aad ao Aapplistinn uit the cman ee cured, The sutton ston shold Lv aati of gagontig tho selvent vapor cam antes tian orn coat the laseer explosion hawt for the selvonns Fespmators on tresh iit hoods must ba used by sil appuieation hersanut. Where frrunable anfvarts. ees at prt Highting rust tin usd. Hygieseret vy paca sh wa loa, pestoctiva clothing, flaws aber pratoctive tan et taco, bmg el sopuend erwos, CLEANUP, Uso Tlnner #27 oF Sprung alcohl CAUTION: READ AND FOLLOW ALL CAUTION STATEMENTS ON THIS PRODUCT DATA SHEET AND OM THE MATERIAL SAFETY DATA SHEET FOR THIS PRODUCT. IN CONTIN AREAS. WORKIEEN MUST WEAR esr Almie RESHIRATCRS. H¥PeHSE NSITIVE PERSONS SHOULD WEAR TLOVES OF Use PAUTICHIVE CMitaM ALC ELECT EQUIrMCHY AND INSTALLATIONS S4gULD se MADE AKO GROUNDED MY ACCORDANCE WHIW THE NATIONAL ELECTHICAL CODE TW ARERS Wl: fE EXPLOSION HAZARDS EXIST, WORKIVEN SHOULD RE REQUIRID Tw Use NONFERROUS TOOLS AU? To WEAR CONDUCTIVE AND NONSPARAING SHOcarboline SELECTION DATA GENERIC TYPE: Seif curing inorgame zinc. primer. The coating consists of a basic zine silicate complex, Base and Zine fils mixed prior to application GENERAL PROPERTIES: CARBO ZINC 12 is a selfcuring inargianic zine coaeny for the pratection of stoek surfaces: against rust and cartagon It protets galvanically and prevents unidercutting corso CARBO ZINC (2 has ex bellent application properties the field oF shop. Becomes water insolible 20 minutes alter application. Meets or ex {ends all raquirements of Stoo! Structures: Parting Coane Sneaifeation, SSPC 12.00 for wargame zinc cvatings. Fu ture expensive. surface proparatinn is avoided. Develops diy ard may be topcoated the same day. Refer sschart for topeoating, RECOMMENDED USES: CARBO ZINC 12 1s recommended for use as o sine nade for protection of steel structures in many weathering exposures, CARBO ZINC 12 1s used as a base exat wth apprageate tapkoats 1 corrosive atmo spheres and other sewgsr services Excotlent for long-term protectin of structural steel, equipment, caray containers, Ink extennrs, radings, cranes, stect decking, brdges, and fexteors of barges, workboats ane his NOT RECOMMENDED FOR: Most tank hining applications for exposure to acids atdalies nite the pH range of 1010 SB witht @ suitable topic, CHEMICAL RESISTANCE GUIDE: (with proper toproat) Heavy Fumes or Light Splash DBurside Weathering Exposure Immersion _and Spillage —_or Mild Fumes Rens NT Very Good Facet Aikales Ni Very Got Facoltent Sohores — tacellom ——tacetie xcotne Sat NA Foorfent fxcetlen, Water NK Excelent Excel, ‘TEMPERATURE RESISTANCE: jon immersion! Continuous 70 1398 C) Non continous: B90 FAITE) WEATHERING: FLEXIBILITY. Fae ciont ABRASION RESISTANCE: Excclfont Abrasion resistance SUBSTRATES Apyy to properly prorated cation steel, Cast hn ew other suufaces as recommended Oct 86 Replaces Sept. 84 Totoatesolaurnnomiaue tected mass tran si iN tual osttacy gen ar aed Wa guaran cor prods tear 13 Cabene aly cont We et OF ANY KING tS MADE BY Catalin EXPHESS OM IMPLIED, STATUTORY AY OPERATION OF LAA OR product data sheet CARBO ZINC” 12 TOPCOAT REQUIRED: Can be topcoated with epoxy, vinyl, acrylic, silicone and chlonnated rubber topcoats or others a8 recommenced NOTE: Under certain conditions a mist coat or tie coat is required to minimnize ‘operat bubbling, COMPATIBILITY WITH OTHER COATINGS: Apply directly over substrate, CARBO WELD, 11 oF other inarganie zines as recommended, SPECIFICATION DATA ‘THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL, By Weight CARBO ZINC 12 TP. Po erent Total Zinc in the dry fm Tern RECOMMENDED DRY FILM THICKNESS PER COAT: 2-3 mils (50-75 microns} ‘THEORETICAL COVERAGE PER MIXED GALLON" 4000 mil sq) f (24 sq} Yat 76 microns! 333 sq.ft at $ mils (B2 sqm /at mi “NOTE: Material losses during mising and appliesion ws! vary anid must be taken into consicor ation wien stiniating job requirements, ) SHELF LIFE: (win stored at 281 124 G4) Base — 12 months mininwur 2eve Filler 24 months avs COLORS. Gray (700) GLOSS: Matte Finish ORDERING INFORMATION Prices may be obtained from your Carbline Saas Repro sentative ar Main Office APPROXIMATE SHIPPING WEIGHT. CARBO ZINC 12 20ibs (9k) ibs A ka CARDOLINE. Thinner #26 “9ths (ARE) AT Ibs 19K I CARBOLINE Thinner #21 Bibs (Aka) #6 Ihs (IB ka FLASH POINT: (Ponsky Martens Closed Cup) CARBO ZINC 12 Base 69 F165 C) CARBOLINE Thinner #26 8 F(35.C) CARBOLINE Thinner #27 SAF E20) 1 M30 a Cri ovz00240 APPLICATION INSTRUCTIONS SURFACE PREPARATION: Remove any oil or grease from surface to be coated with clean rags soaked in CARBOUNE Thinner #2 in accordance with SSPC-SP 1 Steel: For immersion service, abrasive blast to a White ‘Motal finish in accordance with SSPC-SP 5:82 1o a degree of cleanliness in accordance with NACE #1 10 obtain a 1-3 mil (25-75 microns} blast profile. For norvimmersion service,” abrasive blast to a Commercial finish in accordance with SSPC-SP 6.82 to a dogree of cleanliness in accorciance with NACE ¥3to obtain a 1-3 mil (25-75 microns) blast profile. “For nanimmersion marine Service oF exposure to salt abrasive blast to a Near White tinish in accordance with SSPC-SP 10.8? to a dogroe of cleanliness in accordance with NACE #2 to obtain a 1-3 mil {25-75 micron) blast profile MIXING: Pawor mix base separately, then combine and mixin the following proportions. e They ate ase at at wed un determining correct NOTE: The following equipment has heen found s however, equivalent equipment may be substituted. Conventional: Use 38° minimam LD. material hose, Mold ‘gun approximately 12-14 inches from the surface and at a right angle to the surface, ble, Use agitated pot. Maximum 60 feet hose. Keep pot at same elevation a5 gun. If spraying stops for mora than 15 min ‘utes, blow material from hove beck into pot. Mfr. & Gun Fluid Tip, Binks #18 or #62 66 DeViibiss MBC or JGA E approx. 070" LD. Airless: Use a 3" minimum LD. material hose. Hold gun approximately 18-20 inches from the surface and at a right angie ta the surfeca. Keep material under mild agitaion during application, 1GoiKit SGalKit Mi. & Gun Pump? CARBO ZINC 12 Base 1 Galton ‘SGallons DeVilbiss JGN or JGB QFA-614 of OFA519 32:1 {partaly fleck Iportally led) Graga 205-591 oF 208-663. President 30:1 or Buldog 30° Zine Fler 01h. unit 0b. unit Bink Model 700 peasann Mix as supplied. Siftzinc filer slowly into base with continu- ‘usagitation. Mix until free of lumps. Pour mixture through 2.30 mesh scteen, When less than full kit is used, mix by weight 4 parts Base, § parts Zinc Filler, Thin up to 12% by Volume with CARBOLINE Thinner #21. in cool weathor (below 55°F (13'C)}. For warmer or windy consitions, use CARBOLINE Thinner #26, NOTE: Use of thinners other than those supplied or ap- proved by Carboline may adversely affect product perfor- mance an¢ void product warranty, whothor express. or implied, POT LIFE; Eight hours at 75°F (24°C) and less ot higher temperatures, Pot life ends when coating becomes too viscous to use. ‘APPLICATION TEMPERATURES: Mate “Surfaces _Ambient_ Humidity Nomal = 40.05F OTF ASS AO GON Gs 4G ew Minimum OF CIRC) OFC) OF I-8C ae Maximum 140 iG4'C) IPRS) ITFISEC) 95% Do not apply when the surface temperature is less than §°F (°C) above the dew point. ‘Special thinning and application techniques may be re- quired above or betow normal conditions. SPRAY; Use sufficient air volume for correct operation of, ‘equipment. Use a 50% overlap with each pass wf the qua. On irregular surfaces. coat the edges first, making an extra pass later ‘Teflon packings are recommended and are available trom ump manufacturer. Use 2 .019-.023" tp with 1500-2000 si BRUSH: For touch-up only. Use natural, medium bri brush, epplying with full strokes. Avoid rebrushing, DRYING TIMES: Temperature Time Before with over 50% RH Topcoating* OF IeC) Sdays aor aC) 24 hours 6oF I6C) 16 hours 80°F (27°C) 12 hours 10°F (38°C) Ghours * Represents minimum times. If allowed to weather longer, oxcossive salts should be removed. CLEANUP: Use CARBOLINE Thinner #2 STORAGE CONDITIONS: (Store Indoors) Temperature: 40-110 {4-43°C) Hurnidity. 0.100% NOTE: a) To receat CARBO ZINC 12 — thin 60%. Apply over clean dry GARBO ZINC 12. bb) CARBO ZINC 12 will skin if left in opened containers ‘Skin doos not affoct performance, but should be re ‘moved botore using 1) Excessive over spray may he removed with an alumni CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. 1 CONRMIED AREAS WORKMEN MUST WEAR FRESH AIRLINE RESPIAATORS MYPERSENSITIVE PEAGONS SHOULD WEAR GLOVES OM USE PROTECTIVE CReAM ALL ELECHING EQUIPMENT AND INSTALLATIONS SHOULD Ge "ADE AND GAQL EXPLGsION HAZARD EXIST. WORKMEN SHOWED NONSPARIING SHOES ICO IN ACCORDANCE WITH THE NATIONAL ELECTRICAL GOOF. IN AREAS WHERE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR GONOUCHIVE AND recarboline SELECTION DATA GENERIC TYPE: Zincfilled, epoxy polyamide primer. Pact A, Part B apd zine filler mixed prior to application. GENERAL PROPERTIES: An organic 2c primer for pio: tection OF structural steel in salt or weathering environ ments. Easy to apply. Cures to a hard tough film, May be topeoated in two to four hours at 6O-75°F [see Cure Schedule) RECOMMENDED USES: An. excellent maintenance or aeneral use zine primer over steel, CARBOLINE 658 may algo be used as an intermediate coat over an inorganie 7ine primer such as CARBO ZINCe) 11 of CARBO WELD 11, Readily topooated with a variety of topcoats. Used for structural steel in pulp and paper, petrochemical, chemical processing and other facilites. NOT RECOMMENDED FOR: immersion service, exposure to strong acids or alkalies, or untopcoated in severe corr. sive exposures, CHEMICAL RESISTANCE GUIDE: (With prone: topcoats) Outside Weathering Heavy Fumes or Light Splash and Spillage Very Good Alkalies Very Good Solvents Very Good Excattont Sat Excellent Excellent Water Excellent Excellent TEMPERATURE RESISTANCE: (nomimmersion) Continuous 180"F (62" C1 Nonontinuous: 230°F (110°C) FLEXIBILITY: Good WEATHERING: Excellent ABRASION RESISTANCE: Very Good SUBSTRATES: Apply to properly prepared steel, easy iron falvanized steel, stainless stony, aluminum or others. at recommenced TOPCOAT REQUIRED: Cin bo tupcontedt with eatalyznd epoxies, phenolics, epoxy coaltars, vinyls, chlorinated rubbers, aeryhes, slicanes ox others as recommended COMPATIBILITY WITH OTHER COATINGS: Apply ively to cubsteate, woogie 2806 OF weathoved palvars ved Det. 84 Roplaces Jan, 81 ‘Cornpors sa verity earacinoss tales spect arena product data sheet CARBOLINE® 658 steel. Other primers should be confirmed with Carbotine Technical Service. SPECIFICATION DATA THEORETICAL SOLIDS CONTENT OF MIXED MA TERIAL: ‘By Volum: CARBOLINE 658 (mixed) 51% + 2% By Woight Percent total zine im the dry film 80% RECOMMENDED ORY FILM THICKNESS PCR COAT: mils (78 microns) THEORETICAL COVERAGE PER MIXED GALLON* B18 mil sy. ft. (20.4 sq. m/l at 25 microns) 273 sa. {tat 3 mils (6.8 sa. m/l at 75 microns) “NOTE: Material losses during mixing and application witl vary and must be taken into consideration when estimating Job requirements, SHELF LIFE: Twelve months minimum when stored at 75°F (24°C) COLORS: Green only, GLOSS: Flat ORDERING INFORMATION Prices may be obtained from Carboline salve romrnsentative cor main office APPROXIMATE StHIPPING WE(GHT: vs Bs CARBOLINE 65a Palos (1Fkg VIE Ths (57 RK CARBOLINE Thinner 15 9 os (4.4 ql 45 Ths (204 Mg CARHOLINE Thinner 32 ibs (BG kg) AN Ths TT Pa) FLASH POINT: (Pensky Martens Closed Cup) CAROLINE G8 Pare A 39. F (ae CARBOLINE 65 Pact B array ROLINE Thinner #15 IPE O60) CARBOLINE Thinner 22 wri Te) zer492 APPLICATION INSTRUCTIONS SURFACE PREPARATION: Remove any oil of grea from surface to be coated with clean rage soaked in CARBOLINE Thinner #2 or toluol in accordance with SSPCSP 1 Steel: For nonimmersion service, gry abrasive Blast ty a Commercial finish in accordance with SSPCSP 6.82 to a eee of cleanliness in accordance with NACE #3 to ‘obtain 4 1 to 3 mil (25-75 micron | blest profile. Accept ‘able — thorough Power Toe! stesning per SSPC-SP %-82, for MIXING: Mix Part A and Part 8 saparately anef combine, Slowly sift i zine filler under agitation using the following proportions. TGakin — 5Gal Kit CARBOLINE 638 Por A 55 Gal 2.75 Gals, CARBOLINE 658 Part B 20 Gal YGat CARBOLINE Zinc Filler 14.6 1b. unit 73 ib. init (Gka) —(33.2ky) SPRAY: Thin up to 25% by volume wth CARBOLINE Thinner #15, For temperatures below 60°F (16°C) use CARBOLINE Thinner #2, BRUSH; Thin up to 25% by volume with CARBOLINE Thinner 215, NOTE: Use of thinners other than those supplied or approved by Carboline may adversely affect product per formance and void produet warranty, whether express oF implied POT LIFE: Six hours at 75°F (24°C) and less at higher temperatures, Pot Life ends when coating becomes 100 viscous to use APPLICATION TEMPERATURES: SPRAY: Use sufficient air yolume for correct operation of equipment, Use @ 50% overlap with each pass of the gun, On irregular surfaces, coat the edges first, making an extia pass later Should be under mitd agitation while spraying NOTE: The following equipment has heen found suitable; however, equivalent equipment may be substituted. Conventional: Use a 3/8" minimum 1D. ma Hold qu approxirsatety 12-44) right angle to the surface, al hose, from the surtace and at Mfr. & Gun Binks 218 or 262 DeVilbiss MBC oF IGA ‘ppr0x, .070" 1.0, Airless: Use a 3/8” minimum 0, material hose. Hold gun approximately 18 20” from the surface and at a right anale to the surlace Mfr. & Gun Pump* DeVilbiss JGB or SGN OFA S19 Graco 205.591 oF 208-663 Bulldog 30-1 Binks Mocet 700 68.36 371 “Teflon packings are recommended and are available tom pumpmanufacturar. Use 3.019.023" tip with 2400 psi BRUSH OR ROLLER: Recommended for small areas and touch-up only. Use natural bristle brush applying with full strokes, Avoid rehrushing, Use short nary mohair roller with, phenolic cor DRYING TIMES: ae surfaces Belore Topcosting* Temperature Dry toler Normal 6090;F (1532°C} ——60100.F (16.38"C) hours BOF UOC) 7S mates Misra fore ch SOF (10°C) hus BOF (6G) 6S minutes, Maximum 120°F (49°C) 165°F (74°C 2 hours oo T hour 90°F (32°C) 45 minutes Abie vuriiy annie SRE tinimum times, Weathering beyond 90 days may reuuiee sora sos0°F 11632°C) rr B Soma at (830 is spect epration before tapeastiny Cost wore ior ae me Carbotine Technieal Service for detailed information Wot apply when the surface temperature is less than 5° [2°C} above the dow point Special thinning and arplteation techniques may be re {quired above or below: normal canditions CAUTION CONTAINS FLAMMABLE SOLVENTS KEEP AWAY FROM SPARKS An! CLEAN UP: Use CARBOLINE Thinner #2 oF taluol. STORAGE CONDITIONS; Store indoors Temperature: 40-110°F (4-43°C1 Humidity: 0.100% SEN FLAMES RL CONFINED AREAS WORKMEN MUST WE AT FAESHAIRLNE RESPIRATORS HYPERSENTTT NE PERSONS SHOULD WEAR GLOVES OH USE DHOTECIIVE CREAM ALL ELEC THC EQUIPME( AND INSTALLATIONS SHOULO BE MAD? AD GAIACADED IN ACCOADANCE Wi'1/ TNE NATICNAL ELECTRICAL CODE IN AREAS AMER EXPLOSON HAZAROS EXIST. WORKMEN SHOULD SE REQUIRED. TO USE NOMFERHON'S. TOOLS. AND To WEAR CONCUCTIVE. AND ee NONSFANKING SHOEScarboline SELECTION DATA GENERIC TYPE: Modified single package zine-rich phen: oxy. GENERAL PROPERTIES: An easy:to-apply maintenance coating. Being single package, the materia) has no pot life RECOMMENDED USES: An excellent maintenance or gen eral use shop primes, High zinc content provides galvanic cathodie protection. Readily topcaated with a wide variety fof topcoats. Has been used in pulp and paper industries, chemical processing. petroleum refining end others. Is nor ‘mally recommended to touch up inorgani¢ zines. NOT RECOMMENDED FOR: Immersion setvice or ex posures to pH above 10 or helow § without suitable top- coat. CHEMICAL RESISTANCE GUIDE {with recommended topcoats): Heavy Fumes or Light Splash ‘Outside Weathering Exposure ad Spillage or Mild Fumes Acids Very Good Atkalies Very Good Fair Very Goad Excellent Excellent Excellent Excellent ‘TEMPERATURE RESISTANCE: (non-immersion) Continuous 20°F (93°C) Non-continuous 380°F (177°C) FLEXIBILITY: Excellent WEATHERING: Excellent ABRASION RESISTANCE: Very good SUBSTRATES: Apply te properly propared steel, C251 iron, ‘galvanized steel or others as recommended, TOPCOAT REQUIRED: May be topcoated with acrylic, epoxy'tar, vinyl, chlorinated rubber or others as recom mended ‘Aug, B4 Replaces July 80 Company ven ctsreaatore spay. No gua ‘GineaiSe NELUONG MEROYANTABLITY AND FIRES FOR A PARTICULAR PUROSE product data sheet CARBOLINE” 676 COMPATIBILITY WITH OTHER COATINGS: Normally used only over clean metal surfaces, can be used to touch up inorganic zines, SPECIFICATION DATA THEORETICAL SOLIDS CONTENT OF MIXED MA- TERIAL: By Volume 37% te 86% CARBOLINE 676 Percent zine in dry film RECOMMENDED DRY FILM THICKNESS PER COAT: 23 mils (60-75 microns) THEORETICAL COVERAGE PER GALLON’ 599 mil sq. ft. (14.8 sq.m/1 @ 25 microns) 237 sq, ft. at 2.5 mils (6.7 sq.m/1 @ 65 microns) “NOTE: Material losses during mixing and application will vary and must be taken into consideration when estimating job requirements, SHELF LIFE: 12 months minimum, COLORS: Red and gray only, GLOSS: Flat ORDERING INFORMATION Prices may be obtained from Carboline Sales Representative fr Main Office SHIPPING WEIGHT ts 191s 1-6 ka) bs. 14.1 bg) CARBOLINE 676 CAROLINE Thinner #12 40 ths. (18.2 ka) FLASH POINT (Pensky:Martens Closed Cup): CARBOLINE 676 CARBOLINE Thinner #72 2u°F (2"C) Dare LC 96496 APPLICATION INSTRUCTIONS SURFACE PREPARATION: Remove any oil or greate from surface to be coated with clean rags soaked in CAR BOLINE Thinner #2 or toluol in accordance with SSPC- SPL-B2, Steel: For nonimimersion, dey abrasive blast to a cor: toercial grade finish in accordance with SSPC-SP 6-82 to a degree of cleanliness in accordance with NACE #3 to obtain, 2.1 t0 3 mil (25-75 micron) blast profile, MIXING: Power mix to smooth consistancy before thin: fing, Thin up to 18% by volume with CARBOLINE Thin: uations are not Intended to snow product recommendat tional: Use a 3/8" minimum 1.0, material how, Hold gun approximately 12-14 inches from the surface and at aright angle to the surface, Mfr, & Gun Fluid Tip Binks #18 or 462 638 DeVibiss PMBC or GA x 74 approx. 043° Airless: Uso a 3/8” minimum 1.0. material hose. Hold gues approximately 18-20 inches from the surtace and ata right ner #172, fengle to the surface. NOTE: Use of thinners other than those supplied or ap- proves by Carboline may adversely affect product per Mf & Gun aie, formance and void product warranty, whether express or DeVilbiss JOS 510 OFASI9 implied Graco 208-591 President 30:1 or Bulldog 30:1 Binks Mocel 700 10209) APPLICATION TEMPERATURES: Material surtces “Teflon packings are recommended art available from ae wimg manufacturer. Use a 017",019" tip with 2400 ps. Worral Goan (1632°) —Go-TonrFLIgawGy) © PUMP Manu siesaith S40 Minimum 40°F (4c) 40°F (38°C) Maximum 120°F (43°C) 165°F (74°C) BRUSH: For touch up onty, Use medium bristle brush and ‘Ambient ink apply fal strokes. Avoid rebrushing Normal soot (1597"C) 085% DRYING TIMES: Minimum 40°F (°C) oO Maxioum 120°F (38°C) 85% Temperate Before Topeost To Handi 0. nat a en the surface temperature is less than 40°F 14°C) 48 hours hours SF widhabweinedew pam Sarr 105) 28 hours vahours " 60°F (16°C) hours hour ecial thinning and application techniques may be re 78-F (24°C) 2 hours 40 min Seecal 1g and application techni ¥ 90°F (32°C) TV/2 hours 35 min. uired above or below normal condition SPRAY: Use sufficient air volume for correct operation of “Minimum times. equipment. CLEANUP: Use CARBOLINE Thinner #2 or Xyiol. Use a 50% overlap with each pass of the gun. On irregular surfaces, coat the edges first, making an extra pass late. STORAGE CONDITIONS: NOTE: The following equipment has been found suitable, however, equivalent equipment may Be substituted. Temperature: A0-110°F (443°C) Humidity: 0-100% ‘CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES, N CONFINED AREAS WORKMEN MUST WEAR, FRESH AIRLINE RESIAMATORS. HYPERSENSIT VE PERSONS SHOULD WEAR GLOVES OR USE FADTEC (VE CREAM ALLELECTRIC EQUIPMENT [ANO INSTALLATIONS. SHOULD BE MADE AND GROUNOED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE IN ARENS WHET EXPLOSION HAZAROS EXIST. WORKMEN SHOULO BE MEQUIRED TO USE NONFERAOUS TOOLS AND TC) WEAR CONDUCTIVE ANO NONSPARWONG SHOES "er oencarboline product data sheet CARBOLINE” 859 VOC SELECTION DATA GENERIC TYPE: ne sich, epoxy primer. GENERAL PROPERTIES: A high solids, organic zine primer for protection of structural stee! in salt or weathering + Excelfent application properties. © May be applied down to 35°F (2°C). © Hatd tough firm. © 81% total zinc in the ary fim + Excellent adhesion and undercutting rsisiance + Materials prethinnea - Ready to spray. + Mests ASTM A490 Class 8 sip co-lficient and creep tes Meets the most Content) regulations ng cttera for use on taying surfaces, ngent VOC (Volatile Organic RECOMMENDED USES: As a maintenance or general Use zinc fvimer over commercially blasted steel that will be topcuated. Used for structural steel and equipment in pulp ‘and paper, petrochemical, chemical processing and other severe environments with appropriale topcoat Recommended in a shop environment where quick recoat and cure times are desired and atiore VOC regulations are ineffect NOT RECOMMENDED FOR: Immersion service, CHEMICAL RESISTANCE: Depends on topcoat TEMPERATURE RESISTANCE (Non-immersion) Continuous: 00°F (149°C) Non-Continuous: 360° (17°C SUBSTRATES: Apply to properly propared stee! or others fs recommended. COMPATIBLE COATINGS: May be topcocted epoxies, urethanes, acrylies and others as recommended May 97K Sales sass seca voannnes SPECIFICATION DATA ‘THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL: CARBOLINE 858 61% 2% By Vol. Percent Total Zinc Ory Film 81% 2% By WL VOLATILE ORGANIC CONTENT: The following are nominal values ‘As supplied: 2.71 Ibs gal, (325 gramsiite) Thinned Fluid Pounds! Grams! Thinner Quness/Gal, Gallon Liter 8 356 w 8 299 358, RECOMMENDED DRY FILM THICKNESS PER COAT: 3-5 mils (75-125 microns) ry fl thickness in excess of 6 mils (150 microns) per coat is not recommended. Excessive film thickness may increase damage during shipping ar erection THEORETICAL COVERAGE PER GALLON: 978 mil sq, ft, (24 5g. mil at 25 microns) 326 59 Mat 3mils (8 59. VI at 75 microns) Mixing an application losses will vary and must be taken into consiaeration when estimating job requirements. STORAGE CONDITIONS: Store indoors Temperature: 40-110°F (443°C) Humidity: 095% ‘SHELF LIFE: 24 mont when stored indoors at 75°F (24°C) COLORS: Green (0300) only, GLOSS: Mae ORDERING INFORMATION Prices may be obtained trom your Carboline Sales Representative or Carboline Customer Service Deparment APPROXIMATE SHIPPING WEIGHT: 2.79 Gal. Kit 3.96 Gal. CARBOLINE 859 22Ibs.(10kg) 105 Tbs. (48 kg] 5s Thinner 2 Sits 48ibs. Thinner 33 dibs 48 ths, FLASH POINT: (Sotatlash) CARBOLINE 859 Par A 49°F (°C) CARBOLINE 859 Par 8 38°F (3°C) Thinner 2 DOF ¢5'C) Thinner 33, WF (asC) fo can Cx pit486. APPLICATION INSTRUCTIONS CARBOLINE® 859 ‘SURFACE PREPARATION: Remove al oil ar grease from the surface to be coajod with Thinner 2 oF Garboine Surface Cleaner 3 (refer to Surface Cleaner 3 instnacions} in accatdance wth SSPO-SP 1 Steel: Abrasive blast to a Commercial Finish in accordance wth SSPC-SP 6 and obtain a 1-2 mil (25-80 micron) biast protic. MIXING: powor mix Part A completely ther slowly sit the zine filer under agitation, Power mix Part B separately ‘anu aud sfowly tothe mixture 0.79GaL Kit 3.96 Gal. Kit CARBOLINE 859 Pat A 0:34 gallon 1.73 gallors ‘Patt tied (Partial filed gallon can) 5 gallon ean} CARBOLINE 859Pat®B — 0.20 gallon ‘1.00 gallon (1 quart can) Carboline Zine Fill 14.6. unt 731b, unit DONOT MX PARTIAL KITS, THINNING: Normally tinting is not required. It necessary ‘due 10 application conditions, may be thinned up to 8 ounces per gallon wth Thinner 2 In not or windy conditions, may be thinned up to 8 ounces per gallon wth Thinner 33, Use of thinners other than those. supplied or approved by Carboline may adversely atfact product performance: act Void product warranty. wether expressed or plied POT LIFE: Four hours at 75'F (24°C) and tess at highe: temperatures Pot ite ends when coating loses body and baginste-sag, APPLICATION CONDITIONS: Material Surface Ambient Humicity Noma 6085 FOOD USD 0.90% 195.290) (1632.0) (162°C) Minimum 40°F (¥'C) BSF RC) GEC) om Hewwnum 99 F 0F MOF 5%, weer usc) 0) Do not apply when the surface temperature is lass than 8°F (or 3°C above the dow paint Special thinning and application techniques may be required above ar below normal condtion May 978, SPRAY: The following spray equipment has been found Suitable and is avaisle from manufacturers such az Binks, DeVilbiss and Graco. Conventional: Pressure pot equipped with air pawered agtator, dual regulators, 3/8° LD. minimum matenal hose, 0.070" ID. tiv tip andl appropriate ait cap. Airless: Pump Rate 30:1 (miny* GPM Outpt, 3.0 (min) Matenal Hose 3/8" .D. (mv) ip Siaw: 017.093" Output pst zon0-2200 Filter Sizo 60 Mosh “Tallon packings are recommended and are available trom the pump manufacturer ROLLER: Not recommended BRUSH: Brush for touchup of smal areas only. ‘megium bristle brush and avoid rebrushing. Use DRYING TIMES: These times are based on a 3 mi (75 micron) dry fm thickness. Excessive film thickness, excessive thinning or insufficient ventilation will Sead to longer cure thnes and could cause: solvent entrapment and premature failure Dry to touch at 75°F - 72 hour Surface ‘Temperature rytoHandle Dry 1 Topeoat 35°F (2°C) hours G hours 50°F (10°C) Shours 2hours 7SIF (20°C) 2 hours 30 minutos: 90°F (32°C) hour 30 minutes Maximum Retoat: Uriiaited, must have a clean dry ‘substrate for topeoating. Consult Carbatine Technical Service for specitc information CLEAN UP: Use Thinner 2. CAUTION: READ AND FOLLOW ALL CAUTION STATE- MENTS ON THIS PRODUCT DATA SHEET AND ON THE MATERIAL SAFETY DATA SHEET FOR THIS PRODUCT. CAUTION CONTAINS COMEUSTILE SOLVENTS. KEEP AWAY FROM SPARKS ANO OPEN FLAMES CONFINED AREAS WORKMEN MUST WEAR ERES!! ARUNERGCOPATORS HYPLHSENSINVE PERSONS SOUL WEAR GLOVES Of USE PAOTE THORS CHOULD GE RADE ANO GROUNDED ii ACCRADANCE WITH THE NATIONAL ELECTRIC IVE CREE ALL ELECTRIC EQUPYENT AND NSTALLA: IN AREAS WHERE EXPLOSION HAZANOS EXST, WioRiocES GHOULU Bs PELIRED TO US NONFERAOLIS TOOLS AND TO WEAR CONDUCTIVE AND NONSPARKING SHOES