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FUTURE

READY Airavat

Infallible accuracy
Smooth tool change
Integral chip conveyor

Power with grace!

Please visit www.bfwindia.com for spare parts' price list and other details
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Airavat
Airavat Series Heavy Duty
CNC Horizontal Machining Center
Airavat variants HMC 800i, HMC 1000i and HMC 1250i

Airavat, the king god of elephants, the


mount of Indra, is a combination of grace
and power. Same can be said about your
Airavat HMC.
Airavat is built on a design developed in
Germany and perfected in India through
decades of experience at about hundred
installations spread all over the country.
You will find component loading very
convenient on the Airavat, in spite of its
huge size.
Airavat is known for its rock solid rigidity
and longevity. You can rest assured of
greater stability and superior accuracy
from your Airavat year after year.

. Small tool arm ensures smoth tool change.


Component loading is further easy on versions

. without APC.
High static and dynamic stiffness through

. heavily ribbed, rigid CI bed and column.


Smooth and fast movements through sturdy and

. precise ball-screws on all axes.


Efficient load carrying over hardened and

. ground roller type LM guide-ways.

. Centralised oil lubrication.


Well protected from chips and coolant ingress

. with wipers and steel telescopic covers.


Positioning accuracy through direct linear scale
feedback on all the three axes.

The high precision spindle on Airavat is


supported on four angular contact ball
bearings lubricated for life. The coolant
flows through nozzles around the spindle
nose, and is adjustable. The spindle
assembly consists of a two stepped
helical gear box.
Spindle Characteristics
Spindle motor: Alpha 22i
Maximum spindle speed: 3,600 rpm

Heavy duty dump


truck CI cylinder block

Machine tool column

Smooth change is assured


through servo axis mounted
tool changer. The tool
magazine accommodates up
to 120 tools.

CI housing of tower
gearbox

Machine Layout

MODEL L (mm) W (mm)

HMC 800i 7,200 7,500


HMC 1000i 7,200 7,500
HMC 1250i 7,600 8,800

The high precision spindle on Airavat is


supported on four angular contact ball
bearings lubricated for life.
Specification Unit HMC 800i HMC 1000i HMC 1250i

.
Standard Features Spindle
Spindle power (continuous/ intermittent) kW 22/ 26
Shower stream for component using

.
Spindle speed rpm 3,600
integrated flushing system
Spindle taper ISO50 (BT50)
Pneumatic cleaning system for

..
Maximum spindle torque Nm 906
spindle and tool changer Traverse
Complete machine enclosure X axis mm 1,300 1,600 2,000 (2,200)

. Linear scale feedback on all axes


1 x 360 positions, servo-driven index
Y axis
Z axis
mm
mm
1,000 1,250
1,100
1,500 (1,600)

.. table
60-tool magazine
Axes Drives
Feed rate mm/min 1 - 10,000

. Roller-type LM guide-ways on all axes


Centralised automatic oil lubrication
Rapid traverse X/ Y/ Z axis
Index Table
m/min 15

for linear motion guide ways and

..
Pallet size mm 800 x 800 1,000 x 1,000 1,250 x 1,250
ball-screws
Load capacity kg 2,000 3,000
Ring coolant
Side mounted, servo driven tool 2,000 x 1,800

.
Maximum job swing (diameter x height) mm 1,400 x 1,300 1,600 x 1,400
magazine (2,300 x 1,800)

Coolant system with chip conveyor Index position deg 360 x 1

.. and chip trolley


Rigid tapping
Automatic Tool Changer

Number of tools Nos 60 (80/ 120)


Hydraulic power pack for machine

..
*
functions Maximum tool diameter with adjacent pockets full/ empty mm 125/ 250 (315 )

Spindle drive through gearbox Maximum tool length mm 550


Automatic pallet changer Tool weight kg 25 (30)

Maximum tool length mm 250

..
Optional Features
16/ 40 bar coolant through spindle
Tool changing time - tool to tool
Automatic Pallet Changer
sec 5

. Measuring probe
0.001 x 3,60,000 positions NC rotary
Type Shuttle

..
Accuracy As Per JIS
table
80/ 120 tool magazine
Positioning mm 0.005
Coolant temperature controller Repeatability mm 0.003
Table index accuracy Arc sec 3
CNC System Fanuc Oi MD
Installation Data
Basic weight of machine kg ~ 23,500 ~ 25,000 ~ 28,000
Floor space mm x mm 7,200 x 7,500 7,600 x 8,800
Total connected load kVA 75
Compressed air bar 6
Power supply 415 10 % V AC, 50 2 % Hz, 3 Phase

Values within parentheses are optional.

* with gauge plane restrictions

Off Tumkur Road, Bangalore 560022, India.


Ph 80-39821100/ 28395745
Fax: 80-28394816, e-mail: bfwmarketing@bfw.co.in URL: www.bfwindia.com

REGIONAL OFFICES Dealer/ Representative


BELGAUM : Block 4, Plot 737, Khanapur Road, Near Railway Gate 3, Udyambag, Belgaum 590008.
CHENNAI : 4G, Century Plaza, 560/562, Mount Road, Chennai 600018. Ph: (044) 24349299, 24343367. Fax: (044) 42132353. E-mail: bfwchennai@bfw.co.in
COIMBATORE : H1, Damodar Centre, 1050, Avinashi Road, Coimbatore 641018. Ph: (0422) 2248046, 2241694. E-mail: bfwcoimbatore@bfw.co.in
HYDERABAD : Flat No 204, 1-11-229, Ramaveda Sirisampada Apt, Near Shyamalal Bldgs, Begumpet, Hyderabad 500016. Ph: (040) 27762035. E-mail: bfwhyderabad@bfw.co.in
INDORE : C 22, Shreevardhan Complex, RNT Marg, Indore 452001. E-mail: bfwindore@bfw.co.in
KOLKATA : D - 4/4, Gillander House, 8, Netaji Subhash Road, Kolkata 700001. Ph: (033) 4010214042, 22623387. Fax: (033) 40056911. E-mail: bfwkolkata@bfw.co.in
MUMBAI : 206, Runwal Commercial Complex, LBS Marg, Mulund West, Mumbai 400080. Ph: (022) 25653362/ 58. Fax: (022) 25653392. E-mail: bfwmumbai@bfw.co.in
NEW DELHI : 510, Mahatta Towers, B Block, Community Center, Janakpuri, New Delhi 110058. Ph: (011) 25522210. Fax: (011) 45629699. E-mail: bfwdelhi@bfw.co.in
PUNE : BFW House, 124 A, H Block, MIDC, Pimpri, Pune 411018. Ph: (020) 32524638. E-mail: bfwpune@bfw.co.in
RAJKOT : 85-86, 4th Floor, Samruddhi Bhavan, Opp. Bombay Garage petrol pump, Gondal Road, Rajkot 360002. E-mail: bfwrajkot@bfw.co.in
Cat No. Airavat/Kanaka/Kala/0714
Representatives at Aurangabad, Chandigarh and Jamshedpur.
We are continuously working on the development of our products, the information contained in this brochure is subject to modification.
While all efforts have been made to ensure that this publication carries correct information, the reader is advised to consult an authorised representative of
Bharat Fritz Werner to ascertain latest details. The information on this publication is subject to change without notice.

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