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FORGING
AHEAD
TRENCHLESSLY
Herrenknecht References
Pioneering Underground Technologies.
Increasingly dense pipeline networks are
being built to ensure global energy supply. In-
novative installation methods by Herrenknecht
are paving the way for this through the under-
ground economically, quickly, and safely.
Herrenknecht tunnelling technology is custom-
ized and adapted to specic projects, for all
diameters and all ground conditions. We offer
our customers worldwide integrated technology
solutions and services in order to install pipe-
lines reliably. Exactly where they are needed.
Cover photo:
Crossing with a length To ensure the global
of 1,705 m: Installation supply of oil and gas
of a pipeline with HDD (here from Abu Dhabi),
technology from Herren- the pipeline network is
knecht beneath the Amu becoming increasingly
Darya river, Turkmenistan. denser.
HERRENKNECHT Pipeline Facts 45
Around Pipelining
380
m
km
m
0k
m
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0m
5k
20
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10
15
HDD Top technology and expertise
SDD
Rio Grande
quality and safely-installed pipelines providing maxi-
Direct Pipe method
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stands for:
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vast experience and expertise
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Pipe jacking
top technology of the highest quality
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smooth progress and expert troubleshooting
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HDD close teamwork with all project partners
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maximum reliability from start to nish
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Pipeline, utility, hydropower, metro, railway, road,
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mining, and exploration: Herrenknechts references
Crossing: 1,720 m include more than 3,100 completed projects around
the world. Our tunnelling technology helps to build
Crossing: 1,500 m
tunnels, pipelines, shafts, and production wells in all
Yangtze types of ground with diameters ranging from 0.10 to
Segmental lining 19 meters. Pioneering technology from Herrenknecht
m
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Suez Canal
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HDD
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HERRENKNECHT Pipeline Jobsite Solutions 67
Pipelining
All Around jobsite solutions
SEPARATION PLANT
Slurry-supported separation
Efcient and sequential processes separate and
remove the excavated soil from the bentonite
suspension a mixture of water and thixotropic
clay. The cleaned suspension is then transferred
back to the slurry circuit.
AVN MACHINE (DIRECT PIPE METHOD)
Launch shaft
The Pipe Thruster transfers the necessary thrust
force to the AVN Machine through the pipeline.
Using the Direct Pipe method, it brings the
prefabricated pipe string to the other bank even You can nd more detailed information about Herrenknecht
beneath wide rivers. technology, additional equipment, and services in our pocket
guide: Tunnelling Product Portfolio.
HERRENKNECHT Pipeline References 89
Contractor: HDD Rig, HK400M, H-204 During the entire drilling process,
Albrehta Sp. z o.o. Pipeline diameter: 2 28", 8", 6" aHerrenknecht service technician
Max. pulling force: 400 t (4,000 kN) accompanied the construction
Pipeline length: team on site.
2 2,310 m, 610 m, 350 m Pipe Thruster, HK500PT, H-273
Max. thrust and pulling force: 500 t (5,000 kN) At customers request Herrenknecht
Geology: sand, gravel, cobbles, equipped the HDD Rig with an
marly till, boulders installed power of nearly 1,000 kW
and a torque of 140 kNm.
port
port
po
HERRENKNECHT Pipeline References 10 11
For the crossing under the sensitive sea water strip subsidiary for the Gladstone project. With peak per-
The Narrows, between the Australian mainland and formances of up to 181 meters per week, the TBM
Curtis Island, special emphasis was placed on envi- dug ahead at an impressive pace. In the changeable,
ronmental protection. Under no circumstances were clayey soil the EPB technology proved to be the ideal
the marine life and the sensitive mangroves on solution and successfully reached the target shaft
the shores to be damaged. The contractor therefore on Curtis Island unnoticed by life on the surface. Im-
relied on trenchless tunnelling technology from mediately afterward, pipeline installation was done
Herrenknecht to drive a 4.3-kilometer protection with a Pipe Thruster from Herrenknecht a specially-
tunnel for a gas pipeline. The EPB Shield used had al- designed pipe brake held the pipeline in place each Maximum safety:
A custom-developed
ready mastered an earlier project in Australia and was time the clamping unit was relocated. As a result, the
pipe brake xes the
completely refurbished by the local Herrenknecht entire insertion was completed in just 14 days. heavy pipeline in place
when the clamping unit
of the Pipe Thruster
is relocated to pull the
PROJECT DATA MACHINE DATA PROJECT HIGHLIGHTS next stroke.
llaunch
aunch sshaft
haft
LNG plant
Gladstone
G ladstone
www.santosglng.com
HERRENKNECHT Pipeline References 12 13
When the strictest safety requirements apply, suc- 1,000 meters. They crossed safely under both the
cessful completion is all the more important. Crossing river and the levees protecting the region from ood-
beneath the Sabine-Neches Waterway near Port ing. Under no circumstances were these permitted to
Arthur (Texas, USA), the Direct Pipe method devel- be affected. Direct Pipe lays pipelines in a single
oped by Herrenknecht had to prove itself under the step by combining two technologies: Herrenknecht
watchful eyes of the US Army Corps of Engineers, microtunnelling machine plus Pipe Thruster. During
which monitors construction on waterways across excavation, the tunnel face can be controlled consis-
the nation. Within just 22 days, an AVN1000 and tently and safely using slurry-supported tunnelling
a Pipe Thruster HK750PT laid a 48-inch protective technology even in heterogeneous, water-permeable
pipe for a water line over a distance of more than soils.
VMT
Navigation
Pleasure Island
MLK Bridge
target shaft
HERRENKNECHT Pipeline References 14 15
Not far from Hamburg tunnelling was carried out included a preventive videoscope examination of the
under high pressure: With an AVND Machine from main bearing as well as adaptation of the man lock
Herrenknecht the jobsite crew tackled a 1.5 kilometer and main bearing sealing for water pressures of up to
long Elbe crossing at depths of up to 40 meters. The 4 bar. This preparation paid off in the end: In efcient
project was one of the longest pipe-jacking jobs in three-shift operations, the TBM successfully ate its
the world and ran through diversified, complex way through to the target shaft on Lhesand Island in
ground with stones and larger boulders. Right from only 112 days of tunnelling. Modern technology com-
the start, the customer relied on expertise and sup- bined with all the project participants experience and
port from Herrenknecht. During the refurbishment of outstanding teamwork on site contributed to the proj-
the used AVND2400AB and project-specic modi- ects success skilled service personnel from Herren-
cation already, collaboration was hand in hand. This knecht were available to the customer at all times.
Elbe
E lbe
be
Stade
S tade
HERRENKNECHT Pipeline References 16 17
Tullinge
HERRENKNECHT Pipeline Worldwide EUROPE 18 19
Nuuk, GL
Preston, UK
Le Havre, FR
Corbie, FR
Mongstad, NO
Pipelining Rotterdam, NL
Sliedrecht, NL
Lochem, NL
ASIA / OCEANIA
Shanghai, CN
Hangzhou, CN
Liaoning, CN
Zhuhai, CN
Hohhot, CN
Samarinda, ID
Rayong / Bangkok / Saraburi, TH
Kyaikhto, MM
Rajahmundry, IN
Anand, IN
Barrow Island, AU
Gladstone, AU ( p. 10)
Onslow, AU
AMERICA
Corning, US
A selection of pipeline projects.
Bonnyville, CA
Further Herrenknecht references
Santo Domingo, DO
can be found online:
Arcadia, US
Jacksonville, US
www.herrenknecht.com/references
Linhares, BR
Manaus, BR
Williston, US
Port Arthur, US ( p. 12)
Villahermosa, MX
MACHINE TYPES DIAMETER RANGE Rio Grande City, US
Santa Cruz de la Sierra, BO
AVN / AVND Pipe Thruster 6 16" 17 32" 33 56"
Camisea, PE
Product Portfolio
Installation technology for all geologies
and all diameters
Herrenknecht is the only provider of a complete range conditions. When selecting the optimum machine
of pipeline installation technology in terms of both method, not only geological or hydrogeological condi-
diameters and geology. Each Herrenknecht machine tions of the ground play a role, but also other project
type is recommended for a specic range of ground parameters may be important.
HDD
H DD Rig
Rig Direct
D ire
ect Pi
P
Pipe
ip
pee Pipe Thruster
2m
0.1 m 0.8 m 1.5 m 0.2 m 1.5 m
8 90
A selection of tunnel-
ling technology.
H+E
LOGISTIK
Conveying Systems
www.helogistik.de Headquarters in
Schwanau: Shortly
after the company was
founded in 1977 by
Dr.-Ing. E. h. Martin
HERRENKNECHT Herrenknecht,
VMT FORMWORK Schwanau became
the companys head-
Navigation, Monitoring and Segment Production Systems quarters. To date, this
Process Data Management www.herrenknecht-formwork.com is the main location
www.vmt-gmbh.de accommodating
design, component
manufacturing and
assembly facilities.
MASCHINEN-
UND STAHLBAU TECHNI-MTAL
DRESDEN SYSTMES Active worldwide:
Subsidiaries and
Rolling Stock Systems Multi-service Vehicles representations on all
www.msd-dresden.com www.tms-company.com continents ensure that
Herrenknecht is always
close to its customers.
Herrenknecht has
around 15 manufac-
GLOBAL
turing and assembly
TUNNELLING BOHRTEC sites for tunnel boring
EXPERTS
machines and addi-
Jobsite Personnel Auger Boring Machines tional equipment
www.global-tunnelling-experts.com www.bohrtec.com worldwide, among
them assembly
factories in China
Group partners providing additional equipment and technical services ensure integrat- (2 Guangzhou,
ed solutions and top performance at jobsites where pipelines are installed. Chengdu) and India.
HERRENKNECHT Pipeline Experts 24 25
Experts
Smart installation methods
for moving energy safely
Is the era of fossil fuels really coming to an end? What do you think are the biggest challenges
According to the forecasts I know, the era of fossil when planning and installing a pipeline network
fuels will not come to an end in the foreseeable which is relatively independent of topographical
future. The question is rather: when will alternative and geographical issues?
energies be competitive enough to substitute fossil In former times, the biggest challenges in planning
energy to a greater extent? pipelines lay in the area of technical feasibility. Today,
these tend to be geopolitical factors, environmental
Where are the largest deposits of crude oil and aspects, acceptance by the population, and the pro-
natural gas apart from submarine deposits? curement of rights of way.
The largest onshore deposits of crude oil are in the
Middle East, Venezuela, Canada (including oil sand) What advantages does trenchless tunnelling
and Russia. The largest natural gas deposits are technology offer for the planning of new pipeline
located in Russia, Iran, Qatar, Turkmenistan, Saudi connections?
Arabia, and the USA (shale gas deposits). Trenchless tunnelling technology renders an impor-
tant contribution when crossing sensitive or built-up
A DENSE PIPELINE Where do you see bottlenecks and supply gaps areas. These technologies are often the only possibility
NETWORK GUARANTEES at the present time? How can long-term devel- to install certain limited route sections.
OUR ENERGY SUPPLY. opments in demand be identied?
Shortages and supply gaps occur in those regions How do you see the potentials of trenchless
where the infrastructure necessary for transporting tunnelling technology when planning, building,
Bernhard Lsser energy is lacking and where people cant afford ener- and using pipelines to transport crude oil and
gy supplies. To bridge such shortages, a supply infra- natural gas?
Managing partner of ILF Beratende Ingenieure GmbH, Munich
structure must be set up or developed further, which We expect that these technologies will increasingly
of course requires the corresponding nancial means. gain inuence when implementing pipeline projects.
Bernhard Lsser was born in Austria in 1969 He graduated The reasons are, on the one hand, increasing environ-
in civil engineering from Innsbruck University in 1997 What advantages does a dense pipeline network mental protection requirements and, on the other hand,
From 2006 to 2008, he obtained a Masters degree in Busi-
have and who benets from it globally? public acceptance and the fact that the surface is be-
ness Administration (MBA) from Deggendorf University
Since 1998, he has been working with ILF Beratende Inge- A sufciently dense pipeline network guarantees our coming increasingly built-up.
nieure GmbH at several locations and has gained experience energy supply. Otherwise, there is no guarantee of
holding a range of positions in several international pipeline economic development or a safe supply to the popu-
projects After some years working as a business unit lation. This means that not only individuals benet,
manager, Bernhard Lsser has been Managing Director of ILF
but also the whole of society. Pipelines represent
Beratende Ingenieure GmbH in Munich since 2012, also
directing the ILF branches abroad Bernhard Lsser is a infrastructure that is usually operated without aiming
lecturer in Pipeline Engineering at Leoben University. at maximizing prots. There are regulatory bodies in
many countries that pay attention to fair transport
tariffs and competition. As far as the oil and gas prices
are concerned, transport costs play a rather subordi-
nate role.
www.ilf.com
HERRENKNECHT Pipeline Trends
Trends
Worldwide development
of the pipeline network
The worldwide pipeline network is becoming increasingly dense, ensuring the worldwide
supply of oil and gas.
281 71 194
69,000 41,000 85,000
Worldwide
Future pipe-
line projects 931
according
296,000
to regions
in numbers
and km
86.6
70.2
63.7 66
61.2
56.7
51.8 48.9
45.7
41
34.9
Photo: Carel Kramer
Oil Gas
A 425 m-long and
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35
40
10
35
40
20
20
20
20
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www.herrenknecht.com
HERRENKNECHT AG
77963 Schwanau
Germany
Phone +49 7824 302-0
Fax +49 7824 3403
pr@herrenknecht.com
www.herrenknecht.com