total no.

of lines= 6
tno. Of machine in each line=22
avg.utilisation=85%,avg. performance=95%
absenteesism-9%,
output rate in overtime is 15% higher
overtime expense is 40% higher
company subcontracts at 50% more than the
regular cost
set up time=3 hrs
regular time cost of production = rs.20
set up cost per line= rs1000
the day of starting order is 6th feb

total no. of machines=22*6=132*91%= 120

total no. of working minutes in a day=120*408=48960
total no. working minute in overtime=96

regular time
style no. of line sam pcs order
date no. assigned produced produced remaining
6/2/201 809.5238
7 116 3 15300 095 11590.47619
7/2/201 1375.280
7 116 3 24480 899 9838.724703
8/2/201 1375.280
7 116 3 24480 899 8086.973216
9/2/201 1375.280
7 116 3 24480 899 6335.221729
10/2/20 1375.280
17 116 3 24480 899 4583.470242
12/3/20 1375.280
17 116 3 24480 899 2831.718754
1375.280
13/2/17 116 3 24480 899 1079.967267

regular time
style no. of line sam pcs order
date no. assigned produced produced remaining
13/2/ 1619.0476
17 118 6 30600 19 6981
14/2/ 2590.4761
17 118 6 48960 9 4390.52381
15/2/ 2590.4761
17 118 6 48960 9 1047.106443
16/2/ 296.29629 -
17 118 6 5600 63 2.131029714

regular time
style no. of line sam pcs order
date no. assigned produced produced remaining
16/2/ 1222.4719
17 112 6 21760 1 10077.52809
17/2/ 2750.5617
17 112 6 48960 98 6928.350375
18/2/ 2750.5617
17 112 6 48960 98 3779.17266

regular time
style no. of line sam pcs order
date no. assigned produced produced remaining
20/2/ 947.36842
17 115 6 15300 11 31212.63158
21/2/ 3031.5789
17 115 6 48960 47 27824.39628
22/2/ 3031.5789
17 115 48960 47 24436.16099
23/2/ 3031.5789
17 115 6 48960 47 21047.9251
24/2/ 3031.5789
17 115 6 48960 47 17659.6892
25/2/ 3031.5789
17 115 6 48960 47 14271.45331
 regular time
style no. of line sam pcs order
date no. assigned produced produced remaining
27/2/ 728.57142
17 111 6 15300 86 2771.428571
sub
sub
sub
sub contract
subcontract
style no.116
style no. 113
no.cost=30
of
pieces=327
no. of
cost=327*30
pieces=2160
981064800

style no.117 contract

no. of style no.112
pieces=2100 cost=30
0 amount=338
cost=30*210 0*30
00
101400
630000
contract
cost=13914*
30
overtime
417420
style no. of line sam pcs order
date no. style
assigned no.115 produced produced remaining
6/2/201 3contract 5760 376.47058
7 114 style no.111 82 8514
7/2/201 cost=2432*3
3 5760 376.47058
7 114 0 82 6842.291317
8/2/201 3 72960 5760 376.47058
7 114 82 5170.582633
9/2/201 376.47058
7 114 3 5760 82 3498.87395
10/2/20 376.47058
17 114 3 5760 82 1827.165266
11/2/20 376.47058
17 114 3 5760 82 155.4565826

overtime
pcs
style no. of line sam produce order
date no. assigned produced d remaining
6/2/201 376.470 11214.005
7 116 3 5760 5882 6
7/2/201 376.470 9462.2541
7 116 3 5760 5882 15
8/2/201 376.470 7710.5026
7 116 3 5760 5882 28
9/2/201 376.470 5958.7511
7 116 3 5760 5882 41
10/2/20 376.470 4206.9996
17 116 3 5760 5882 53
11/2/20 376.470 2455.2481
17 116 3 5760 5882 66
12/2/20 376.470 703.49667
17 116 3 5760 5882 9
376.470 327.02609
13/2/17 116 3 5760 5882 07

overtime
pcs
style no. of line sam produce order
date no. assigned produced d remaining

14/2/ 752.9411 3637.5826

17 118 6 11520 765 33
15/2/ 752.9411 294.16526
17 118 6 11520 765 66

overtime
pcs
style no. of line sam produce order
date no. assigned produced d remaining
16/2/ 398.6159 9678.9121
17 112 6 5760 17 73
17/2/ 398.6159 6529.7344
17 112 6 5760 17 58
17/2/ 398.6159 3380.5567
18 112 6 5760 17 44

overtime
pcs
style no. of line sam produce order
date no. assigned produced d remaining
20/2/ 356.6563 30855.975
17 115 6 5760 467 23
21/2/ 356.6563 27467.739
17 115 6 5760 467 94
22/2/ 356.6569 24079.504
17 115 6 5760 467 04
23/2/ 356.6569 20691.268
17 115 6 5760 467 15
24/2/ 356.6569 17303.032
17 115 6 5760 467 26
25/2/ 356.6569 13914.796
17 115 6 5760 467 36

overtime
style no. of line sam pcs order
date no. assigned produced produced remaining
27/2/ 338.8235 2432.60504
17 111 6 5760 294 2

total overtime cost

total sub contract
style no.cost
111 , cost=
9464
style no. 111 , cost=
style no. 112 , cost=
72,960
33482
style no. 112 , cost=
style no. 113 , cost=
1,01,400
style no. 113 , cost=nil
style no. 114 , cost=
64,800
63235
style no. 114 , cost=nil
style no.
style no. 115 , cost=115 , cost=
4,17,420 59908
style, cost=
style no. 116 no. 116 , cost=
9810 84358
style no.
style no.117, cost= 117 , cost=
6,30,000 nil
style
style no.118, no. 118
cost= nil , cost=
42162
total cost= 12,96,390
total cost=2,92,609