Department: Mechanical Environment Change Yes No Type of JSA.

Standard
Job Safety Job Description: Scaffolding; Erection, Modification, Inspection and Dismantling
Non-standard
Analysis
Plant: OLEFINS Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Only allow qualified/certified Scaffolders to do the
Scaffolding Job.
Use proper PPE's (Full body harness & rubber coated
gloves).
Full body harness shall be 100% tied off.
Slips and Falls
Do not work in pipes, use single plank with 'C' clamp.

Do not use pipe for allow exccess.

Install temporary ladder to erect scaffolding on high
elevation.
1 Scaffolding Erection
Do not touch or block any plant equipments.
Existing Facilities may get Area to be barricaded with warning sign
damaged Ensure access and equipments are free from any
obstructions.
When handling the materials, make sure next man in
the chain has control before you release the item and
also make sure you have rope & bucket to lift
Material Falls
Shift clamps by hoist buckets
Barricade the area where object can fall with warning
signs.
Materials shall not pile stocked in platform.
Use scaffolding tool basket for earring tools.
Use wrench belt to secure spanner & tools.
Falling Objects Toe board shall be provided at all sides of the
elevated platforms
Provide proper guard rails all around the platform
without gaps.
Users shall inspect all ladders before use
Ensure ladder extend a minimum of 1m.(3ft) above
the landing platform.
Do not use defective or greasy ladder.
Only one person shall be on ladder at a time
Do not use temporary work platform, such as
Scaffolding
2 scaffold, to support a ladder.
Modification
All employees shall be protected by the use of
personnel fall arrester system. (Use Full Body
Harness)
Personnel Falling
When climbing up or down the ladder, face the
ladder and maintain 3 points of contact with hands
free of material.
Use chainstrap for hard hat to prevent falling helmet.
Use rubber coated gloves.
Use lanyard to a vertical & horizontal lifeline or
scaffold structural member.
Hands to be always clear from pinch points.
If the scaffold is incomplete, put Red Tag.
Do not use scaffold if there is Red Tag.
Only competent scaffold workers should erect &
modify scaffold.
Certified scaffolding supervisor shall be provide
Scaffolding
3 Scaffold Collapse during erection & Modification of scaffold.
Inspection
Certified scaffolding Inspector should do inspection
and insert the Green Tag and fill the checklist
properly.
Use proper PPE's and rubber coated gloves.
Injury Proper handling the materials & tools.
Materials shall be secured and barricade the area with
Do not work overload.
Utilized proper lifting techniques.
Back pain or Muscular Pain.
Ask for help when lifting heavy items more then 50
lbs.
Only allow qualified/certified Scaffolders to do the
Scaffolding Job.

Slip and Falls

 Only allow qualified/certified Scaffolders to do the
Scaffolding Job.
Barricade the area where object can fall.
Slip and Falls When handling the materials, make sure next man in
the chain has control before you release the item and
also make sure you have rope & bucket to lift.
Maintain proper housekeeping.
Dismantling of
4 Materials shall not pile stocked in platform.
Scaffolding
Use scaffolding tool basket for earring tools.
Falling Objects
Use right tools for right job & do not drop or throw
any tools/materials.
Do not use defective or greasy ladder.
All employees shall be protected by the use of
personnel fall arrester system. (Use Full Body
Falling & injuries Harness)
Use chainstrap for hard hat to prevent falling helmet.
Use lanyard to a vertical & horizontal lifeline or
scaffold structural member.
All materials properly labeled/stored with materials
Inappropriately Materials safety stacked.
Storage Sharp tools stored very safely.
Provide barricade around temporary storage area.

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Excavation, Backfilling and Compaction
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Tool box talk prior to start of work.
Barricade the work area.
Personal injury like hand
Obtain cold work permit for light duty work.
Mobilization, injury, body injury.
1 preparation and Use of PPE like leather gloves, safety hat, safety
handling of tools goggles, safety shoes.

Material to be secured on to the vehicle.

Fall down of tools and materials
Use proper manual handling technique.
Underground cables drawings will be checked
PTW to be followed
Underground cables can be
Separate excavation certifiate to be achieved from
damaged
operations as approved from Civil,Electrical &
Mechanical Department of SAUDI KAYAN, before start
any excavation.
Hard barrication will be provided
Place the safety sign board
Personal injury due to falling of
Slope should be proper
person
2 Excavation of soil Safety officer will ensure the proper hard barrication
and foreman will supervise the job

Ensure that workers properly inducted about the

Personal injury during
excavation
Soil collapse during the work
execution
proper positioning
Use all required PPE's
Perform the job in proper way with safety point of
view
Use only those equipments which are in good
condition
Proper side slope must make
Working during rain will not be allowed.

Backfilling & Tripping from loose

3 Proper housekeeping and safety signs
compaction earth/stones.

Damage of property due to fall Only experienced and compitent person shall allowed
of structure to do the job

Proper PPE to reduce concrete exposure to eyes,skin

4 Concrete Pouring Skin allargey
etc.

Form work shall be inspected & approved by

Slip/ Trip & fall
copmetent person.

Where a situation presents a hazardous condition,

the exposed employee will be removed from the
5 Unsafe conditions All potential hazards hazardous area until all necessary precautions have
been taken to eliminate the hazard and ensure their
safety.

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Dismantling and Erection of steel structure, piping and equipment
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Tool box talk & briefing of JSA before start of job
Appropriate PPE's

Use of full body harness / Certified scaffolder

Fall of Personnel
platform with guard rail system

Ensure proper hook up of full body safety

harness/shock absorber (100% tie off)

Proper Rigging plan & Certified Lifting Gears

Area barricading and safety signs
Dismantling of
existing structure, Nut & bolts to be shifted in proper bags
1 Falling and damaging of
Piping and Do not throw tools and spares
equipments material/ tools
Tools to be tied with rope while work at height
Use of chin strip while working at height
Close monitoring by competent supervisor
Improper Tools Use of proper and inspected tools
All material to be stacked properly

All the access / ways must be open in case of

Trip / Access blocked
emergency (emergency exit poster to be posted)

Material to be barricaded
Certified lifting tools and equipment
Certified crane operator
Dropping of load during lifting Area barricading + safety signs
No personal under suspended load
Close monitoring by competent supervision
Check position of crane and trailer
Experienced & certified crane operator and signal
Erection of Steel man
structure, Piping Compact the ground
2
spools and Approved rigging plan
equipments Swinging of load
Two men with tag line for control load movement
Close monitoring by area supervisor
No work during high wind and rain
Area barricade for crane and load movement
3rd Party certified crane and lifting tools
Equipment failure Crane and lifting tools inspected by SK
Qualified crane operator and signal man

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Hot Work; Preparation, Grinding and Welding
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility

Impact Injury / Content with Valid PTW

hot surface(burn) JSA briefing before start of job
1 Preparation Gas leak Tool box talk before start of job/Hose leak check
Use only IFC Drawings for proper line fabrication.
Asset Damage
Competent supervisor
Valid PTW
Impact Injury / drawn into
No helper and unskilled labor is allowed to operate of grinder
electric grinder
No scarf or other loose clothe during grinding operation
Inspection of grinder before operating
Flying of spark
Good condition of electric cables
High Noise Use of ear plugs & muffs

Proper tightness of disc (Proper tool for disc replacement) & the
Grinding by Electric disc with rotating guard
2
Grinder Disc broken
Check quality of disc
Disc RPM should be equal or greater than grinder RPM
Eye Injury Appropriate PPE's (Face shield, Glasses, Gloves )
Gas testing as per permit requirement
Area covered with fire blanket
Fire
Fire extinguisher
Fires watch man certified by SK
Valid PTW

Impact Injury / Content with hot JSA briefing to all crews

surface Tool box talk before start the job as per nature of job
Skilled manpower
Area screened off
Fumes Appropriate PPE's (Face mask, Welding face shield)
Close monitoring by area supervisor
Equipment inspection by third party certification
Equipment Failure
Qualified welders with certifications
All electrical tools/ equipments must be inspected
Proper earthing of equipment & machines
Electrocution
All electrical cables and welding leads must be inspected and in
3 Welding
good condition

Gas testing as per permit requirement

Welding area properly covered (Canopy) with fire blanket
Fire
Pressurized fire water hose
Fire extinguisher (Fire watch man)
Appropriate PPE's (Face shield, Glasses, Gloves )
Eye Injury Usage of welding face shield
Skilled manpower

Proper cable management, not to be rapped with conductive

Trip material

Welding cables and electric leads should not be in walk ways

Poor Illumination Proper lighting arrangement for night working
Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all measures in job
step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Non-Destructive Testing
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Valid PTW
Chemicals
Tool box talk before start of job
1 Die Penetrant Testing
skin Irritation & Fumes Proper PPE as indicated on MSDS
inhalation Usage of safety glasses and mask
Proper PPE's.
Barrication + warning sign of radiography
Qualified and certified Radiographer
Radiation
Prior to doing this job, affected area owner should be
informed
Dosimeter to confirm battery limit, Radio
communication
Only classified workers allowed in work area during
exposure of source
Radioactive Contamination Equipment on site for retrieval of source in an
2 Radiography
emergency
Confirmation of safe source container

Dose rate not exceed 7.5 micro sieverts per hr. at

Injuries / Radioactive effects on barriers.
workers health
No eating/drinking in work area
Proper manual handling by designated personnel

Radiation source to be returned immediately to

Source Lost/Mishandling
approved holding area when not in use.

Procedure approved by Company

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Runnig of Generator
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Valid PTW
1 Preparation Gas leak JSA briefing before start of job
Gas testing as per permit requirement
High Noise Use of ear plugs & muffs
Gas testing as per permit requirement
Area covered with fire blanket
Fire
Fire extinguisher
Fires watch man certified by SK

Equipment Failure Equipment inspection by third party certification

2 Running of generator
Proper earthing of the generator
Electrocution All electrical cables must be inspected and in good
condition

The area should be barricaded

Proper cable management, not to be rapped with

Trip/ Access Blocked
conductive material

All the electric leads should not be in walk ways

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Lifting & Rigging activities
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Valid PTW
Approved rigging plan / Red flag at extended load
Equipment failure
Third party certified crane and rigging gears
Third party certified crane operator.
Appropriate PPEs
Impact Injury Minimum personal near activity
Close monitoring by competent supervision
Check proper position of crane
Compacted ground/Proper leveled
Wrong positioning of crane Outriggers to be fully extended with rigging pads
Follow the load chart work with a safe working load.
1 Lifting of load Experienced and certified crane operator and signal
man
Certified lifting tools and equipment
Area barricading + safety signs
Dropped load
No personal under suspended load
Close monitoring by competent supervision
Tag line to be used
Swing the load No lifting during heavy wind
Close monitoring by area supervisor
Ensure only one certified person signals to operator
Direct eye to eye contact between crane operator and
Poor Sight
signal man
Proper lighting arrangements for night working

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Hydro-testing of piping
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Valid PTW
Tool box talk before start of job
Non-compliance with safety
Area shall be barricaded with safety signs.
procedure
Use of Proper PPE's like hard hat, safety goggles and
1 Planning safety shoes.

Ensure that equipment /tools being used for the hyro-

testing such as hose, pump, coupling, pressrue gauge,
Defective Equipment/tools
spade, gasket etc are free from defect & suitable for
the pressure rating of the system

Ensure that pressure relieving device is set at

Exceeding maxiamum
maximum allowable pressrue for the weakest portion
allowable pressure
of the segment to be hydro-tested.

Keep away from the pressurized segment of the

system being hydro-tested.

Monitor the pressure gauge from a safe distance away

Injury to workers from the potential source of high pressure jetting (Such
as Flange Joint, Spade, and Coupling etc.)

Use of Proper PPE's like hard hat, safety goggles and

safety shoes.
2 Hydrotesting
Never increase the hydro-test pressure more than the
maximum allowable pressure for the weakest portion
in the segment or pressure rating of the hose &
Damage to Equipment/ System coupling

Isolate the equipment from all source of energy when

not inuse.

Avoid hoses from being bent, stretched and twisted.

Pipe/hose whip Ensure that all hoses used in pressure testing should
be fitted with whip check arrestor.

Unsafe depressurization of
Ensure the safe depressurization of the hydro-test fluid
hydro-test fluid

Ensure proper wind up & housekeeping at worksite.

The accessories (hoses & pump) not being used must

Wind-up & House be disconnected and stored separately.
3 Scattered Material
Keeping
PSV (in case isolated) to be lined up after hydrotest
completion

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature:
 Department: Environment Change Yes No Type of JSA.
Standard
Job Safety Job Description: Material Shifting
Non-standard
Analysis
Plant: Equipment: Date:
Implementation sheet
No. Job Steps Potential Hazards Mitigation Plan Responsibility
Valid PTW
Approved rigging plan / Red flag at extended load
Equipment failure
Third party certified crane and rigging gears
Third party certified crane operator.
1 Material Loading
Certified lifting tools and equipment
Area barricading + safety signs
Dropped load
No personal under suspended load
Close monitoring by competent supervision
Valid License holder & experienced driver
Follow speed limits
Road Accident
Follow SK route / Reverse horn
Use of seat belt / flagman
2 Vehicle Movement
Condition of the vehicle should be checked
Poor Condition of Vehicle
Vehicle inspection by SK

Brake failure and improper Use stopper and hand break while parking
parking Banks man while reversing the vehicle
Appropriate PPEs
Impact Injury Minimum personal near activity
Close monitoring by competent supervisor
3 Material offloading Certified lifting tools and equipment
Area barricading + safety signs
Dropped load
No personal under suspended load
Close monitoring by competent supervision

Required PPE:
Agreement for execution that I understand the criticality of task and all hazards related to job steps. I am expected & obliged to take all
measures in job step hazards control to mitigate risk level associated with this task.
Approved by: Maintenance specialist/Supervisor:
Name: Badge # Signature: