BY agit de evo de ocumentos aanual nsleoreal ctv oan mp PREFACE “This isa manual wih instalaton and operaton-nstuctios for your pump-nit and therefore nota rapairmanua. Application of the information given inthis manual shoud inrease the perfomance of {Pur pumpunt, extend the servicete, decrease mantenance, and reper cost daring the entre Eenvce He. The key toa long service lie of your pump-unt wil alvays be found i executing a careful ‘lanned and regulary performed mantenance poorar- You willunerstand tat 2 pump that hs © {perate under rough and dy coreitons wil naed more atlenion than a simiar pump that operates under {He sea conaitons ‘The design of your Ninle-pump wll make possible fo perarm quick and spe ‘eke 25 well as quick and smple replacerent of parts so that dowr-ime ane rep coss wil be ‘animized during the ene service of your pumps \inenever a question arises regarding your Niu’ product. please contact our service-department For ‘qestons about your pump o spare pas as wel as for ordeting spare pas, please always quote he ‘mp type and seal manber wt al your enquies. This wl help us to eal wth hem bei and faster. Guarantee ‘cur responsitity oes only as far as incicated in our sales contions. We are no: respons ble for ‘amagesresuting om ignoing the alowed operaing-range of your pump-un. careless Weatment ofthe Irtalstion andlor acting contrary tthe hsircetons mentones in tvs anual Ifyou dismantle the ‘pump during the guarantee-pevid without our written agreement the guarantee may be invalidated Manufacturers address unrs FRE PROTECTION Parallebweg ¢ 100 AC Winterowie Folland P.O. box 102 7100 AC Winterswijk- Holland Email :info@nihuis.com Phone :"31-543-547474 ‘Shipping address: Froule van Donhstraat 12 7102 Dc Winterswik- HollandTABLE OF CONTENTS 1. GENERAL... : 4 1A. LookTING THe pa UN, 4 12. PRemevaLLatIon 7 2. TRANSPORT. 5 24 GENERAL 5 21.1. SPECIAL HOSTING NSTRUCTIONS. 5 22. Daven skio 5 3 INSPECTION. 7 2.4 INSPECTION OF THE PUNP-UNT 1 4 STORAGE. 8 44 General 8 42 Powe. 9 43 Fine uM CONTROLLERS 44 EtecrrcworoR. 5 INSTALLATION rss 5.1 Sioo FOUNDATIEN WH ANCHOR BOLTS. 1 54.1 GENERAL " 5.42 Guocunes FoR CONSTRUCTING A CONCRETE FOUNDATION " 513 Erection. 6 CUSTOMER CONNECTION: 8.1 Connects PrN, 84.1 Genera 8.1.2 SUCTION ews oR HORGONTAL PUMPS. 18 5.13. DISCHARGE PPING ACCORDING TO NFPA, 15 82. CONNECTING PRESSURE SENGING LE. 6 82.1 Genera. 63 Evecrieenl Sum, 63.1 GENERAL 832 MAN (AC) POWER SUPPLY 7. ALIGNMENT OF THE UNIT.. 1 Genera 72. Aucwent oF 76 COUPLING 73. Pun anwusTMENT rH ABAUSTING BOLTS 8. PUTTING THE PUMP-UNIT INTO OPERATION FOR THE FIRST TIME., 18.1 BEFORE PUTTING INTO OPERATION FOR THE FIRST TIME 82. Finer sragTIna(ONSITE) 83. AFTER FIRST OPERATION 9. MAINTENANCE... 9.3. WASTE AND RECYCLING, 2 9.2 PREVENTIVE MANTENANCE PROCEDURE 24 92.1. Genera. 24 922 BeFote Takis NTO OPERATION 24 923 Weeay-bumwa OPERATION 25 Page924 Momiy. 25 9255 Yearuy urine Oaciation 25 98.2.6 EVERY THREE YEARS OR 20000 RUNNING HOURS, 25 40. DISASSEMBLY AND ASSEMBLY 10.1 Disassenaune se0uence, 102. AFTER OASSEMELING. 303 AssEMGUNG. 11 APPENDICES sero 114 Guanopamnn, 37 AEA ReMoval oF Ti Packs RNS 37 EAB Frrmori enc 7 1.2" LuBRIcanT EQUVALENTS. 3 113. Mow aDviseb ToHTENNG TORGUES 40 114 Troobue sHooTNG LST. aMarca dete! dvr hoon un = 4 GENERAL 14 Locating the pump unit cae chon sti forte pump-unte lhe most npetanoe for maintenance ae wal aor operation of te pungsune hen ehoceng aon for yous pump ante ellowng acters shoul be taken eto conten: + Locate the pup as cose as posable oe source the wae sph “+1 gossbl, locale he gums centetne under the eve of he walersuppy source so that gravaton wi hap to push be water oe pao. ‘+ Toke care at bth suction ae scharg nes are kel a5 Shr and sail as pseble o hee icon. losses a smal ab posse. Bene In sicion se wal a6 In Gecharge Ire shoul have the Lgest (Grate posse rachis 4+ Pace he sumpunitin such 9 way athe nit eabysecestle fer martenance,nspecon and pssitie ‘cpa echvtosTettre,tate creo god Ismingtln and vrlten ls the pu To Mp he 1+ Mote sue theres enaugh space stove and round he pump fe Rising oven such as a cane or a ‘ech wh enoug capac hte comp nt. + ocate th unt where posable, ny, cst ean wel ete space + Whenever posse, donot eat the pump nt on ocatons wi @ hgh damage sk. Thee, donot face te uni on oes wth extensive atc humn as wel vehicle). Won tha unt placed on 3 feeaton wih exenee afc Rowever, make su Bere ample space fer human a wel as fo veh ‘te 4.2Pre-installation (Oe of the most imparaat facts to succes operation ard mainierance of your pump isa corecty eee tateon of te un A pupa at hasbeen tale corec) wil eran algted beter the org Fn wil sow tess eokagee of caning aswel as anes, wl show less waters ae wi demand es trig, Dhataraepect nat Se euenced by ha intabuan ct yur pumps ete snc arety ems fataton wl rion the pumps serves ie sna dimnis he fk iures mn emerpenses hy performs Instatlaton may darage sre purpunt severe win a reat sho rat Sapte Poe Pageanal ofan leeat coven rein pure = 2 TRANSPORT 2.4 General ‘Note: np unt endo conponents may ol be han a he abe basting supers Use alla suppor wren hating ‘Hostng of seen emeoret shel! avays be peed accordance ‘heey goer nso andr te oc es reparing assng andar. + The capaty ofthe hoiin-device and all ther auiiny components must be enough to cay the comport sey. Fetsng ot ach orponenthes oe perms aecorcance wna appease oa! ws ectons Heisng snd raneparng sou be prema by subonzed peraors wih moa cre 244 Special hoisting instructions Zar fom the atove mentored genera haute te necessary lo pay ex atenon to helsing isbuctors ‘ven for uray components. Figur 2-4: Ling the pump si (Not ass motor shown) SRR Fie RSE Pages2.2 Driver skid ‘The vers assombis.on altos shou above fue. On he ‘rstlace, haunts dosed to Fanspat wih ae. Terere ha oat pt frsoen nh to a0, ‘A second facityisto use a oiting chain wih roltng hook Fix nese act bein ne 60m hl he baseplate. During tg fhe fot important heak at hes wi tay on hepa. Figure 2.2: Heiating the pump unit Spas re Pion PageKe} 3 INSPECTION 3.4 Inspection of the pump-unit Snoray,harzoial fre Fohing pump units wil be delivered in an almost compete assenbled conden ih ‘alr component uch ae comeing mals gauges te separa pockes. ‘A pump-set general ceians he oloing components: + Compe lets erver mounted on ski 2 Nesom pup ‘sai othe metal thao be napa gotta for damages andr the profonas fs comeonent. ‘heck he pacing. Ay dred misting pts shoul be Tepoted inmediy to bs eal agent of ‘Simpany thal ie eeponebe fr te Eareport of he uit Damages /rsuing pas shoul ap be matted on the fom SN Fe PSST Page?aul slats diver hrs pu wv 4 STORAGE 4.4 General Fup uns are utuay dvered and packed conden for mise intiaton The way f packing in when he fumpants ae sipped cepanéson fe med of tanspet, dance and drain, Unis that ae be stoped ‘nin Europe to Urol ever wthot spesl lage provisene For tn ibe shipped cule Europe [pneray speci storage provisions have been maze fr he cto he rsp If or haar Year, the Bump ' nat be elas fr a coredrable me, specal age provsore shoul be made. Nas Fre Frolcion provides hon speci equ! ny ‘Al component holt sloedin te proper positon. Engine and al cer non - Niuis manufac ured ‘Ganponars shade be sored mn acarcan wih te actors gn by he rxpecvamanulahes c these ate genoraly menloned a De appendices ol te opereing end anterance menas ote onrenens Do at sere components na pace wih a high damage risk (aces wth rence atc (haman aswel sveiae), = Stare the components nay, stand fost ree and wl vedas rom. ~ nerds to avi beating damage owing to veaten during straps, 29. de 1 machines operatd in oe ity, camponent haul only be storm rome fe of weraton © - seongants ae paces in undamaged savory pakopng and povsionshae tea boon an {eiowam stage owe patagry sus nate red rt raat Create ase ‘Sonar package at fave nt been sont for longiem nome, soa be reeves ont frond rng rege on ane pena, patanng sad Se apied opin ser hg Froese component ~ teempenents re rt suite packe, they shauld be covered en. fH cor in wich the Compares are‘sored ls ot Walp he eorponeis shoul be covered ih 8 walertol protean ¢ lnspeet and olan the cemsonens regula (onl i ot Borough packaged i duo waterroat ‘Seed packagn). I p2caged chek he packaging rey damage ed genera condo. ¥ components sto be stove fr 3 larg term ee than 3 ments) befor sation and proven torts soage neve nt been raga (aves log tery sage ate ony bang mae on your ‘Special cues thse Sou be made a fe eof al The os rpotant pov fo nade {Eris pupose & the aolecng of eatodble pats! al conponents. Prtscen can be mate by reser tse parts a a es powcr bet, by applying spec preservaion ol. Oepening othe rovsone tate, storage creurstancos an the Component Kean be necessary i eroase © f= pay potent paeceay. For susiiry components shways consult the directions given by the manutctres, Tse ‘recons shoud avaya be appedin ation to oF instead ofthe dections hat are mentioned inthis manual PagesManat lecreal crv hora up 4.2Pump ‘At sppable genera econ mantoned shouldbe met wth ‘A pumpconponents ae obese in ont postin, Protection of the ede pump prs can be made by greasing hse pats (shoter prods) or bet. by apg spzcal presenta sage aging lat nga tha 6 mre, il ake ls Unde severe endrowneral cteumsneas te cooable pump pars shoul avays e Foss wih Preservation al Greasy hece coca. Far ecended stage pte, he ron Si must be changed prod The pees afer which Teappteaion cf the poseraber igus becomes necetery depends onthe storage cicunstances; when sores does tho pesevatorcl Should be fap every 18 monte, when sored culdoos unde @ cove he presence shou etesppiad ay 12monts, When he pump is © be Sere for more han six ant, the sot ha seal packing ge shoud be 4.3 Fire pump controllers Alapoctie general drectons manned shuld be met wth Fie Pump conolers show aways be sored under cove in a dr. lompertue regulated non ‘Sosie simoaprae, wih each endosreproestd apse ha elec of condones By oie oe om te folowing precavons berg observed + ngodvston of descoat substance suchas Sioa Gel, conned win sutale receptacle, lo each enkeure Rs recommended tt sch a descent Yeon’ on regu Sas: (ec every 8 weeks since tr efecneness since ta deere wi ene + Tae connecton of autary AC power foc fo the pans atl cndensaton este (hen feo) to marin the tor ofeach enone a's ora teeta fhe uy DAC power fod mut carexsona lo healed valage leach lem of equpment arise amago may ccc tis recommended that» suitable polytene coving be employes weh prokcve packaging a ‘eteasnry to prevent comage a pantwak ans exirar mounles comporans Fer protracted sage pared, I ie adviabe to vSise hermetaly sealed polhene wrapping (Sn i a fc seu Spor iy acy Coe ne Wn tp aural. ar NSS aa wroqae "Fa Page4.4Electric motor Atappicbie goer! rectons mented shoul be met ith I ecto motors ae stored nay, distee and eperatirezeguted oom, pecal packing is rot ‘cess, nal aes cess of avge, he metre have be packed In plas sorta har ‘bearong mater (eg. Sioa got )or hae be sealed ms hemate fl whereby trey abo Rave be ‘roteded gat eushine nda. Bigger motors are equpped with an inlockng device atthe ting ed or varsport purposes, This ‘nerecting vee shoul be kop loces! unt the mois re el io operton, orf ha io be ‘amoured afer repacton oral un. An rocky dewoe fe ot necessary and not valle In ase (Fes ose tears Incase the motors ae ppd wh sean crnage oles condensin wate ine the mtr may ‘oni utian hes be removed Ten fhe esha lo be sales ai Motors wit sleeve bearings ae clvere ao be sore whut hing ihe bai neato [rote zerve beatae, ising being tal agar carton he ling he be de ak opnings shal be sales Attends are oe ied i lige “Al amecton fangs ar tobe fed wth deo tages Cope between souing and wong respectively sealing and housing have to be covered (wih ‘it aneaive sabe sp) emave cover al being hosing and if pssbl) hough his opening ery in by means of preuratic Inecan, 2 arson ptecive pate, which Fas note be remored cave oF pur the Ps FS (operton (eg) TECTYL st! trom Vane) IMeen bop th humicy ing (e.g. Sion ge) teow he Plexigas cover in oer fo avoid Bulg of Candercaton wate. Then a bearings have be sowed up i gan In case a prio of years excneded from the dato of conservation uni the date of puting nto ‘operation he above mentioned conservation steps have tobe repeted. storage nthe open i unavldbl, e flowing hao be regored a eas Proce cove against enshine and a has provid whereby here mus be he possty br elet an utetin ore fo vod concent If motors are t be sored fran extended pero (= 2 years). fuer provisos have tobe made. For those provcons, ocho mancfactr shou be ona. For moors eqippad wth 9 sped emperaire ruled ant-condensation hoster, tis hole ‘tou be connedes. When using an anicandersafon ester te proveions tat were meron ‘etre maybe canal Page 105 INSTALLATION 8.4 Skid Foundation with anchor bolts 8.44 General To achieve 9 oper linger fnaoning ofthe pupa the pump sri should be placed on a sl ‘cindaton of stent sanncty mace of cone forinslnee, The founsston eee shes be oes = {tat be abl cary Pe weight of he edrepurp-n evel as sosatingvbraon, geese byte bumps slfcenty,& sold famdston wt guartee a beter unt aipament the nen wich wil Feauinalongerserceie and fess wea, 5.1.2 Guidelines for constructing a concrete foundation CConstucig a founion shout be done in accordance wih he guidelines tat ae mentoned Meese weveritshoua be panied ul thet ewe gushes shoul oy be Seen os bang gullnes, or no ae ‘tan that "Theres, redione tom #9 coretenandactse’ ate avalise (or nashoe tga Ferdering-tres, mi orpoaton) tune sould be read and spp eae, Nu Pe Profecti nak ‘espansble rhe pump furdson! NOTE: For foundations, made out of = materi! other than concrete, contact Niue! Servo Deparment 5.1.3 Erection When placing te shi eno the foundation, he kl shoul be hots acoding tthe cretion gven a BS Teonport ‘+ Pace the seen aruba a as 4 of weds or slacks tis, ths that he space between oor ‘be pump. au 20-40 iets, 1+ Toke cae that he tor an which the i be placed Is ution ong 0 cay the wet of be tana eu 9 ate conc ts ped ert wb ales Coan opt + Adjust tho unt lee by ausing the wedges ri cae the unit wae placed on slacks of sims, by ‘Siang vemeung sha at to several aces. Ajung he unto wae evel thoud be done Wh ‘eepedt tothe wore up pros of ive sports on he si (hese rete highest ftps or te ‘hd ae st witreepet he sh et 1+ Seore poutng conse ol he space between stan for, the Hot shuld be kept mast ung 2 ‘oredrabe pefoa de strate he foor wih water eo fat wil ook ao eee water oe poreBe {fom Be cencete at be poued, the weal aft the eau he paid ding whch te Boor te apt wel vrs, egendhg on fe age tthe fa, baton 1224 hour Ava gue, lean be {akan tate for tate younger ian one month, shal be Rel wel fr abot T2 eur: 2 Foor tate ‘ler than one mont eho be apt wet fo about 24 hos. ‘Wipa Fe Peinstn lek dives heel i Figure 6:1: Foundsfon boltn non shrink grout + Before the conse can be poured, the anchors have be placed. Whan plang fhe anchor bo rake auth mts ate placed for rough under he Ware (roth cone at eo ba poured) oo a {auicunty isk ayer of sonst wil be able i the aoe above a honk of te anehor tas Farr. re fast be ‘akon cate at fe ruts canbe ightened fr eoxgh af fhe cores hac ample car. Thafre ae care hate ruts (and posse lind pate) are heed st at hate seen tread ons jut a couple heads above he nit + when purng cnet special cate he 0 been tha he carte can shea fal wel woud he ‘chorbol soa goo hole lee eornecton tetace tae, conrele canaries he bale wi be ‘Shed fey econ + torn once hasbeen poured shoud cue. Cun tna depends on enenmentalseunstances ‘andthe exec compostion of be concrete ane wil vary tom days to evere month Fue fermaton ‘onoering te hardening ne shoud be cba foro cartes maroc + Ator the noreing process has been secompsited the anchor bts can Be gene and sun / ‘Gtcharge mes and oer comediors to tun ean be made, Tieng shoud be socomgsahed ‘Sosne anain even taps 1+ Thetteniogtrques ofthe enchor bats depend on Bt quatly as wel as cn the gully of he concrete irequrea Nps ca lve compte sts ouncaton bots ung, fpxeseay, ined ple tae ‘ut D828 Sy aMaru ects deve nuwun ¢ 6 CUSTOMER CONNECTIONS 6.4 Connecting piping 6.41.4 General Sucson as ws as dcharge ping may netbe connects uti concrete has uty cued andanchr shave been Ighones. When connecing such and decharge ng, the falowra gudeines shoul be app to mereae> pm eancy ano prevent ie neue. Read and spp} the following aves caretlyt Suction & To Testline pressure gauge/\, 10x ‘aight tna C Eccentric reducer \, C suction] = OAL “+ Beto comecingsucien and dscharge pong, make swe that bath nes ae fo of debe and cher feregn abject mgt damage pore and ine sytem. + Inside ameters of sucon and dichage png ae to be selected in accordance wth the applet € ‘andor ard thou be a leas ae forge ae heise darts ofthe respecive pump fonges The minor sraght nec he suction poe mus be ten tes he darter (10D) + Packing betwen al tanges and oer connections sous, morro proven rcing the ameter, have ‘Sinuide ameter hts abou 8-10 mm lager han be Bae dara ofthe especie Yangos + Selection ofthe mater that ret be api for the piping (anal other sping properties) shoud fo bein sorerdance wih apical sandr. ‘Suton and discharge ines should ban be equpped wth a sucton gauge respedve a pressure gouge. Bom gaujes tout hte appicale condeans oe sppoabie Sarda, + Sutton aswel a charge piping shoud be supa as coset fhe pump flanges as possible in oer ‘9 reduceminmize the fxces ne pump anges fs) + Pump: ar pling fang shold ly pra en cante on cente. NEVER use the bots ef the farge- ¢ ‘unnucon fo achieve te, Dag so vl cause igh anion on pump ana forge “+ Tahien the bas of he farge-connectons rssnise andi mote even seps. Then aris can be faina in append Page 196.1.2 Suction piping for horizontal pumps 1+ sueton ping accrdng to NEPA sal be cupped wi sed OS &Y. gata. A buterty valve sha NOTbe hated i be ston pbe seygenmne /— 1 E Roo | Figure 62: Suction pping for horizontal pumps “+ When he suaton pipe and punp sucien fange are rt of he same size auctin pip > sucton fargo). eso pipe and tanga chal be conmeded wih an econ aperesredsorncuch a vay fo vada pockets ee fgrecucbon png). Here tan ona pipe ameter educion Ina snl rduce can rest rcs turodenoe and note and shoul bo voted whenever possbe, The eaars shuld be isd {Done ppe danstar to aod exceasve urbulence ane nose ~—oed Figure 63: Correct and wrong flange connections “+ Avoid te we often the stn pipe, wich te patil) above te purpeneline. Doing hus wl Anish ei of athe lange corer “+ Suton pipes must be nystostacaly tested fo Yohness ocunng to the apalcable test rosedue Imertandain ne appcaoi anna. NEPA). ‘+ Whon te water supply canto expec fo contain ign mater, suction pipe shoul be equipped ‘wit sucon screening Exaaifen ee steering shoud be according oe apploale andor ENR FPS age 14Ma et dere vn hrs pu 6.1.3 Discharge piping according to NFPA + When he ide cameter ofthe dachage pg it ger han the ride cameter of the dechrge Marge, [ihe ond lenge shed be cnmcsed wi a comets edu fce Wale chet HOC + Dchage piping should be soup wit a chacksvave which shoud protect the pump aga! damages {assed by bade-oving water ana shel aso manzan to pressure the cchargo sysem Surg he fine the pup isnt operating (ee fore cschorve pr). + Dscharge piping should be eaupoe wat a buttery valve, which tobe used by he week performed test The bitty wave shud Be oud eter ie nec vate face Rowe dacharge Beng). “ToTestine Tle) conection point ra aL /pressure [ conectvaia | "| / sang ine yon | Buttery valve, Figure 6-4: Discharge piping according toNFPA + Inbetven check valve and butt valve a Te shold be moured fr coneston whe messuing pe tne c0 he generates tow can be agua, The tut vawea the ej oshate) shou be Coos ‘inen mene, ‘+The discharge pipa may be equppes {on for pumps ven by a esshenghe and see note) wih a pressure tle valve whch sto be looted recy ater be pump (Bere the eck val). When & ince educe betveen pun flange and pei mourod, he rssure ea yale shoud be mous Siecly ater bis reduce Aen cf be peso vlet vave ls to prled the dschoge pipeg, and at amgonens at are commend. agains damegos caused by oo high presaue. “Wa: Presse rte va a] Given ta ae Oy TTT (Raed shut pressire x 1.21) * sae auton pressure > fe career whch th stom compere ated. +85, consbucton and mats of pressure ree! vale, check ava, Teo and col vo shout be in ‘sccardance wa he demands fhe eplcatie standard fg NFPAZO)6.2Connecting pressure sensing line 6.21 General ‘ne prassur ante ote automate slang n cas pressure cp nh system ls mount on he sige of {Ro daoter and aeodyslstizalysomadtod. The ary connection tw be nase the eaveng ie oe poe {Secherge. Ths cnmesien shea be h acorcnce wih the apicableslancars. The NEPA 20 router we enbelow Figure 6-5: Connecting pressure sensing line A-Pump creck vane Ceuta wave check vale win 2am noe clapper E_Dram ioe ited) F Prosi recorder & wea Sat mer Gove Gabe vahes Hae teat com “+The pressure ceneng ine shal be tees, copper or series sane le pipe oe, re! the ings shall oot noma aie. 1+ The precowe tening ine should be conected tothe pump dechage pps, betwesn he check-vale end tert ave ‘+ Each pump (ain pup adr jockey pup) must haves own pressure sensing In, 1+ At consectons, and ling shouldbe lest thtcuphycensuce, and reat! to te manu stem pes ‘SIR Fs Poor“Th peste wanamitr shold ba ats to our dil pinkereytem. The pessire at whic the peesre ‘tamer, causng @ Purp On Demand 0.0 pigs, hae to be hanged onthe seen fom the Eleayne Fer increee and decrease the pressuesbepessire sch sel up 1. Press CONFIG push button i 2. Press SYSTEM LOGS ‘Thescreen should now be on 101, sta pressure cal ‘3 Press CHANGE / Enter S 4. Password 61111, ress is key 4 tines 5. Use up down arrows to adjust each dig, Press change’ entero accent Second, stop pressure VWinen tno start pressure i et, an with no cursor Cn soreen, pra the cown eTow kay fo get ote ‘Stop pressure et point 102 ‘Adjust setpoint 102, 8 per above instructions, ‘Toon Pres Toreturn tothe main sereen oa o age 17Figure 6-5: Pressure ranemiter mounted on contriSehr hoesia gu 6.3Electrical supply 6.3.4 General ‘NOTE: To avoid injry ( an operator or service technician, the ally precautions given below and lcs ies andoerodes must be ‘tie aahered fo whenever the equpment ls operated, serviced or ‘epahed. Ony welkitarmed and teined people are afowed to work ‘this conten or sytem. ‘The cool can be dalvered mount on ashi o spare wth he pumpin this case, shoul be ‘anmectd dui naan. Totlere all eso’, Ike ol press, tera swzh ol, af esd) erected {Sa contaljancten box Arul-core cable (anda lngi ston raters) wit a sped connect log on oe se IEconnece ot ox The pug cn be commeded oe conta, whichis moun separ. NOTE: connect ne mult-core cable ony when the ma power art ‘inn this muicre cable has been conncte the cont el oor pump connections fa ae fo be ‘nade, have been oscompished. Yate carol shuld te alo be etmaed 2) Maine A.) pomar supply 2) Jted watt heater conection 6.3.2 Main (A.C.) power supply ‘comecing the crtole to he mains shoud be done naecordance wn tho ontols comecng-shadue tat davered wth econo (caval ‘win the eonrelercasing) The conor epering vata, depending or the exceuton athe cout fo cooler hac oops ‘enaraty tho nemal aneictage (110 Vto 240 V. copending on fe uray) Conectng shoud be done accerdance wih te sptcable legal eaistyrepdstons ae wot as wih vzpoct the maximum males wer neodes by the con. (KW fo: bat Charge = ean yea fra. adatonat power neoded for Jaded water heater S000 (7 6000) Warn,arctan sehr dive hoot up 7 ALIGNMENT OF THE UNIT 7.4 General ‘ign ne pump unt tert s mount on he oundation and pptines ae connecod.Ahough pump utts Se algred when assembled, t's necessary fo eck ana neoosrary. duc fe ui elgnpant afer iruatng is potas hate uns msagned becouse of vanoport and during ta connection of sucsonand See gue. Figs. Intl po packing nos ope by oneroatod at an Zije120 nrespoctel each ata. See Fee. Hate suze that fe arte ing i tae inthe Fis. {est the lend a een the ns by hand. Check ho pur sha can tate ey Running in of he packing ‘Startne pump and male sce the tng boxe aking at igh Let th pump cn frau 18 ‘ruts craur rung. Tents and na a2 Tomes ers Repeat he leakage ‘duces oan seupabe vel f 40-0 Spe pat mt IE THE PACKING IS NOT LUBRICATED ANO COOLED BY THE L BURNED. NO THE PACKING WLL GET Pago 3814.2 Lubricant equivalents [Ambient temp. > 30 C. (Castrol Texaco Perfecto T46 _|Multifak EP 2 Freie S2.v25 [Telus S220 |Rotnax EP2 JOTE Or Light [OTE Ou Medium [Mobiux EP 2 oder Mobi Grease HP222 c fEnergol TH 65. |Energol TH80- [Energrease i Ke see 2 Freresso43_[Teresso 46 [Beacon EP2 Frexaco |Regal O1A R& [Regal OlB R& Jorisove2) [ois ve 48) Fina [BakoiaR& 02 [BakolaR& 0 34 |warson EPL C leur |Gaterestaa [Guttcrest47 __|[Crownarease EP? chevron} OC Turbine 01 32[OG Turbine O46] Dure-Lith EP 2 [cast [Spheerol EPL 2 c Se Fe Por Page 28aun secs dover htt pu 11.3 Maximum advised tightening torques “The it below shows the massmumrecormenced forge vale for standard ISO bot nd ts There has assumed ere, tha na blshuls are being used wih he use of ubrcet. (Wh Stalls seo talus use ican on cerne pratin bese prevent wes) Guay | TE] SE] BE] WS] eS] Faas | RVSAEAA] RUSAEAT | USAT cesot | “Gass $0 | “cies 70" | "ad a 7 tae Tonner TeOE= 370 For Fpon= a0] Reoa™ read ‘Ninna ‘Ninm2 | 600 ameter Nine i 7 6 20 wo [e|zlele|lal| = « a a 2 [s|s|eafwlm] » 2 3 70 «|= | |||] ss 3% [1 a ee) * ve | 168 2 | 1 | 100 | 20 | oo | ow | ver ae | m_| 12 | 20 | oa | a | oe | ae 1" 1 | ar a7 _| 261 | «51 | 02 | 1054 | v028| ace zs |e wo _| 2 | os | ian | rose | ae | aoe = a 36_| e89 | 1066 | 227s | a100 [oeae | ono a z 30 [voe7 | wor | zees [arta [aoe | zoe |e @2_| voet | s730 | sro | ease | aor | sea | 1100 "ROD BONE ‘These lorue values ate ont tobe aed fr conmon purposes. Sometimes oe values canbe used This of outs depends on te mall wich he bls and rss ae made. When n doubt, d net Pests ans canst inate Pompen6.V CNET POE Page 40Marg on sere oven hoot un ane 11.4 Trooble shooting list, open: Suton & charge ine diagram sheet mn gone malfunctioning always appears spontaneous and tr mineonveient momen tafuneioning ka sition whi he puro pm sla 9 el Of an Futantaneous poom or radu process dows na work, a So Keeping logbook in whi al test at, maintenance ad reps aches are recorded is an important source of lomaton in nvestiating' robe, When mvestgaing problem exter o consi a posse causes ‘ated toe matunciong Belore determining the cause of 2 maltunction, ifs very important to take the necessary Safely precautions. The pump can be full and possibly under pressure, Also the bearings ca ‘Behot Wear appropriate protective clothing, safety goggles ae neste ofa malncton says apely he ppfcale safety precaution a led in pasaraph 2 end ‘Thermos agua eccuing maltncton ad ha poste causes re mentions thet lowingatuntions For cause afer to below mentened numbers Pump delves 0 Sau 1 2350902728.9031-3540 mp nose 232Sranesioe 272091019540 Pp he ne draners%e me stas Pomp sope ater sara i2Sassaraose<0 Pen es eh pe Taateanessceazea Fame vbrtes ont romy [Seavwriieta sa t5 0 2020202625272002 Seng boris cnkrgecernely S17 to. 1803540 Shon mains tobevepoce wo onen 831}4247-184180021-9940 Searing wear outtotasiar gta” Si-tatoao-ana3 26253095, Nowrowtontng. ™ — Faaaiazaanaetoanaasa4aeart DESCRIPTION OF POSSIBLE CAUSES ump and suc pipe ae not compete fled Gover ar evades rom he bud ‘pecket ne suson poe ‘A lesuingn rough suftng box Staton ie i not nou immerses Fusing Ie ecko Weg deeston of etaton Irpater Booked by strange otect, Staten exact nine ‘barrent pure malt nel correct Spat bonsos Fotag parts stationary pats Bearing re worn out Wont toe topate or weer ites re wom ool Inga damages (Cosing gest aking ‘Shar shaft seve worn out possible pacing damaged ching nt cones stad ‘The set oats setentealy because of worn ou bewings er bad algrment Rotating pats re at af tlaree Gand fattened to ght Threlore no guid between shat and packing Inproperubreaon a beanie Because oak a avant oe ch icant Immune breton ‘Comasion of beang because of pene of bul Discharge Reads calculated oo ow ‘valet HPSH io ow Speed tolew Speed to high Seson me's obsructes Discharge ine is obstructed Pump ent running on coect working point \Weeng hind e packing used “Themis of ghee voy Seton ne leaking Nain vlogs rot according to ta plate E-molor irong impel ameter {il force 00 igh beeaute of worn oi Hades on the back side oi impel or discharge peste foo on Betringe tine ertecy {rier ing nt correc intale in the tating box (Ora pase downs powes supayE-nolor POE BEWRYER SBD BS BREE REP epaRataRsas ewe ne Pago a2ENF Fee PaaSLEA MOTORS AND DRIVERS ENGLISH INSTALLATION AND C € MAINTENANCE INSTRUCTIONS FOR ELECTRIC MOTORS cxen.400"READ CAREFULLY THIS MANUAL BEFORE INSTALLING THE MOTOR (ReaNARene ‘Checkif ary damage has occured during ;nsportation, ¥ Check nameplate data, - lemove shaft locking device (any) before ‘operating the motor. ~7Turn the shaft withthe hand to make sureit Isturning freely HANDLING AND. TRANSPORTATION 1-General MOTORS MUST NOT BE LIFTED BY THE SHAFT, BUT BY THE EYEBOLTS Lifting devices, when supplied, are designed only tosuppor the motor. ithe motor has two iting devices then a double chain must beused tot iting and owering must be done gently ‘without any shodks, otherwise the bearings can ‘get damaged ‘DURING TRANSPORTATION, (MOTORS FITTED WITH ROLLER OR "ANGULAR CONTACT BEARINGS ‘ABE PROTECTED AGAINST BEARING DAMAGES WITH A ‘SHAFT LOCKING DEVICE, THIS LOCKING DEVICE MUST BE USED ON ANY FURTHER MOTOR TRANSPORTATION, EVEN WHEN THIS MEANS TO UNCOUPLE THE MOTOR FROM THE DRIVEN MACHINE. IHmotors ars notimmediatly installed, they must be store in dry places, free of ust, vibrations, gases, corrosive smokes, ‘under constant iamperature and in normal postion free rom other objects, Motor storege temperature must remain between 5°C 10 60°C, with relative humidity not ‘exceeding 50 Incase the motors are storedfor more than two years the bearings must be replaced or the lubrication grease must be totaly removed ater cleaning, ‘Single phase motors when kept in stock {or 2 years of more must have thei capacitors replaced (any). Werecommendtoturthe shat by hands) at least once a month, and to measure the insulaton resistance before insaling itn cases ‘of motors stored for more than 6 months orwhen subjectto high humidity areas. motors fitted with space heaters, these ‘should be switched on, Insulation Resistance Check Measure the insulation resistance before ‘operating the motor andior when there is any sign of humidity inthe winding ‘The resistance measured at 25°C must be: i> (20xU) ((1000 + 2P) (Ma) (measured with a MEGGER at 500V d.c) where U = voltage (V}: P= power (kW). Ifthe insulation resistance is less than 2 megaohms, the winding must be dried ‘according tothe following: ‘Warm it up inside an oven at a minimum temperature of 80°C increasing 5°C every hour ‘nil 105°C, remaining under this temperature for atleast one hour. Check i the stator insulation resistance ‘remains constant within the accepted values. It ‘not, stator must be reimpregnated. All personnel involved with lectical Instaations, ether handling, iting, operation ‘ormaintenance must be well informed and Updated concerning safety standards and [prncipias that govern the work and carey follow them We strongly recommend that these jobs are carried out by qualified personnelTHREE Fa ELETRE LN torore tecsmonoorr tera ano sna Sen Motors must be protected against acci dnta stats ‘When performing any maintenance service, disconnect the motor from the power supply. Make sure all accessories have been ‘snitehed off and disconnectod. In order to prevent from penetrating dust andor water nto the terminal box, cable glands OF threaded pipe in the lead holes must be Instaleg. Do not change the regulation of the protecting devices to avoid damaging, Electric motors, in general, are designed {or operation at an altude of 1000m above sea level for an ambient temperature between 0°C ‘and 40°C. Any variation is stated on the nameplate ‘COMPARE THE CURRENT, VOLTAGE, FREQUENCY, SPEED, OUTPUT AND. OTHER VALUES DEMANDED BY THE ‘APPLICATION WITH THE DATA GIVEN (ON THE NAMEPLATE. ‘Motors supplied for hazardous locations ‘must be installed in areas that comply with that speetied on the motor nameplate KEEP ATR INLET AND OUTLET FREE "AND CLEAN, THE AIR BLOWN OUT ‘BY THE MOTOR SHALL NOT ENTER 'AGAIN, THE DISTANCE BETWEEN THE AIR INLET AND THE WALL MUST BE AROUND "OF THE INLET OPENING DIAMETER. 3 Foundation Motors provided with feet mustbe insted ‘on solid foundations to avoid excessive vibrations. ‘The purch: bsundation Metal parts must be painted to avoid corrosion, “The foundation must be uniform and su ‘cently tough to support any schock. must be is fully responsible for the designed in such a way to stop any vibration originated tromresonance. Make sure the drains are placed in the lower part of the motor when the mounting configuration fers from thal specified on the ‘motor purchase order WEGMOTORS ARE DYNAMICALLY BALANCED WITH HALF KEY, AT NO LOAD AND UNCOUPLED. “Transmission elements such as pulleys, couplings, etc must be dynamically balanced with half key belore installation, Use always appropriate tools for installation anc removal = Allonment ALLN THE SHAFT ENDS AND QA “tsereceue couruin WHENEVER POSSIBLE Ensure thatthe motor mounting devices {donot alow maxifiations on the alignment and furtr damages tothe bearings. When assembling ahaltcoupting, be sure {ouse suitable equipment and toots to protect the bearings, ‘Suitable assembly o half-coupling: Check that clearance Y is less than 0.05 mm and that the ference X1 toX2 is ess ‘than 0.05 mm, #5 wel ‘Note: Dimension X1 and x2 must be ‘3mm minimum Figure and alignment tolerances Belt Drive ‘When using pulley or belt coupling, the following mustbe observed: Belts must be tighten|ust enough to vei slippage when running, according to thespecifications stated an the belt supper recommendation WARNING: sion on te pulleys wl Ciera) Peeper tats WARNING: Voltage may be connected at standstil inside the terminal box or heating elements ot irect winding heating. WARNING: “The capacitor on single;phase motors ‘can retain a charge which appears across the © motor terminals, even when the motor has, teached standsti Make sure to use the correct cable lmension, based onthe ated current stamped ton the motor nameplate, ‘BEFORE ENERGIZING THE TERMINALS, CHECK IF THE ‘GROUNDING IS MADE ACCORDING TO THE CURRENT STANDARDS. THIS IS ESSENTIAL ‘AGAINST ACCIDENT RISKS. When the motor is supplied with protective or monitor temperature device such as thermostats, thermistors, ermal protect, etc ‘connect ther terminals fo the corresponding ‘avices on the contro panel 10 Startup j\ THE KEY MUST BE FASTENED OR ‘A WRONG CONNECTION CAN A ‘BURN THE MOTOR, Voltage and connection are indicated on the nameplate. The acceptable voltage C ariation is +10. the acceptable frequency variation is =5 ‘and the total acceptable vatiationis = 10 9 Starting Methods ‘The motoris rather started through direct starting, In case this Is not possible, use © compatibie methods to the motor load and voltage, ‘The rotation direction is clockwise ifthe ‘motor is viewed from DE side and ifthe phases are connected according to the sequence L1, 2,13, To change the rotation direction, intor- change wo of the connecting leads. THE CONNECTION TO THE POWER ‘SUPPLY MUST BE DONE BY QUALIFIED PERSONNEL AND WITH FULL ATTENTION TO ASSURE A SAFE ‘AND PERMANENT CONNECTION. AETER CONNECTING THE MOTOR. (CHECK FOR ANY STRANGE BODY INSIDE THE TERMINAL BOX. THE (CABLE INLETS NOT IN USE MUST Be | ‘CLOSED. [REMOVED BEFORE STARTING THE ‘MOTOR. '@) The motor must start and operate ‘smoothly. In ease this does not occur, turn tot land check the connections and the mounting before stating it again. ') Ifthere is excessive vibration, check if the fastening screws are correctly fastened. Check also if the vibration comes trom a ‘eighbour machine. Periodical vibration checks ‘must be done. ©) Run the motor under rated load for @ short period of time and compare if the eunning Current is equal to that stamped on ihe nameplate, INTENAN aA WARNING: SAFETY CHECK LIST ‘General Inspection “Check the motor periodically. “keep the motor clean and assure tree ar low. “Check he seals or V Ringand replace them, required, Check the connections as well as supporting ‘Check ne bearings and observe: Any excessive ‘noise, vibration, bearing temperature and grease condition “When a change, under normal conditions, is detected, check the motor and replace the required part.The frequency ofthe inspections repants ‘on the motor type and on the application ‘conditions, Me FOLLOW THE REGREASING INTERVALS. THIS IS FUNDAMENTAL FOR PROPER MOTOR OPERATION. Motors upto frame 200 arenormallyfted without grease nipples. In these cases the Tegreasing shall be done at the preventive maintenance job observing the aspects: Disassemble caetlly the motors. 2: Machines Fitted with Grease Nipples iis strongy recommended ograse the machine whe running, This allows the grease Tenewaln the bearing Nousing. When ts i mot posabie to turing pata by tho grease device (pulleys, bushing, ee) that of some risk othe physialilepiy ofthe operator, proceed s follows "7G tears near te grease nipple. “Putapproxmately haf afte otal grese and runthe motor for! mine aul speed {Thon turnoftte motorandinaet te restoftne ineinjection ofall the grese wt hemetorin standsilean make the grease ponetateiniothe rotor tveugh twine sel oe oarng rousing Take al he greases cio. [AN Pomiuanrcanowuse om ‘Wash the bearina with querosene or diesel ‘/Hlogrease the bearing immediately eee RELUBRICATION INTERVALS TABLE 1 - BALL BEARINGS - Series 62/63, Relubricaton intervals (unning hours — horizontal posiion) [= re me [xe pon Soar Tee sear] coe [oe [ome [oom [oom [ane [om [om [oe [ow [om [| oe] mo san | 42a | ses | zoo | ao | 20000 | ato | a0 } 2000 | 200s J anon | aoa | zxzoo] | pon | st 200 | 2000 | 2000 | za Lovee Leas | 200 [ono | aoool 13 eo Beam] aoe | oe me [ore [on oe oe oe [oe oe S| TTT BT aT | PaO a ir fant | saw | 3700 2o0 | anc | zn } 2000 | as00 | zona | 2000 J aosoo | 18 care | sax | 1500 20000 | awe | aan | 2000 } 2000 | zoo | 2000 | 200 | 21 fae | sac | eso 1420 | 1100 | 720 | rar | saan | zome | 2000 | 0100] 27 a6 +20 | resco | 900 | caro | ven | zomo | zooo | 20000] 5 8 sooo | ssoan J sane | 400 | 7400 | asco | ree00| 2000 | os ze eon | roaoo | oo | sion J rsin | 1550 | 15500 too | oo TABLE 2 - ROLLER GEARINGS - Series NU 3 Folubrication intervals (running hours — horizontal positany Ta Tipo a a Tenacn| Se [sone | wove [ soe | ce | sve | oone | acme | ome | se soe |) far s0 | or BA | PAT ZOEY ZO oo Inuase | go aon | zona | aon | 2000 mao] 8 Inv 212) si 2eow | 200 | 2 | 2000 ‘ooo | 21 yw ae] 0 sea | 1300 zoo | 2 Juv 219 sara | 15700 zoo | osNote: The 22 bearings trem 6201 to 6307 do not Fequire relubrication as is lifetime is about 20,000 hours. “Tables tad 2 are intended fr the lubrication period under bearing temperature of 70°C (for Bearings up to 6312 and NU 312) and temperature of 85°C (for bearings 6814 and NU S14'and larger) ‘For each 15°C of temperature rise, the Tolubrication period is reduced by halt. ‘The relubrisation periods given above are fortnose casesappiving Folree EM grease Vien motors are used on the Vertical postion their lubrication interval is reduced by halt it compared to horizontal position motors, WE RECOMENDED TO USE BALL BEARINGS FOR MOTORS DIRECTLY (COUPLED TO THE LOAD. WARNING: EXCESS OF GREACE CAN CAUSE ‘BEARNING OVERHEATING [RESULTING IN COMPLETE DAMARGE. ‘The stator grips mustbe applied over the sidofaze ofthe itoring be dsassombledor ‘veran adjacent part its exsenal that bearings assembly be done under cloanning condivons to ensure ood operation and avoid damages, New Bearings shall ony be taken out fem ter cones when Sszembing them, ‘elore instaling a new bearing itis requiredto check the shaft iting for any sharp ‘edge orsinko signals. or bearing assembly warm thor inner parts wineutableeauipment-inducve pocess Poruse subi took. Sues ‘When ordering spare parts, please specify the fll type dasignation and product code as stated on the motor nameplate. Please also Inform the motor serlal number stated on the nameplate I fon Besides the recommendations given previously, these ones must be also followed: Compatibility of Polyrex” EM grease with ‘other types of grease: cing or "2 orp ection ye stgrease glen above we coral ecommarod a EG. */On applications (with high orlow temperatures, Speed variation, ec), the type of grease and felubrifeaion infrval are given on an aditonal nameplate attached tothe mator. THE USE OF STANDARD MOTORS IN SPECIFIC AREAS OR SPECIAL APPLICATIONS MUST BE DONE BY CONSULT 70 THE GREASE MANUFACTURER OR WEG BLY Disassembly and assembly mustbe done by qualified personnel using only sultable fools ‘and appropriated methods. THE SPECIFIGATION OF THE MOTOR INSTALLATION PLACE IS FOR CUSTOMER'S RESPONSIBILITY WHO WILL ALSO DETERMINE THE ENVIRONMENT CHARACTERISTICS. Motors for hazardous locations are manufactures aocording to specie standards {orauch envonmentsanaihoy are cortied by worlwide cortying enttes. 1L=Jnstallation “The complete installation must follow procedures given by the local iegsiaton inetiect. THE INSTALLATION OF HAZARDOUS LOCATION MOTORS MUST BE (CARRIED OUTBY SKILLED PEOPLE, "AND THE THERMAL PROTECTION MUST BE ALWAYS INSTALLED, EITHER INSIDE OR OUTSIDE THE (MOTOR, OPERATING AT THE RATED CURRENT. 2 Maintenance Maintenance mustbe caried outby repair shops authorized by WEG. Repair shops and people without Weg's ‘authorization wo wil perform any service on hazardous location motors will be Tully responsible for such service as well as for any ‘consequential damage.( ‘AIIY ELECTRICAL OR MECHANICAL [MODIFICATION MADE ON /hAZARDOUS LOCATION MOTORS WILL VOID THE CERTIFICATION. When performing maintenance, installation of relubrication, follow those Instructions check knocks of at. "Make sur2 all parts are in perfect conditions, “/Lufricatetne surfaces ofthe endshield tings ‘wih protecive ote make the assembly easier Use only ubber hammer oft te parts Cheek or correct bolts tightening. “Use clearance calrator or correct Fox ting (smatter then 0.05m). ‘DO NOT REUSE DAMAGED OF WORN PARTS. REPLACE THEM BY NEW ONES SUPPLIED BY THE FACTORY components are fre of edges, 5 Sy ‘Applcations using VFD's without fiter ceanatfec! motor performances ollows: VLoweretfciency ~Higher vibration Higher noise level, Higher rated curent Higher temperature so. ‘Reduced motor insulation Reduced bearinglife, J Standard Motors ‘“WVoltages lower than 440V do not require fier. “Voltages equal or higher than 440V or lower than §78V requlefiterfor motor power supply ‘cables longer than 20 meters, ‘Voltages equal or higher than 575V require fiter tor any size of power supply cables. NOTFOLLOWED ACCORDINGLY, TF SUGH RECOMMENDATIONS ARE A MOTOR WARRANTY WILL3E VOID. 2 Check power supply voltage of the forced cooling st. ‘Fiters are not required. WARRANTY TERMS, “Weg warravts its products against defects in ‘workmanship and materials for twolve (12) ‘months from the invoice date issued by the factory, authorized distributor or agent limited ‘to eighteen /18) months fom manufacturing dato Independent of installation date as iong as the following tems are fulfilled accordingly Proper tansporation, handling and storage; Correct nstalation based on the specified ambient conditions and trae of corrosive gases: = Operation under motor capacity limits; = Observation of the periodical maintenance = Repair andlor replacement effected only by [personnel duly authorized in wrting by Weg; = The failed productbe avalable tothe supplier ‘andjor repair shop for a required period to ‘dotec tre cause ofthe fallure and Corresponding repale Immediate notice by he purchaser about failures accured and that these are accopted bby Weg as manufacturing defects ‘This warranty does notinclude disassembly services althe purchaser facilities, transportation costs with product, tickets, ‘accomadation and meals for technical personnel ‘when requested by the customer. ‘The warranty service wil be only cetied out at ‘Weg Authorized Repair Shops or at Wea's facilis, ‘Components whose usetul if, under normal Use, fs shorter than the warranty peiod are not ‘covered by these warranty terms. ‘The repair and/or replacement of parts or components, when afacted by Wagandiae any ‘Weg Authorized Repair Shop, will not give warranty extension, This constitutes Weg's only warranty in ‘connection with this sale and the company wil have no obligation of lability whatsoever to people, third parties, other equipment or installations, including without imtation, any Claims or consequential damages orlabor costs. ialey WEG EXPORTADORA S.A. AV. PREF. WALDEMAR GRUBBA, 2000 '89256-800 JARAGUADO SUL, SC- BRAZIL PHONE (65) (47) 372-4002 FAX (5) (47) 372-4060 np wveg.com.be FOR FURTHER INFORMATION PLEASE CONTACT YOUR NEAREST WEG SALES OFFICEBee z