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  • Production Test Coupon

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    Abhijeet Sahu
    144 views4 pages
    This document is a production test coupon for an expansion tank of a prototype fast breeder reactor. It provides details of 22 weld joints to be tested, including the weld number, material, length, and welding procedure specification number. It specifies that 4 test coupons of size 250x1000mm thick will be taken, with 2 each of 16mm and 8mm thickness, to test the quality of over 72,000mm of welds on the tank.

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    Production Test Coupon

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    This document is a production test coupon for an expansion tank of a prototype fast breeder reactor. It provides details of 22 weld joints to be tested, including the weld number, material, length, and welding procedure specification number. It specifies that 4 test coupons of size 250x1000mm thick will be taken, with 2 each of 16mm and 8mm thickness, to test the quality of over 72,000mm of welds on the tank.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    144 views4 pages

    Production Test Coupon

    Uploaded by

    Abhijeet Sahu
    This document is a production test coupon for an expansion tank of a prototype fast breeder reactor. It provides details of 22 weld joints to be tested, including the weld number, material, length, and welding procedure specification number. It specifies that 4 test coupons of size 250x1000mm thick will be taken, with 2 each of 16mm and 8mm thickness, to test the quality of over 72,000mm of welds on the tank.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 4

    GI bal

    PRODUCTION TEST COUPON FOR (SGDHR)


    CLIENT- BHAVINI, KALPAKKAM JOB No- GEL / C-210
    PROJECT.- PROTOTYPE FAST BREEDER REACTOR INSP.- NPCIL / BHAVINI
    TANK- EXPANSION TANK QTY. 4Nos.
    No. of Test coupons for
    Sl. Weld joint Weld Length of Total Length of PTC No. & size
    Drawing No. Material Part Description WPS No. every 20 meters length
    No. No. Thickness the weld weld Per Tank 250x1000 mm
    of weld
    1 LS1 SS 316 LN 16 THK. 1200 Bottom Shell long seam joint 22 (a)
    2 LS2 SS 316 LN 16 THK. 1200 Bottom Shell long seam joint 22 (a)
    Bottom D/end & Bottom Shell
    3 CS1 SS 316 LN 16 THK. 4763 22 (a)
    Circumferential seam joint
    Top D/end Petal Construction long
    4 P-A SS 316 LN 16 THK. 550 22 (a)
    seam joint
    Top D/end Petal Construction long
    5 P-B SS 316 LN 16 THK. 550 22 (a)
    seam joint
    Top D/end Petal Construction long
    6 P-C SS 316 LN 16 THK. 550 22 (a)
    seam joint
    Top D/end Petal Construction long
    7 GEL/C-210-007 P-D SS 316 LN 16 THK. 550 22 (a)
    seam joint
    (Sht. 1 of 1)
    18024 x 4 Top D/end Crown Circumferential
    8 P-E SS 316 LN 16 THK. 2200 22 (a) PTC - E1 to E4
    = 72096 seam joint 4Nos.
    (16 THK.)
    mm Bottom D/end Petal Construction
    9 P-F SS 316 LN 16 THK. 550 22 (a)
    long seam joint
    Bottom D/end Petal Construction
    10 P-G SS 316 LN 16 THK. 550 22 (a)
    long seam joint
    Bottom D/end Petal Construction
    11 P-H SS 316 LN 16 THK. 550 22 (a)
    long seam joint
    Bottom D/end Petal Construction
    12 P-I SS 316 LN 16 THK. 550 22 (a)
    long seam joint
    Bottom D/end Crown
    13 P-J SS 316 LN 16 THK. 2200 22 (a)
    Circumferential seam joint

    GEL/C-210-001 Fab. Pipe & Weld neck flange


    14 CR21 SS 316 LN 16 THK. 1546 22
    (Sht. 2 of Circumferential seam joint
    15 3) LS13 SS 316 LN 16 THK. 515 Fab. Pipe Long seam joint 22
    Bottom & Middle Shell
    16 CS2 SS 316 LN 8 THK. 4763 21 (a)
    GEL/C-210-007 Circumferential seam joint
    (Sht. 1 of 1) Top Shell & Top D/end
    17 CS4 SS 316 LN 8 THK. 4763 21 (a)
    Circumferential seam joint
    Bottom D/end Pullout & Fab. Pipe
    18 GEL/C-210-001 CR5 SS 316 LN 8 THK. 663 26
    Circumferential seam joint
    (Sht. 2 of
    3) Bottom Shell Pullout & Fab. Pipe
    19 CR6 SS 316 LN 8 THK. 663 18505 x 4 26 PTC - E5 to E8
    Circumferential seam joint 4Nos.
    = 74020 mm (8 THK.)
    20 LS3 SS 316 LN 8 THK. 850 Middle Shell long seam joint 21 (a)
    21 GEL/C-210-007 LS4 SS 316 LN 8 THK. 1250 Top Shell long seam joint 21 (a)
    (Sht. 1 of 1)
    Middle & Top Shell Circumferential
    22 CS3 SS 316 LN 8 THK. 4763 21 (a)
    seam joint
    23 GEL/C-210-001 LS5 SS 316 LN 8 THK. 395 Fab. Pipe long seam joint 21
    (Sht. 2 of
    24 3) LS6 SS 316 LN 8 THK. 395 Fab. Pipe long seam joint 21

    1 AS PER CLIENT'S COMMENTS 18.03.08 AP VG BHAVINI


    REV. No. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
    REVISION

    GI bal
    21.01.08 GEL / C-210 / 036 1 OF 4 1

    DATE
    GLOBAL ENGINEERS LIMITED DOCUMENT No. SHEET No. REV.
    GI bal
    PRODUCTION TEST COUPON FOR (SGDHR)
    CLIENT- BHAVINI, KALPAKKAM JOB No- GEL / C-210
    PROJECT.- PROTOTYPE FAST BREEDER REACTOR INSP.- NPCIL / BHAVINI
    TANK- SURGE TANK QTY. 2Nos.
    No. of Test coupons for
    Sl. Weld joint Length of Total Length of PTC No. & size
    Drawing No. Material Thickness Part Description WPS No. every 20 meters length
    No. No. the weld weld Per Tank 250x1000 mm
    of weld
    1 LS1 SS 316 LN 18 THK. 1250 Bottom Shell long seam joint 22
    2 LS2 SS 316 LN 18 THK. 1250 Bottom Shell long seam joint 22
    10 CS5 SS 316 LN 18 THK. 6968 Bottom Shell & Bottom D/end Circumferential seam joint 22 (a)
    11 P-1 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    12 P-2 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    13 P-3 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    14 P-4 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    15 P-5 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    16 P-6 SS 316 LN 18 THK. 850 Top D/end Petal Construction long seam joint 22
    17 CR1 SS 316 LN 18 THK. 2827 Top D/end Crown Circumferential seam joint 22
    18 GEL/C-210-024 P-7 SS 316 LN 18 THK. 660 Bottom D/end Petal Construction long seam joint 22
    19 (Sht. 1 of 1) P-8 SS 316 LN 18 THK. 660 Bottom D/end Petal Construction long seam joint 22
    20 P-9 SS 316 LN 18 THK. 660 Bottom D/end Petal Construction long seam joint 22 PTC - S1 TO S4
    36774 x 2
    4 Nos. (18
    21 P-10 SS 316 LN 18 THK. 660 = 73548 mm Bottom D/end Petal Construction long seam joint 22 THK.)
    22 P-11 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    23 P-12 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    24 P-13 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    25 P-14 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    26 P-15 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    27 P-16 SS 316 LN 18 THK. 470 Bottom D/end Petal Construction long seam joint 22
    28 CR2 SS 316 LN 18 THK. 1068 Bottom D/end's Bottom Crown Circumferential seam joint 22
    29 CR3 SS 316 LN 18 THK. 5215 Bottom D/end's Top Crown Circumferential seam joint 22
    35 GEL/C-210-020 CS26 SS 316 LN 18 THK. 1558 Fab. Pipe & Weld neck flange Circumferential seam joint 22
    36 (Sht. 2 of 3) LS16 SS 316 LN 18 THK. 800 Fab. Pipe Long seam joint 22
    37 LS18 & LS19 SS 316 LN 18 THK. 760 Bottom Perforated Shell Long seam joint 22
    38 GEL/C-210-020 CS27 & CS28 SS 316 LN 18 THK. 5768 Bottom Perforated Shell & D/head Circumferential Bevel joint 22
    (Sht. 3 of 3)
    LS17 SS 316 LN 12 THK. 350 350 Perforated Shell Upper Long seam joint 21 NIL NIL
    39 GEL/C-210-024 CS1 SS 316 LN 10 THK. 6943 Top Shell & Top D/end Circumferential seam joint 21
    40 (Sht. 1 of 1) CS4 SS 316 LN 10 THK. 6968 Bottom Middle Shell & Bottom Shell Circumferential seam joint 21
    GEL/C-210-020
    41 CS10 to CS13 SS 316 LN 10 THK. 4976 Bottom Shell Pullout & Fab. pipe Circumferential seam joint 21
    (Sht. 2 of 3)
    44 LS3 SS 316 LN 10 THK. 1250 Bottom Middle Shell long seam joint 21 PTC - S5 TO S8
    37425 x 2
    4 Nos. (10
    45 LS4 SS 316 LN 10 THK. 1250 = 74850 mm Top Middle Shell long seam joint 21
    GEL/C-210-024 THK.)
    46 LS5 SS 316 LN 10 THK. 432 Top Shell long seam joint 21
    (Sht. 1 of 1)
    47 CS2 SS 316 LN 10 THK. 6943 Top Shell & Top Middle Shell Circumferential seam joint 21
    48 CS3 SS 316 LN 10 THK. 6943 Top Middle Shell & Bottom Middle Shell Circumferential seam joint 21
    49 LS9 to LS12 SS 316 LN 10 THK. 1720 Fab. pipe long seam joint 21
    50 GEL/C-210-020 LS6 SS 316 LN 8 THK. 340 Fab. pipe long seam joint 21
    (Sht. 2 of 3) 4941 x 2
    51 LS7 & 8 SS 316 LN 8 THK. 1140 Fab. pipe long seam joint 21 1 No. PTC - S9 (8 THK.)
    = 9882 mm
    52 CS8 & 9 SS 316 LN 8 THK. 3461 Bottom D/end Pullout & Fab. pipe Circumferential seam joint 21

    1 AS PER CLIENT'S COMMENTS 13.03.08 AP VPS VG


    REV. No. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
    REVISION

    GI bal
    21.01.08 GEL / C-210 / 036 2 OF 4 1
    DATE
    GLOBAL ENGINEERS LIMITED DOCUMENT No. SHEET No. REV.
    GI bal
    PRODUCTION TEST COUPON FOR (SGDHR)
    CLIENT- BHAVINI, KALPAKKAM JOB No- GEL / C-210
    PROJECT.- PROTOTYPE FAST BREEDER REACTOR INSP.- NPCIL / BHAVINI
    TANK- STORAGE TANK QTY. 4Nos.

    No. of Test coupons for


    Sl. Weld joint Weld Length of Total Length of PTC No. & size
    Drawing No. Material Part Description WPS No. every 20 meters length
    No. No. Thickness the weld weld Per Tank 250x1000 mm
    of weld

    Top & Bottom D/end Petal Construction long seam


    1 GEL/C-210-014 (Sht. 2 of 2) P-1 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    2 GEL/C-210-014 (Sht. 2 of 2) P-2 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    3 GEL/C-210-014 (Sht. 2 of 2) P-3 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    4 GEL/C-210-014 (Sht. 2 of 2) P-4 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    5 GEL/C-210-014 (Sht. 2 of 2) P-5 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    6 GEL/C-210-014 (Sht. 2 of 2) P-6 SS 304 LN 20 THK. 3170 22 PTC - T1 to T8
    40526 x 4 joint
    8Nos.
    =162104 mm Top & Bottom D/end Petal Construction long seam
    7 GEL/C-210-014 (Sht. 2 of 2) P-7 SS 304 LN 20 THK. 3170 22 (20 THK.)
    joint
    Top & Bottom D/end Petal Construction long seam
    8 GEL/C-210-014 (Sht. 2 of 2) P-8 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    9 GEL/C-210-014 (Sht. 2 of 2) P-9 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    10 GEL/C-210-014 (Sht. 2 of 2) P-10 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Petal Construction long seam
    11 GEL/C-210-014 (Sht. 2 of 2) P-11 SS 304 LN 20 THK. 3170 22
    joint
    Top & Bottom D/end Crown Crown Circumferential
    12 GEL/C-210-014 (Sht. 2 of 2) P-12 SS 304 LN 20 THK. 5656 22
    seam joint
    Fab. Pipe & Weld neck flange Circumferential
    13 GEL/C-210-010 (Sht. 2 of 3) CS24 SS 304 LN 16 THK. 1546 2116 x 4 22
    seam joint 1No. PTC - T9 (16 THK.)
    = 8464 mm
    14 GEL/C-210-010 (Sht. 2 of 3) LS7 SS 304 LN 16 THK. 570 Fab. Pipe Long seam joint 22
    Bottom Shell & Bottom D/end Circumferential
    15 GEL/C-210-014 (Sht. 1 of 2) CS1 SS 304 LN 12 THK. 11034 21 (a)
    seam joint
    16 GEL/C-210-014 (Sht. 1 of 2) CS3 SS 304 LN 12 THK. 11034 Top Shell & Top D/end Circumferential seam joint 21 (a)
    17 GEL/C-210-014 (Sht. 1 of 2) LS1 SS 304 LN 12 THK. 1250 Bottom Shell long seam joint 21 (a) PTC - T10 to T17
    38102 x 4
    8Nos. (12
    18 GEL/C-210-014 (Sht. 1 of 2) LS2 SS 304 LN 12 THK. 1250 = 152408 mm Bottom Shell long seam joint 21 (a)
    THK.)
    19 GEL/C-210-014 (Sht. 1 of 2) LS3 SS 304 LN 12 THK. 1250 Top Shell long seam joint 21 (a)
    20 GEL/C-210-014 (Sht. 1 of 2) LS4 SS 304 LN 12 THK. 1250 Top Shell long seam joint 21 (a)
    21 GEL/C-210-014 (Sht. 1 of 2) CS2 SS 304 LN 12 THK. 11034 Bottom & Top Shell Circumferential seam joint 21 (a)
    22 GEL/C-210-010 (Sht. 3 of 3) LS8 & LS9 SS 304 LN 8 THK. 2120 2520 x 4 Skirt Long seam joint 21
    1No. PTC - T18 (8 THK.)
    23 GEL/C-210-010 (Sht. 3 of 3) LS10 & LS11 SS 304 LN 8 THK. 400 = 10080 mm Inspection sleeve Long seam joint 21

    1 AS PER CLIENT'S COMMENTS 18.03.08 AP VG BHAVINI


    REV. No. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
    REVISION

    GI bal
    21.01.08 GEL / C-210 / 036 3 OF 4 1

    DATE
    GLOBAL ENGINEERS LIMITED DOCUMENT No. SHEET No. REV.
    GI bal
    PRODUCTION TEST COUPON FOR (SGDHR)
    CLIENT- BHAVINI, KALPAKKAM JOB No- GEL / C-210
    PROJECT.- PROTOTYPE FAST BREEDER REACTOR INSP.- NPCIL / BHAVINI
    TANK- PRIMING TANK QTY. 1No.
    No. of Test coupons for
    Sl. Weld joint Weld Length of Total Length of PTC No. & size
    Drawing No. Material Part Description WPS No. every 20 meters length
    No. No. Thickness the weld weld Per Tank 250x1000 mm
    of weld

    GEL/C-210-015 SS 304 LN + SA 182 Conical Shell & Main Support Flange


    1 CS61 8 THK. 3710 21
    (Sht. 2 of 2) F 304 LN Circumferential seam joint

    Lower Main Shell & Bottom D/end


    2 CS1 SS 304 LN 8 THK. 2382 21 (a)
    Circumferential seam joint

    Top D/end & Upper Main Shell


    3 CS4 SS 304 LN 8 THK. 2382 23
    Circumferential seam joint

    4 LS1 SS 304 LN 8 THK. 950 Lower Main Shell long seam joint 21 (a)
    GEL/C-210-019
    5
    (Sht. 1 of 2)
    LS2 SS 304 LN 8 THK. 950 18922 mm Lower Main Shell long seam joint 21 (a) 1 No. PTC - P1 (8 THK.)
    6 LS3 SS 304 LN 8 THK. 950 Upper Main Shell long seam joint 21 (a)

    SS 304 LN + SA 182 Lower Main Shell & Forged piece


    7 CS2 8 THK. 2382 21 (a)
    Gr. F 304 LN Circumferential seam joint

    SS 304 LN + SA 182 Upper Main Shell & Forged piece


    8 CS3 8 THK. 2382 21 (a)
    Gr. F 304 LN Circumferential seam joint

    GEL/C-210-015 SA 182 F 304 LN + Forged Piece & Conical Shell


    9 CS60 8 THK. 2834 21
    (Sht. 2 of 2) SS 304 LN Circumtudnel seam joint

    Bottom Double Envelop Shell Long seam


    10 LS4 SS 304 LN 6 THK. 1010 21 (a)
    joint

    Top Double Envelop Shell Long seam


    11 LS5 SS 304 LN 6 THK. 1010 21 (a)
    joint

    Bottom Double Envelop D/end & Bottom


    12 CS5 SS 304 LN 6 THK. 2715 Double Envelop Shell Circumferential 23
    GEL/C-210-019 seam joint
    (Sht. 2 of 2)
    12880 mm 1 No. PTC - P2 (6 THK.)
    SS 304 LN + SA 182 Bottom Double Envelop Shell & Forged
    13 CS6 6 THK. 2715 21 (a)
    Gr. F 304 LN piece Circumferential seam joint

    SS 304 LN + SA 182 Top Double Envelop Shell & Forged piece


    14 CS7 6 THK. 2715 21 (a)
    Gr. F 304 LN Circumferential seam joint

    Top Double Envelop D/end & Top Double


    15 CS8 SS 304 LN 6 THK. 2715 21 (a)
    Envelop Shell Circumferential seam joint

    1 AS PER CLIENT'S COMMENTS 18.03.08 AP VG BHAVINI


    REV. No. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
    REVISION

    GI bal
    21.01.08 GEL / C-210 / 036 4 OF 4 1

    DATE
    GLOBAL ENGINEERS LIMITED DOCUMENT No. SHEET No. REV.

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