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Read this manual carefully

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OWNERS MANUAL

CS50 / CS50M / CS50Z


2AD-F8199-E0

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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

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INTRODUCTION
EAU10112

Welcome to the Yamaha world of motorcycling!


As the owner of the CS50 / CS50M / CS50Z, you are benefiting from Yamahas vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa-
bility.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CS50 / CS50M / CS50Z. The
Owners Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to
safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcy-
cle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12411

s WARNING
Please read this manual carefully and completely before operating this scooter.

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IMPORTANT MANUAL INFORMATION
EAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.

WARNING A WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.

NOTICE A NOTICE indicates special precautions that must be taken to avoid damage to
the vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

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IMPORTANT MANUAL INFORMATION

EAUS1172

CS50 / CS50M / CS50Z


OWNERS MANUAL
2012 by MBK INDUSTRIE
1st edition, March 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.

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TABLE OF CONTENTS
SAFETY INFORMATION .....................1-1 Storage compartment.....................3-11 Adjusting the throttle cable free
Further safe-riding points .................1-5 Adjusting the shock absorber play ..............................................6-10
assembly .....................................3-12 Tires ................................................6-11
DESCRIPTION.....................................2-1 Luggage hook.................................3-13 Cast wheels ....................................6-12
Left view ...........................................2-1 Checking the front brake lever
Right view .........................................2-3 FOR YOUR SAFETY free play.......................................6-13
Controls and instruments .................2-5 PRE-OPERATION CHECKS ...............4-1 Adjusting the rear brake lever
Pre-operation check list....................4-2 free play.......................................6-13
INSTRUMENT AND CONTROL Checking the front brake pads
FUNCTIONS ........................................3-1 OPERATION AND IMPORTANT and rear brake shoes ..................6-14
Main switch/steering lock.................3-1 RIDING POINTS ..................................5-1 Checking the brake fluid level ........6-15
Indicator and warning lights .............3-2 Starting a cold engine ......................5-1 Changing the brake fluid ................6-16
Turn signal indicator lights .............3-2 Starting off ........................................5-2 Checking and lubricating the
High beam indicator light .................3-2 Acceleration and deceleration ..........5-2 throttle grip and cable .................6-16
Oil level warning light .......................3-3 Braking..............................................5-3 Lubricating the front and rear
Speedometer ....................................3-3 Tips for reducing fuel consumption..5-3 brake levers .................................6-16
Multi-function display .......................3-4 Engine break-in.................................5-4 Checking and lubricating the
Handlebar switches ..........................3-6 Parking..............................................5-4 centerstand .................................6-17
Dimmer switch ..................................3-6 Checking the front fork...................6-18
Turn signal switch ............................3-6 PERIODIC MAINTENANCE Checking the steering.....................6-18
Horn switch.......................................3-6 AND ADJUSTMENT............................6-1 Checking the wheel bearings .........6-19
Start switch.......................................3-6 Periodic maintenance and Battery ............................................6-19
Front brake lever...............................3-6 lubrication chart ............................6-2 Replacing the fuse..........................6-20
Rear brake lever................................3-7 Removing and installing the Replacing the headlight bulb
Fuel and 2-stroke engine oil cowling and panel .........................6-5 or a front turn signal light bulb....6-21
tank caps.......................................3-7 Checking the spark plug ..................6-6 Replacing the tail/brake light bulb
Fuel ...................................................3-8 Final transmission oil ........................6-7 or a rear turn signal light bulb .....6-23
Catalytic converter............................3-9 Coolant .............................................6-8 Replacing the license plate light
2-stroke engine oil ..........................3-10 Air filter element................................6-9 bulb .............................................6-24
Kickstarter.......................................3-10 Adjusting the carburetor .................6-10 Replacing an auxiliary light bulb.....6-24
Rider seat........................................3-11 Troubleshooting ..............................6-25

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TABLE OF CONTENTS
Troubleshooting charts ...................6-26

SCOOTER CARE AND STORAGE .....7-1


Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3

SPECIFICATIONS ...............................8-1

CONSUMER INFORMATION .............9-1


Identification numbers ......................9-1
Key identification number.................9-1
Vehicle identification number............9-1
Model label .......................................9-2

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SAFETY INFORMATION
EAUT1012
make sure it is in safe operating con- intersections are the most
Be a Responsible Owner dition. Failure to inspect or maintain likely places for scooter acci-
As the vehicles owner, you are res- the vehicle properly increases the dents to occur.
1 ponsible for the safe and proper ope- possibility of an accident or equip- Ride where other motorists can
ration of your scooter. ment damage. See page 4-1 for a list see you. Avoid riding in anot-
Scooters are single-track vehicles. of pre-operation checks. her motorists blind spot.
Their safe use and operation are This scooter is designed to carry Many accidents involve inexpe-
dependent upon the use of proper the operator and a passenger. rienced operators. In fact, many
riding techniques as well as the operators who have been invol-
expertise of the operator. Every ope- TIP ved in accidents do not even
rator should know the following requi- Although this scooter is designed to have a current drivers license.
rements before riding this scooter. carry a passenger, always comply Make sure that you are quali-
He or she should: with the local regulations. fied and that you only lend your
Obtain thorough instructions scooter to other qualified ope-
The failure of motorists to detect
from a competent source on all rators.
aspects of scooter operation. and recognize scooters in traffic
is the predominating cause of Know your skills and limits.
Observe the warnings and main- Staying within your limits may
tenance requirements in this automobile/scooter accidents.
Many accidents have been cau- help you to avoid an accident.
Owners Manual. We recommend that you prac-
Obtain qualified training in safe
sed by an automobile driver who
did not see the scooter. Making tice riding your scooter where
and proper riding techniques. there is no traffic until you have
Obtain professional technical
yourself conspicuous appears to
be very effective in reducing the become thoroughly familiar
service as indicated in this with the scooter and all of its
Owners Manual and/or when chance of this type of accident.
Therefore: controls.
made necessary by mechanical Many accidents have been cau-
conditions. Wear a brightly colored jacket.
Use extra caution when you sed by error of the scooter ope-
Safe Riding rator. A typical error made by the
Perform the pre-operation checks are approaching and passing
through intersections, since operator is veering wide on a turn
each time you use the vehicle to due to excessive speed or under-
1-1

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SAFETY INFORMATION
cornering (insufficient lean angle road use only. It is not suitable for A passenger should also observe
for the speed). off-road use. the above precautions.
Always obey the speed limit Protective apparel Avoid Carbon Monoxide Poisoning
and never travel faster than The majority of fatalities from scooter All engine exhaust contains carbon 1
warranted by road and traffic accidents are the result of head inju- monoxide, a deadly gas. Breathing
conditions. ries. The use of a safety helmet is the carbon monoxide can cause heada-
Always signal before turning or single most critical factor in the pre- ches, dizziness, drowsiness, nausea,
changing lanes. Make sure that vention or reduction of head injuries. confusion, and eventually death.
other motorists can see you. Always wear an approved hel- Carbon Monoxide is a colorless,
The posture of the operator and met. odorless, tasteless gas which may be
passenger is important for proper Wear a face shield or goggles. present even if you do not see or
control. Wind in your unprotected eyes smell any engine exhaust. Deadly
The operator should keep both could contribute to an impair- levels of carbon monoxide can collect
hands on the handlebar and ment of vision that could delay rapidly and you can quickly be over-
both feet on the operator foo- seeing a hazard. come and unable to save yourself.
trests during operation to The use of a jacket, substantial Also, deadly levels of carbon monoxi-
maintain control of the scooter. shoes, trousers, gloves, etc., is de can linger for hours or days in
The passenger should always effective in preventing or redu- enclosed or poorly ventilated areas. If
hold onto the operator, the seat cing abrasions or lacerations. you experience any symptoms of car-
strap or grab bar, if equipped, Never wear loose-fitting clothes, bon monoxide poisoning, leave the
with both hands and keep both otherwise they could catch on area immediately, get fresh air, and
feet on the passenger foo- the control levers or wheels and SEEK MEDICAL TREATMENT.
trests. Never carry a passenger cause injury or an accident.
unless he or she can firmly pla- Always wear protective clothing
ce both feet on the passenger that covers your legs, ankles, and
footrests. feet. The engine or exhaust sys-
Never ride under the influence of tem become very hot during or
alcohol or other drugs. after operation and can cause
This scooter is designed for on- burns.
1-2

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SAFETY INFORMATION
Do not run engine indoors. Even The total weight of the operator, pas- Properly adjust the suspension
if you try to ventilate engine senger, accessories and cargo must for your load (suspension-adjus-
exhaust with fans or open win- not exceed the maximum load limit. table models only), and check the
1 dows and doors, carbon monoxi- Operation of an overloaded vehicle condition and pressure of your
de can rapidly reach dangerous could cause an accident. tires.
levels. Never attach any large or heavy
Maximum load:
Do not run engine in poorly venti- items to the handlebar, front fork,
CS50 169 kg (373 lb)
lated or partially enclosed areas CS50M 169 kg (373 lb) or front fender. Such items can
such as barns, garages, or car- CS50Z 166 kg (366 lb) create unstable handling or a
ports. slow steering response.
Do not run engine outdoors whe- When loading within this weight limit, This vehicle is not designed to
re engine exhaust can be drawn keep the following in mind: pull a trailer or to be attached
into a building through openings Cargo and accessory weight to a sidecar.
such as windows and doors. should be kept as low and close Genuine Yamaha Accessories
Loading to the scooter as possible. Secu- Choosing accessories for your vehicle
Adding accessories or cargo to your rely pack your heaviest items as is an important decision. Genuine
scooter can adversely affect stability close to the center of the vehicle Yamaha accessories, which are avai-
and handling if the weight distribution as possible and make sure to dis- lable only from a Yamaha dealer, have
of the scooter is changed. To avoid tribute the weight as evenly as been designed, tested, and approved
the possibility of an accident, use possible on both sides of the by Yamaha for use on your vehicle.
extreme caution when adding cargo scooter to minimize imbalance or Many companies with no connection
or accessories to your scooter. Use instability. to Yamaha manufacture parts and
extra care when riding a scooter that Shifting weights can create a accessories or offer other modifica-
has added cargo or accessories. sudden imbalance. Make sure tions for Yamaha vehicles. Yamaha is
Here, along with the information that accessories and cargo are not in a position to test the products
about accessories below, are some securely attached to the scooter that these aftermarket companies
general guidelines to follow if loading before riding. Check accessory produce. Therefore, Yamaha can neit-
cargo to your scooter: mounts and cargo restraints fre- her endorse nor recommend the use
quently. of accessories not sold by Yamaha or
1-3

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SAFETY INFORMATION
modifications not specifically recom- ground clearance or cornering edom of movement of the ope-
mended by Yamaha, even if sold and clearance, limit suspension tra- rator and may limit control abi-
installed by a Yamaha dealer. vel, steering travel or control ope- lity, therefore, such accesso-
Aftermarket Parts, Accessories, ration, or obscure lights or reflec- ries are not recommended. 1
and Modifications tors. Use caution when adding electri-
While you may find aftermarket pro- Accessories fitted to the hand- cal accessories. If electrical
ducts similar in design and quality to lebar or the front fork area can accessories exceed the capacity
genuine Yamaha accessories, recog- create instability due to impro- of the scooters electrical system,
nize that some aftermarket accesso- per weight distribution or an electric failure could result,
ries or modifications are not suitable aerodynamic changes. If which could cause a dangerous
because of potential safety hazards to accessories are added to the loss of lights or engine power.
you or others. Installing aftermarket handlebar or front fork area, Aftermarket Tires and Rims
products or having other modifica- they must be as lightweight as The tires and rims that came with your
tions performed to your vehicle that possible and should be kept to scooter were designed to match the
change any of the vehicles design or a minimum. performance capabilities and to pro-
operation characteristics can put you Bulky or large accessories may vide the best combination of hand-
and others at greater risk of serious seriously affect the stability of ling, braking, and comfort. Other tires,
injury or death. You are responsible the scooter due to aerodyna- rims, sizes, and combinations may
for injuries related to changes in the mic effects. Wind may attempt not be appropriate. Refer to page
vehicle. to lift the scooter, or the scoo- 6-11 for tire specifications and more
Keep the following guidelines in mind, ter may become unstable in information on replacing your tires.
as well as those provided under Loa- cross winds. These accesso-
ding when mounting accessories. ries may also cause instability
Never install accessories or carry when passing or being passed
cargo that would impair the per- by large vehicles.
formance of your scooter. Care- Certain accessories can dis-
fully inspect the accessory befo- place the operator from his or
re using it to make sure that it her normal riding position. This
does not in any way reduce improper position limits the fre-
1-4

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SAFETY INFORMATION
EAU10372
Always wear a helmet, gloves,
Further safe-riding points trousers (tapered around the cuff
Be sure to signal clearly when and ankle so they do not flap),
1 making turns. and a bright colored jacket.
Braking can be extremely difficult Do not carry too much luggage
on a wet road. Avoid hard bra- on the scooter. An overloaded
king, because the scooter could scooter is unstable. Use a strong
slide. Apply the brakes slowly cord to secure any luggage to the
when stopping on a wet surface. carrier (if equipped). A loose load
Slow down as you approach a will affect the stability of the sco-
corner or turn. Once you have oter and could divert your atten-
completed a turn, accelerate tion from the road. (See page
slowly. 1-1).
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.

1-5

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DESCRIPTION
EAU32220

Left view
CS50/CS50M
1
2

3
4

8 7 6 5
1. Storage compartment (page 3-11) 5. Final transmission oil drain bolt (page 6-7)
2. Shock absorber assembly (page 3-12) 6. Kickstarter (page 3-10)
3. Final transmission oil filler cap (page 6-7) 7. Air filter element (page 6-9)
4. Adjusting nut (page 6-13) 8. Front brake pads (page 6-14)

2-1

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DESCRIPTION
CS50Z

3
4

9 8 7 6 5

1. Storage compartment (page 3-11) 6. Kickstarter (page 3-10)


2. Shock absorber assembly (page 3-12) 7. Air filter element (page 6-9)
3. Final transmission oil filler cap (page 6-7) 8. Coolant level check window (page 6-8)
4. Adjusting nut (page 6-13) 9. Front brake pads (page 6-14)
5. Final transmission oil drain bolt (page 6-7)

2-2

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DESCRIPTION
EAU32230

Right view
CS50/CS50M

1 2 3 4 5 6 7
2

9 8
1. Grab bar (page 5-2) 6. Fuse (page 6-20)
2. Oil tank cap (page 3-7/3-10) 7. Luggage hook (page 3-13)
3. Fuel tank cap (page 3-7) 8. Centerstand (page 6-17)
4. Seat (page 3-11) 9. Passenger footrest
5. Battery (page 6-19)

2-3

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DESCRIPTION
CS50Z

1 2 3 4 5 6 7 8

10 9

1. Grab bar (page 5-2) 6. Fuse (page 6-20)


2. Oil tank cap (page 3-7/3-10) 7. Luggage hook (page 3-13)
3. Fuel tank cap (page 3-7) 8. Coolant reservoir cap (page 6-8)
4. Seat (page 3-11) 9. Centerstand (page 6-17)
5. Battery (page 6-19) 10. Passenger footrest

2-4

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DESCRIPTION
EAU32240

Controls and instruments


CS50/CS50M/CS50Z

1 2 3 4 5 6 7 8
2

1. Rear brake lever (page 3-7) 5. Main switch/steering lock (page 3-1)
2. Left handlebar switches (page 3-6) 6. Right handlebar switch (page 3-6)
3. Speedometer (page 3-3) 7. Throttle grip (page 6-10)
4. Multi-function display (page 3-4) 8. Front brake lever (page 3-6)

2-5

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INSTRUMENT AND CONTROL FUNCTIONS
EAU10460 EAU10661
To lock the steering
Main switch/steering lock OFF
All electrical systems are off. The key
can be removed.
EWA10061

s WARNING
Never turn the key to or
while the vehicle is moving. Other-
3 wise the electrical systems will be
switched off, which may result in
loss of control or an accident.

EAU10670
1. Push.
The main switch/steering lock con- 2. Turn.
trols the ignition and lighting systems, The 2-stroke engine oil level warning
and is used to lock the steering. The 1. Turn the handlebars all the way to
light should come on. (See page 3-2). the left.
various positions are described
below. EAU10681 2. Push the key in from the
LOCK position, and then turn it to
EAU10640
The steering is locked, and all electri- while still pushing it.
ON cal systems are off. The key can be 3. Remove the key.
All electrical circuits are supplied with removed.
power, and the engine can be started.
The key cannot be removed.

TIP
The headlight, meter lighting and tai-
llight come on automatically when the
engine is started.

3-1

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INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering EAU11003

Indicator and warning lights CS50Z


1 2 CS50/CS50M
50
40 60
30 km/h 70
20
80
10
50 0
40 60
30 km/h 70
20
80
10 3
0

1 2 3 4 5
1. Left turn signal indicator light
1. Push. 1 2 3 4 2. Coolant temperature warning light
2. Turn. 3. Oil level warning light
1. Left turn signal indicator light 4. High beam indicator light
2. Oil level warning light 5. Right turn signal indicator light
1. Push the key in, and then turn it
to while still pushing it. 3. High beam indicator light
EAU11030
4. Right turn signal indicator light
Turn signal indicator lights
and
The corresponding indicator light flas-
hes when the turn signal switch is
pushed to the left or right.
EAU11080

High beam indicator light


This indicator light comes on when
the high beam of the headlight is swit-
ched on.

3-2

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INSTRUMENT AND CONTROL FUNCTIONS
EAU11181 EAUS1530
CS50/CS50M (for UK only)
Oil level warning light Speedometer
This warning light comes on when the
CS50/CS50M
key is in the position or if the oil 30

level in the 2-stroke engine oil tank is 20


50
40
40 60

low during operation. If the warning 40


50 30 70
50
60 10 20 80

light comes on during operation, stop 30 km/h 70


10
0
km/h mph

immediately and fill the oil tank with 20


0 1
80
3 Yamalube 2 or equivalent 2-stroke 10

engine oil of either JASO grade FC


0 1
or ISO grades EG-C or EG-D. The
warning light should go off after the 2- 1. Speedometer
stroke engine oil tank has been refi-
lled. 1. Speedometer CS50Z (for UK only)
TIP
If the warning light does not come on CS50Z 30

40
when the key is in the position 20
40
50
60

or does not go off after the 2-stroke 10


30

20
70

80
50
50 km/h mph
engine oil tank has been refilled, have 40 60
10
0
1
0
30 km/h
a Yamaha dealer check the electrical 70
20
80
circuit.
10
ECA16291 0
1
NOTICE 1. Speedometer
Do not operate the vehicle until you
know that the engine oil level is suf- The speedometer shows the riding
ficient. 1. Speedometer speed.

3-3

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INSTRUMENT AND CONTROL FUNCTIONS
EAUS1424
a tripmeter (which shows the dis-
Multi-function display tance traveled since it was last
set to zero)
a fuel gauge
2 a self-diagnosis device
40
50
60 3 a function button (which selects,
30 km/h 70
20
80 sets and resets various modes of
10
0 the multi-function display) 3
1
TIP
4 Be sure to turn the key to 3. To change the ten-minute digit,
1. Select button
before using the button. push the button for at least two
2. Odometer/tripmeter For the U.K. only: The odometer seconds.
3. Clock and tripmeter are displayed in 4. When the ten-minute digit starts
4. Fuel meter miles. flashing, push the button to set it.
EWA12312
To set the clock:
s WARNING 1. Select the odometer and push
Be sure to stop the vehicle before the button for at least two
making any setting changes to the seconds.
multi-function display. Changing 2. When the hour digits start flas-
settings while riding can distract hing, push the button to set the
the operator and increase the risk hours.
of an accident.
The multi-function display is equip-
ped with the following:
5. To change the one-minute digit,
a digital clock
push the button for at least two
an odometer (which shows the
seconds.
total distance traveled)
3-4

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INSTRUMENT AND CONTROL FUNCTIONS
6. When the one-minute digit starts the fuel gauge will flash. If this occurs,
flashing, push the button to set it. have a Yamaha dealer check the vehi-
cle.

PRESS
BUTTON
3 PRESS
BUTTON
1. Odometer
2. Tripmeter

7. Push the button for at least two To reset the tripmeter, select it by
seconds to start the clock. pushing the button, and then push it
again for at least two seconds.
TIP Fuel gauge
After setting the clock, be sure to The fuel gauge indicates the amount
push the button for at least two of fuel in the fuel tank. The display
seconds before turning the key to segments of the fuel gauge disappear
, otherwise the clock will not be towards E (Empty) as the fuel level
set. decreases. When only one segment is
left near E, refuel as soon as possi-
Odometer and tripmeter modes
ble.
Pushing the button switches the dis-
Self-diagnosis device
play between the odometer mode
This model is equipped with a self-
ODO and the tripmeter TRIP in
diagnosis device for the fuel electrical
the following order:
circuit.
ODO TRIP ODO
If a problem is detected in the fuel
electrical circuit, all LCD segments of
3-5

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INSTRUMENT AND CONTROL FUNCTIONS
EAU12347 EAU12400 EAU12900

Handlebar switches Dimmer switch / Front brake lever


Left Set this switch to for the high
beam and to for the low beam.
1
1 EAU12460

Turn signal switch /


To signal a right-hand turn, push this
switch to . To signal a left-hand 3
turn, push this switch to . When
released, the switch returns to the
center position. To cancel the turn
3 2
signal lights, push the switch in after it
has returned to the center position. 1. Front brake lever
1. Dimmer switch /
2. Turn signal switch / EAU12500 The front brake lever is located on the
3. Horn switch Horn switch right handlebar grip. To apply the
Press this switch to sound the horn. front brake, pull this lever toward the
Right handlebar grip.
EAUM1132

Start switch
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 5-1 for star-
ting instructions prior to starting the
engine.

1. Start switch

3-6

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INSTRUMENT AND CONTROL FUNCTIONS
EAU12950 EAU13202
Fuel tank cap
Rear brake lever Fuel and 2-stroke engine oil
tank caps
1
1 2

To remove the fuel tank cap, turn it


1. Rear brake lever counterclockwise, and then pull it off.
1. 2-stroke engine oil tank cap To install the fuel tank cap, turn it
The rear brake lever is located on the 2. Fuel tank cap clockwise.
left handlebar grip. To apply the rear 2-stroke engine oil tank cap
brake, pull this lever toward the hand- The fuel tank cap and the 2-stroke
lebar grip. engine oil tank cap are located under
the seat. (See page 3-11).

To remove the 2-stroke engine oil tank


cap, pull it off.

3-7

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INSTRUMENT AND CONTROL FUNCTIONS
To install the 2-stroke engine oil tank EAU13212

cap, push it into the oil tank opening. Fuel 1


Make sure there is sufficient gasoline
EWA10141
in the tank. 2
s WARNING EWA10881

Make sure that the fuel and 2-stro- s WARNING


ke engine oil tank caps are properly Gasoline and gasoline vapors are
installed before riding the scooter. extremely flammable. To avoid fires
Leaking fuel is a fire hazard. and explosions and to reduce the 3
ZAUM0020
risk of injury when refueling, follow
these instructions.
1. Fuel tank filler tube
1. Before refueling, turn off the engi- 2. Fuel level
ne and be sure that no one is sit-
ting on the vehicle. Never refuel 3. Wipe up any spilled fuel imme-
while smoking, or while in the diately. NOTICE: Immediately
vicinity of sparks, open flames, or wipe off spilled fuel with a cle-
other sources of ignition such as an, dry, soft cloth, since fuel
the pilot lights of water heaters may deteriorate painted surfa-
and clothes dryers. ces or plastic parts. [ECA10071]
2. Do not overfill the fuel tank. Stop 4. Be sure to securely close the fuel
filling when the fuel reaches the tank cap.
EWA15151
bottom of the filler tube. Because s WARNING
fuel expands when it heats up,
Gasoline is poisonous and can cau-
heat from the engine or the sun
se injury or death. Handle gasoline
can cause fuel to spill out of the with care. Never siphon gasoline by
fuel tank. mouth. If you should swallow some
gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your
3-8

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INSTRUMENT AND CONTROL FUNCTIONS
eyes, see your doctor immediately. EAU13432 ECA10701

If gasoline spills on your skin, wash Catalytic converter NOTICE


with soap and water. If gasoline This model is equipped with a cataly- Use only unleaded gasoline. The
spills on your clothing, change your tic converter in the exhaust system. use of leaded gasoline will cause
clothes. unrepairable damage to the cataly-
EWA10861
tic converter.
s WARNING
EAU13270
The exhaust system is hot after
3 Recommended fuel: operation. To prevent a fire hazard
REGULAR UNLEADED or burns:
GASOLINE ONLY Do not park the vehicle near
Fuel tank capacity: possible fire hazards such as
5.5 L (1.45 US gal, 1.21 Imp.gal)
Fuel reserve amount: grass or other materials that
1.9 L (0.50 US gal, 0.42 Imp.gal) easily burn.
Park the motorcycle in a place
Your Yamaha engine has been desig- where pedestrians or children
ned to use regular unleaded gasoline are not likely to touch the hot
with a research octane number of 91 exhaust system.
or higher. If knocking (or pinging) Make sure that the exhaust
occurs, use a gasoline of a different system has cooled down befo-
brand or premium unleaded fuel. Use re doing any maintenance
of unleaded fuel will extend spark work.
plug life and reduce maintenance Do not allow the engine to idle
costs. more than a few minutes. Long
idling can cause a build-up of
heat.

3-9

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INSTRUMENT AND CONTROL FUNCTIONS
EAUS1500 EAUS1050

2-stroke engine oil Kickstarter


Make sure that there is sufficient 2-
stroke engine oil in the oil tank. Add
the recommended 2-stroke engine oil
as necessary.
To access the 2-stroke engine oil
tank, open the storage compartment.
1 3
See page 3-11).
1. Remove the 2-stroke engine oil
tank cap by pulling it off. TIP
Make sure that the 2-stroke engine oil
tank cap is properly installed before 1. Kickstarter lever
riding the vehicle.
To start the engine, push the kickstar-
ter down lightly with your foot until the
Recommended oil: gears engage, and then push it down
See page 8-1 smoothly but forcefully.
Oil quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)

2 Install the 2-stroke engine oil tank


cap by pushing it into the oil tank
opening.

3-10

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INSTRUMENT AND CONTROL FUNCTIONS
EAU14160 EAU14510

Rider seat Storage compartment


To open the rider seat
1. Place the scooter on the centers- 1
tand.
2. Insert the key into the main 1
switch, and then turn it counter-
clockwise.
3

1 1. Seat

To close the rider seat 1. Storage compartment


1. Fold the rider seat down, and
then push it down to lock it in There is a storage compartment
place. under the seat. (See page 3-11).
2. Remove the key from the main
EWA10960
1. Open. switch if the scooter will be left s WARNING
unattended.
Do not exceed the load limit of
TIP
TIP 3.5 kg (7.7 lb) for the storage
Do not push inward when turning the
Make sure that the seat is properly compartment.
key.
secured before riding. Do not exceed the maximum
3. Fold the rider seat up. load of CS50/CS50M 169 kg
(373 lb) CS50Z 166 kg (366 lb)
for the vehicle.

3-11

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INSTRUMENT AND CONTROL FUNCTIONS
ECA10080
To store a helmet in the storage com- EAU14832

NOTICE partment, place the helmet upside- Adjusting the shock


Keep the following points in mind down with the front facing forward. absorber assembly
when using the storage compart- (Depends on models)
ment. TIP
Since the storage compart- Some helmets cannot be stored
ment accumulates heat when in the storage compartment
exposed to the sun, do not sto- because of their size or shape.
3
re anything susceptible to heat Do not leave your scooter unat-
inside it. tended with the seat open.
To avoid humidity from sprea-
ding through the storage com-
partment, wrap wet articles in
a plastic bag before storing
them in the compartment.
1. Spring preload adjusting ring
Since the storage compart- 2. Position indicator
ment may get wet while the
scooter is being washed, wrap This shock absorber assembly is
any articles stored in the com- equipped with a spring preload adjus-
partment in a plastic bag. ting ring.
Do not keep anything valuable
ECA10101
or breakable in the storage
compartment. NOTICE
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.

3-12

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INSTRUMENT AND CONTROL FUNCTIONS
Adjust the spring preload as follows. flame or other high heat sour- EAUT1072

To increase the spring preload and ce. This may cause the unit to Luggage hook EWAT1031
thereby harden the suspension, turn explode due to excessive gas s WARNING
the adjusting ring in direction (a). To pressure.
Do not exceed the load limit of
decrease the spring preload and the- Do not deform or damage the
reby soften the suspension, turn the cylinder in any way. Cylinder 1.5 kg (3.3 lb) for the luggage
adjusting ring in direction (b). damage will result in poor hook.
Do not exceed the maximum
3 Align the appropriate notch in the damping performance.
adjusting ring with the position indica- Do not dispose of a damaged load of CS50/CS50M 169 kg
tor on the shock absorber. or worn-out shock absorber (373 lb) CS50Z 166 (366 lb) for
assembly yourself. Take the the vehicle.
shock absorber assembly to a
Spring preload setting:
Minimum (soft): Yamaha dealer for any service.
(b)
Standard:
middle
Maximum (hard):
(a)
EWA10221

s WARNING
This shock absorber assembly
contains highly pressurized nitro-
gen gas. Read and understand the 1. Luggage hook
following information before hand-
ling the shock absorber assembly.
Do not tamper with or attempt
to open the cylinder assembly.
Do not subject the shock
absorber assembly to an open
3-13

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FOR YOUR SAFETY PRE-OPERATION CHECKS
EAU15595

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owners Manual.
EWA11151

s WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:

4-1

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FOR YOUR SAFETY PRE-OPERATION CHECKS
EAU15605

Pre-operation check list

ITEM CHECKS PAGE


Check fuel level in fuel tank.
Fuel Refuel if necessary. 3-8
Check fuel line for leakage.
Check oil level in oil tank.
2-stroke engine oil If necessary, add recommended oil to specified level. 3-10
Check vehicle for oil leakage.
Final transmission oil Check vehicle for oil leakage. 6-7
4 Check coolant level in reservoir.
Coolant (CS50Z) If necessary, add recommended coolant to specified level. 6-8
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 6-13, 6-14, 6-15
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Rear brake 6-13, 6-14
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Check cable free play.
Throttle grip 6-10, 6-16
If necessary, have Yamaha dealer adjust cable free play
and lubricate cable and grip housing.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 6-11, 6-12
Check air pressure.
Correct if necessary.

4-2

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FOR YOUR SAFETY PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Make sure that operation is smooth.
Brake levers 6-16
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Centerstand 6-17
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.

4-3

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OPERATION AND IMPORTANT RIDING POINTS
EAU15951 EAU16562
3. While applying the front or rear
Read the Owners Manual carefully to Starting a cold engine brake, start the engine by pus-
ECA10250
become familiar with all controls. If hing the start switch or by pus-
there is a control or function you do NOTICE
hing the kickstarter lever down.
not understand, ask your Yamaha See page 5-4 for engine break-in NOTICE: For maximum engine
dealer. instructions prior to operating the life, never accelerate hard
EWA10271
vehicle for the first time.
s WARNING when the engine is cold! [ECA11041]
Failure to familiarize yourself with 1. Turn the key to , and when
the controls can lead to loss of the oil level warning light comes
control, which could cause an acci- on, turn it to .
dent or injury.

ZAUM0367

If the engine fails to start by pus-


hing the start switch, release the
ECA10240 switch, wait a few seconds, and
NOTICE then try again. Each starting
If the oil level warning light does attempt should be as short as
not come on, have a Yamaha dealer possible to preserve the battery.
check the electrical circuit. Do not crank the engine more
than 5 seconds on any one
2. Close the throttle completely. attempt. If the engine does not
start with the starter motor, try
using the kickstarter.

5-1

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OPERATION AND IMPORTANT RIDING POINTS
EAU16761
4. Check for oncoming traffic, and EAU16780

Starting off then slowly turn the throttle grip Acceleration and
(on the right) in order to take off. deceleration
TIP 5. Switch the turn signals off.
Before starting off, allow the engine to
warm up. (b)
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the centers- (a)
tand.
ZAUM0199

5
The speed can be adjusted by ope-
1 ning and closing the throttle. To incre-
ase the speed, turn the throttle grip in
direction (a). To reduce the speed,
turn the throttle grip in direction (b).

1. Grab bar
2. Rear brake lever

2. Sit astride the seat, and then


adjust the rear view mirrors.
3. Switch the turn signals on.

5-2

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OPERATION AND IMPORTANT RIDING POINTS
EAU16793
Front EAU16820

Braking EWA10300
Tips for reducing fuel
s WARNING consumption
Fuel consumption depends largely on
Avoid braking hard or suddenly
your riding style. Consider the follo-
(especially when leaning over
wing tips to reduce fuel consumption:
to one side), otherwise the sco-
Avoid high engine speeds during
oter may skid or overturn.
acceleration.
Railroad crossings, streetcar
Avoid high engine speeds with no
rails, iron plates on road cons-
load on the engine.
truction sites, and manhole
Turn the engine off instead of let-
covers become extremely slip-
Rear ting it idle for an extended length
pery when wet. Therefore, slow
5 of time (e.g., in traffic jams, at
down when approaching such
traffic lights or at railroad cros-
areas and cross them with cau-
sings).
tion.
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as bra-
king downhill can be very diffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.

5-3

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OPERATION AND IMPORTANT RIDING POINTS
EAU16830 EAU17213

Engine break-in Parking


There is never a more important When parking, stop the engine, and
period in the life of your engine than then remove the key from the main
the period between 0 and 1000 km switch.
EWA10311
(600 mi). For this reason, you should
s WARNING
read the following material carefully.
Since the engine is brand new, do not Since the engine and exhaust
put an excessive load on it for the first system can become very hot,
1000 km (600 mi). The various parts in park in a place where pedes-
the engine wear and polish themsel- trians or children are not likely
ves to the correct operating clearan- to touch them and be burned.
ces. During this period, prolonged Do not park on a slope or on
5
full-throttle operation or any condition soft ground, otherwise the
that might result in engine overhea- vehicle may overturn, increa-
ting must be avoided. sing the risk of a fuel leak and
fire.
Do not park near grass or other
flammable materials which
might catch fire.

5-4

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17281 EWA15121 EWA10330

Periodic inspection, adjustment, and s WARNING s WARNING


lubrication will keep your vehicle in Turn off the engine when perfor- This scooter is designed for use on
the safest and most efficient condi- ming maintenance unless otherwi- paved roads only. If this scooter is
tion possible. Safety is an obligation se specified. operated in abnormally dusty,
of the vehicle owner/operator. The A running engine has moving muddy or wet conditions, the air fil-
most important points of vehicle ins- parts that can catch on body ter element should be cleaned or
pection, adjustment, and lubrication parts or clothing and electrical replaced more frequently, otherwi-
are explained on the following pages. parts that can cause shocks or se rapid engine wear may result.
The intervals given in the periodic fires. Consult a Yamaha dealer for proper
maintenance and lubrication chart Running the engine while servi- maintenance intervals.
should be simply considered as a cing can lead to eye injury,
general guide under normal riding burns, fire, or carbon monoxide
conditions. However, depending on poisoning possibly leading to
the weather, terrain, geographical death. See page 1-1 for more
6 location, and individual use, the main- information about carbon
tenance intervals may need to be monoxide.
shortened.
EWA10321

s WARNING
Failure to properly maintain the
vehicle or performing maintenance
activities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle
service, have a Yamaha dealer per-
form service.

6-1

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17715

Periodic maintenance and lubrication chart


TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK,
a mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.

ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
Check fuel and vacuum hoses for
6
1 * Fuel line
cracks or damage.
2 Spark plug Replace.
Clean.
3 Air filter element
Replace.
Check operation, fluid level and

4 * Front brake vehicle for fluid leakage.
Replace brake pads. Whenever worn to the limit
Check operation and adjust brake

5 * Rear brake lever free play.
Replace brake shoes. Whenever worn to the limit
Check for cracks or damage.
6 * Brake hose
Replace. Every 4 years

6-2

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PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
7 * Wheels Check runout and for damage.
Check tread depth and for damage.
Replace if necessary.
8 * Tires
Check air pressure.
Correct if necessary.
Check bearing for looseness
9 * Wheel bearings
or damage.
Check bearing play and steering

10 * Steering bearings for roughness.
Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
6 Make sure that all nuts, bolts and
11 * Chassis fasteners
screws are properly tightened.
Front brake lever
12 Lubricate with silicone grease.
pivot shaft
Rear brake lever Lubricate with lithium-soap-
13
pivot shaft based grease.
Check operation.
14 Centerstand
Lubricate.
Check operation and for oil
15 * Front fork
leakage.

16 * Shock absorber
Check operation and shock

assembly absorber for oil leakage.
17 * Carburetor Adjust engine idling speed.
Check operation.
18 * Autolube pump
Bleed if necessary.

6-3

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PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
Check coolant level and vehicle

19 * Cooling system for coolant leakage.
(CS50Z)
Change. Every 3 years
Final transmission Check vehicle for oil leakage.
20
oil Change.
21 * V-belt Replace. Every 10000 km (6000 mi)
22 * Front and rear Check operation.
brake switches
Moving parts
23 Lubricate.
and cables
Check operation and free play.
Throttle grip
Adjust the throttle cable free play 6
24 * housing and cable if necessary.
Lubricate the throttle grip
housing and cable.

25 * Lights, signals and Check operation.



switches Adjust headlight beam.

EAUM2070

TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.

6-4

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU18740
this chapter. Refer to this section 2. Disconnect the headlight lead
Removing and installing the each time a cowling or panel needs to connectors, the turn signal cou-
cowling and panel be removed and installed. plers, and the auxiliary light cou-
plers.
EAUS1520

Cowling A 3
To remove the cowling 2
1 1. Remove the screws, and then 1
pull the cowling off as shown.

B Y G

1. Cowling A 1
2 1. Headlight lead connector
6 1 2. Auxiliary light coupler
3. Turn signal coupler

1. Cowling To install the cowling


2. Screw 1. Connect the headlight leads con-
nectors, the turn signal couplers,
and the auxiliary light couplers.
2. Place the cowling in the original
position, and then install the
screws.
1. Panel A
The cowling and panel shown above
need to be removed to perform some
of the maintenance jobs described in

6-5

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUM1250 EAU19622

Panel A Checking the spark plug Specified spark plug:


To remove the panel The spark plug is an important engine NBR8HS/NGK (for CS50 CS50Z)
1. Open the storage compartment. BPR4HS/NGK (for CS50M)
component, which should be chec-
(See page 3-11). ked periodically, preferably by a
2. Remove the screw, and then take Yamaha dealer. Since heat and depo- Before installing a spark plug, the
the panel off. sits will cause any spark plug to spark plug gap should be measured
1 slowly erode, it should be removed with a wire thickness gauge and, if
and checked in accordance with the necessary, adjusted to specification.
periodic maintenance and lubrication
chart. In addition, the condition of the
2 spark plug can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the 6
ideal color when the vehicle is ridden 1
1. Screw normally). If the spark plug shows a ZAUM0037

2. Panel A distinctly different color, the engine 1. Spark plug gap


could be operating improperly. Do not
To install the panel attempt to diagnose such problems
1. Place the panel in the original Spark plug gap:
yourself. Instead, have a Yamaha 0.60.7 mm (0.0240.028 in)
position, and then install the dealer check the vehicle.
screw. If the spark plug shows signs of elec- Clean the surface of the spark plug
2. Close the storage compartment. trode erosion and excessive carbon gasket and its mating surface, and
or other deposits, it should be repla- then wipe off any grime from the
ced. spark plug threads.

6-6

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU20064
Tightening torque:
Spark plug: Final transmission oil 1
20 Nm (2.0 mkgf, 14.5 ftlbf) The final transmission case must be 1
checked for oil leakage before each
TIP ride. If any leakage is found, have a
If a torque wrench is not available Yamaha dealer check and repair the
when installing a spark plug, a good scooter. In addition, the final trans-
estimate of the correct torque is mission oil must be changed as
1/41/2 turn past finger tight. Howe- follows at the intervals specified in the
ver, the spark plug should be tighte- periodic maintenance and lubrication
ned to the specified torque as soon chart. 1. Final transmission oil filler cap
as possible. 1. Start the engine, warm up the
final transmission oil by riding the 5. Install the final transmission oil
scooter for several minutes, and drain bolt, and then tighten it to
then stop the engine. the specified torque.
6 2. Place the scooter on the centers-
tand.
3. Place an oil pan under the final
transmission case to collect the 1
used oil.
4. Remove the final transmission oil
filler cap and final transmission
drain bolt to drain the oil from the
final transmission case. 1

1. Final transmission oil drain bolt

6-7

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1200
TIP
Tightening torque:
Final transmission oil drain bolt:
Coolant (CS50Z) The coolant should be between the
18 Nm (1.8 mkgf, 13.0 ftlbf) The coolant level should be checked minimum and maximum level marks.
before each ride. In addition, the coo-
6. Refill with the specified amount lant must be changed at the intervals
of the recommended final trans- specified in the periodic maintenance MAX
2
mission oil, and then install and and lubrication chart.
tighten the oil filler cap. WAR- MIN
3
EAUM2102
NING! Make sure that no
To check the coolant level 1
foreign material enters the final
1. Place the vehicle on a level surfa-
transmission case. Make sure
ce and hold it in an upright posi-
that no oil gets on the tire or
tion.
wheel. [EWA11311]
TIP
1. Coolant level check window
Recommended final transmission The coolant level must be chec- 2. Maximum level mark 6
oil: ked on a cold engine since the 3. Minimum level mark
See page 8-1 level varies with engine tempera-
Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt) ture. 3. If the coolant is at or below the
Make sure that the vehicle is minimum level mark, remove the
positioned straight up when cowling A. (See page 6-5).
7. Check the final transmission case
checking the coolant level. A 4. Open the reservoir cap, and then
for oil leakage. If oil is leaking,
slight tilt to the side can result in add coolant to the maximum
check for the cause.
a false reading. level mark. WARNING! Remove
2. Check the coolant level through only the coolant reservoir cap.
the check window. Never attempt to remove the
radiator cap when the engine is
hot. [EWA15161]. NOTICE: If coolant
is not available, use distilled

6-8

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PERIODIC MAINTENANCE AND ADJUSTMENT
water or soft tap water instead. Coolant reservoir capacity:
EAU40370

Do not use hard water or salt 0.25 L (0.26 US qt, 0.22 Imp.qt) Air filter element
water since it is harmful to the The air filter element must be cleaned
engine. If water has been used 5. Close the reservoir cap, and then and replaced at the intervals specified
instead of coolant, replace it install the cowling. in the periodic maintenance and lubri-
with coolant as soon as possi- cation chart. Have a Yamaha dealer
EAU33031
ble, otherwise the cooling sys- clean and replace the air filter ele-
Changing the coolant
tem will not be protected ment.
The coolant must be changed at the
against frost and corrosion. If
intervals specified in the periodic
water has been added to the
maintenance and lubrication chart.
coolant, have a Yamaha dealer
Have a Yamaha dealer change the
check the antifreeze content of
coolant. WARNING! Never attempt
the coolant as soon as possi-
to remove the radiator cap when
ble, otherwise the effective-
the engine is hot. [EWA10381]
ness of the coolant will be
6
reduced. [ECA10472]

LL
2
FU
LO
W
3
1

1. Coolant reservoir cap


2. Maximum level mark
3. Minimum level mark

6-9

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU21300 EAU21370
2. To increase the throttle cable free
Adjusting the carburetor Adjusting the throttle cable play, turn the adjusting nut in
The carburetor is an important part of free play direction (a). To decrease the
the engine and requires very sophisti- throttle cable free play, turn the
cated adjustment. Therefore, all car- adjusting nut in direction (b).
buretor adjustments should be left to
a Yamaha dealer, who has the neces-
sary professional knowledge and
experience. 1

a
1
b2
1. Throttle cable free play
6
The throttle cable free play should 1. Locknut
measure 2.05.0 mm (0.080.20 in) at 2. Adjusting nut
the throttle grip. Periodically check
the throttle cable free play and, if 3. Tighten the locknut.
necessary, adjust it as follows.

TIP
The engine idling speed must be
correctly adjusted before checking
and adjusting the throttle cable free
play.
1. Loosen the locknut.

6-10

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU33601
re of the tires equals the EWA10511

Tires ambient temperature). s WARNING


To maximize the performance, durabi- The tire air pressure must be Never overload your vehicle. Ope-
lity, and safe operation of your vehi- adjusted in accordance with ration of an overloaded vehicle
cle, note the following points regar- the riding speed and with the could cause an accident.
ding the specified tires. total weight of rider, passenger,
Tire inspection
Tire air pressure cargo, and accessories appro-
ved for this model. 1

Tire air pressure (measured on


cold tires):
090 kg (0198 lb):
2
Front:
175 kPa (1.75 kgf/cm2, 25 psi,
6 1.75 bar) ZAUM0054

ZAUM0053 Rear:
200 kPa (2.00 kgf/cm2, 29 psi, 1. Tire wear indicator
2.00 bar) 2. Tire sidewall
The tire air pressure should be chec-
90 kg (198 lb) - maximum load:
ked and, if necessary, adjusted befo-
Front: The tires must be checked before
re each ride. 175 kPa (1.75 kgf/cm2, 25 psi,
EWA10501 each ride. If the center tread depth
s WARNING 1.75 bar)
Rear:
reaches the specified limit, if the tire
Operation of this vehicle with 225 kPa (2.25 kgf/cm2, 33 psi, has a nail or glass fragments in it, or if
improper tire pressure may cause 2.25 bar) the sidewall is cracked, have a Yama-
severe injury or death from loss of Maximum load*: ha dealer replace the tire immediately.
CS50/CS50M 169 kg (373 lb)
control. CS50Z 166 kg (366 lb)
The tire air pressure must be * Total weight of rider, passenger,
checked and adjusted on cold cargo and accessories
tires (i.e., when the temperatu-
6-11

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PERIODIC MAINTENANCE AND ADJUSTMENT
EWA10470 EAU21960
Minimum tire tread depth (front s WARNING
and rear): Cast wheels
1.6 mm (0.06 in) Have a Yamaha dealer replace To maximize the performance, durabi-
excessively worn tires. Besides lity, and safe operation of your vehi-
TIP being illegal, operating the cle, note the following points regar-
The tire tread depth limits may differ vehicle with excessively worn ding the specified wheels.
from country to country. Always tires decreases riding stability The wheel rims should be chec-
comply with the local regulations. and can lead to loss of control. ked for cracks, bends or warpage
Tire information The replacement of all wheel before each ride. If any damage
This model is equipped with tubeless and brake related parts, inclu- is found, have a Yamaha dealer
tires. ding the tires, should be left to replace the wheel. Do not
After extensive tests, only the
thetires
tireslis-
lis- a Yamaha dealer, who has the attempt even the smallest repair
ted below
belowhave
havebeen
beenapproved
approved for this
for necessary professional know- to the wheel. A deformed or crac-
model by Yamaha
this model Motor
by Yamaha Co., Espaa,
Motor Ltd ledge and experience. ked wheel must be replaced.
The wheel should be balanced
S.A. 6
whenever either the tire or wheel
has been changed or replaced.
Front tire:
Size: An unbalanced wheel can result
110/70-12 47L in poor performance, adverse
Manufacturer/model: handling characteristics, and a
CHENG SHIN TIRE / C922 shortened tire life.
Rear tire: Ride at moderate speeds after
Size:
120/70-12 51L 130/70-12 56L changing a tire since the tire sur-
Manufacturer/model: face must first be broken in for
CHENG SHIN TIRE / C922 it to develop its optimal characte-
ristics.

6-12

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUT1221 EAU22170

Checking the front brake Adjusting the rear brake


lever free play lever free play

(b)
(a)
1

1. Adjusting nut

EWA10650

1. Rear brake lever free play s WARNING


1. Front brake lever free play
If proper adjustment cannot be
6 The brake lever free play should mea-
The brake lever free play should mea- obtained as described, have a
sure 5.0-10.0 mm (0.20-0.40 in) as
sure 2.05.0 mm (0.080.20 in) as Yamaha dealer make this adjust-
shown. Periodically check the brake
shown. Periodically check the brake ment.
lever free play and, if necessary,
lever free play and, if necessary, have adjust it as follows.
a Yamaha dealer check the brake sys- To increase the brake lever free play,
tem. turn the adjusting nut at the brake
EWA10641

s WARNING shoe plate in direction (a). To decrea-


se the brake lever free play, turn the
An incorrect brake lever free play
adjusting nut in direction (b).
indicates a hazardous condition in
the brake system. Do not operate
the vehicle until the brake system
has been checked or repaired by a
Yamaha dealer.
6-13

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU22380 EAU22540

Checking the front brake Rear brake shoes


pads and rear brake shoes
The front brake pads and the rear bra-
ke shoes must be checked for wear at
the intervals specified in the periodic
maintenance and lubrication chart.
EAUS1510

Front brake pads


1. Lining thickness

Check each front brake pad for 1. Wear indicator


damage and measure the lining thick- 2. Wear limit line
1 ness. If a brake pad is damaged or if
The rear brake is provided with a wear 6
the lining thickness is less than
indicator, which allows you to check
3.1 mm (0.12 in), have a Yamaha dea-
ler replace the brake pads as a set. the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position
of the wear indicator while applying
1. Brake pad checking cover the brake. If a brake shoe has worn to
the point that the wear indicator rea-
ches the wear limit line, have a Yama-
ha dealer replace the brake shoes as
a set.

6-14

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU32344
Observe these precautions: Brake fluid may deteriorate pain-
Checking the brake fluid When checking the fluid level, ted surfaces or plastic parts.
level make sure that the top of the Always clean up spilled fluid
master cylinder is level by turning immediately.
the handlebars. As the brake pads wear, it is nor-
M
Use only the recommended qua- mal for the brake fluid level to
IN

1 lity brake fluid, otherwise the rub- gradually go down. However, if


ber seals may deteriorate, cau- the brake fluid level goes down
sing leakage and poor braking suddenly, have a Yamaha dealer
performance. check the cause.

Recommended brake fluid:


DOT 4
1. Minimum level mark
6
Insufficient brake fluid may allow air Refill with the same type of brake
to enter the brake system, possibly fluid. Mixing fluids may result in a
causing it to become ineffective. harmful chemical reaction and
Before riding, check that the brake lead to poor braking performan-
fluid is above the minimum level mark ce.
and replenish if necessary. A low bra- Be careful that water does not
ke fluid level may indicate worn brake enter the master cylinder when
pads and/or brake system leakage. If refilling. Water will significantly
the brake fluid level is low, be sure to lower the boiling point of the fluid
check the brake pads for wear and and may result in vapor lock.
the brake system for leakage.

6-15

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU22721 EAU23111 EAU43641

Changing the brake fluid Checking and lubricating the Lubricating the front and
Have a Yamaha dealer change the throttle grip and cable rear brake levers
brake fluid at the intervals specified in The operation of the throttle grip
the TIP after the periodic maintenan- should be checked before each ride. Front brake lever
ce and lubrication chart. In addition, In addition, the cable should be lubri-
have the oil seals of the brake master cated at the intervals specified in the
cylinder and caliper as well as the periodic maintenance chart.
brake hose replaced at the intervals
listed below or whenever they are
damaged or leaking.
Oil seals: Replace every two
years.
Brake hose: Replace every four
years.
6
Rear brake lever

The pivoting points of the front and


rear brake levers must be lubricated

6-16

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PERIODIC MAINTENANCE AND ADJUSTMENT
at the intervals specified in the perio- EAU23192

Checking and lubricating the Recommended lubricant:


dic maintenance and lubrication Lithium-soap-based grease
chart. centerstand

Recommended lubricants:
Front brake lever:
Silicone grease
Rear brake lever:
Lithium-soap-based grease

1. Centerstand
6
The operation of the centerstand
should be checked before each ride,
and the pivots and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA11301

s WARNING
If the centerstand does not move
up and down smoothly, have a
Yamaha dealer check or repair it.
Otherwise, the centerstand could
contact the ground and distract the
operator, resulting in a possible
loss of control.
6-17

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23272 EAU45511

Checking the front fork Checking the steering


The condition and operation of the Worn or loose steering bearings may
front fork must be checked as follows cause danger. Therefore, the opera-
at the intervals specified in the perio- tion of the steering must be checked
dic maintenance and lubrication as follows at the intervals specified in
chart. the periodic maintenance and lubrica-
To check the condition tion chart.
1. Check the inner tubes for scrat- 1. Place the vehicle on the centers-
ches, damage and excessive oil ECA10590
tand. WARNING! To avoid
leakage. NOTICE injury, securely support the
To check the operation vehicle so there is no danger of
If any damage is found or the front
1. Place the vehicle on a level surfa- it falling over. [EWA10751]
fork does not operate smoothly,
ce and hold it in an upright posi- 2. Hold the lower ends of the front
have a Yamaha dealer check or
tion. WARNING! To avoid injury, fork legs and try to move them
repair it. 6
securely support the vehicle so forward and backward. If any free
there is no danger of it falling play can be felt, have a Yamaha
over. [EWA10751] dealer check or repair the stee-
2. While applying the front brake, ring.
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.

6-18

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23290 EAU23385 ECA10620

Checking the wheel bearings Battery NOTICE


The front and rear wheel bearings Never attempt to remove the bat-
1
must be checked at the intervals spe- tery cell seals, as this would per-
cified in the periodic maintenance and manently damage the battery.
lubrication chart. If there is play in the EWA10760

wheel hub or if the wheel does not s WARNING


turn smoothly, have a Yamaha dealer Electrolyte is poisonous and
check the wheel bearings. dangerous since it contains
sulfuric acid, which causes
3 2 severe burns. Avoid any con-
tact with skin, eyes or clothing
1. Battery and always shield your eyes
2. Positive battery lead (red) when working near batteries.
3. Negative battery lead (black)
6 In case of contact, administer
The battery is located behind panel A. the following FIRST AID.
(See page 6-5). EXTERNAL: Flush with plenty
This model is equipped with a VRLA of water.
(Valve Regulated Lead Acid) battery. INTERNAL: Drink large quan-
There is no need to check the elec- tities of water or milk and
trolyte or to add distilled water. Howe- immediately call a physician.
ver, the battery lead connections EYES: Flush with water for 15
need to be checked and, if necessary, minutes and seek prompt
tightened. medical attention.
Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
6-19

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PERIODIC MAINTENANCE AND ADJUSTMENT
charging it in an enclosed spa- To store the battery EAU23503

ce. 1. If the vehicle will not be used for Replacing the fuse
KEEP THIS AND ALL BATTE- more than one month, remove
1
RIES OUT OF THE REACH OF the battery, fully charge it, and
CHILDREN. then place it in a cool, dry place.
NOTICE: When removing the
To charge the battery
battery, be sure the key is
1. Have a Yamaha dealer charge the
turned to , then discon-
battery as soon as possible if it
nect the negative lead before
seems to have discharged. Keep
disconnecting the positive
in mind that the battery tends to
lead. [ECA16302]
discharge more quickly if the
2. If the battery will be stored for
vehicle is equipped with optional
more than two months, check it 1. Main fuse
electrical accessories.
ECA16520 at least once a month and fully
NOTICE charge it if necessary. The fuse holder is located behind
panel A. (See page 6-5). 6
To charge a VRLA (Valve Regulated 3. Fully charge the battery before
Lead Acid) battery, a special (cons- installation. If the fuse is blown, replace it as
tant-voltage) battery charger is 4. After installation, make sure that follows.
required. Using a conventional bat- the battery leads are properly 1. Turn the key to and turn off
tery charger will damage the bat- connected to the battery termi- all electrical circuits.
tery. If you do not have access to a nals. 2. Remove the blown fuse, and then
ECA16530
constant-voltage battery charger, install a new fuse of the specified
NOTICE amperage. WARNING! Do not
have a Yamaha dealer charge your
Always keep the battery charged. use a fuse of a higher ampera-
battery.
Storing a discharged battery can ge rating than recommended
cause permanent battery damage. to avoid causing extensive
damage to the electrical sys-
tem and possibly a fire. [EWA15131]

6-20

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1433
3. Remove the bulb holder by
Replacing the headlight bulb pulling it and then, remove the
or a front turn signal light burnt-out bulb by turning it coun-
bulb terclockwise.
If a bulb burns out, replace it as 1
follows.
ECA10670

NOTICE
It is advisable to have a Yamaha
dealer perform this job.
Specified fuse:
7.5 A Headlight bulb
1. Remove cowling A. (See page 2
3. Turn the key to and turn on 6-5).
the electrical circuits to check if 2. Disconnect the headlight leads, 1. Headlight bulb cover
6 the devices operate. and then unhook the headlight 2. Headlight bulb
4. If the fuse immediately blows bulb retaining wire as shown.
again, have a Yamaha dealer 4. Insert a new headlight bulb into
check the electrical system. 1 the bulb holder and turn it clock-
wise.
B Y G

1. Headlight lead connector


2. Unhook

6-21

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PERIODIC MAINTENANCE AND ADJUSTMENT
Right turn signal light bulb
1. Remove cowling A. (See page
6-5).
B Y G
2. Remove the socket (together
with the bulb) by turning it clock-
B Y G
wise.

1
1. Socket
5. Place the bulb holder in its origi-
nal position, and then secure it 3. Remove the burnt-out bulb from B Y G

with the retaining wire as shown. the socket by pulling it out.


6. Connect the headlight leads and
install the cowling. 1 6
7. Have a Yamaha dealer adjust the
1 1. Socket
headlight beam if necessary.
Left turn signal light bulb 3. Remove the burnt-out bulb from
1. Remove cowling A. (See page the socket by pulling it out.
6-5). 4. Insert a new bulb into the socket.
2. Remove the socket (together 5. Install the socket by turning
with the bulb) by turning it coun- counterclockwise.
terclockwise. 1. Turn signal light bulb 6. Install the cowling.

4. Insert a new bulb into the socket.


5. Install the socket by turning it
clockwise.
6. Install the cowling.

6-22

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUT1923
3. Insert a new bulb into the socket,
Replacing the tail/brake light 1 push it in, and then turn it clock-
bulb or a rear turn signal wise until it stops.
light bulb 4. Install the lens by installing the
screws.
2 Rear turn signal light bulb
1 1. Remove the tail/brake light lens
by removing the screws.
1
1. Screw
2. Tail/brake light lens

2. Remove the burnt out bulb by


pushing it in and turning it coun- 2
terclockwise.
6 1. Tail/brake light lens

Tail/brake light bulb


1. Remove the tail/brake light lens
by removing the screws. 1. Screw
1 2. Turn signal light lens

2. Remove the turn signal light lens


by removing the screw.

1. Tail/brake light bulb

6-23

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1151 EAUS1412

Replacing the license plate Replacing an auxiliary light


light bulb (Depends on bulb
models) This model is equipped with two auxi-
liary lights. If an auxiliary light bulb
1. Remove the lens by removing the burns out, replace it as follows.
1 screw. 1. Remove cowling A. (See page
6-5).
2. Remove the auxiliary light socket
1. Turn signal light bulb (together with the bulb) by pulling
it out.
3. Remove the burnt out bulb by
pushing it in and turning it coun- 1
terclockwise.
4. Insert a new bulb into the socket, 1 2 6
push it in, and then turn it clock-
wise until it stops. B Y G

5. Install the turn signal light lens by 1. Screw


installing the screw. 2. License plate light bulb socket
6. Install the tail/brake light lens by
installing the screws. NOTICE: 2. Remove the burnt out bulb by
Do not overtighten the screws, pulling it out. 1. Auxiliary light bulb socket
otherwise the lens may break. 3. Insert a new bulb into the socket.
[ECA10681] 4. Install the lens by installing the 3. Remove the burnt-out bulb by
screw. NOTICE: Do not over- pulling it out.
tighten the screw, otherwise
the lens may break. [ECA11191]

6-24

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU25881 EWA15141

Troubleshooting s WARNING
Although Yamaha scooters receive a When checking the fuel system, do
thorough inspection before shipment not smoke, and make sure there
from the factory, trouble may occur are no open flames or sparks in the
during operation. Any problem in the area, including pilot lights from
1 fuel, compression, or ignition sys- water heaters or furnaces. Gasoli-
tems, for example, can cause poor ne or gasoline vapors can ignite or
starting and loss of power. explode, causing severe injury or
The following troubleshooting charts property damage.
1. Auxiliary light bulb represent quick and easy procedures
for checking these vital systems your-
4. Insert a new bulb into the socket. self. However, should your scooter
5. Install the auxiliary light socket require any repair, take it to a Yamaha
(together with the bulb) by pus- dealer, whose skilled technicians
6 have the necessary tools, experience,
hing it in.
6. Install the cowling. and know-how to service the scooter
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.

6-25

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PERIODIC MAINTENANCE AND ADJUSTMENT
EAU25922

Troubleshooting charts
Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

6
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

6-26

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PERIODIC MAINTENANCE AND ADJUSTMENT
Engine overheating (CS50Z)
EWA10400

s WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his-
sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

6 The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.

6-27

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SCOOTER CARE AND STORAGE
EAU37833 EAU26092
ducts onto seals, gaskets and
Matte color caution ECA15192
Care wheel axles. Always rinse the dirt
While the open design of a scooter and degreaser off with water.
NOTICE
reveals the attractiveness of the tech- Cleaning
Some models are equipped with nology, it also makes it more vulnera- ECA10781

matte colored finished parts. Be ble. Rust and corrosion can develop NOTICE
sure to consult a Yamaha dealer for even if high-quality components are Avoid using strong acidic whe-
advice on what products to use used. A rusty exhaust pipe may go el cleaners, especially on spo-
before cleaning the vehicle. unnoticed on a car, however, it ked wheels. If such products
Using a brush, harsh chemical pro- detracts from the overall appearance are used on hard-to-remove
ducts or cleaning compounds of a scooter. Frequent and proper dirt, do not leave the cleaner on
when cleaning these parts will care does not only comply with the the affected area any longer
scratch or damage their surface. terms of the warranty, but it will also than instructed. Also, tho-
Wax also should not be applied to keep your scooter looking good, roughly rinse the area off with
any matte colored finished parts. extend its life and optimize its perfor- water, immediately dry it, and
mance. then apply a corrosion protec-
Before cleaning tion spray.
1. Cover the muffler outlet with a Improper cleaning can damage 7
plastic bag after the engine has plastic parts such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and lenses, meter lenses, etc. Use
covers as well as all electrical only a soft, clean cloth or spon-
couplers and connectors, inclu- ge with mild detergent and
ding the spark plug cap, are water to clean plastic.
tightly installed. Do not use any harsh chemical
3. Remove extremely stubborn dirt, products on plastic parts. Be
like oil burnt onto the crankcase, sure to avoid using cloths or
with a degreasing agent and a sponges which have been in
brush, but never apply such pro- contact with strong or abrasive
7-1

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SCOOTER CARE AND STORAGE
cleaning products, solvent or After normal use since it increases the corrosive
thinner, fuel (gasoline), rust 1. Remove dirt with warm water, a action of the salt. [ECA10791]
removers or inhibitors, brake mild detergent, and a soft, clean 2. Apply a corrosion protection
fluid, antifreeze or electrolyte. sponge, and then rinse tho- spray on all metal, including
Do not use high-pressure was- roughly with clean water. Use a chrome- and nickel-plated, surfa-
hers or steam-jet cleaners sin- toothbrush or bottlebrush for ces to prevent corrosion.
ce they cause water seepage hard-to-reach areas. Stubborn After cleaning
and deterioration in the follo- dirt and insects will come off 1. Dry the scooter with a chamois or
wing areas: seals (of wheel and more easily if the area is covered an absorbing cloth.
swingarm bearings, fork and with a wet cloth for a few minutes 2. Use a chrome polish to shine
brakes), electric components before cleaning. chrome, aluminum and stainless-
(couplers, connectors, instru- After riding in the rain, near the sea or steel parts, including the exhaust
ments, switches and lights), on salt-sprayed roads system. (Even the thermally indu-
breather hoses and vents. 1. Since sea salt or salt sprayed on ced discoloring of stainless-steel
For scooters equipped with a the roads during winter are extre- exhaust systems can be removed
windshield: Do not use strong mely corrosive in combination through polishing.)
cleaners or hard sponges as with water, carry out the following 3. To prevent corrosion, it is recom-
7 they will cause dulling or scrat- steps after each ride in the rain, mended to apply a corrosion pro-
ching. Some cleaning com- near the sea or on salt-sprayed tection spray on all metal, inclu-
pounds for plastic may leave roads. ding chrome- and nickel-plated,
scratches on the windshield. surfaces.
Test the product on a small hid- TIP 4. Use spray oil as a universal clea-
den part of the windshield to Salt sprayed on roads in the winter ner to remove any remaining dirt.
make sure that it does not lea- may remain well into spring. 5. Touch up minor paint damage
ve any marks. If the windshield 1. Clean the scooter with cold water caused by stones, etc.
is scratched, use a quality and a mild detergent after the 6. Wax all painted surfaces.
plastic polishing compound engine has cooled down. NOTI- 7. Let the scooter dry completely
after washing. CE: Do not use warm water before storing or covering it.

7-2

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SCOOTER CARE AND STORAGE
EWA10941
TIP EAU26301

s WARNING Consult a Yamaha dealer for advice Storage


Contaminants on the brakes or on what products to use. Short-term
tires can cause loss of control. Always store your scooter in a cool,
Make sure that there is no oil or dry place and, if necessary, protect it
wax on the brakes or tires. If against dust with a porous cover.
ECA10820
necessary, clean the brake
NOTICE
discs and brake linings with a
Storing the scooter in a poorly
regular brake disc cleaner or
acetone, and wash the tires ventilated room or covering it
with warm water and a mild with a tarp, while it is still wet,
detergent. will allow water and humidity to
Before operating the scooter
seep in and cause rust.
To prevent corrosion, avoid
test its braking performance
and cornering behavior. damp cellars, stables (because
ECA10800
of the presence of ammonia)
NOTICE and areas where strong chemi-
cals are stored. 7
Apply spray oil and wax spa-
ringly and make sure to wipe Long-term
off any excess. Before storing your scooter for seve-
Never apply oil or wax to any ral months:
rubber and plastic parts, but 1. Follow all the instructions in the
treat them with a suitable care Care section of this chapter.
product. 2. Drain the carburetor float cham-
Avoid using abrasive polishing ber by loosening the drain bolt;
compounds as they will wear this will prevent fuel deposits
away the paint. from building up. Pour the drai-
ned fuel into the fuel tank.

7-3

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SCOOTER CARE AND STORAGE
3. Fill up the fuel tank and add fuel e. Remove the spark plug cap TIP
stabilizer (if available) to prevent from the spark plug, and then Make any necessary repairs before
the fuel tank from rusting and the install the spark plug and the storing the scooter.
fuel from deteriorating. spark plug cap.
4. Perform the following steps to 5. Lubricate all control cables and
protect the cylinder, piston rings, the pivoting points of all levers
etc. from corrosion. and pedals as well as of the
a. Remove the spark plug cap sidestand/centerstand.
and spark plug. 6. Check and, if necessary, correct
b. Pour a teaspoonful of engine the tire air pressure, and then lift
oil into the spark plug bore. the scooter so that both of its
c. Install the spark plug cap wheels are off the ground. Alter-
onto the spark plug, and then natively, turn the wheels a little
place the spark plug on the every month in order to prevent
cylinder head so that the the tires from becoming degra-
electrodes are grounded. ded in one spot.
(This will limit sparking during 7. Cover the muffler outlet with a
7 the next step.) plastic bag to prevent moisture
d. Turn the engine over several from entering it.
times with the starter. (This 8. Remove the battery and fully
will coat the cylinder wall with charge it. Store it in a cool, dry
oil.) WARNING! To prevent place and charge it once a
damage or injury from spar- month. Do not store the battery in
king, make sure to ground an excessively cold or warm pla-
the spark plug electrodes ce [less than 0 C (30 F) or more
while turning the engine than 30 C (90 F)]. For more
over. information on storing the bat-
tery, see page 6-19.

7-4

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SPECIFICATIONS
Dimensions: Type: Spark plug(s):
Overall length: YAMALUBE 2 or 2-stroke engine oil Manufacturer/model:
1740 mm (68.5 in) Engine oil quantity: CS50-CS50Z: NGK/BR8HS
Overall width: Quantity: CS50M: NGK/BPR4HS
675 mm (26.6 in) 1.40 L (1.48 US qt, 1.23 Imp.qt) Spark plug gap:
Overall height: Final transmission oil: 0.6-0.7 mm (0.024-0.028 in)
1065 mm (41.9 in) Type: Clutch:
Seat height: SAE10W30 type SE motor oil Clutch type:
770 mm (30.3 in) Quantity: Dry, centrifugal automatic
Wheelbase: 0.11 L (0.12 US qt) (0.10 Imp.qt) Transmission:
1210 mm (47.6 in) Cooling system (CS50Z): Primary reduction system:
Ground clearance: Coolant reservoir capacity (up to the maxi- Helical gear
132 mm (5.20 in) mumlevel mark): Primary reduction ratio:
Weight: 0.25 L (0.26 US qt) (0.22 Imp.qt) 52/13 (4.000)
With oil and fuel: Radiator capacity (including all routes): Secondary reduction system:
CS50/CS50M: 81.0 kg (178.6 lb) 0.91 L (0.96 US qt) (0.80 Imp.qt) Spur gear
CS50Z: 84.0 kg (185.2 lb) Air filter: Secondary reduction ratio:
Engine: Air filter element: CS50: 42 x 13 (3.230)
CS50/CS50M: Air cooled 2-stroke Wet element CS50M: 45 x 12(3.750)
CS50Z: Liquid cooled 2-stroke Fuel: CS50Z: 43 x 13 (3.308)
Cylinder arrangement: Recommended fuel: Transmission type:
Forward-inclined single cylinder Regular unleaded gasoline V-belt automatic
Displacement: Fuel tank capacity: Operation:
49.2 cm3 5.5 L (1.45 US gal, 1.21 Imp.gal) Centrifugal automatic type 8
Bore x stroke: Fuel reserve amount: Chassis:
40.0 x 39.2 mm (1.57 x 1.54 in) 1.9 L (0.50 US gal, 0.42 Imp.gal) Frame type:
Compression ratio: Carburetor: Steel tube underbone
CS50: 11.60:1 Manufacturer: Caster angle:
CS50M: 10.10 :1 GURTNER 25.00
CS50Z: 11.40 :1 Type x quantity: Trail:
Starting system: PY12 80.0 mm (3.15 in)
Electric starter and kickstarter Front tire:
Lubrication system: Type:
Separate lubrication (Yamaha autolube) Tubeless

8-1

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SPECIFICATIONS
Size: Front wheel: Spring/shock absorber type:
110/70-12 47L Wheel type: Coil spring/oil damper
Manufacturer/model: Cast wheel Coil spring/gas-oil damper (depens on
CHENG SHIN TIRE / C922 Rim size: models)
Rear tire: MT 2.75X12 Wheel travel:
Type: Rear wheel: 60.0 mm (2.36 in)
Tubeless Wheel type: Electrical system:
Size: Cast wheel Ignition system:
120/70-12 51L 130/70-12 56L Rim size: CDI
Manufacturer/model: MT 3.00X12 Charging system:
CHENG SHIN TIRE / C922 Front brake: Flywheel magneto
Loading: Type: Battery:
Maximum load: Single disc brake Model:
CS50/CS50M: 169 kg (372 lb) Operation: GT4L-BS
CS50Z: 166 kg (366 lb) Right hand operation Voltage, capacity:
Tire air pressure (measured on cold Recommended fluid: 12 V, 4.0 Ah
tires): DOT 4 Headlight:
Loading condition: Rear brake: Bulb type:
090 kg (0198 lb) Type: Incandescence
Front: Drum brake Bulb voltage, wattage x quantity:
175 kPa (1.75 kgf/cm2, 25 psi, Operation: Headlight:
1.75 bar) Left hand operation 12 V, 35 W/35.0 W x 1
Rear: Front suspension: Tail/brake light:
8 200 kPa (2.00 kgf/cm2, 29 psi, Type: 12 V, 21.0 W/5.0 W x 1
2.00 bar) Telescopic fork Front turn signal light:
90 kg (198 lb) - maximum load Spring/shock absorber type: 12 V, 10.0 W x 2
Front: Coil spring/oil damper Rear turn signal light:
175 kPa (1.75 kgf/cm2, 25 psi, Wheel travel: 12 V, 10.0 W x 2
1.75 bar) 70.0 mm (2.76 in) Auxiliary light:
Rear: Rear suspension: 12 V, 5.0 W x 2
225 kPa (2.25 kgf/cm2, 33 psi, Type: Meter lighting:
2.25 bar) Unit swing 12 V, 1.2 W x 2
High beam indicator light:
12 V, 1.2 W x 1

8-2

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SPECIFICATIONS
Oil level warning light:
LED X 1
Turn signal indicator light:
12 V, 1.2 W x 2
Coolant temperature warning light (CS50Z):
LED x 1
Fuse:
Main fuse:
7.5 A

8-3

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CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and
1
model label information in the spaces
provided below for assistance when
ordering spare parts from a Yamaha 1
dealer or for reference in case the
vehicle is stolen.
KEY IDENTIFICATION NUMBER:
ZAUM0070

1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is


VEHICLE IDENTIFICATION NUM- stamped into the key tag. Record this stamped into the frame.
BER: number in the space provided and
use it for reference when ordering a TIP
new key. The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licen-
MODEL LABEL INFORMATION: sing authority in your area.

9-1

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CONSUMER INFORMATION
EAU26490

Model label
1

1. Model label

The model label is affixed to the bot-


tom of the seat. (See page 3-11).
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.

9-2

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INDEX
2-stroke engine oil ...................................3-10 H Shock absorber assembly, adjusting.......3-12
A Handlebar switches ...................................3-6 Spark plug, checking .................................6-6
Acceleration and deceleration ...................5-2 Headlight and front turn signal light Specifications.............................................7-3
Air filter element .........................................6-9 bulb, replacing .......................................6-21 Speedometer .............................................3-3
Auxiliary light bulb, replacing...................6-24 High beam indicator light...........................3-2 Start switch ................................................3-6
B Horn switch................................................3-6 Starting a cold engine................................5-1
Battery......................................................6-19 I Starting off .................................................5-2
Brake fluid level, checking .......................6-15 Identification numbers ...............................9-1 Steering, checking ...................................6-18
Brake fluid, changing ...............................6-16 Indicator and warning lights ......................3-2 Storage.......................................................7-3
Brake lever, front ........................................3-6 K Storage compartment ..............................3-11
Brake lever, rear .........................................3-7 Key identification number ..........................9-1 T
Brake levers, lubricating ..........................6-16 Kickstarter ................................................3-10 Tail/brake light bulb or rear turn signal
Brake pads and shoes, checking ............6-14 L light bulb, replacing ...............................6-23
Braking .......................................................5-3 License plate light bulb, replacing ...........6-24 Throttle cable free play, adjusting............6-10
C Luggage hook ..........................................3-13 Throttle grip and cable, checking and
Carburetor,adjusting.................................6-10 M lubricating ..............................................6-16
Care............................................................7-1 Main switch/steering lock ..........................3-1 Tires .........................................................6-11
Catalytic converter .....................................3-9 Matte color, caution ...................................7-1 Troubleshooting .......................................6-25
Centerstand, checking and lubricating....6-17 Model label ................................................9-2 Troubleshooting charts ............................6-26
Coolant.......................................................6-8 Multi-function display ................................3-4 Turn signal indicator lights .........................3-2
Cowling and panel, removing Turn signal switch ......................................3-6
O
and installing............................................6-5 Oil level warning light.................................3-3 V
D Vehicle identification number.....................9-1
P
Dimmer switch ...........................................3-6 Parking .......................................................5-4 W
E Part locations .............................................1-5 Wheel bearings, checking........................6-19
Engine break-in ..........................................5-4 Periodic maintenance and lubrication Wheels .....................................................6-12
F chart.........................................................6-2
Final transmission oil .................................6-7 Pre-operation check list.............................4-2
Front brake lever free play, checking.......6-13 R
Front fork, checking .................................6-18 Rear brake lever free play, adjusting .......6-13
Fuel ............................................................3-8 Rider seat.................................................3-11
Fuel and 2-stroke engine oil tank caps .....3-7 S
Fuel consumption, tips for reducing..........5-3 Safe-riding points.......................................1-5
Fuse, replacing.........................................6-20 Safety information......................................1-1

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MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
Socit Anonyme au capital de 45 000 000 e PRINTED IN FRANCE
R.C St-Quentin B 329 035 422 2012-03 (E)

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