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ENGINE COOLANT INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 155-2264 3E-3388 227-4002 Harness identification code Harness

INJECTOR INJECTOR INJECTOR 155-2264 3E-3388 227-4002 Harness identification code Harness And Wire Symbols
TEMPERATURE CYLINDER 1 P301 CYLINDER 2 P302 CYLINDER 3 P303 CYLINDER 4 P304 CYLINDER 5 P305 CYLINDER 6 P306 This example indicates
SENSOR P100 UENR4705 wire 135 in harness "AG". Connector Reference
5 6 7 8
1 8 May 2013 Designator
2 7 10 9 8 7 6 5 4 3 2 1
3 6 22 21 20 19 18 17 16 15 14 13 12 11
P174 J174 J274 Part Number For
4 5
P274 Connector Assembly
32 31 30 29 28 27 26 25 24 23 1306795 1306795 1117898 3E5179
4 3 2 1 44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45 325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
155-2267 3E-3370 60 59 58 57 56 55 54 53 2
Socket Wire
68 67 66 65 64 63 62 61
Pin Wire Fuse
Color Gauge
76 75 74 73 72 71 70 69 Pin or Socket
B A 88 87 86 85 84 83 82 81 80 79 78 77 Single Wire Ground Number
A B 98 97 96 95 94 93 92 91 90 89 Connector Circuit Connection 200-L32 BK-14
C 110 109 108 107 106 105 104 103 102 101 100 99 Number
C 120 119 118 117 116 115 114 113 112 111 Identification
105-9344
100-3320 111-2416 Component
Part Number
160-7689 Component Identifiers (CID)
Module Identifier (MID)
B
A B A CID Component Failure Mode Identifiers (FMI)
13 1 0001 Injector Cylinder #1
23 14
FMI No Failure Description
0002 Injector Cylinder #2
31 24 0 Data valid but above normal operational range.
0003 Injector Cylinder #3
39 32 1 Data valid but below normal operational range.
47 40 0004 Injector Cylinder #4
155-2269 153-9693 2 Data erratic, intermittent, or incorrect.
57 48 0005 Injector Cylinder #5
70 58 3 Voltage above normal or shorted high.
0006 Injector Cylinder #6
4 Voltage below normal or shorted low.
0041 ECM (Electronic Control Module) 8 Volt DC Supply
5 Current below normal or open circuit.
0042 Injector Actuation Valve
2 1 A B B 6 Current above normal or grounded circuit.

C9 Generator Set with EMCP 4


0091 Throttle Position Sensor
103-0213 7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor
9 Abnormal update.

Electrical System
0102 Boost Pressure Sensor
191-7823 172-6062 1 2 3 4 5 6 7 8 9 10 11 12 13 14
10 Abnormal rate of change.
15 16 17 18 19 20 21 22 23 24 25 26 27 28 0110 Engine Coolant Temperature Sensor
29 30 31 32 33 34 35 36 37 38 39 40 41 42 11 Failure mode not identifiable.
INJECTOR HARNESS ATMOSPHERIC PRESSURE 0111 Engine Coolant Level Sensor
43 44 45 46 47 48 49 50 51 52 53 54 55 56
INTERFACE P300/J300 1 2 3 4 5 6
0164 Injector Actuation Pressure Sensor 12 Bad device or component.
SENSOR P203 6 5 4 3 2 1 57 58 59 60 61 62 63 64 65 66 67 68 69 70

12 11 10 9 8 7
7 8 9 10 11 12
C9E1-UP 0168 Electrical System Voltage 13 Out of calibration.
INTAKE MANIFOLD AIR TEMPERATURE 13 14 15 16 17 18 0172 Intake Manifold Air Temperature Sensor 14 Parameter failures.
TURBO OUTLET 18 17 16 15 14 13

(BOOST) PRESSURE SENSOR SENSOR P103 NBP1-UP 0190 Engine Speed Sensor 15 Parameter failures.
(INTAKE MANIFOLD AIR) P200
128-2312 C9R1-UP 0247 SAE J1939 Data Link 16 Parameter not available.

INJECTION ACTUATION ENGINE TOP VIEW 0253


0261
Personality Module
Engine Timing Calibration
17
18
Module not responding.
Sensor supply fault.
PRESSURE CONTROL
VALVE(IAPCV) P500 D 0262 5 Volt Sensor Power Supply 19 Condition not met.
E C 0268 Programmed Parameter Fault 20 Parameter failures.
F A B 0274 Atmospheric Pressure Sensor The FMI is a diagnostic code that indicates what type
CABLE TO INLET AIR HEATER of failure has occurred.
J 0342 Secondary Engine Speed Sensor
G
INLET AIR HEATER INLET AIR HEATER H 0617 Inlet Air Heater Relay
TURBO OUTLET(BOOST) PRESSURE RELAY
SENSOR(INTAKE MANIFOLD AIR) FUEL HARNESS INLET AIR HEATER 1835 Auxiliary Pressure Sensor
INJECTION ACTUATION TIMING CALIBRATION
P200 INTERFACE GROUND STRAP 1836 Auxiliary Temperature Sensor
PRESSURE CONTROL ATMOSPHERIC PRESSURE (TC)PROBE
CONNECTOR P93 2417 Ether Injection Control Solinoid
VALVE(IAPCV) P500 SENSOR P203 CONNECTOR P400
Event Identifiers (EID)
EID Event
E096 High Fuel Pressure
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature Related Electrical Service Manuals
E362 Engine Overspeed Title Form Number
E443 High Auxilliary Pressure
Troubleshooting RENR9881
E445 High Auxilliary Temperature
Systems Operation / Testing and Adjusting RENR9868
E539 High Intake Manifold Air Temperature
E2143 Low Engine Coolant Level Operation and Maintenance Manual SEBU7878
The CID is a diagnostic code that indicates which circuit is faulty.
CONTROL RELAY CR
41
1 1 1 2 The MID is a diagnostic code that indicates which electroni
1A 55
55 control module diagnosed the fault.
ENGINE LEFT SIDE VIEW SHOWING INLET AIR HEATER WIRING

15
1
57
43
29
44

16
58

30

2
6

17
45
59

31

3
18
46
32
60

4
55

19
33

5
47
61
62
48

20
6
34
63

35
49

21
7
64
50
36
22
8
62 8

65

37
23
9
51

10
24
66
52
38
12

39
67

11
53

25
12
40
26
68
54

13
27
69
55
41
30

14
70

28
56
42
FUEL HARNESS 37
CONNECTOR J93 DEUTSCH CONNECTOR 70 WAY - DC 38
2013 Caterpillar, All Rights Reserved Printed in U.S.A.
55

108

109 73
FUEL
110 77
TEMPERATURE 59
SENSOR P105 ES-
SERVICE CONNECTOR ES-
RECEPTACLE
95
GENERATOR (ALTERNATOR) 24
96 2
82 10 A+ COOLANT LOSS SENSOR PLUG
EF2
EF1 A-10
SCN B A
E
FUEL PRESSURE 50 CAN1+ 80 EF1 B-2
SENSOR J209 51 CAN1- RELAY BOX LINK WIRES
52 CAN1+ C-18 C
SCN
PANEL LIGH 30 E
ETHER START CAN1- 78 EF2
SWITCH CAN1+
2
ES- 2 1A 9
CAN1-
2 SCN
STARTER MOTOR
93 1
PANEL LIGHT 94 EMERGENCY STOP
9
36 MREF (E/STOP) PLUG
ALARM BUZZER M+

E/STOP 2 M-

17 SCN
14 45
DSPD
SECONDARY ENGINE INJECTION DOOR STUD ETH SSPD
PRIMARY ENGINE
SPEED/TIMING ACTUATION ENGINE OIL 30 GENERATOR PLUG - 70 WAY
SPEED/TIMING

(Dimensions: 39 inches x 28 inches)


CONTROLLER ETH
SENSOR(BOTTOM) P402 PRESSURE PRESSURE
30
25 40
SENSOR(TOP) P401 E/STOP 34
57
SENSOR J204 SENSOR P201 CONNECTOR 46
53 SPLICE(45) SPLICE(10) SPLICE(2 No.1)
CONNECTOR J1
P2/J2 101

ENGINE LEFT SIDE VIEW VOLTAGE


ADJUST
80

82
OPTION CHASSIS ETH
G407

G408 SPLICE(1) SPLICE(30)


CHARGING ALTERNATOR

ELECTRONIC G409 SPLICE(2 no.2)


78
CHASSIS ETH 90 2
CONTROL MODULE (ECM) 91 72
CONNECTOR TABLES FOR ETH TERM
92

CONNECTOR TABLES FOR HARNESS 235-8202 FUEL LEVEL


HARNESS 215-3249 97
P2 J204 P402 P304 NOTE X
98 2 SPLICE(B+)
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG (40) EACH (40) EACH (40) EACH (40) EACH
1 8T-8737 NEO_GY-16 T954-A57 1 154-2389 99
WH-18 G828-A95 A 180-9339 BU-18 E965-A48 A 111-1567

CAT

UENR4705
TAC
2 - NEO_BU-16 T960-A66 2 154-2389 1 2
3 8T-8737 GN-18 G829-A94 B 180-9339 YL-18 E966-A49 B 111-1567 SPLICE(55) SPLICE(50) SPLICE(2) SPLICE(45) SCN
ACCESSORY TABLE SPLICE(101) SPLICE(10) SPLICE(41) SPLICE(ES-) CAN2+
21 22
4 - BR-18 G849-A96 C 180-9339 ACCESSORY TABLE
RD-18 C987-A99 5 180-9340
QTY PART NAME P/N CAN2- MAGNETIC
ACCESSORY TABLE QTY PART NAME P/N 1 PLUG_AS. 153-9693 PICKUP
6 8T-8737
7 - QTY PART NAME P/N 1 PLUG_AS. 111-2416 1 SEAL 154-0877 (MPU) PLUG
8 8T-8737 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 110-3202 1 CLIP 154-3769 1 2
9 - + 25 59 2 ENGINE CONTROL
200mm PAINT/PRO 110-3202 P305 NOTE X
PU-18 G855-A91 10
11
180-9340
8T-8737 1 WEDGE 3E-3371
CLR-GA
P401
WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 356-0225 E
ETHER START PLUG MODULE (ECM) PLUG

BU-18 995-A12
12
13
8T-8737
180-9340 P200 BK-18 E963-A27 A 111-1567
NEO_GN-16 T955-A58
NEO_GN-16 T961-A65
1
2
154-2389
154-2389
FUEL FILTER - LEFT SIDE VIEW 40

14 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG WH-18 E964-A26 B 111-1567 ACCESSORY TABLE + 1 2
PK-18 R746-A20 15 180-9340 WH-18 G828-A39 A 180-9340 ACCESSORY TABLE QTY PART NAME P/N B+ 19 2
16 8T-8737 1 PLUG_AS. 153-9693 +
GN-18 G829-A93 17 180-9340 GN-18 G829-A41 B 180-9340 QTY PART NAME P/N 4 OIL TEMPERATURE PLUG
1 SEAL 154-0877 10 45 2
18 8T-8737 PK-18 R746-A20 C 180-9340 1 PLUG_AS. 100-3320
1 CLIP 154-3769
19 8T-8737 ACCESSORY TABLE 200mm PAINT/PRO 110-3202
PK-18 G854-A92 20
21
180-9340
8T-8737
QTY PART NAME P/N
P300 CLR-GA
P306 NOTE X
WIRE NAME POS TERM/PLUG
RELAY BOX
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 395-3267
22 8T-8737 1 PLUG_AS. 155-2267
CLR-GA WIRE NAME POS TERM/PLUG NEO_GY-16 T956-A63 1 154-2389
23 8T-8737 1 WEDGE 155-2276
GY-18-XLPE T858-A86 1 180-9340 NEO_WH-16 T962-A64 2 154-2389
24 8T-8737 200mm PAINT/PRO 110-3202
BK-18 E963-A27 25 180-9340 ACCESSORY TABLE
GY-18-XLPE T858-A85 2 180-9340
QTY PART NAME P/N
WH-18 G856-A22 26 180-9340 P203 WH-18-XLPE T859-A88 3 180-9340 1 PLUG_AS. 153-9693
EMERGENCY STOP COOLANT LEVEL
27 8T-8737
GY-18 994-A10 28 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18-XLPE T859-A87 4 180-9340 1 SEAL 154-0877 (E/STOP) BUTTON SENSOR
29 8T-8737 WH-18 G828-A40 A 180-9340 OR-18-XLPE T860-A90 5 180-9340 1 CLIP 154-3769
PK-18 G833-A47 30 180-9340 GN-18 G829-A42 B 180-9340 OR-18-XLPE T860-A89 6 180-9340 SERVICE EMCP3 CONTROL
31 8T-8737 J300 POWER CIRCUIT
GY-18 R747-A6 C 180-9340 7 8T-8737 CURRENT TRANSFORMERS PANEL
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
BREAKER CONNECTOR
33 8T-8737 ACCESSORY TABLE 8 8T-8737 NEO_YL-16 T951-A54 1 144-1636 MORE DIN RAILS MAY BE ADDED T1, CT2, CT3
34 8T-8737 QTY PART NAME P/N 9 8T-8737 NEO_BR-16 T952-A55 2 144-1636
WH-18 E964-A26 35 180-9340
1 PLUG_AS. 155-2267 10 8T-8737 NEO_BU-16 T953-A56 3 144-1636 HERE TO ACCOMIDATE OPTIONS. DOOR
YL-18 G857-A30 36 180-9340 NEO_GY-16 T954-A57 4 144-1636
37 8T-8737 1 WEDGE 155-2276 11 8T-8737
NEO_GN-16 T955-A58 5 144-1636
38 8T-8737 200mm PAINT/PRO 110-3202 12 8T-8737
NEO_GY-16 T956-A63 6 144-1636 ENCLOSURE
39 8T-8737 WH-18-XLPE T962-A28 13 180-9340 7 -
PK-18 C991-A33 40 180-9340 P201
41 8T-8737 GN-18-XLPE T961-A29 14 180-9340 8 -
CLR-GA WIRE NAME POS TERM/PLUG
42 8T-8737 BU-18-XLPE T960-A19 15 180-9340 9 -
43 8T-8737 BR-18 G826-A38 A 180-9340 10 -
BR-18-XLPE T959-A18 16 180-9340
44 8T-8737 BU-18 G827-A43 B 180-9340 11 -
YL-18-XLPE T958-A17 17 180-9340
45 - GY-18 994-A10 C 180-9340 12 -

30 Page,
YL-18 E966-A49 46 180-9340 PU-18-XLPE T957-A16 18 180-9340 NEO_WH-16 T962-A64 13 144-1636
ACCESSORY TABLE
BU-18 E965-A48 47 180-9340 ACCESSORY TABLE
48 8T-8737 QTY PART NAME P/N
NEO_GN-16 T961-A65 14 144-1636 GENERATOR
QTY PART NAME P/N NEO_BU-16 T960-A66 15 144-1636
49 8T-8737 1 PLUG_AS. 155-2267
1 PLUG_AS. 172-6062 NEO_BR-16 T959-A67 16 144-1636 CHASSIS GENERATOR
50 8T-8737
1 WEDGE 155-2276
51 8T-8737 200mm PAINT/PRO 110-3202 NEO_YL-16 T958-A68 17 144-1636 AC TERMINAL TERMINAL BOX
52 - 200mm PAINT/PRO 110-3202 NEO_PU-16 T957-A69 18 144-1636
53 8T-8737
1 WEDGE 172-6065
ACCESSORY TABLE RAIL
BU-18 G827-A2 54 180-9340 P501 QTY PART NAME P/N
P400
55 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 191-7823
BU-18 C967-A15 56 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
RD-18 C987-A99 1 180-9340 1 WEDGE 172-6064
GY-18 R747-A6 57 180-9340 WH-18 G856-A22 1 180-9340 5 STRAP 3S-2093
58 8T-8737 BU-18 G850-A98 2 180-9340
YL-18 G857-A30 2 180-9340 5 MOUNT-WIRE_TIE 105-1797
59 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
60 8T-8737 QTY PART NAME P/N P301 NOTE X
61 8T-8737 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 155-2269
YL-18 A751-A13 62 180-9340 1 PLUG_AS. 155-2269 NEO_YL-16 T951-A54 1 154-2389
63 8T-8737 200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 NEO_PU-16 T957-A69 2 154-2389
64 8T-8737 1 WEDGE 155-2261 ACCESSORY TABLE
WH-18 T725-A32 65 180-9340 1 WEDGE 155-2261
QTY PART NAME P/N
FUSE
66 8T-8737 P93
67 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG
J400 1 PLUG_AS. 153-9693 F1, F2, F3
68 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 SEAL 154-0877
69 - YL-18 A751-A13 1 180-9340 1 CLIP 154-3769
1 8T-8737
70 8T-8737 PK-18 G833-A46 2 180-9340
71 8T-8737 2 8T-8737 P302 NOTE X GENERATOR
WH-18 T725-A32 3 180-9340
WH-18 G828-A92 72 180-9340
PU-18 N707-A31 4 180-9340
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG RECEPTACLE
73 8T-8737 QTY PART NAME P/N NEO_BR-16 T952-A55 1 154-2389
74 8T-8737 BR-18 G826-A35 5 180-9340 NEO_YL-16 T958-A68 2 154-2389
1 RECEPTACLE_AS. 3E-3364
75 8T-8737 BU-18 G827-A36 6 180-9340 ACCESSORY TABLE
76 -
PK-18 C991-A33 7 180-9340 QTY PART NAME P/N FUSE
77
78
8T-8737
8T-8737 8 8T-8737 CONNECTOR TABLES FOR 1 PLUG_AS. 153-9693
F4, F5
BU-18
BR-18
G850-A98
G826-A1
79
80
180-9340
180-9340
ACCESSORY TABLE HARNESS 243-1552 1
1
SEAL
CLIP
154-0877
154-3769
QTY PART NAME P/N NOT USED
81 8T-8737 P303 NOTE X
82 8T-8737 1 PLUG_AS. 155-2264 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-A31 83 180-9340 1 WEDGE 155-2259 WH-18 T725-L3 1 180-9340
NEO_BU-16 T953-A56 1 154-2389 RELAY CR
84 8T-8737 200mm PAINT/PRO 110-3202 PU-18 N707-L4 2 180-9340
BR-18 G849-A96 85 180-9340 NEO_BR-16 T959-A67 2 154-2389
86 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
P100
87 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
88 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 153-9693
1 PLUG_AS. 155-2269
89 8T-8737 BU-18 995-A12 1 180-9340 1 SEAL 154-0877
200mm PAINT/PRO 110-3202
90 8T-8737 PK-18 G833-A44 2 180-9340 1 CLIP 154-3769
91 8T-8737 1 WEDGE 155-2261
ACCESSORY TABLE
92 8T-8737
93 8T-8737 QTY PART NAME P/N FUEL TEMPERATURE
94 8T-8737 1 PLUG_AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG
95 8T-8737 200mm PAINT/PRO 110-3202 YL-18 F421-L1 1 180-9340
96 8T-8737
97 8T-8737 1 WEDGE 155-2261 PK-18 G833-L2 2 180-9340
98 8T-8737 ACCESSORY TABLE
OR-18-XLPE T860-A34 99 180-9340 P103
QTY PART NAME P/N
100 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG_AS. 155-2269
101 8T-8737 BU-18 C967-A15 1 180-9340
102 8T-8737 200mm PAINT/PRO 110-3202
103 8T-8737 PK-18 G833-A45 2 180-9340
1 WEDGE 155-2261
GY-18-XLPE T858-A23 104 180-9340 ACCESSORY TABLE
WH-18-XLPE T962-A28 105 180-9340 QTY PART NAME P/N J93
BR-18-XLPE T959-A18 106 180-9340
1 PLUG_AS. 155-2269 CLR-GA WIRE NAME POS TERM/PLUG
GN-18-XLPE T961-A29 107 180-9340
200mm PAINT/PRO 110-3202 YL-18 F421-L1 1 180-9339
BU-18-XLPE T960-A19 108
109
180-9340
8T-8737 PK-18 G833-L2 2 180-9339
CHASSIS
1 WEDGE 155-2261
110 8T-8737 WH-18 T725-L3 3 180-9339 DC TERMINAL
111 8T-8737 P500
112 - CLR-GA WIRE NAME POS TERM/PLUG
PU-18 N707-L4 4 180-9339 RAIL
113 8T-8737 WH-18 G828-L5 5 180-9339
114 - PK-18 G854-A92 1 180-9340
GN-18 G829-L6 6 180-9339
WH-18-XLPE T859-A37 115 180-9340 PU-18 G855-A91 2 180-9340
PK-18 C991-L7 7 180-9339
PU-18-XLPE T957-A16 116 180-9340 ACCESSORY TABLE
117 - 8 8T-8737
QTY PART NAME P/N
YL-18-XLPE T958-A17 118 180-9340 ACCESSORY TABLE
119 - 1 PLUG_AS. 155-2269
QTY PART NAME P/N
120 8T-8737 200mm PAINT/PRO 110-3202
ACCESSORY TABLE 1 RECEPTACLE_AS. 3E-3388
QTY PART NAME P/N 1 WEDGE 155-2261
200mm PAINT/PRO 110-3202
1 PLUG_AS. 227-4002 1 WEDGE 3E-3389
1 ENDBELL 211-6807
200mm PAINT/PRO 110-3202 J209
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G828-L5 A 180-9339
GN-18 G829-L6 B 180-9339
PK-18 C991-L7 C 180-9339
ACCESSORY TABLE RELAY BOX
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3370
200mm PAINT/PRO 110-3202
1 WEDGE 3E-3371

GENERATOR SET REAR VIEW

GENERATOR SET ENCLOSURE REAR VIEW WITH DOORS OPEN GENERATOR SET RIGHT SIDE VIEW
DISCREET I/O MODULE THERMOCOUPLE MODULE THERMOCOUPLE RTD MODULE RTD
TERMINAL
NOTE:A P2
2274002 994-A10 GY-18
P300
1726062
J300
1917823
TERMINAL IF 230V JACKET WATER HEATER IS FITTED MCB M2 SHOULD BE 16A
40-PIN CONNECTOR STRIP 40-PIN CONNECTOR STRIP
IF 230V BLOCK HEATER IS FITTED MCB M2 SHOULD BE 10A 1 995-A12 BU-18 T858-A86 GY-18-XLPE 1 T951-C54 YL-16
40-PIN CONNECTOR RTD #1 - H 1 171 RED 2 A751-A13 YL-18 T858-A85 GY-18-XLPE 2 T952-C55 BR-16
INPUT #1 1 300 THERMOCOUPLE #1 1 340 112 COPPER BUSBAR 6 mm 2
72 INPUT 1 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW WARNING' 124 132 3 C967-A15 BU-18 SYMBOL DESCRIPTION T859-A88 WH-18-XLPE 3 T953-C56 BU-16
RTD #1 - M 2 16
INPUT #2 11 301 CHANNEL1 DEFAULT SPN='EXHAUST GAS PORT 1 TEMP' RTD 4 C987-A99 RD-18 T859-A87 WH-18-XLPE 4 T954-C57 GY-16
THERMOCOUPLE #1 11 341
73 INPUT 2 DEFAULT SPN='PRIMARY FUEL TANK LEVEL LOW SHUTDOWN 125 PT100 INLET AIR HEATER 5 C987-A99 RD-18 C991-A33 PK-18 T860-A90 OR-18-XLPE 5 T955-C58 GN-16
RTD #1 - L 3 CUSTOMER CIRCUIT CONNECTED
INPUT #3 21 302 240 6 E963-A27 BK-18 T860-A89 OR-18-XLPE 6 T956-C63 GY-16
THERMOCOUPLE #2 21 342 100V TO 250V
74 INPUT 3 DEFAULT SPN='COOLANT LEVEL LOW WARNING' 126
RTD #1 - GND 4 172 WHITE 6 mm 2 133 7 E964-A26 WH-18 7
INPUT #4 31 303 CHANNEL2 DEFAULT SPN='EXHAUST GAS PORT 2 TEMP' 18 CIRCUIT NOT CONNECTED
75 INPUT 4 DEFAULT SPN='COOLANT LEVEL LOW SHUTDOWN'
THERMOCOUPLE #2 31 343
127
113
120
AC SUPPLY 8 E965-A48 BU-18 8 INJECTOR
RTD #1 - SHIELD 5 (AC TERMINAL 9 E966-A49 YL-18 9
INPUT #5 2 304
76
THERMOCOUPLE #3 2 344 114 RAIL) IAPCV RETURN 10 G855-A91 PU-18 ELECTRICAL CONNECTION TO
10 HARNESS
INPUT 5 DEFAULT SPN='AIR SHUTOFF DAMPER CLOSED' 128 MACHINE STRUCTURE
INPUT #6 12 305 THERMOCOUPLE #3 12 345 CHANNEL3 DEFAULT SPN='EXHAUST GAS PORT 3 TEMP'
RTD #2 - H 11 181 RED
115 131 NOTE A
11
INTERNAL ELECTRICAL CONNECTION
11 215-3249
77 INPUT 6 DEFAULT SPN='GEN BREAKER CLOSED' 129
12 12
14 TO SURFACE OF COMPONENT
RTD #2 - M 12 RTD ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 A-S5 T962-A28 WH-18-XLPE 13 T962-C64 WH-16
INPUT #7 22 306 THERMOCOUPLE #4 22 346 M1 M2
78 INPUT 7 DEFAULT SPN='UTILITY BREAKER CLOSED' 130 PT100 F17 F16 14 G826-A1 BR-18 G826-A38 BR-18 T961-A29 GN-18-XLPE 14 T961-C65 GN-16
RTD #2 - L 13 2P 6A NOTE:A CONNECTOR
INPUT #8 32 307 CHANNEL4 DEFAULT SPN='EXHAUST GAS PORT 4 TEMP' (10A) (2A) MCB MCB
TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR) 15 R746-A20 PK-18 G826-A35 BR-18 T960-A19 BU-18-XLPE 15 T960-C66 BU-16
THERMOCOUPLE #4 32 347
79 INPUT 8 DEFAULT SPN='ATS IN NORMAL POSITION' 131 16 A-S4 T959-A18 BR-18-XLPE 16 T959-C67 BR-16
RTD #2 - GND 14 182 WHITE PRESSURE SENSOR COMMON G829-A93 GN-18 H# 17
INPUT #9 3 308 THERMOCOUPLE #5 3 348 116 17 G827-A2 BU-18 G827-A43 BU-18 CIRCUIT GROUPING DESIGNATION T958-A17 YL-18-XLPE T958-C68 YL-16
80 INPUT 9 DEFAULT SPN='ATS IN EMERGENCY POSITION' 132 135 136 141 147 134 138 NOTE: CUSTOMER CABLE TO 18
RTD #2 - SHIELD 15 18 G827-A36 BU-18 T957-A16 PU-18-XLPE T957-C69 PU-16
INPUT #10 13 309 CHANNEL5 DEFAULT SPN='EXHAUST GAS PORT 5 TEMP' ENTER DIRECTLY ONTO P301 P302 P303 P304 P305 P306
THERMOCOUPLE #5 13 349 117 19
81 INPUT 10 DEFAULT SPN='SPARE' 133 :5 :4 6mm 2 TERMINALS. IAPCV 20 G854-A92 PK-18 G828-A95 WH-18
ATCH WIRE, CABLE, COMPONENT INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
RTD #3 - H 21 191 RED A-S2 CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X

A
B

A
B

A
B

A
B

A
B

A
B
INPUT #11 23 310

2 .5 mm 2

2 .5 mm 2
THERMOCOUPLE #6 23 350 118
CR/2 CR/1 6 mm 2 21 G828-A92 WH-18 G828-A40 WH-18
82 INPUT 11 DEFAULT SPN='SPARE' 134

6 mm 2

6 mm 2
22 22 G828-A39 WH-18 SPLICE
INPUT #12 33 311 CHANNEL6 DEFAULT SPN='EXHAUST GAS PORT 6 TEMP' RTD #3 - M RTD :6 :1
THERMOCOUPLE #6 33 351 23
83 INPUT 12 DEFAULT SPN='SPARE' 135 PT100 BLADE, SPADE, RING OR SCREW
RTD #3 - L 23 24 G829-A94 GN-18
INPUT COMMON #1 4 312
84
THERMOCOUPLE #7 4 352
136
BATTERY CHARGER 140 137 141 147 134 138 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 G829-A93 GN-18
A-S3
G829-A42 GN-18
TERMINAL
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
RTD #3 - GND 24 192 WHITE TIMING CALIBRATION PROBE + G856-A22 WH-18
INPUT COMMON #2 14 313
85
THERMOCOUPLE #7 14 353
137
CHANNEL7 DEFAULT SPN='EXHAUST GAS PORT 7 TEMP' 119 & HEATERS :A1 :13 :1 :3 :5 26
27
G829-A41 GN-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
RTD #3 - SHIELD 25
INPUT COMMON #3 24 314
86
THERMOCOUPLE #8 24 354
138
120
(120V Charger, HC ENGINE OIL PRESSURE SENSOR 28
29
994-A10 GY-18
G833-A47 PK-18
A-S1
G833-A46 PK-18
G833-A44 PK-18 P105
31 163 RED :A2 :14 :2 :4 :6 P93 J93 1552269 FUEL
INPUT COMMON #4 34 315
87
THERMOCOUPLE #8 34 355
139
CHANNEL8 DEFAULT SPN='EXHAUST GAS PORT 8 TEMP' RTD #4 - H 121 240V Heaters) 131 142 139
ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 G833-A45 PK-18 994-A10 GY-18 1552264 3E3388 1 SIGNAL TEMPERATURE
32 31 995-A12 BU-18 A751-A13 YL-18 1 F421-L1 YL-18 2 RETURN SENSOR
OUTPUT #1 (N/O) 7 316 THERMOCOUPLE #9 7 356 RTD #4 - M RTD 9 1309811
88 PT100 19 32 A751-A13 YL-18 G833-A46 PK-18 2 G833-L2 PK-18 FUEL
140 PRESSURE
CHANNEL9 DEFAULT SPN='EXHAUST GAS PORT 9 TEMP' RTD #4 - L 33 NOTE A 33 C967-A15 BU-18 T725-A32 WH-18 T725-L3 WH-18 1552269
OUTPUT #1 (N/C) 5 317 THERMOCOUPLE #9 5 357 3 J209 SENSOR
89 34 G849-A96 BR-18 C987-A99 RD-18 NOT
OUPUT 1 DEFAULT SPN='COOLANT TEMP HIGH WARNING' 141 N707-A31 PU-18 4 N707-L4 PU-18 USED 3E3370 1946725
RTD #4 - GND 34 164 WHITE PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G850-A98 BU-18 C991-A33 PK-18
OUTPUT #1 (COM) 6 318 THERMOCOUPLE #10 6 358 122 G826-A35 BR-18 5 G828-L5 WH-18 A OR-18 V+ ANALOG
90 142 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 G854-A92 PK-18 E963-A27 BK-18 G827-A36 BU-18 6 G829-L6 GR-18 B YL-18 RETURN
CHANNEL10 DEFAULT SPN='EXHAUST GAS PORT 10 TEMP' RTD #4 - SHIELD 35 G855-A91 PU-18 E964-A26 WH-18
OUTPUT #2 (N/O) 17 319 THERMOCOUPLE #10 17 359 123 37 C991-A33 PK-18 7 C991-L7 PK-18 C GN-18 SIGNAL
91 143 38 G856-A22 WH-18 E965-A48 BU-18
6 ALTERNATOR 8 FUEL HARNESS 243-1552
RTD #5 - H ENGINE

2 .5 mm 2
OUTPUT #2 (N/C) 15 320 THERMOCOUPLE #11 15 39 G857-A30 YL-18 E966-A49 YL-18
92 OUPUT 2 DEFAULT SPN='OIL PRESSURE LOW WARNING' (GENERATOR) JACKET FUEL PRESSURE C991-A33 PK-18
40 N707-A31 PU-18 G826-A35 BR-18

6 mm 2
RTD #5 - M 7 HEATER P400 J400
OUTPUT #2 (COM) 16 321 THERMOCOUPLE #11 16 CONSTANT WATER 41 R746-A20 PK-18 G826-A38 BR-18 1552269 3E3364
93
8 VOLTAGE CHARGER 131 HEATER 42 R747-A6 GY-18 G827-A36 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
OUTPUT #3 (N/O) 27 322 THERMOCOUPLE #12 27 RTD #5 - L
94 13 20 43 T725-A32 WH-18 G827-A43 BU-18 G857-A30 YL-18 2 (TC)PROBE CONNECTOR
+ 140
RTD #5 - GND 9 + 10 44 G828-A39 WH-18
OUTPUT #3 (N/C) 25 323 THERMOCOUPLE #12 25 TO NOTE A
95 OUPUT 3 DEFAULT SPN='COOLANT TEMP LOW WARNING' STARTER 143 148 45 T957-A16 PU-18-XLPE G828-A40 WH-18 P401
RTD #5 - SHIELD 10 SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 T958-A17 YL-18-XLPE G828-A95 WH-18
OUTPUT #3 (COM) 26 324 THERMOCOUPLE #13 26 MOTOR 1003320
96 2 131 SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 T959-A18 BR-18-XLPE G829-A41 GN-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE
16 - 12
OUTPUT #4 (N/O) 37 325 RTD #6 - H 48 T960-A19 BU-18-XLPE G829-A94 GN-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP)
THERMOCOUPLE #13 37
97 (236-6221)
17 49 T961-A29 GN-18-XLPE G829-A42 GN-18
OUTPUT #4 (N/C) 35 326 THERMOCOUPLE #14 35 RTD #6 - M 50 T962-A28 WH-18-XLPE G833-A44 PK-18
98 OUPUT 4 DEFAULT SPN='GENERATOR CONTROL NOT IN AUTO' NOTE:A P402
18 51 G833-A46 PK-18 1112416
OUTPUT #4 (COM) 36 327 THERMOCOUPLE #14 36 RTD #6 - L IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A
99
19 IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A
52
53
T860-A90 OR-18-XLPE G833-A45
G849-A96
PK-18
BR-18
E965-A48 BU-18
E966-A49 YL-18
A
B
SIGNAL
RETURN
SECONDARY ENGINE
SPEED/TIMING SENSOR(BOTTOM)
ABBREV COLOR
OUTPUT #5 (N/O) 10 328 THERMOCOUPLE #15 10 RTD #6 - GND A-S6 ATMOSPHERIC
100 ANALOG RETURN 54 G827-A2 BU-18 T860-A89 OR-18-XLPE G850-A98 BU-18 (236-6221)
20 55 T860-A34 OR-18-XLPE
PRESSURE
G854-A92 PK-18
RD RED
OUTPUT #5 (N/C) 8 329 THERMOCOUPLE #15 8 RTD #6 - SHIELD COPPER BUSBAR 6 mm 2 SENSOR P203 P100
101 OUPUT 5 DEFAULT SPN='OIL PRESSURE LOW SHUTDOWN' 132 INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 A-S7 G855-A91 PU-18
26 16
ATMOSPHERIC PRESSURE R747-A6 GY-18
T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE 1552269
ENGINE COOLANT
WH WHITE
OUTPUT #5 (COM) 9 330 THERMOCOUPLE #16 9 RTD #7 - H 57 G856-A22 WH-18 995-A12 BU-18 1 SIGNAL
102 CUSTOMER T859-A88 WH-18-XLPE TEMPERATURE SENSOR
27 100V TO 250V
58 A-S8 G857-A30 YL-18 G833-A44 PK-18 2 RETURN (197-8392) OR ORANGE
OUTPUT #6 (N/O) 20 331 THERMOCOUPLE #16 20 RTD #7 - M 59 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE N707-A31 PU-18
103 F16 F17 F18 F19 AC SUPPLY
RTD #7 - L
28 (2A) (6A) (4A) NOTE:A (AC TERMINAL
60 T858-A86 GY-18-XLPE R746-A20 PK-18 P103 YL YELLOW
OUTPUT #6 (N/C) 18 332
104 OUPUT 6 DEFAULT SPN='COOLANT TEMP HIGH SHUTDOWN'
THERMOCOUPLE #17 18 6 mm 2 131 61 R747-A6 GY-18 1552269
14 RAIL) FUEL TEMPERATURE A751-A13 YL-18 INTAKE MANIFOLD PK PINK
29 136 62 T725-A32 WH-18 C967-A15 BU-18 1 SIGNAL
OUTPUT #6 (COM) 19 333 THERMOCOUPLE #17 19 RTD #7 - GND AIR TEMPERATURE SENSOR
105 63 G833-A45 PK-18 2 RETURN (197-8391)
OUTPUT #7 (N/O) 30 334 RTD #7 - SHIELD
30 :4 131 135 141 134 NOTE A 64 INTAKE MANIFOLD AIR TEMPERATURE BK BLACK
THERMOCOUPLE #18 30 DIFFERENTIAL FUEL PRESSURE SW T725-A32 WH-18 SENSOR P103
106 65
GY GRAY

2 .5 mm 2
36 CR/1 P200
OUTPUT #7 (N/C) 28 335 RTD #8 - H 66 TURBO OUTLET(BOOST) PRESSURE A-S3 1552267

6 mm 2
THERMOCOUPLE #18 28 :1
107 OUPUT 7 DEFAULT SPN='ENGINE OVERCRANK' NOTE: CUSTOMER CABLE TO 67 SENSOR(INTAKE MANIFOLD AIR) P200 G828-A39 WH-18 A V+ ANALOG
OUTPUT #7 (COM) 29 336 THERMOCOUPLE #19 29 RTD #8 - M 37 ENTER DIRECTLY ONTO 68 G829-A41 GN-18 B RETURN
TURBO OUTLET(BOOST) PRESSURE PU PURPLE
SENSOR(INTAKE MANIFOLD AIR)
108 6 mm 2 TERMINALS. 69 (210-1747) BR BROWN

6 mm 2
38 R746-A20 PK-18 C SIGNAL
OUTPUT #8 (N/O) 40 337 THERMOCOUPLE #19 40 RTD #8 - L 70
109
39 137 131 135 141 134 71 GN GREEN
OUTPUT #8 (N/C) 38 338 THERMOCOUPLE #20 38 RTD #8 - GND G828-A92 WH-18 P201
PRESSURE SENSOR +5V 72
110 OUPUT 8 DEFAULT SPN='ENGINE OVERSPEED'
40 BATTERY CHARGER :A1 :1 :3 :5 73 A-S2 G826-A38 BR-18
1552267
A V+ ANALOG BU BLUE
OUTPUT #8 (COM) 39 339 THERMOCOUPLE #20 39 RTD #8 - SHIELD ENGINE COOLANT TEMPERATURE ENGINE OIL
111 & HEATERS HC
74
75
SENSOR P100
A-S1 G827-A43 BU-18 B RETURN PRESSURE SENSOR
(197-8394)
8-PIN CONNECTOR 994-A10 GY-18 C SIGNAL
8-PIN CONNECTOR 8-PIN CONNECTOR (Both use the :A2 :2 :4 :6 76
BATT(+) 1 55 BATT(+) 5 55 77
18 BATTERY POSITIVE(12-24V DC) 1 55 BATTERY POSITIVE(12-24V DC) 131 131 140 142 139 P203
BATT(-) 4 2
BATT(+) 18 BATTERY POSITIVE(12-24V DC)
BATT(-) 6 2
same voltage) 9 19 NOTE A 78 1552267
5 4 2 5 BATTERY NEGATIVE (12-24VDC) AIR INLET HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
BATT(-) 5 BATTERY NEGATIVE (12-24VDC) ATMOSPHERIC (+) BATTERY
ANALOG POWER +5V 80 G826-A1 BR-18 G829-A42 GN-18 B RETURN PRESSURE SENSOR
81 R747-A6 GY-18 C SIGNAL (197-8393)
CAN_H 2 CAN2 + CAN_H 2 CAN1 + 82 STARTING CIRCUIT
62 29 J1939 DATA LINK - HIGH CAN_H 2 CAN2 +
J1939 DATA LINK - HIGH 62 J1939 DATA LINK - HIGH FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
CAN_L 3 CAN1 - J204 (-) BATTERY / SENSOR RETURN
CAN_L 3 CAN2 - 27 CAN_L 4 CAN2 - 84 3E3370
63 J1939 DATA LINK - LOW J1939 DATA LINK - LOW 63 J1939 DATA LINK - LOW
ALTERNATOR ENGINE INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18 G828-A95 WH-18 A OR-18 V+ ANALOG
SHIELD 5 SHIELD SHIELD 5 SHIELD INJECTION ACTUATION
64 31 SHIELD 3 SHIELD (GENERATOR) JACKET 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR SENSOR / ACTUATOR SUPPLY
64 CONSTANT HEATER WATER 87 G849-A96 BR-18 C GN-18 SIGNAL (236-6220)
VOLTAGE CHARGER 88 SIGNAL TO ECM
HEATER INLET AIR INJECTION ACTUATION FUEL HARNESS
1 F15 36 89

2 .5 mm 2
4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL 24V DC + 1 140 HEATER RELAY P501 PRESSURE SENSOR J204 INTERFACE P93 P500 CONTROL (POSITIVE) FROM ECM
+ 90

6 mm 2
SUPPLY 1552269
NOTE:A (*) 91 CONTROL (RETURN) FROM ECM
(DC NOTE A G854-A92 PK-18 1 INJECTION ACTUATION
IF 230V JACKET WATER HEATER IS FITTED FUSE F19 SHOULD BE 16A 92 INJECTOR ACTUATION PRESSURE CONTROL VALVE(IAPCV)
TERMINAL 131 G855-A91 PU-18 2 HIGHWAYS
IF 230V BLOCK HEATER IS FITTED FUSE F19 SHOULD BE 10A T1 L1 T1 L1 2 2 14 15 93 PRESSURE CONTROL
RAIL) - 5 -
94 VALVE(IAPCV) P500 P501 J501
95 A-S5 A-S4 3E3364
COPPER BUSBAR 6 mm 2 T2 L2 T2 L2 FOR 5A CHARGER FIT (6A) FUSE ENGINE OIL PRESSURE 1552269 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
132 * 96
16 FOR 10A CHARGER FIT (10A) FUSE SENSOR P201 C987-A99 RD-18 1 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
POWER POWER 97
CUSTOMER G850-A98 BU-18 2
WIRING T3 L3 WIRING T3 L3 98
100V TO 250V FROM FROM INJECTOR 5&6 HS T860-A34 OR-18-XLPE
99 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
F16 F18 F19 AC SUPPLY GENERATOR COPPER BUSBAR 6 mm 2 132
GENERATOR 100

BK-18
N N N N

BK-18
(2A) (4A) NOTE:A (AC TERMINAL RAIL) 16 WITHOUT CATERPILLAR ENGINEERING APPROVAL
6 mm 2 131 101
14 CUSTOMER 102 UNLESS OTHERWISE SPECIFIED:
136 NOTE A PRIMARY ENGINE SPEED/TIMING
E E E E 100V TO 250V INJECTOR HARNESS
103 SENSOR(TOP) P401 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
131 141 134 F17 AC SUPPLY INJECTOR 1&2 HS T858-A23 GY-18-XLPE INTERFACE P300
104
(6A) (AC TERMINAL INJECTOR 5 LS T962-A28 WH-18-XLPE A-S6 A-S7 A-S8 EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
:4 NOTE: CUSTOMER CABLE TO 2 :C1 2 :C11 6 mm 2 131 105
3 3 14 RAIL) INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
CR/1 ENTER DIRECTLY ONTO 24V DC 24V DC ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ST ST
2 .5 mm 2

SHUNT SHUNT INJECTOR 6 LS 107 T961-A29 GN-18-XLPE TIMING CALIBRATION


:1 6 mm 2 TERMINALS. 6 TRIP 6 TRIP
135
136 131 NOTE A ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
6 mm 2

8 8 INJECTOR 4 LS 108 T960-A19 BU-18-XLPE (TC)PROBE CONNECTOR


BATTERY CHARGER
6 mm 2

:C2 :C12 P400/J400


CONSIDERING COMPONENT REMOVAL
109
:4 NOTE: CUSTOMER CABLE TO 110
233 :14 231 :11 :12 Q/1 ENTER DIRECTLY ONTO
REMOTE TERMS REMOTE TERMS CR/1 111
137 131 141 134 FOR BREAKER
67
FOR BREAKER
65
6 mm 2 TERMINALS. 112
THIS SCHEMATIC IS FOR THE C9 GENERATOR SET ENGINE
231 :12 233 :13 :14 Q/2 :1
OPEN & CLOSED 65 OPEN & CLOSED 67 113 (S/N C9E, NSE)
:A1 :3 :5
POSITIONS 232 :11 POSITIONS 232 CONSTANT 140 131 114 ELECTRONIC IDENT HARNESS CHG
66 66 INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE CONTROL MODULE P2
HC BREAKER BREAKER VOLTAGE CHARGER
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE FOR: C9 ACERT
:A2 :4 :6 HEATERS AUXILIARY AUXILIARY
24V DC + 1
1 F15 36
+ 117
SECONDARY ENGINE SPEED/TIMING
SENSOR(BOTTOM) P402 A 235-8202 05 (EXTERNAL) ENGINE MASTER HARNESS
131 131 142 139 SUPPLY INJECTOR 2 LS 118 T958-A17 YL-18-XLPE
9 19 NOTE A MCCB ACB (DC
(*)
119
C 215-3249 03 (INTERNAL) INJECTOR HARNESS
TERMINAL
- 5
2 2 131 120 CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202 L 243-1552 00 FUEL HARNESS
-
RAIL)
ENGINE WIRING
* FOR 5A CHARGER FIT (6A) FUSE
FOR 10A CHARGER FIT (10A) FUSE
ALTERNATOR ENGINE ENGINE MOUNTED
(GENERATOR) JACKET FUEL LEVEL SWITCH DRAWING GRAVITY FUEL SUPPLY FROM HIGH INLET AIR
HEATER WATER
HEATER SYMBOLS
HEATER LEVEL BULK TANK TO BASETANK OR-2
2 .5 mm 2

FUEL SYSTEM No. 2 ENGINE MOUNTED


6 mm 2

FUSE
INLET AIR 11 CHASSIS CUSTOMER TERMINAL
HEATER RELAY LOCATED ON DC TERMINAL RAIL
131 131
14 15
NEUTRAL EARTH LINK T1 DC CIRCUIT
H IG
NOTE A H IG H - F23 EMERGENCY STOP CHASSIS DC TERMINAL
H 1 NOTE D 11
CORE 1 PUSHBUTTON
BALANCE BREAKER LOCATED ON DC TERMINAL RAIL
C.T. (2A)
SW CABLE 84
CORE BALANCE
CURRENT TRANSFORMER
T2
T3
4 POLE BREAKER OR PTS OPTIONAL LEVEL SWITCH 4 C9 INLET
+VE SUPPLY
N (TOP VIEW) W 3 84
AIR HEATER PANEL LAMP
IF REQUIRED E 2 S ENTRY STARTER MOTOR +VE 8 CHASSIS AC TERMINAL
POLARITY METERING C.T.s 1 SW 54
LOCATED ON AC TERMINAL RAIL
MARKS SW LOW :3 :6
T1 L1 H :10
H IG LEVEL PR/1 PR/2
W R
S1 S2 CT1 - LO FUEL RELAY COIL
T2 L2 LO WW SWITCH :1 :7 :2 2 START AID SOLENOID VALVE
LO SOCKET
AC GENERATOR G S1 S2 CT2
52
55
T3 L3 TERMINAL BOX HIGH
(ALTERNATOR) LEVEL 85 TRANZORB
(Dimensions: 39 inches x 28 inches)

FUEL 77 2 OIL TEMPERATURE SENSOR


S1 S2 CT3 21 (SURGE SUPRESSOR)
N N SWITCH :2 SOCKET
83
E E
CAN 2 SERVICE ANNUNCIATOR LEVEL SWITCH 53
MV
:1 MOT. 30
(DC TERMINAL
RAIL)
CONNECTOR ANNUNCIATOR
(SIDE VIEW) VALVE
13 SCREEN CABLE 58
EF2 EF1 P16 J16 # 1 CHASSIS TO DOOR DC SOCKET
55 55 77 30
12 A 43 18 1 1 BATT + :2 + :1
10 22 21 24 51 52 53 50 T1 T2 T3 101 FUEL
10 A1 2 PR
B 3 2 R/1
5 - -VE SUPPLY LEAK RELAY CONTACT N/O
30 EARTH FAULT 11 30
14 F1 F2 F3
D
2 2 BATT - TERMINAL BOX :10 :3 30
14 A2 EARTH (2A) (2A) (2A) SWITCH
RELAY GENERATOR SOCKET
k l
14
73
20 GENERATOR 2 2 3 4 1 BOTH OF THESE
WIRES CONNECT
SERVICE
CONNECTOR
E
SRN
3 3 NC
SW4 NORMALLY OPEN 5
2 FUEL LEAK :3
EF1 RECEPTACLE C SRN
EF1 EF2
61 62
1030213
MAGNETIC E
TO THE STANDARD CAN2+ 64 4 4 CAN2 SRN DETECTOR PANEL LAMP SWITCH 5
STUD IF THE H E/STOP CHASSIS TO DOOR SOCKET
25 26 PICK UP No.1 CAN2- CAN2- SW3 NORMALLY CLOSED :2
UENR4705

GENERATOR OPTIONAL STUD J 63 5 5 CAN2 -


PLUG 9X4391 EF2 108 109 110 101
IS NOT SUPPLIED CAN2+
1 62 6 6 CAN2 +
SW2 NORMALLY CLOSED EMCP Suspect Parameter Number (SPN) Codes EARTH
POWER TERMINAL
SERIAL SPN Description SPN SPN Description SPN
GENERATOR E HARNESS Y ANNUNCIATOR Fuel Level (External Tank) 38 Exhaust Gas Port 10 Temperature 1146
DOOR SPLICE 101 SW1 NORMALLY CLOSED
GEN CONN. 21 22 RECEPTACLE Aftercooler Temperature 52 Exhaust Gas Port 11 Temperature 1147
1030213 50 E 101 62 63 64 35 36 37
70 WAY GENERATOR GEN CONN. E 5 41 42 43
Starting Air Pressure 82 Exhaust Gas Port 12 Temperature 1148 CONNECTION
GENERATOR 31 32 33 HARNESS Y
PLUG RECEPTACLE 70 WAY HARNESS Y
SPLICE 50 SPLICE 108 108 Fuel Pressure 94 Exhaust Gas Port 13 Temperature 1149
9X4391 1030213 6 120 120 120
1 GENERATOR 21 22 CHASSIS CHASSIS OHMS OHMS OHMS Fuel Filter Differential Pressure 95 Exhaust Gas Port 14 Temperature 1150 CIRCUIT BREAKER
STANDARD OPTIONAL :2
1 9X4391 STUD STUD Fuel Level (Local Tank) 96 Exhaust Gas Port 15 Temperature 1151 POTENTIOMETER
Engine Oil Level 98 Exhaust Gas Port 16 Temperature 1152 :3 :1
2 Oil Filter Differential Pressure 99 Exhaust Gas Port 17 Temperature
PLUG G407 G408 G409 CAN1+ CAN1- CAN2+ CAN2- M+ M- MREF 1153
1 1 1607689 21 22 51 52 53 50 108 109 110 101
Engine Oil Pressure 100 Exhaust Gas Port 18 Temperature 1154
Crankcase Pressure 101 Exhaust Gas Port 19 Temperature 1155 COMPONENT BOX
AC
67 66 31 47 57 39 13 11 9 7 59 49 17 50 34 42 62 64 63 5 3 4 CUSTOMER CONNECTIONS: WIRE IDENT:- Intake Manifold 1 Temperature 105 Exhaust Gas Port 20 Temperature 1156
- +
2 VC + - REF + - SRN + - SRN + - REF Air Filter Differential Pressure 107 Main Bearing 1 Temperature (engine) 1157
MAG IA IB IC I RETURN
TERMINAL VB RS485 CAN1 J1939 CAN2 J1939 MODBUS JUMPER PLUGS Atmospheric Pressure 108 Main Bearing 2 Temperature (engine) 1158
SECTION BORDER OPTIONAL WIRING
RAIL LINK PICKUP NOTE B NOTE B (RS485) Engine Coolant Temperature 110 Main Bearing 3 Temperature (engine) 1159
HARNESS X 1 VA
1 E NOTE B Engine Coolant Level 111 Main Bearing 4 Temperature (engine) 1160
SPLICE 1 EARTH (MOUNTING SCREW) 1 -1
HARNESS Y
SPLICE 1 2 Fire Extinguisher Pressure 137 Main Bearing 5 Temperature (engine) 1161
+VE SUPPLY +5V 16 12 SPARE BATTERY - AWG 12 -2 x2
12 AWG 12 3 Battery Voltage (switch) 158 Main Bearing 6 Temperature (engine) 1162
PLUG SPARE BATTERY -
1607689 2 AWG 12 4 Battery Charging System Voltage 167 Main Bearing 7 Temperature (engine) 1163
60 NOTE B SPARE BATTERY - 5
CB2 CB3 CB1
_
EMCP4.1/4.2 SINK O/P 1 69 95
22 SPARE BATTERY - AWG 12
6 Battery Voltage 168 Main Bearing 8 Temperature (engine) 1164
(20A) (15A) (60A) 2 65
_ NOTE B SHUNT TRIP RELAY AWG 12
7
8 -6
Ambient Air Temperature 171 Main Bearing 9 Temperature (engine) 1165 ABBREVIATIONS
AWG 12 Inlet Air Temperature 172 Main Bearing 10 Temperature (engine) 1166
BATTERY (12/24Vdc) SINK O/P 2 68 96 ETHER START RELAY COIL 9 -8 ACB AIR CIRCUIT BREAKER LCD LIQUID CRYSTAL DISPLAY
24 23 OPTIONS BATTERY + AWG 12 -55 Exhaust Temperature 173 Main Bearing 11 Temperature (engine) 1167
55 52 10 ASOR AIR SHUT-OFF RELAY MCCB MOULDED CASE CIRCUIT BREAKER
+ OPTIONS BATTERY + AWG 12 Fuel Temperature 174 Turbocharger 1 Compressor Inlet Temperature 1172
A+ 11
-12 ASOS AIR SHUT-OFF SOLENOID MV MOTORIZED VALVE
+ 1 12 Engine Oil Temperature 175 Turbocharger 2 Compressor Inlet Temperature 1173
:30 55 18 13 -30, 62 ALR ALARM RELAY O/L OVERLOAD
+ NOTE B NOTE B Turbo Oil Temperature 176 Turbocharger 3 Compressor Inlet Temperature 1174
PS1 SMMS1/1 SR/1 14 -30 AVR AUTOMATIC VOLTAGE REGULATOR PC PUMP CONTACTOR
24V RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 15 -37 Engine Speed 190 Turbocharger 4 Compressor Inlet Temperature 1175
:87 Auxiliary Temperature 1 441 Turbocharger 1 Turbine Inlet Temperature 1180 CR CONTROL RELAY POT POTENTIOMETER
ENG FUEL ASR AUDIBLE GFR GRR PROG PROG EMERG REMOTE LOW FUEL EARTH LOW OIL ENGINE OIL OIL ENGINE OIL 16 -38
RELAY BOX 40 PROG PROG SPARE BATTERY + AWG 12 -55 x2 CT CONTROL TRANSFORMER PR PUMP RELAY
17
30 Page,

- 25 CRANK CONTROL SWITCH ALARM SWITCH SWITCH O/P O/P STOP START COOLANT LEAK FAULT FUEL PRESSURE TEMP TEMP PRESSURE TEMP TEMP AWG 12 Auxiliary Temperature 2 442 Turbocharger 2 Turbine Inlet Temperature 1181
LEVEL LEVEL I/P 5 I/P 6 SPARE BATTERY + 18 -55 x2 CTR CRANK TERMINATION RELAY PTS POWER TERMINAL STRIP
PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE AWG 12 Gen Rotating Diode Failure 612 Turbocharger 3 Turbine Inlet Temperature 1182
ETHER START SOLENOID 19 -59
(OPTIONAL) SM1 PS1 B+ ALT I/P 1 I/P 2 I/P 3 I/P 4 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3-
20 -73 SCADA Data Link Fault 625 Turbocharger 4 Turbine Inlet Temperature 1183 CDVR CAT DIGITAL VOLTAGE REGULATOR PWM PULSE WIDTH MODULATED
BATTERY DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29 AWG 12 ECM ENGINE CONTROL MODULE RTD RESISTIVE TEMPERATURE DETECTOR
ISOLATOR CHARGING FUEL LEAK DETECT 21 -77 Voltage Regulator Failure 628 Turbocharger 1 Turbine Outlet Temperature 1184
ALTERNATOR F5 22 -95 Primary Data Link (J1939 #1) 639 Turbocharger 2 Turbine Outlet Temperature 1185 EMCP ELECTRONIC MODULAR CONTROL PANEL SASV STARTER AID SOLENOID VALVE
SWITCH PLUG
(10A) 23 -96 EPIR EITHER POWER INJECTOR RELAY SMMS STARTER MOTOR MAGNETIC SWITCH
1607689 14 55 41 2 37 55 36 55 6 55 38 55 90 91 92 97 98 99 17 57 18 77 73 72 93 94 15 16 19 62 62 62 AWG 12 Event Input Function #1 701 Turbocharger 3 Turbine Outlet Temperature 1186
KEY 1 1A ETHER START SWITCH 24 -ES- x2
REMOVABLE 25 -EF1 Event Input Function #2 702 Turbocharger 4 Turbine Outlet Temperature 1187 E/STOP EMERGENCY STOP SRN SCREEN
-VE SUPPLY
F4 56 57 58 59 60 61 21 20 33 34 26 -EF2 Event Input Function #3 703 Engine Auxiliary Coolant Temperature 1212 GFR GENSET FAULT RELAY
HARNESS Y J1939 PRIMARY COMMUNICATION AWG 12 -CAN1-
(10A) SPLICE 55 27 Event Input Function #4 704 Accessory Data Link Fault (J1939 #2) 1231 GRR GENERATOR RUNNING RELAY
1 55 28
J1939 PRIMARY COMMUNICATION AWG 12 29 -CAN1+ Event Input Function #5 705 Emergency Shutdown Override Mode Active Warning 1237 IAPCV INJECTION ACTUATION PRESSURE CONTROL VALVE
2 15 8 16 30 Event Input Function #6 706 Ruptured Fuel Basin- Primary Tank 1239
55 A 55 55 SHIELD AWG 12 -SRN
31 Event Input Function #7 707 Unexpected Engine Shutdown 1383
37 :86 36 6 :2 38 ETHER 32 Event Input Function #8 708 Engine Failure to Start Shutdown 1664
-93
2 B 1A AIR
ASOR SHUTOFF
ALR ALARM
RELAY
:2
START 13 14 23
33
34 -94 Event Input Function #9 709 Battery 1 Temperature 1800
GRR MODBUS RS485 COMMUNICATION AWG 12
ECM 10 11 17 18 RELAY :10 35 -M+ DC TERMINAL Event Input Function #10 710 Battery 2 Temperature 1801 Failure Mode Identifier (FMI) Codes
:10 MODBUS RS485 COMMUNICATION AWG 12 -M-
PLUG P1 1607689 41 C 2 :85 2 36 RAIL Event Input Function #11 711 Intake Manifold 5 Temperature 1802 Description FMI
ALARM MODBUS RS485 COMMUNICATION AWG 12 -MREF
10 TERMINAL 2 37 Event Input Function #12 712 Intake Manifold 6 Temperature 1803
31 32 BUZZER GENERATOR RUNNING 38 -S-SPD Data Valid but Above Normal Operational Range- Most Severe Level 0
34 40 RAIL LINK 4 3 COMMON GEN COMMON ALARM
39 -D-SPD Event Input Function #13 713 Right Exhaust Temperature 2433 Data Valid but Below Normal Operational Range- Most Severe Level 1
CAN 1- CAN 1- H :3 ALARM RUNNING 19 GRR/3
27 28 PANEL EMER. A ALR/3 :8 :9 40 -SRN Event Input Function #14 714 Left Exhaust Temperature 2434 Data Erratic, Intermittent or Incorrect 2
LIGHT STOP VOLTS ADJUST 2 RS485 SERIAL ANNUNCIATOR + AWG 12 -G407 Voltage Above Normal or Shorted to High Source 3
50 39 B :8 :9 41 Event Input Function #15 715 Generator Frequency 2436
SWITCH :2 POTENTIOMETER RS485 SERIAL ANNUNCIATOR - AWG 12 -G408 Voltage Below Normal or shorted to Low Source 4
CAN 1+ CAN 1+ J 10 :11 42 Event Input Function #16 716 Generator AC Voltage 2440
29 30 FOR SEE NOTE A RS485 SERIAL ANNUNCIATOR REF AWG 12 43 -G409 Current Below Normal or Grounded Circuit 5
34 55 45 46 17 30 USE C18 OIL TEMP :11 AWG 12 Generator AC Current 2448
57 :30 REMOTE START FROM ATS 44 -57 Emergency Stop Switch 970 Current Above Normal or Grounded Circuit 6
WITH SENSOR ATS AWG 12
G EPIR/1 64 65 66 REMOTE START FROM ATS 45 -30 Engine Derate Overridden 971 Generator Reverse Power (kW) 2452 Mechanical System Not Responding or Out of Adjustment 7
9 CVDR 87 88 89 AWG 12
44 :2 COMMON SHUTDOWN RELAY - N/C 46 -64 Generator Bearing Temperature #1 1122 Generator Reverse Power (kWAr) 2456 Abnormal Frequency, Pulse Width or Period 8
:87 46 47 48 COMMON SHUTDOWN RELAY - COMMON AWG 12 -65
5 :1 :3 49 50 51 47 Abnormal Update Rate 9
F REMOTE COMMON SHUTDOWN RELAY - N/O AWG 12 -66 Generator Bearing Temperature #2 1123 Service Interval Warning 2648
:2 78 80 82 AWG 12 48 Abnormal Rate of Change 10
REMOTE CONTACTS REMOTE CONTACTS GENERATOR RUNNING RELAY - N/C 49 -87 Generator Winding Temperature #1 1124 Air Damper Closed 4000
8 3 PANEL 9
CR START FOR GENERAL ALARM FOR GENERATOR RUNNING GENERATOR RUNNING RELAY - COMMON AWG 12
-88
Unexpected Engine Shutdown 11
AWG 12 50 Generator Winding Temperature #2 1125 ATS in Normal Position 4001 Bad Intelligent Device or Component 12
D+ D+ D LIGHT :10 CONTACT GENERATOR RUNNING RELAY - N/O -89

A
51 Generator Winding Temperature #3 1126 ATS in Emergency Position 4002 Out of Calibration 13
HARNESS Y 19 25 26 52 -81
9 4 45 HARNESS Y -83 Intake Manifold 2 Temperature 1131 Battery Charger Failure 4003 Special Instructions 14
D- D- SPLICE 41 55 SPLICE 30 53 Data Valid But Above Normal Operational Range- Least Severe Level 15
E -84 Intake Manifold 3 Temperature 1132 Generator Beaker Closed 4004
59 54
2 EF1 EF2 -85 Data Valid But Above Normal Operational Range- Moderately Severe Level (Derate) 16
14 55 Intake Manifold 4 Temperature 1133 Utility Breaker Closed 4005
SERVICE CONNECTOR HARNESS Y 41 56 -90 Data Valid But Below Normal Operational Range- Least Severe Level 17
40 15 SPLICE 2 30 Engine Oil Temperature 2 1135 Engine in Cooldown 4006 Data Valid But Below Normal Operational Range- Moderately Severe Level (Derate) 18

4
78 80 82 57 -91
41 62 Exhaust Gas Port 1 Temperature 1137 Generator Control Not in Auto Warning 4007 Received Network Data In Error 19
13 58 -92
GENERATOR 59 -97 Exhaust Gas Port 2 Temperature 1138 Generator Breaker Failure to Open 4009 Not Available or Condition Exists 31
23 RECEPTACLE
45 34 46 17 30 30 18 72 60 -98 Exhaust Gas Port 3 Temperature 1139 Utility to Generator 4010
30 2 2 2 1030213
61 -99
20 AWG 12 Exhaust Gas Port 4 Temperature 1140 Generator Breaker Failure to Close 4011
70 GEN CONN. 49 7 17 50 48 25 65 59 9 64 54 55 56 70 61 62 J1939 SECONDARY COMMUNICATION
AWG 12
62 -CAN2+

E
10 70 WAY J1939 SECONDARY COMMUNICATION 63 -CAN2- Exhaust Gas Port 5 Temperature 1141 Utility Breaker Failure to CLose 4012
SHIELD AWG 12 -SRN
48 GENERATOR AWG 12 64 Exhaust Gas Port 6 Temperature 1142 Utility to Generator Transfer Failure Warning 4015
34 10 46 17 30 EF1 EF2 BREAKER AUX N/C 65 -231
PLUG 9X4391 AWG 12 Exhaust Gas Port 7 Temperature 1143 Generator to Utility Transfer Failure Warning 4016
E/STOP PLUG BREAKER AUX COM 66 -232
78 80 82 BREAKER AUX N/O AWG 12 -233 Exhaust Gas Port 8 Temperature 1144 Loss of Utility 4017
52 66 35 1552264 67
HARNESS X S-SPD S-SPD S-SPD 3 44 Exhaust Gas Port 9 Temperature 1145 Earth Fault 4028
38 S 23A

4
SPLICE B+ E/STOP PLUG 1552264 59 Earth Leakage 4029
53 68 36 :1 7 5 E/STOP
1 3 4 5
D-SPD D-SPD D-SPD E/STOP RECEPTACLE 3E3388
39 D :2 RECEPTACLE
2 43 EMERGENCY
37 10 +B 3E3388
:3 STOP ON
40 -B ENCLOSURE AWG 12 AWG 12 NOTE A: POTENTIOMETER NOT REQUIRED WITH CDVR VOLTS ADJUST
61 78 80 82 CT EARTH 1 -50 CT EARTH 1 -50
1 42 8 WAY PLUG AWG 12 AWG 12 RAISE/LOWER SWITCH IS FITTED WITH CDVR (REF. CDVR SCHEMATIC)
SPEED E/STOP RECEPTACLE 3E3388 CT PHASE A 2 -51 CT PHASE A 2 -51
30 ADJ. POT.
8 6 2 CT PHASE B AWG 12
3 -52 CT PHASE B AWG 12
3 -52
63 E/STOP PLUG 1552264 CT PHASE C AWG 12 -53 CT PHASE C AWG 12 -53
(2K,10T)
R

AWG 12 4 AWG 12 4 NOTE B: NOT AVAILABLE WITH EMCP 4.1


HARNESS X 13 SPEED CONTROL CT NEUTRAL 5 -101 CT NEUTRAL 5 -101
SPLICE 2-2 21 27 4 10
6 6
65
8 8
9 PWM SPEED CONTROL HARNESS X
SPLICE 10 1
FOR
USE 7 -209 7 -209 NOTE C: WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES. 208VAC IS
WITH EF1 EF2 8 -210 8 -210 ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEATER WILL
22 28
ES- ES- CVDR 9 -142 9 -142
FUEL 10 -140 10 -140 DERATE. DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN
HARNESS Y :86
LEVEL 11 11
26 OIL SPLICE ES- SMMS1 SR SWITCH
HAS CHECKED WIRING. SEE SEPARATE DRAWINGS FOR INTERCONNECT
TEMPERATURE ST4 12 12 IDENT HARNESS CHG
:85 13 -143 13 -143 POINTS ONTO OPTIONAL SHIP LOOSE ITEMS. SEE SEPARATE SHEET
19 24 8 AC TERMINAL RAIL - 3 WIRE 240V
ES-
2
2 AVR AWG 8 -131 AC TERMINAL RAIL FOR THE LOCATION OF THE TERMINAL STRIP ON GENSET. X 395-3267 02 C9 HARNESS
N 14 SEE NOTE C 14
1 :1 MAN :86 2 WIRE 240V
ENGINE Y 356-0225 03 EMCP4 HARNESS
OIL
:2 AUTO EPIR 45 HARNESS X 45 15 -131 15 SEE NOTE C
MOUNTED S TEMP RELAY BOX SPLICE 45 AWG 8 AWG 8 NOTE D: CUSTOMER SUPPLY FROM 2 POLE BREAKER IN EMERGENCY PANEL
2
SENDER ETHER :85 ETHER CORE BALANCE
SEE NOTE D L1 16 -132 N 16 -132 POWERS: OPTIONAL JW HEATER, UNIT MOUNTED BATTERY CHARGER
START SWITCH
2 (-VE SPLY)
11 2
18 START CURRENT TRANSFORMER 17 -132
SEE NOTE D
17 -132 AND GENERATOR SPACE HEATER.
2
ETHER 2
IF REQUIRED
18 -132 18 -132
AIR AWG 8 AWG 8
12 START 1 SHUT-OFF L2 19 -133 L1 19 -133
2 2 10 C SOLENOID -133 -133
A 59 20 20
2 SASV ASOS -133 NOTES: -133
TERMINAL RAIL LINK B 21 21
2 2 AIR -EARTH WIRE SIZES ARE MAXIMUM TERMINAL CAPABILITIES.
208VAC IS ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JW HEAT WILL DERATE.
-EARTH
COOLANT LOSS 2 -EARTH -EARTH
REF.
1
3 4 5 6
REF. SHUTOFF DO NOT TURN ON AC POWER UNTIL FIELD TECHNICIAN HAS CHECKED WIRING. THIS SCHEMATIC IS FOR THE C9 GENERATOR SET WITH EMCP 4 ELECTRICAL SYSTEM
C05
C02 2 2 SEE SEPERATE DRAWINGS FOR INTERCONNECT POINTS ONTO OPTIONAL SHIP LOOSE ITEMS.

HARNESS X
SEE SEPERATE SHEET FOR THE LOACTION OF THE TERMINAL STRIP ON THE GENSET. MEDIA NUMBER: UENR4705
SPLICE 2-1 Components are shown installed on a fully operable machine with the key and engine off.
30
HARNESS X
SPLICE 30
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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