MATERIALPRUFANSTALT FUR DAS BAUWESEN fo \) a) INSTITUT FOR BAUSTOFFE, MASSIVBAU UND BRANDSCHUTZ Qo Qo MPA BRAUNSCHWEIG Matera ds Basson esto. $2 38105 rach HILTI Corporation ‘Anchor BU, Chemical Section / North Office Attention of Mr. M. Hartmann / DECEhm / HDC 2 FL-9494 SCHAAN Yourretrence Youre dated ur reference Perso sponse inet tig nui, date DECEhm 2000-07-19 119/00 -Nau- Dipl.-Ing. Nause “5475 Aug. 25, 2000 Test report for a technical design concept for rebar connections suitable tor fire resistance when using BSt 500 $ reinforcing steel @ 8 to 2 40 mm in diameter and Hilti HIT-RE 600 injection adhesive Here: Advance information about testing 9 Annexes Dear Mr. Hartmann, According to the application, a passive fire resistance evaluation of rebar connections made with BSt 500 S reinforcing steel and Hilti HIT-RE 500 injection adhesive was carried out during high- temperature tests in keeping with the German standard DIN 4102-2, 1977-09, using small specimens ( concrete cylinders ) loaded in pure tension to determine the thermo-mechanical properties and the rebar pull-out behaviour. Mtoalpanatat tr das Bauwtan Tel s40 psa 208 6434 Norddestacte Landesbank Hanover — Tecnische Universal Braunschwel Fax +40(0)59-3014579 ‘to, 106020080 (BLZ 25050000) a, Beetovenstae 82 Ela mpa@tros de ‘Swit.Cose NOLADE 24 38106 Graunsomwoig haps tron de UatiosNe MEADE 169500004 ‘one-o2 20404400 DAP 9.02 204029400 _DAP-P.6220401 42.0 _ OAPP-2 206035400 DAP PLR IOL0SSLE0 DAP PED 06260400 OKDK225E1 Nach DEN anchoring for rebar connections made in reinforced concrete slabs or discs exposed to fire on‘one side. Verification of the loading capacity of the bonded-in overlap joints and anchored rebars exposed to fire in accordance with DIN 4102-2, 1977-09 had to be provided at the same time as verification of the serviceability state ( DIN 1045 and EC 2 ), where the larger of the two values is decisive for the overlap joint length and rebar anchorage depth. The following formula should be used to verify the design of an overlap joint when exposed to fire. In fig. 1 below, the overlap joint has been shown schematically. Fig. 1: Schematic depiction of the rebar connection version “OVERLAP JOINT” ae aS Lede torte F.1 Force in rebar when exposed to fire ! Overlapping length of joint ds Nominal rebar diameter ‘cx Critical temperature-dependent bond stress as per table 1 and fig. 7, allowing for concrete coverage, ¢MPA Braunschweig Page 4 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan The evaluations for the critical, temperature-dependent band stresses, taxr . in relation to the concrete coverage, c, and the respective, stipulated fire resistance time of the connection version “OVERLAP JOINT" are shown in table 1 ( annex 3 ) and fig. 7 ( annex 4 ) of this advance information, where the length af the averiap joint when exposed to fire may not exceed 80 * dy. Verification of the design of an anchored rebar exposed to fire must be calculated using the following formula. The connection version “ANCHORED REBAR’ is shown schematically in fig. 2 below. 2: Schematic depiction of the rebar connection version “ANCHORED REBAR” se Foy < Assay Where: Fx Force in rebar when exposed to fire As Cross-sectional area of rebar ©, Stress in steel transferable to concrete joint through injection adhesive in relation to anchorage depth, |, of rebar, and duration of resistance to fire as per figs 6 to 12 Verification of the design of the connection version “ANCHORED REBAR’ is provided on the basis of integration of the critical temperature-dependent bond stress, tet , in relation to rebar anchorage depth. This is given in figs 8 to 12 ( annexes 5 to 9 ) as the maximum stress in the steel, c, , in relation to anchorage depth, |, for rebar diameters from 8 to 40 mm for a fire resistance time of 30 to 180 minutes.MPA Braunschweig Page 5 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan The validity of this advance information ends when the test report is issued, but on November 30, 2000 at the latest. We hope this information will be of assistance to you and remain Yours faithfully The Director Dipl.Ying. Nause Deputy Department Manager Reference literature [1] Beton-Brandschutz-Handbuch (Concrete passive fire prevention manual ), Prof. Dr.-Ing. Dr.-Ing. E.h. K. Kordina and Dr.-Ing. C. Meyer-Ottens, Issue 1981MPA Braunschweig annex 1 of letter no. 119/00 -Nau- of August 25, 2000 to HILTI Corporation, FL-9494 Schaan Fig.3: Schematic depiction of rebar connection version “OVERLAP JOINT“ Schematic depiction of rebar connection version “ANCHORED REBAR“ Fig. 4: fire side anchorage depth, | -——tMPA Braunschweig annex 2 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Graphical depiction of test results obtained with Hilti injection adhesive HIT-RE 500 and rebars of BSt 500 S stee! 8 failure temperature [°C] 3 0 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 bond stress, Tactua [ Nimm?] Fig.6: Design curve for rebar connection using Hilti injection adhesive HIT-RE 500, based on test results, in relation to failure temperature and critical temperature- dependent bond stress, tora 300 x 3 failure temperature [°C] 8 8 8 0 1 2 3 4 5 6 7 8 critical temperature-dependent bond stress, Tom [ Nimm?]MPA Braunschweig annex 3 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Table1: Critical temperature-dependent bond stress, tir , in relation to a fire resistance time of F30 to F180 and the required minimum concrete coverage, c Concrete Critical temperature-dependent bond stress, tour coverage, for a fire resistance time of cc F320 FeO Fao Fi20 Pago, {mm} [Nien] | [Nlemen?y | EN?) | CM] | tNimenty 10 a 0 0 0,385 ° 40 0,762 ° 0 aa) 1,180 0,285 o oO 1,683 0,638 To 2.475 0,931 0,362 80 2,675 1,367 0,685, 0,269 20 3,308 1800 | 0,946 0,582 400 4571 2,225 1,383 0,862 0,100 110 [6.00 2,650 4,783, 1,200 0,992 120 3,077 2,175 1,617 0,646 oe A 4,000 2,600 1,967 0,862 180 5,600 2,950 2,375 4,417 180 7,667 3,769 2,750, 1,467 160 5,000 3,231 1,783 70 6,750 4,143 2,075 5,400 2,425, fey) 7 e. 7,333 2,725 = ss = 8,000 ae 5,800 240 7,333 250 8,000MPA Braunschweig annex 4 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Fig.7: Graphical evaluation for rebar connection version “OVERLAP JOINT" with rebar of BSt 600 S steel @ 8 to @ 40 mm in diameter and Hilti injection adhesive HIT-RE 600 in relation to concrete coverage, c, and critical temperature-dependent bond stress, ‘tentr . fora fire resistance time of F30 to F180 Connection version "OVERLAP JOINT" ° © x © 0 * ° “ - ° [uwyn] +2 ‘ses puog juepuedep-ounyesoduua; jeoRH2 200 240 © 260 220 140 160 © 180 120 concrete coverage, ¢ [mm]MPA Braunschweig annex 5 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Fig.8: Graphical evaluation for rebar connection version “ANCHORED REBAR” with rebar of BSt 500 S steel @ 8 to 40 mm in diameter and Hilti injection adhesive HIT-RE 500 in relation to anchorage depth, |, and stress in stool, os , for a fire resistance time of 30 minutes Connection version "ANCHORED REBAR" 500 100 50 ° $$ 8 8 &§ & 8 [,wuyn ] 0 ‘1983s uy sons 700 750 450 500 550 600 650 100 150 200 250 300 «360 «400 anchorage depth, | [mm]MPA Braunschweig annex 6 of letter no. 119/00 -Nau- of August 25, 2000 ta HILT! Corporation, FL-9494 Schaan Fig. 9: Graphical evaluation for rebar connection version “ANCHORED REBAR“ with rebar of BSt 500 S steel @ 8 to @ 40 mm in diameter and Hilti Injection adhesive HIT-RE 500 in relation to anchorage depth, |, and stress in steel, os , for a 750 700 600 550 450 Connection version "ANCHORED REBAR" 350 400 anchorage depth, | [mm] 250 200 150 100 500 150 100 + 50 0 | s @ 8 Tauuyn ] 80 ‘joae uy esos 450 400 35 30¢MPA Braunschweig annex 7 of letter no. 119/00 -Nau- of August 25, 2000 to HILTI Corporation, FL-9494 Schaan Fig. 10: Graphical evaluation for rebar connection version “ANCHORED REBAR“ with rebar of BSt 500 S steel Z 8 to @ 40 mm in diameter and Hilti injection adhesive HIT-RE 500 in relation to anchorage depth, |, and stress in steel, os , for a fire resistance time of $0 minutes 5 Np ON | | z | te uw YSN a T 7 BRK | g [Ss z ~ sp 5 F 3 & g | $8 2 8 8 € & © [wun ] So ‘199ys uy sseqs 400 3 700 750 150 200 250 300 350 400 450 500 550 600 100 anchorage depth, | [mm]MPA Braunschweig annex 8 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Fig. 11: Graphical evaluation for rebar connection version “ANCHORED REBAR“ with rebar of BSt 500 S stee! @ 8 to J 40 mm in diameter and Hilti injection adhesive HIT-RE 500 in relation to anchorage depth, |, and stress in steel, os , for a time of 120 800 750 700 650 450 500 550 600 400 Connection version "ANCHORED REBAR" 350 anchorage depth, | [mm] 250 200 150 | i 100 | | | ° & &© € &€ & & & @ [aun ] So qaays uy ssans 100 50 0MPA Braunschweig annex 9 of letter no. 119/00 -Nau- of August 25, 2000 to HILT! Corporation, FL-9494 Schaan Fig. 12: Graphical evaluation for rebar connection version “ANCHORED REBAR" with rebar of BSt 500 S steel @ 8 to Z 40 mm in diameter and Hilti injection adhesive HIT-RE 500 in relation to anchorage depth, |, and stress in steel, os , for a fire resistance time of 180 minutes 750 650 700 550 600 Connection version "ANCHORED REBAR" 350 400 450 anchorage depth, | [mm] 250 300 150 100 | 50 | #2: 8 8 § &§ 2 2 8 © [wun ] 0 ‘joas uy sans