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ABSTRACT
The Mouth Dissolving Drug Delivery Systems was an advancement that came into existence in the early 1970s
and combats over the use of the conventional tablets, syrups, capsules which are the other oral drug delivery
systems. Orally disintegrating dosage forms can address the pharmaceutical needs of the paediatric and geriatric
patient group having difficulties in swallowing the conventional solid oral dosage forms. Orally disintegrating
dosage forms also have the advantage of self medication, pain avoidance hence better patient compliance. Taste
masking of bitter drugs is an important parameter. Orally disintegrating dosage forms may have an added
advantage of bypassing first pass metabolism.
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FDT requires special packaging for safety of stable commonly used are especially bulking agents (like
product and properly stabilization. [11] dextrose,fructose, mannitol, maltose,starch hydrolysate ,
The tablets may leave unpleasant taste in mouth if sorbitol, polydextrose and xylitol) which display high
not formulated properly.[3] aqueous solubility and sweetness, and hence give taste
Drugs with relatively larger doses are difficult to masking property. Mizumito et.al, classified sugar-based
formulate into MDT.[3] excipients on the basis of dissolution rate and molding
Patients who frequently take anti cholinergic Type 1 saccharides (mannitol and lactose) exhibit low
medications & patients with Sjgren's syndrome or mouldability but high dissolution rate.Type 2 saccharides
dryness of the mouth due to lesser saliva production (maltose )exhibit high mouldability but low dissolution
may not be good for these tablet formulations.[3] rate.[21]
The mechanical strength of the fast dissolving
tablets is not so much then the traditional tablets. 2] Emulsifying agents
Many products are very light weight requiring them These are important excipients for formulating rapid-
to be individually packaged. Patients were advised melting tablets. They aid in rapid disintegration and drug
not to push these tablets through the foil film, but release without drinking water, chewing and swallowing.
the peel the film back to release the fast-dissolving In addition, incorporating emulsifying agents is useful in
tablet.[12] enhancing bioavailability and stabilizing the immiscible
blends. A wide range of emulsifiers is recommended for
Desired Criteria for MDDS fast-dissolving tablet formulation, including alkyl
Mouth Dissolving Tablets should sulfates, lecithin, propyleneglycol esters, sucrose esters
Not require water to swallow, but it should and others. These agents can be incorporated in the range
disintegrate or dissolve in the mouth in matter of of 0.05 % to about 15 percent by weight of the final
seconds.[6] composition.[20,21]
Effective taste masking methods should be adopted
for bitter taste drugs[4] 3] Lubricants
Lubricants are not that much essential excipients, can
Be portable without fragility concern. [4]
further assist in making these tablets more palatable after
Have a pleasing mouth feel.[2] they disintegrate in the mouth. Lubricants abolish
Leave minimal or no residue in the mouth after oral grittiness and assist in the drug transport mechanism
administration.[3] from the mouth down into the stomach.[9]
Exhibits low sensitivity to environmental conditions
as temperature and humidity.[2] 4] Flavours and Sweeteners
Be able to be manufactured in a simple conventional Taste-masking agents and flavours make the products
manner within low cost.[13] more palatable and pleasing for patients. The addition of
these ingredients aids in overcoming disagreeable tastes
Selection of Excipients and bitterness of some active ingredients. Both natural
Excipients balance is the properties of the active and synthetic flavours can be used to enhance the
ingredients in fast-melting tablets. This demands a organoleptic characteristics of fast-melting tablets.
trough understanding of the chemistry of excipients to [5]Formulators can choose from a wide range of
prevent interaction with the actives. These inactive food- sweeteners including sugar, fructose and dextrose, as
grade ingredients, when integrate in the formulation, well as non-nutritive sweeteners such as aspartame,
impart the desired organoleptic properties and product sodium saccharin, sugar alcohols and sucralose.[9]
efficacy.[1]
5] Superdisintegrants[14-19]
1] BulkAgents Gernally In many orally disintegrating tablet
Bulk agents are significant in the formulation of rapid- technologies based on direct compression, the addition of
dissolving tablets. The material contributes functions of a super disintegrants principally affects the rate of
filler, diluent and cost reducer. Bulk agents improve the dissolution and rate of disintegration. The presence of
textural characteristics that inturn enhance the other formulation ingredients such as effervescent agents
disintegration in the mouth, besides adding bulk also and water-soluble excipients further hastens the process
decreases the concentration of the active in the of disintegration. This technique contains micro granules
composition.[20] The recommended bulking agents for and coated crystals along with the disintegrants. In this
this delivery system should be sugar-based such as technology, two types of granules are used; first one is a
mannitol, polydextrose,starch hydrolystate , DCL (direct disintegrating agent, which has a high swelling force,
compressible lactose) and lactitol for higher aqueous and second one is a swelling agent, which has a low
solubility and good sensory perception. Mannitol in swelling force.
particular has good sensory perception and high aqueous
solubility. Bulking agents are added in the range of 10
percent to about 90 percent by weight of the final
composition.[7] The sugar based excipients which are
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List of superdisintegrants[14-19]
Superdisintegrants Example Mechanism of action Special comment
Crosscarmellose Ac-Di-
Swells 4-8 folds in < 10 Swells in two dimensions. -Direct
Sol Nymce ZSX Crosslinked
seconds -Swelling and compression or granulation -Starch
PrimelloseSolutab Cellulose
wicking both free
VivasolL-HPC
Swells very little and returns
Crospovidone Crospovidone
Crosslinked to original size after -Water insoluble and spongy in
M Kollidon
PVP compression but act by nature so get porous tablet
Polyplasdone
capillary action
-Swells in three dimensions and
Sodium starch glycolate Crosslinked Swells 7-12 folds in < 30
high level serve as sustain release
Explotab Primogel Starch seconds
matrix
Rapid swelling in aqueous -Promote disintegration in both dry
Alginic acid NF Satialgine Crosslinked alginic acid
medium or wicking action or wet granulation
Soy polysaccharides -Does not contain any starch or
Natural super Disintegrant
Emcosoy sugar. Used in nutritional products
Calcium silicate Wicking action Highly porous, 2040%
b. Heat moulding
A molten matrix in which drug is dispersed or dissolved
can be directly moulded into Mouth dissolving tablets[29]
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6. Mass-Extrusion
This process involves softening of the active blend using
the solvent mixture of water soluble methanol and
polyethylene glycol. This softened mass is extruded
through the extruder or syringe and a cylindrical shaped
extrude is obtained which are cut into even segments
using heated blade to form tablets. Granules of bitter
drugs can be coated using this method to mask their
taste.[6]
Patented technology
i) Zydis Technology
Zydis is a excellent technology for manufacture of rapid
dissolving or disintegrating tablets. When tablets made
by this technology placed on the tongue, dissolve in less
than 3 seconds. Zydis tablet is made by lyophilization or
freeze drying technique is highly porous in nature. The
drag is physically trapped in a water soluble matrix
usually consisting of gelatin. [39] In addition, it utilizes
microencapsulation with specialized polymers or
complexation with ion-exchange resins to mask the bitter
tasting drug.[5]
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iv.) Durasolv Technology minimum heat for the production than the competing fast
DuraSolv has much excessive mechanical strength than dissolving technologies.[5]
its predecess or due to the use of higher compaction
pressures during tabletting. The main ingredients in this viii.) Quick Dis Technology
formulation are filler and lubricant. [3] DuraSolv is so Lavipharm Laboratories Inc. (Lavipharm) has been
durable that it can be packaged in either vials or invented an ideal intraoral fast-dissolving drug delivery
traditional blister packaging . The particle size of the system, which satisfies the unmet needs of the market
filler is preferably between about 20 and 65m. This and The novel intraoral drug delivery system,
method can produce tablets by using the direct trademarked Quick-Dis, is Lavipharms proprietary
compression method, conventional tableting processes patented technology[35] and is a thin, flexible, and
and conventional package equipment. Thus, the quick-dissolving film. The film is placed on the floor or
production cost is significantly reduced.[5] the top of the tongue. It is retained at the site of
application and rapidly releases the active agent for local
v.) Flash Dose Technology and/or systemic absorption.[5]
Flash dose technology had patented by Fuisz
Technologies Ltd. Nurofen meltlet, a new form of ix.) Ziplets/Advatab
ibuprofen as melt in mouth tablets prepared using this This technology has been patented by Passano con
technology is the first commercial product launched by Barnago, Italy. It employs water-insoluble ingredient
Biovail Corporation.[40] Flash dose tablets having self- merged with one or more effective disintegrants to
binding shear form matrix termed asfloss. Shear form produce mouth dissolve tablets with improved
matrices are prepared by flash heat processing. [5] mechanical strength and optimal disintegration time at
low compression force.[5]
vi.) Flashtab Technology
Prographarm laboratories has been patented the Flashtab x.) Lyoc
technology. Flashtab technology produces tablets by Lyoc technology has been patented by PHARMALYCO.
compression of granular excipients. Flashtab Lyoc utilizes a freeze drying process but it differs from
technology uses almost the same excipients as do Zydis in that the product is frozen on freeze dryer
conventional compressed tablets. Excipients used in shelves. In order to prevent homogeneity by
Flashtab technology comprise two groups of sedimentation during this process, these formulations
components: disintegrating agents, such as insoluble also require a maximum proportion of undissolved inert
reticulated poly vinyl pyrollidone or carboxy methyl filler such as mannitol, to increase the viscosity of the in
cellulose ; and swelling agents, such as starch, modified process suspension. The exsesive proportion of filler
starch, carboxy methylated starch,carboxy methyl used reduces the potential porosity of the dried dosage
cellulose, microcrystalline cellulose and possibly directly form and therefore results in denser tablets with
compressible sugars.[39]The micro-granules of the active disintegration rates that are comparable with the loosely
ingredient are added to granulated mixture of excipient compressed fast melt formulations.[36]
sprepared by dry or wet granulation, and compressed into
tablets. All the processing make a use of the xi.) Pharmabrust Technology
conventional tablet technology, and the tablets produced Pharma burst technology is being patented by SPI
are accounted to have superior mechanical strength and pharma. The tablet manufactured by this process
disintegration time is less than 60 seconds.[35] involves a dry blend of a drug, lubricant and flavors then
followed by compression into tablets which then dissolve
vii.) Oraquick Technology within 30-40 seconds.[5]
The OraQuick rapid-dissolving/disintegrating tablet
formulation employs a patented taste masking iii.)Nanocrystal Technology
technology. The taste masking process does not make This has been patented by Elan, King of Prussia.
use of any solvents and hence leads to faster and more Nanocrystal technology includes lyophilization of
efficient production.[3] KV Pharmaceutical claims its colloidal dispersions of drug substance and the water-
microsphere technology which is known as Micro Mask, soluble ingredients filled in to blister pockets. This
has better taste masking property.. OraQuick is method avoids manufacturing process such as blending ,
appropriate for heat-sensitive drugs since utilizes granulation, and tableting, which is more advantageous
for highly potent and hazardous.[36]
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Evaluation Test Far Fast Dissolving Tablet weight is noted without disturbing the cylinder and bulk
Tablets from all the formulation were subjected to density is calculated by the following equation:
following quality control test. Untapped Bulk Density = Mass of bulk drug /Volume of
bulk drug[3]
1. General Appearance
The general appearance of a tablet is its visual identity ii) Tapped Bulk Density: 10 g powder place into 100 ml
and overallelegance is essential for consumer measuring cylinder. The cylinder is then subject to a
acceptance. Include in are tablets size, shape, colour, fixed number of taps (~100 times) until the powder bed
presence or absence of an odour, taste, surface texture, volume goes to the minimum level. Record the final
physical flaws and consistency and legibility of any volume and calculate the tap density by following
identifying marking.[1] equation:
Tapped Bulk Density = Mass of bulk drug/ Volume of
2. Size and Shape bulk drug on tapping[3]
The size and shape of the tablet could be dimensionally
described, monitored and controlled.[1] iii) Compressibility:[1]
It is an important measure obtained from bulk density
3. Pre-compression Parameters and is
Evaluation of blend for the following parameters to be Defined as,
carried out before compression of MDTs C=. Pb-Pu/Pb x100
Where Pb=tapped density of powder
i) Untapped Bulk Density: 10 g powder place into 100 Pu=bulked density of powder
ml measuring cylinder. Volume occupied by the powder
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If the particle bed is more compressible the blend will v) Angle of repose:[1]
beless flowable and flowing materials. The frictional force of a powder can be measured by the
angle of repose. It is defined as, the maximum angle
Table 3: Relationship between % compressibility and possible between the piles surface of the powder & the
flowability horizontal plane. If more powder is added to the pile, It
% Compressibility Flow ability slides down the sides of the pile until the friction of the
5 12 Excellent particles producing a surface angle, which is in
12 16 Good equilibrium with the force of gravitation.
18 21 Fair Passable
23 35 Poor The angle of repose was determined by the funnel
33 38 Very Poor methodsuggested by Newman. Angle of repose is
< 40 Very Poor determined by the Formula
Tan= h/r
iv) Hausner Ratio:[3] Therefore = Tan-12h/r
Hausner of the drug is found out using the following Where = Angle of repose
formula: h = height of the cone
r= Radius of the cone base
Hausner Ratio = Bulk Density / Tapped Density Angle of Repose less than 30 shows the free flowing of
the material.
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