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FAN 351
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Engineering Report: H214
IMPORTANT
NOTE: Air lines should not be run in areas where they will be subjected to
subfreezing temperatures.
Checking Controls
Both the control system and the unit ventilator should be checked carefully for
proper operation.
a) A linkage between the damper operator and the unit damper(s) should be
checked carefully. A complete cycle should be performed to see that these
dampers are operating properly.
b) Check the unit ventilator control module to make sure it operates through its
various cycles of operation.
c) When day-night thermostats are used, check the push-button to be sure that
they operate properly and perform their required functions.
ii) The valve should be so piped that it is wide open when the fans are off
(on water systems).
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CHAPTER 1
INTRODUCTION
The control diagrams in this report are configured to show the four types of unit
ventilators; valve, damper, electric heat and direct expansion units. Choose what
type of unit is to be controlled, and follow the portion of the control diagram that
applies to your application. The text has parentheses () around the sentences that
specifically pertain to the damper controlled type unit ventilators, brackets [] around
the sentences that specifically pertain to the valve controlled type unit ventilators
and braces {} around sentences that specifically pertain to unit ventilators with
electric heat. Read the text plus a set of brackets that discuss the control method
being used.
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GENERAL INFORMATION
A unit ventilator is a type of unit heater, the principle functions of which are to heat,
ventilate and cool space by the introduction of outside air up to 100 percent of its
rated capacity.
Unit ventilators are used primarily in schools, meeting rooms, offices and other
areas where the density of occupancy dictates the need for controlled ventilation. A
unit ventilator is designed to provide sufficient heating capacity to assure rapid
warm-up of the room in the morning and to provide whatever ventilation and heating
are required during occupancy. In most cases it makes use of additional outside air
when excess uncontrolled heat must be dissipated.
A typical unit is equipped with a system of control that permits the heating,
ventilating and cooling effects to be varied while the fans are running continuously.
The basic components of a unit ventilator are a fan, motor, heating element,
dampers, filters and outlet grilles (or diffusers), all encased in a housing. Figure 1
shows a typical floor mounted (vertical) unit ventilator. Figure 2 shows a typical
ceiling (horizontal) mounted unit ventilator.
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Unit ventilators are generally controlled by one of the standard ASHRAE Control
Cycles (I, II or III). Variations in the amount of outside air delivered to the room
determine which cycle is used. All unit manufacturers use standard ASHRAE
Control Cycle designations.
Cycle I
One hundred percent outside air is admitted at all times, except during the warm-up
period. The low limit thermostat is located in the unit discharge and controls both the
heating source and the outside and recirculated air dampers.
Cycle II
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Cycle III
A variable amount of outside air is admitted as required to maintain a fixed mixed air
temperature entering the heating element. The heating element is controlled directly
by the room thermostat without low limit interference. The mixed air thermostat
controls only the outside and recirculated air damper actuator.
Cycle "W"
In addition to the standard ASHRAE cycles of control, a fourth cycle, Cycle "W", is
widely used. Cycle "W" is the same as ASHRAE Cycle II, with one exception. The
low limit thermostat controls only the outside and recirculated air dampers. The
heating element is controlled directly by the room thermostat.
Warm-up Period
All control cycles provide an early morning warm-up period. The outside air damper
is closed and the recirculated air damper is open while the unit delivers its full
heating capacity. As the room temperature approaches the set point of the room
thermostat, the unit starts operating on its ASHRAE cycle of control.
The use of large window areas presents a window downdraft problem which is
caused by chilled air flowing down the windows and into the occupied areas of the
room. Three basic methods of combating these downdrafts have been developed
for use with unit ventilators. These are shown in Figure 3, 4 and 5 and they operate
as follows:
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This system consists of finned tube radiation installed along the wall below the
windows. Heated air rises by convection and counteracts the cold downdrafts. When
this type of window downdraft control is used, a valve must be provided with each
unit to shut off water flow through the finned tube.
This system consists of ductwork with a return air intake at the top. It is installed
along the wall below the windows. The unit fans draw the air across the windows,
through ductwork, and into the recirculated air chamber of the unit.
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A portion of the discharged air of this unit is discharged into the ductwork located
along the wall below the windows. The conditioned air is discharged vertically
across the windows to combat the cold downdraft.
CONTROLS
Room Thermostats
For ASHRAE Cycles I and II, the low limit thermostat can override the room
thermostat signal to control both the heat source and the outside and recirculated
air damper actuator. The measuring element should sense temperature of the air
stream on the discharge side of the unit coil.
When Cycle "W" is to be used, the low limit thermostat measuring element should
sense the air stream on the discharge side of the coil and control the outside and
recirculated air damper actuator only.
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Cycle III control requires the mixed air thermostat measuring element to sense the
mixture of outside and recirculated air and control the outside and recirculated air
damper actuator only. Therefore, the mixed air thermostat acts as a low limit
thermostat by controlling temperature of the air entering the unit coil.
Return air control can be provided by placing the room control sensor in a sampling
chamber. The sampling chamber is a device that directs room air across the sensor
and into the inlet side of the unit fan.
The sampling chamber, when required, must be ordered by the Branch Office so
that the unit ventilator manufacturer can incorporate it in the units.
D-3073 piston actuators are used to modulate the outside and recirculated air
dampers for Cycles I and III.
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A D-3070 two-stage piston actuator is used for Cycles II and W. The first-stage
movement of the actuator positions the outside air damper to admit the minimum
amount of outside air required for ventilation. This stage is adjustable between 0
and approximately 50 percent of maximum air quantity. The second-stage
movement positions the outside air damper to admit up to 100 percent outside air
for ventilation. The damper linkage is arranged so that the recirculated air damper
closes as the outside air damper opens.
A solenoid air valve is used to close the outside air damper, open the recirculated
air damper, and open the unit coil valve, on hot water installations, whenever the
unit fans are not running.
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Valve controlled unit ventilators utilize a valve to modulate the flow of water or
steam through the coil. By regulating the amount of water or steam, the heat
output of the unit is varied in response to the demands of a room thermostat.
Typical valves used are a V-3754 two-way valve or a V-4324 3-way mixing
valve.
Damper controlled unit ventilators utilize a face and bypass damper to vary the
flow of air across the coil. A D-3062 actuator is used to modulate the face and
bypass damper. An outside and recirculated air damper is also furnished.
OVERHEATING: Because of the high internal heat gain from lights and
people in classrooms, one of the chief functions of a unit
ventilator is to provide adequate cooling in mild weather.
Therefore, it is important, under maximum ventilation
conditions, that there be no appreciable heat pickup from
the heating coil.
To prevent heat pickup in face and bypass units, an automatic valve is usually
specified to close the supply to the coil after the face damper is fully closed. An
automatic valve is not required if the hot water temperature is varied inversely
with the outside air temperatures and if the compensation is such that the water
temperature is below 100F at 60F outside temperature. Whenever the
compensation is such that the water temperature is 100F or higher at 60F
outside temperature, a valve should be used on the unit coil.
Electric heat unit ventilators are standard unit ventilators except that electric
heating elements replace the steam or hot water coil. Modulation of the heating
elements is obtained by a step controller (G-7185). Standard wiring diagrams for
electric heat unit ventilators are shown in Engineering Report H343.
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Direct expansion units are standard unit ventilators which have a direct
expansion cooling coil in addition to either a hot water or an electric heating coil.
Usually, a remote mounted condensing unit provides mechanical cooling only
when the outdoor air temperature is above a fixed limit and will not satisfy
internal cooling requirements.
The following equipment will be mounted and/or wired by the unit ventilator
manufacturer if it is ordered in time for shipment to the manufacturer.
4. Control Modules.
The unit manufacturer's extent of liability pertains only to the mounting of controls
indicated on the bill of material and to the internal wiring of the unit. Final calibration
and adjustments are the responsibility of Johnson Controls.
APPLICATIONS
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CHAPTER 2
General Information
Heating-only units have only a source of heat available at all times. Steam, hot
water or electric heat can be used. When heating is not required, a variable amount
of outside air is available for ventilation. Units are controlled by ASHRAE Control
Cycles I, II, III or Cycle "W".
NOTE: The text: Has parentheses () around the sentences that specifically pertain
to the damper controlled type unit ventilators, brackets [] around the
sentences that specifically pertain to the valve controlled type unit
ventilators and braces {} around sentences that specifically pertain to unit
ventilators with electric heat. Read the text plus a set of brackets that
discuss the control method being used.
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ASHRAE CYCLE I
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] (The face and
bypass damper is open to the face of the coil.) {The heating element switches of the
step controller are closed.} The unit is operating at full heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 7 PSI, the outside air damper is positioned to admit 100 percent
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outside air and the recirculated air damper is closed. [At 13 PSI the unit coil valve is
closed.] (At 13 PSI the face and bypass damper is closed to the face of the coil.) {At
6-1/2 PSI the step controller begins to open the switches to the individual heating
elements and at 9-1/2 PSI all the heating elements are de-energized.} The unit is
delivering its full natural cooling capacity.
The low limit thermostat is located in the unit discharge and prevents the discharge
air temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both the
heating source and the outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
ASHRAE CYCLE II
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When the room thermostat temperature is below set point, the outside air damper is
closed and the recirculated air damper is open. [The unit coil valve is open.] (The
face and bypass damper is open to the face of the coil.) {The heating element
switches to the step controller are closed.} The unit is operating at full heating
capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 6 PSI, the outside air damper is positioned to admit the minimum
amount of outside air required for ventilation and the recirculated air damper is
closed proportionately. [The unit coil valve is closed.] (The face and bypass damper
begins to close to the face of the coil.) {At 6-1/2 PSI the step controller begins to
open the switches to the individual heating elements.}
At 11 PSI the outside air damper begins to admit more outside air and the
recirculated air damper closes proportionately. (At 10 PSI, the face and bypass
damper is closed to the face of the coil and open to the bypass.) {At 9-1/2 PSI all
switches of the step controller are open.}
At 14 PSI the outside air damper is positioned to admit 100 percent outside air and
the recirculated air damper is closed. The unit is delivering its full natural cooling
capacity.
The low limit thermostat is located in the unit discharge and prevents the discharge
temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both the
heating source and outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] (The face and
bypass damper is open to the face of the coil.) {The room thermostat has the
heating element switches of the step controller closed.} The unit is operating at full
heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. [At 9 PSI the unit coil valve begins to close and at 13 PSI it is fully
closed.] (At 8 PSI the face and bypass damper begins to close to the face of the coil
and at 13 PSI it is fully closed.) {At 6-1/2 PSI the step controller begins to open the
switches to the individual heating elements and at 9-1/2 PSI all heating elements
are de-energized.}
The mixed air thermostat controls the outside and recirculated air dampers only,
and prevents the mixture temperature from falling below a predetermined limit,
usually 57F, by controlling the amount of outside air entering the unit. The room
thermostat controls the heat source without low limit interference.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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When the room temperature is below set point, the outside air damper is closed,
and the recirculated air damper is open. [The unit coil valve is open.] (The face and
bypass damper is open to the ace of the coil.) {The room thermostat has the heating
element switches of the step controller closed.} The unit is operating at full heating
capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 6 PSI, the outside air damper is positioned to admit the minimum
amount of outside air required for ventilation and the recirculated air damper is
closed proportionately. [The unit coil valve is closed.] (The face and bypass damper
begins to close to the face of the coil.) {At 6-1/2 PSI the step controller begins to
open the switches to the individual heating elements.}
At 11 PSI the outside air damper begins to admit more outside air and the
recirculated air damper closes proportionately. (At 10 PSI the face and bypass
damper is closed to the face of the coil and open to the bypass.) {At 9-1/2 PSI, all
switches of the step controller are open.}
At 14 PSI the outside air damper is positioned to admit 100 percent outside air and
the recirculated air damper is closed. The unit is delivering its full natural cooling
capacity.
The low limit thermostat, located in the unit discharge, controls the outside and
recirculated air dampers only and prevents the discharge temperature from falling
below a predetermined limit, usually 57F, by controlling the amount of outside air
entering the unit. The room thermostat controls the heat source without low limit
interference.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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CHAPTER 3
General Information
NOTE: The text has parentheses () around the sentences that specifically pertain
to the damper controlled type unit ventilators, brackets [] around the
sentences that specifically pertain to the valve controlled type unit
ventilators and braces {} around sentences that specifically pertain to unit
ventilators with electric heat. Read the text plus a set of brackets that
discuss the control method being used.
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ASHRAE CYCLE 1
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Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] (The face and
bypass damper is open to the face of the coil.) The unit is operating at full heating
capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 7 PSI, the outside air damper is positioned to admit 100 percent
outside air and the recirculated air damper is closed. [At 13 PSI the unit coil valve is
closed.] (At 13 PSI the face and bypass damper is closed to the face of the coil.)
The unit is delivering its full natural cooling capacity.
The low limit thermostat is located in the unit discharge and prevents the discharge
air temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both the
heat source and outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
Cooling Cycle
The stroke of the outside and recirculated air damper actuator is limited by the
amount of air pressure passed by the pressure reducing valve. At 15 PSI supply air
pressure, the maximum output allowed by the air switching valve is 5 PSI. A 15 PSI
supply air pressure, discharge thermostat TLL-3 is eliminated from the control
sequence.
When the room temperature is above set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] (The face an
bypass damper is open to the face of the coil.) The unit is operating at full cooling
capacity.
As the room temperature decreases, control air pressure from the room thermostat
increases. The outside air damper is positioned to admit the minimum amount of
outside air required for ventilation. The recirculated air damper closes
proportionately. [At 9 PSI the unit coil valve begins to close, and at 13 PSI it is fully
closed.] (At 8 PSI the face and bypass damper begins to close to the face of the
coil, and at 13 PSI it is fully closed.)
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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ASHRAE CYCLE II
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(At 10 PSI the face and bypass damper is closed to the face of the coil and open to
the bypass.) At 11 PSI the outside air damper begins to admit more than the
minimum amount of outside air. At 14 PSI the outside air damper is positioned to
admit 100 per cent outside air and the recirculated air damper is closed. The unit is
delivering its full natural cooling capacity.
The low limit thermostat, located in the unit discharge, controls the outside and
recirculated air dampers only, and prevents the discharge temperature from falling
below a predetermined limit, usually 57F, by controlling the amount of outside air
entering the unit. The room thermostat controls the heat source without low limit
interference.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
Cooling Cycle
The stroke of the outside and recirculated air damper actuator is limited by the
maximum air pressure available. At 11 PSI supply air pressure, the discharge
thermostat is eliminated from the control sequence.
When the room temperature is above set point, the outdoor air damper is closed
and the recirculated air damper is open. [The unit coil valve is open.] (The face and
bypass damper is open to the face of the coil.) The unit is operating at fully cooling
capacity.
As the room temperature decreases, control air pressure from the room thermostat
increases. [At 3 PSI the unit coil valve begins to close.] (At 5 PSI the face and
bypass damper begins to close to the face of the ocil.) At 6 PSI the outside air
damper is positioned to admit the minimum amount of outside air required for
ventilation. [At 6 PSI the until coil valve is fully closed.] (With damper control at 10
PSI the face and bypass damper is fully closed.)
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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CHAPTER 4
General Information
Heating and direct expansion cooling units have both a source of heating and a
source of refrigerated cooling available at all times. The selection is made
automatically by the room thermostat. The units have two coils, a direct expansion
cooling coil and a separate heating coil. The heat source can be steam, hot water,
or electric heat. Units are controlled by ASHRAE Cycles I, II, III or Cycle "W" during
the heating cycle. When the units are on mechanical cooling, a fixed minimum
amount of outside air is provided for ventilation.
A two-stage pressure electric switch is used to control the mechanical cooling. One
stage is used for changeover from the heating and ventilating cycle to the cooling
cycle. The other stage energizes the mechanical cooling.
NOTE: The text has parentheses () around the sentences that specifically pertain
to the damper controlled type unit ventilators, brackets [] around the
sentences that specifically pertain to the valve controlled type unit
ventilators and braces {} around sentences that specifically pertain to unit
ventilators with electric heat. Read the text plus a set of brackets that
discuss the control method being used.
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ASHRAE CYCLE I
Figure 1
Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. (With valve control the unit coil valve is open.)
{With electric heat the heating element switches of the step controller are closed.}
The unit is operating at full heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 7 PSI, the outside air damper is positioned to admit 100 percent
outside air and the recirculate air damper is closed. [At 13 PSI the until coil valve is
closed.] {At 6-1/2 PSI the step controller begins to open the switches to the
individual heating elements and at 9-1/2 PSI all the heating elements are de-
energized.} The unit is delivering its full natural cooling capacity.
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The low limit thermostat is located in the unit discharge and prevents the discharge
air temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both the
heating source and outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
Cooling Cycle
When outside air can no longer provide cooling, control air pressure from the room
thermostat increases. At 13 PSI the second switch of P/ES-2 closes and energizes
E/PV-2 and ASV-1. This returns the outside air damper to a minimum setting
through the pressure reducing valve. [The unit coil valve is closed.] {The step
controller is de-energized.} The unit can operate on the mechanical cooling cycle.
On a further increase in room temperature, control air pressure from the room
thermostat increases. At 14-1/2 PSI the first switch of P/ES-2 closes to start the
refrigeration compressor. The unit is operating on the mechanical cooling cycle.
As the room temperature decreases control air pressure from the room thermostat
decreases. At 10 PSI the first switch of P/ES-2 opens and de-energizes the
refrigeration compressor. At 8-1/2 PSI the second switch opens and returns the
control system to the standard unit ventilator cycle.
ASHRAE CYCLE II
Figure 2
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Figure 3
Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] {The room
thermostat has the heating element switches of the step controller closed.} The unit
is operating at full heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. [At 9 PSI the unit coil valve begins to close and at 13 PSI it is fully
closed.] {At 6-1/2 PSI the step controller begins to open the switches to the
individual heating elements and at 9-1/2 PSI all heating elements are de-energized.]
The low limit thermostat, located in the mixed air, controls the outside and
recirculated air dampers only, and prevents the mixture temperature from falling
below a predetermined limit, usually 57F, by controlling the amount of outside air
entering the unit. The room thermostat controls the heat source without low limit
interference.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
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Cooling Cycle
When outside air can no longer provide cooling, control air pressure from the room
thermostat increases. At 13 PSI the second switch of P/ES-2 closes and energizes
E/PV-2 and ASV-1. This returns the outside air damper to a minimum setting
through the pressure reducing valve. [The unit coil valve is closed.] {The step
controller is de-energized.} The unit can operate on the mechanical cooling cycle.
On a further increase in room temperature, control air pressure from the room
thermostat increases. At 14-1/2 PSI the first switch of P/ES-2 closes to start the
refrigeration compressor. The unit is operating on the mechnical cooling cycle.
As the room temperature decreases, control air pressure from the room thermostat
decreases. At 10 PSI the first switch of P/ES-2 opens and de-energizes the
refrigeration compressor. At 8-1/2 PSI the second switch opens and returns the
control system to the standard unit ventilator cycle.
Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The unit coil valve is open.] {The room
thermostat has the heating element switches of the step controller closed.} The unit
is operating at full heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 6 PSI, the outside air damper is positioned to admit the minimum
amount of outside air required for ventilation and the recirculated air damper is
closed proportionately. [The unit coil valve begins to close.] {At 6-1/2 PSI the step
controller begins to open the switches to the individual heating elements.}
At 9 PSI the outside air damper begins to admit more outside air and the
recirculated air damper closes proportionately. [The unit coil valve is closed.] {At 9-
1/2 PSI, all switches of the step controller are open.}
At 12 PSI the outside air damper is positioned to admit 100 percent outside air and
the recirculated air damper is closed. The unit is delivering its full natural cooling
capacity.
The low limit thermostat, located in the unit discharge, controls the outdoor and
recirculated air dampers only, and prevents the discharge temperature from falling
below a predetermined limit, usually 57F, by controlling the amount of outdoor air
entering the unit. The room thermostat controls the heat source without low limit
interference.
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Figure 4
Solenoid air valve E/PV-1 closes the outside air damper [and opens the unit coil
water valve] whenever the unit fans are not running.
Cooling Cycle
When outside air can no longer provide cooling, control air pressure from the room
thermostat increases. At 13 PSI the second switch of P/ES-2 closes and energizes
changeover solenoid air valve E/PV-2. This returns the outside air damper to a
minimum setting through the pressure reducing valve. [The unit coil valve is closed.]
{The step controller is de-energized.} The unit can operate on the mechanical
cooling cycle.
On a further increase in room temperature, control air pressure from the room
thermostat increases. At 14-1/2 PSI the first switch of P/ES-2 closes to start the
refrigeration compressor. The unit is operating on the mechanical cooling cycle.
As the room temperature decreases, control air pressure from the room thermostat
decreases. At 10 PSI the first switch of P/ES-2 opens and de-energizes the
refrigeration compressor. At 8-1/2 PSI the second switch opens and returns the
control system to the standard unit ventilator cycle.
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CHAPTER 5
General Information
Heating and cooling units have both a source of heating and a source of refrigerated
cooling (chilled water) available at all times. The selection is made automatically by
the room thermostat. Four-pipe systems can be classified into two basic types;
those using room units with signal coils, and those using room units with double (or
split) coils. During the heating cycle units are controlled by ASHRAE Control Cycle II
only.
When on mechanical cooling, a fixed minimum amount of outside air is provided for
ventilation.
NOTE: The text has parentheses () around the sentences that specifically pertain
to the damper controlled type unit ventilators, brackets [] around the
sentences that specifically pertain to the valve controlled type unit
ventilators and braces {} around sentences that specifically pertain to unit
ventilators with electric heat. Read the text plus a set of brackets that
discuss the control method being used.
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Figure 1 shows a simple schematic piping arrangement which would be used when
single coil units are applied to a four-pipe system. Sequenced two-way throttling
valves supply hot and chilled water.
A three-way valve is used for changeover from one return to the other. This valve
operates in a two-position manner. A pressure electric switch and solenoid air valve
are used to switch the valve during the dead zone or no-flow position of the supply
valves. The primary reason for this is to avoid throttling on the return side in an
effort to reduce the total required pressure drop in the valve and coil circuits.
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Figure 2 shows a four-pipe system with individual room units having double (or split)
coils. Each coil circuit is separately valved and the hot water and chilled water are
not interconnected.
Double coil units eliminate the possibility of interchange of fluids between the two
circuits and they also provide these other advantages:
1. Standard throttling valves can be used for control of the coils. Their ranges of
operation can be selected to provide the proper deal zones to effect maximum
economy of room control.
2. Since there are separate coils for heating and cooling, each coil can be sized to
suit its function. Due to the large temperature differential between the heating
medium and the air temperature, the selected heating coil has a much smaller
water flow requirement than the cooling coil. A valve can be selected to match
this flow requirement. The thermostat would then be controlling a heating and
cooling source with properly sized coils and properly sized valves resulting in
more stable control.
3. Use of higher temperature hot water is possible since the hot water coil can be
designed to accept this water temperature. This means that higher temperature
drops can be taken through the coils because the same heat output will be
obtained by circulating a reduced amount of heating medium. The result is
smaller hot water piping on both the supply and the return.
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Figure 3 shows a double coil unit with an electric heating element and a hydronic
chilled water coil. The cooling coil has a two-pipe water distribution system with a
standard throttling valve for control of the coil.
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Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The heating coil valve is open.] (The face and
bypass damper is open to the face of coil.) The unit is operating at full heating
capacity.
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As the room temperature increases, control air pressure from the room thermostat
increases. At 6 PSI, the outside air damper is positioned to admit the minimum
amount of outside air required for ventilation and the recirculated air damper is
closed proportionately. [The heating coil valve is closed.] (The face and bypass
damper begins to close to the face of the coil.)
At 9 PSI the outside air damper begins to admit more outside air and the
recirculated air damper closes proportionately. (At 10 PSI the face and bypass
damper is closed to the face of the coil and open to the bypass.)
At 12 PSI the outside air damper is positioned to admit 100 percent outside air and
the recirculated air damper is closed. The unit is delivering its full natural cooling
capacity.
The low limit thermostat is located in the unit discharge and prevents the discharge
temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both
heating source and outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the heating coil
water valve] whenever the unit fans are not running.
Cooling Cycle
As the room temperature increases, control air pressure from the room thermostat
increases. At 13 PSI, changeover pressure electric switch P/ES-1 closes and
energizes E/PV-2 and ASV-2. Changeover valve(s) TV-4 closes to the hot water
supply and opens to the chilled water supply. Pressure reducing valve PRV-1
returns the outside air damper to a minimum position.
[The heating coil valve is closed and the cooling coil valve is open.] (The room
thermostat controls the face and bypass damper actuator through reverse acting
cumulator VA-1. At 13 PSI the output of VA-1 is 7 PSI and the face and bypass
damper is partially open to the face of the coil. At 15 PSI the output of VA-1 is 5 PSI
and the face and bypass damper is fully open to the face of the coil.) The unit is
delivering its full cooling capacity.
As the room temperature decreases control air pressure from the room thermostat
decreases. [The cooling coil valve closes.] (The face and bypass damper closes to
the face of the coil.)
At 10 PSI, changeover pressure electric switch P/ES-1 opens and the unit returns to
the heating cycle.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the heating coil
water valve] whenever the unit fans are not running.
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Heating Cycle
When the room temperature is below set point, the outside air damper is closed and
the recirculated air damper is open. [The heating coil valve is open.] (The face and
bypass damper is open to the face of the coil.) {The heating element switches to the
step controller are closed.} The unit is operating at full heating capacity.
As the room temperature increases, control air pressure from the room thermostat
increases. At 6 PSI, the outside air damper is positioned to admit the minimum
amount of outside air required for ventilation and the recirculated air damper is
closed proportionately. [The heating coil valve is closed.] (The face and bypass
damper begins to close to the face of the coil.) {At 6-1/2 PSI the step controller
begins to open the switches to the individual heating elements.}
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At 9 PSI the outside air damper begins to admit more outside air and the
recirculated air damper closes proportionately. (At 10 PSI the face and bypass
damper is closed to the face of the coil and open to the bypass.) {At 9-1/2 PSI all
switches of the step controller are open.}
At 12 PSI the outside air damper is positioned to admit 100 percent outside air and
the recirculated air damper is closed. The unit is delivering its full natural cooling
capacity.
The low limit thermostat is located in the unit discharge and prevents the discharge
temperature from falling below a predetermined limit, usually 57F. The low limit
thermostat can override the signal from the room thermostat and control both the
heating source and outside air.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the heating coil
water valve] whenever the unit fans are not running.
Cooling Cycle
As the room temperature increases, control air pressure from the room thermostat
increases. At 13 PSI, changeover pressure electric switch P/ES-1 closes and
energizes E/PV-2 and ASV-2. Pressure reducing valve PRV-1 returns the outside air
damper to a minimum position.
Solenoid air valve E/PV-2 operates valves TV-2 and TV-3 in a two-position manner.
The heating coil valve is closed and the cooling coil valve is open. (The room
thermostat controls the face and bypass damper actuator through reverse acting
cumulator AV-1. At 13 PSI the output of AV-1 is 7 PSI and the face and bypass
damper is partially open to the face of the coil. At 15 PSI the output of AV-1 is 5 PSI
and the face and bypass damper is fully open to the face of the coil.) {The step
controller is de-energized.} The unit is delivering its full cooling capacity.
As the room temperature decreases, control air pressure from the room thermostat
decreases. [The cooling coil valve is closed.] (The face and bypass damper is
closed to the face of the coil.)
At 10 PSI, changeover pressure electric switch P/ES-1 opens and the unit returns to
the heating cycle.
Solenoid air valve E/PV-1 closes the outside air damper [and opens the heating coil
water valve] whenever the unit fans are not running.
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CHAPTER 6
General Information
Methods of Control
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Day Cycle
During normal daytime operation, the dual supply air pressure is 15 PSI. Switches 2
and 3 on pressure electric switch P/ES-4 are closed, the fan is running continuously
and solenoid air valve E/PV-1 is energized to permit operation of the outside air
damper. The room thermostat is at its day setting and is controlling the unit in the
normal manner.
Night Cycle - Unoccupied
1. Valve Controlled Units
When the dual supply air pressure is changed to 20 PSI (night value), switches 2
and 3 open to stop the fans. Solenoid air valve E/PV-1 is de-energized and the
outside air damper is closed. The room thermostat is at its night setting, switch 1
is open, and the unit coil steam valve is closed.
NOTE: On water systems, the unit coil valve remains open throughout the
night cycle.
As the room temperature drops to the night setting, control air pressure from the
room thermostat decreases and gradually opens the unit coil steam valve to
permit the unit to operate as a convector. If the unit output as a convector is
insufficient to maintain the night setting, the room thermostat closes switch 1 to
start the fans. As the temperature begins to rise, the room thermostat again
stops the fans, and if necessary, closes the unit coil steam valve.
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When the dual supply air pressure is changed to 20 PSI (night value), switches 2
and 3 open to stop the fans. Solenoid air valve E/PV-1 is de-energized and the
outside air damper is closed. The room thermostat is at its night setting, switch 1
is open and the face damper is closed.
As the room temperature drops to the night setting, control air pressure from the
room thermostat decreases and gradually opens the face damper to permit the
unit to operate as a convector. If the unit output as a convector is insufficient to
maintain the night setting, the room thermostat closes switch 1 to start the fans.
As the temperature begins to rise, the room thermostat again stops the fans, and
if necessary, closes the face damper.
When the dual supply sir pressure is changed to 20 PSI (night value), switches 2
and 3 open to stop the fans. Solenoid air valve E/PV-1 is de-energized and the
outside air damper is closed. The room thermostat is at its night setting, switch 1
is open, and the step controller has all heating element switches open.
As the room temperature drops to the night setting, control air pressure from the
room thermostat decreases. At 3 PSI the room thermostat closes switch 1 to
start the fans and energizes the heating element switches of the step controller.
The unit operates at full heating capacity. As the temperature begins to rise, the
room thermostat again stops the fans and opens all switches of the step
controller.
If room occupancy is required when the unit is on night operation, the indexing
switch of the room thermostat should be depressed. This indexes the thermostat to
its day setting. Control air pressure from the room thermostat decreases and closes
switch 1 on pressure electric switch P/ES-4 causing the unit fans to run.
To return the room to night operation, manually release the indexing switch of the
room thermostat. This indexes the thermostat to its night setting and returns the unit
to intermittent night operation.
Operation of the central dual switch automatically brings the room thermostat back
onto step with the other room thermostats. Thus, the system will function normally
the following morning, even though the occupants may have neglected to operate
the indexing switch when leaving.
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Operation of the central dual switch automatically brings the room thermostat back
into step with the other room thermostats. Thus, the system will function normally
the following morning, even though the occupants may have neglected to operate
the indexing switch when leaving.
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Day Cycle
During normal daytime operation, supply air pressure to room thermostat TC-1 is 20
PSI and pressure to zone thermostat TC-2 is 0 PSI. Pressure electric switch P/ES-3
is closed, the fan is running continuously and solenoid air valve E/PV-1 is energized
to permit operation of the outside air damper. The room thermostat is controlling the
unit in the normal manner.
During night operation, supply air pressure to the room thermostat is 0 PSI and
pressure to the zone thermostat is 20 PSI. Pressure electric switch P/ES-3 is
open to stop the fans, solenoid air valve E/PV-1 is de-energized and the outside
air damper is closed. The zone thermostat is at its night setting, the unit coil
valve open, and the unit is operating as a convector.
If the unit output as a convector is insufficient to maintain the night setting, the
zone thermostat closes the pressure electric switch to start the fans. As the
temperature begins to rise, the zone thermostat again stops the fans.
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During night operation, supply air pressure to the room thermostat is 0 PSI and
pressure to the zone thermostat is 20 PSI. Pressure electric switch P/ES-3 is
open to stop the fans, solenoid air valve E/PV-1 is de-energized and the outdoor
air damper is closed. The zone thermostat is at its night setting, the face damper
is open and the unit is operating as a convector.
If the unit output as a convector is insufficient to maintain the night setting, the
zone thermostat closes the pressure electric switch to start the fans. As the
temperature begins to rise, the zone thermostat again stops the fans.
During night operation, supply air pressure to the room thermostat is 0 PSI and
pressure to the zone thermostat is 20 PSI. Pressure electric switch P/ES-3 is
open to stop the fans, solenoid air valve E/PV-1 is de-energized and the outside
air damper is closed. The zone thermostat is at its night setting.
At 3 PSI the zone thermostat closes the pressure switch to start the fans and
energizes the heating element switches of the step controller. The unit is
operating at full heating capacity. As the temperature begins to rise, the zone
thermostat again stops the fans.
If room occupancy is required when the unit is on night operation, the indexing
switch of the zone thermostat should be depressed. This indexes the thermostat to
the day setting. Control air pressure from the zone thermostat decreases and closes
the pressure electric switch, causing the fans to run.
To return the room to night operation, manually release the indexing switch of the
zone thermostat. This indexes the thermostat to its night setting and returns the unit
to intermittent night operation.
Operation of the central supply switch automatically brings the zone thermostat back
into step with the other room thermostats. Thus, the system will function normally
the following morning, even though the occupants may have neglected to operate
the indexing switch when leaving.
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CHAPTER 7
General Information
The control modules perform switching operations in conjunction with the control
devices for the various cycles of operation and different forms of heating and
cooling unit ventilators. The electrical devices, solenoid air valves, pressure electric
switches, and optional thermostats are factory pre-wired and tested. Electrical
connections, which are ordinarily made from the controls to the unit ventilator
components, are terminated in polarized plugs which simply plug into mating
receptacles within the unit ventilator. Pneumatic control connections are made with
5/32 or 1/4 in. O.D. polytubing, to barbed fittings provided on the modules.
Models
Three series of modules are available for the following types of unit ventilator
control:
These U.V. Control Modules are available with or without a low temperature
detection thermostat and with or without a cooling lockout thermostat. In addition to
these alternatives, several others are available. Because of the many combinations,
code numbers have been given, with each digit of the number representing an
important feature of the control module (see Code Number Description). All Unit
Ventilator Control Modules are UL recognized.
Mounting
The U.V. Control Modules are designed for easy installation in a unit ventilator end
compartment. They may be installed directly by the unit ventilator manufacturer or
field mounted by Johnson Controls personnel. In either case, mounting holes are
provided by the unit ventilator manufacturers to facilitate efficient installation of the
modules.
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NOTE: All U.V. Modules include a Solenoid Air Valve for the outside air damper actuator.
*Requires Unit Ventilator Model G-7185 Step Controller with cord and plug on
solenoid air valve.
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NOTE: Step Controller KC-1 shown in some drawings is NOT included with any
U.V. Module.
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MODULE
NUMBER DESCRIPTION
UV-1016 Valve Control Heating, Direct Expansion Cooling, With Outdoor Air 1 1 1 1 1 1
Cooling Lockout Thermostat**
UV-1100 Heating-Only Valve or Damper Control, Heating-Cooling Damper 1 1 1
Control or Two-Pipe Valve Control, With Freezestat
IV-1106 Valve Control Heating, Direct Expansion Cooling, with Freezestat* 1 1 1 1 1 1
UV-1116 Valve Control Heating, Direct Expansion Cooling With Outdoor Air 1 1 1 1 1 1 1
Cooling Lockout Thermostat and Freezestat**
**Applies to Trane Units Only
**Appliess to American Air Filter and MSI Units Only
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MODULE
NUMBER DESCRIPTION
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MODULE
NUMBER DESCRIPTION
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