Professional Documents
Culture Documents
Type: ERPN -
Size: Frame
Customer:
Pumped Liquid:
Capacity: m3/h
Head: mFs
Speed: U/min-1
ERPN USER INSTRUCTIONS ENGLISH 02/08
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ERPN USER INSTRUCTIONS ENGLISH 02/08
1.3 Disclaimer
1.0 INTRODUCTION AND SAFETY Information in these User Instructions is believed
to be reliable. In spite of all the efforts of
1.1 General Flowserve Pump Division to provide sound and
all necessary information the content of this
manual may appear insufficient and is not
These Instructions must always be kept guaranteed by Flowserve as to its completeness
close to product's operating location or directly or accuracy.
with the product.
Flowserve manufactures products to exacting
Flowserve's products are designed, developed and International Quality Management System Standards
manufactured with state-of-the-art technologies in as certified and audited by external Quality
modern facilities. The unit is produced with great care Assurance organisations. Genuine parts and
and commitment to continuous quality control, accessories have been designed, tested and
utilising sophisticated quality techniques, and safety incorporated into the products to help ensure their
requirements. continued product quality and performance in use. As
Flowserve is committed to continuous quality Flowserve cannot test parts and accessories sourced
improvement and being at service for any further from other vendors the incorrect incorporation of such
information about the product in its installation and parts and accessories may adversely affect the
operation or about its support products, repair and performance and safety features of the products. The
diagnostic services. failure to properly select, install or use authorised
These instructions are intended to facilitate Flowserve parts and accessories is considered to be
familiarization with the product and its permitted use. misuse. Damage or failure caused by misuse is not
Operating the product in compliance with these covered by Flowserve's warranty. In addition, any
instructions is important to help ensure reliability in modification of Flowserve products or removal of
service and avoid risks. The instructions may not take original components may impair the safety of these
into account local regulations; ensure such products in their use.
regulations are observed by all, including those
installing the product. Always coordinate repair 1.4 Copyright
activity with operations personnel, and follow all plant
safety requirements and applicable safety and health All rights reserved. No part of these instructions may
be reproduced, stored in a retrieval system or
laws/regulations.
transmitted in any form or by any means without prior
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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NEVER RUN THE PUMP DRY GUARDS MUST NOT BE REMOVED WHILE
PUMP IS OPERATIONAL
INLET VALVES TO BE FULLY
OPEN WHEN PUMP IS RUNNING THERMAL SHOCK
Running the pump at zero flow or below the Rapid changes in the temperature of the liquid within
recommended minimum flow continuously will cause the pump can cause thermal shock, which can result
damage to the seal. in damage or breakage of components and should be
avoided.
DO NOT RUN THE PUMP AT
ABNORMALLY HIGH OR LOW FLOW RATES NEVER APPLY HEAT TO REMOVE
Operating at a flow rate higher than normal or at a IMPELLER
flow rate with no back pressure on the pump may Trapped lubricant or vapour could cause an
overload the motor and cause cavitation. Low flow explosion.
rates may cause a reduction in pump/bearing life,
overheating of the pump, instability and HOT AND COLD PARTS
cavitation/vibration. If hot or freezing components or auxiliary heating
supplies can present a danger to operators, they
When ambient temperatures are must be shielded to avoid accidental contact. If
likely to drop below freezing point, the pump and any complete protection is not possible, the machine
cooling and flushing arrangements must be drained access must be limited to maintenance staff only.
or otherwise protected. Note: bearing housings must not be insulated and
drive motors and bearings may be hot.
HANDLING COMPONENTS If the temperature is greater than 68 C (175 F) or
Many precision parts have sharp corners and the below 5 C (20 F) in a restricted zone, or exceeds
wearing of appropriate safety gloves and equipment local regulations, action as above shall be taken.
is required when handling these components. To lift
heavy pieces above 25 kg (55 lbs) use a crane 1.6.4 Products used in potentially explosive
corresponding to the mass and in accordance with atmospheres
current local regulations.
Measures are required to:
Avoid excess temperature
NEVER DO MAINTENANCE WORK WHILST THE Prevent build up of explosive mixtures
UNIT IS CONNECTED TO POWER Prevent the generation of sparks
Prevent leakages
HAZARDOUS LIQUIDS Maintain the pump to avoid hazard
When the pump is handling hazardous liquids care
must be taken to avoid exposure to the liquid by The following instructions for pumps and pump units
appropriate sitting of the pump, limiting personnel when installed in potentially explosive atmospheres
access and by operator training. If the liquid is must be followed to help ensure explosion protection.
flammable and/or explosive strict safety procedures Both electrical and non-electrical equipment must
must be applied. meet the requirements of European Directive
Gland Packing must not be used when pumping 94/9/EC.
hazardous liquids.
1.6.4.1 Scope of compliance
DRAIN PUMP AND ISOLATE PIPEWORK
BEFORE DISMANTLING THE PUMP Use equipment only in the zone for which it is
The appropriate safety precautions should be taken appropriate. Always check that the driver, drive
where the pumped liquids are hazardous. coupling assembly, seal and pump equipment are
suitably rated and/or certified for the classification of
the specific atmosphere in which they are to be
FLUORO-ELASTOMERS (When fitted)
installed.
When a pump has experienced temperatures over
250 C (482 F), partial decomposition of fluoro-
Where Flowserve has supplied only the bare shaft
elastomers (example: Viton) will occur. In this
pump, the Ex rating applies only to the pump. The
condition these are extremely dangerous and skin
party responsible for assembling the pump set shall
contact must be avoided.
select the coupling, driver and any additional
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Pumps have a temperature class as stated in the Ensure the pump and relevant suction and discharge
ATEX Ex rating on the nameplate. These are based pipeline system is totally filled with liquid at all times
on a maximum ambient of 40 C (104 F); refer to during the pump operation, so that an explosive
Flowserve for higher ambient temperatures. atmosphere is prevented. In addition it is essential to
make sure that seal chambers, auxiliary shaft seal
The surface temperature on the pump is influenced systems and any heating and cooling systems are
by the temperature of the liquid handled. The properly filled.
maximum permissible liquid temperature depends on
the temperature class and must not exceed the If the operation of the system cannot avoid this
values in the table that follows. The temperature rise condition the fitting of an appropriate Dry Run
at the seals and bearings and due to the minimum protection device is recommended (eg liquid
permitted flow rate is taken into account in the detection or a Power Monitor).
temperatures stated.
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To avoid potential hazards from fugitive emissions of materials used must not give rise to sparking or
vapour or gas to atmosphere the surrounding area adversely affect the ambient conditions. Where there
must be well ventilated. is a risk from such tools or materials, maintenance
must be conducted in a safe area.
1.6.4.5 Preventing sparks It is recommended that a maintenance plan and
schedule is adopted (see section 6, Maintenance).to
include the following.
To prevent a potential hazard from mechanical
contact the coupling guard must be non-sparking and a) Any auxiliary systems installed must be
anti-static. monitored, if necessary, to ensure they function
correctly.
To avoid the potential hazard from random induced b) Gland packings must be adjusted correctly to
current generating a spark the earth contact on the give visible leakage and concentric alignment of
baseplate must be used. the gland follower to prevent excessive
temperature of the packing or follower.
Avoid electrostatic charge: do not rub non- c) Check for any leaks from gaskets and seals. The
metallic surfaces with a dry cloth; ensure cloth is correct functioning of the shaft seal must be
damp. checked regularly
d) Check bearing lubricant level, and if the hours run
The coupling must be selected to comply with show a lubricant change is required.
94/9/EC and correct alignment must be maintained. e) Check that the duty condition is in the safe
operating range for the pump.
1.6.4.5 Preventing leakage f) Check vibration, noise level and surface
temperature at the bearings to confirm
satisfactory operation.
The pump must only be used to handle liquids g) Check dirt and dust is removed from areas
for which it has been approved to have the correct around close clearances, bearing housings and
corrosion resistance. motors.
h) Check coupling alignment and re-align if
Avoid entrapment of liquid in the pump and necessary.
associated piping due to closing of suction and
discharge valves, which could cause dangerous
excessive pressures to occur if there is heat input to
the liquid. This can occur if the pump is stationary or
running.
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When the required condition flow is outside the range of 75 to 125% BEP, a part load correction (PLC) must be
added to the noise level as follows:
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2.2 Handling
Boxes, crates, pallets or cartons may be unloaded
using fork lift vehicles or slings dependent on their
size and construction.
2.3 Lifting
Four lifting lugs are provided on the baseplate to lift
the complete unit.
2.4 Storage
If the unit will not be put immediately into service, it
should be stored in a dry room. To avoid any damage
during the storage period, the influence of any low or
high frequency vibration must be totally inhibited. If
the pump is delivered sealed in a plastic-wrapper, it is
of max. importance to avoid any damage of that
wrapper, because this will protect the pump against
humidity. Therefore it must be checked if this wrapper
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has become cracked and if so, the wrapper must be 3.2 Nomenclature
renewed.
Example:
2.4.1 Long period storage ERPN 150-200 X-Ind.
If the pump is delivered in a plastic bag, the
preservations stands up for one year. If the storage 150 Discharge nozzle in mm
period exceeds this time, the preservation must be
checked and renewed. Also the air tight plastic bag 200 max. impeller size in mm
must be changed. Moreover we recommend to order
a Flowserve Service Engineer for checking the pump Ind Inducer
before the first start up.
X: S high suction pressure
2.5 Recycling and end of product life O semi open impeller
At the end of the service life of the product or its F free flow impeller
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally 3.3 Design of major parts
acceptable method and local regulations. If the
product contains substances, which are harmful to 3.3.1 Bearing housing
the environment, these should be removed and
Made of carbon steel. It is flanged to the pump casing
disposed of in accordance with current regulations.
and provides enough space for mechanical seals
This also includes the liquids and or gases in the
according to API 682.
"seal system" or other utilities.
3.3.2 Pump casing
Make sure that hazardous substances are The pump casing is of volute type. For larger sizes
disposed of safety and that the correct personal double volute design is used to minimize radial
protective equipment is used. The safety forces. Back pull out design for easy maintenance, so
specifications must be in accordance with the current the casing remains on its foundation in case of repair.
regulations at all times.
3.3.3 Hydraulics
3.0 DESCRIPTION
3.3.3.1 Closed impeller
3.1 Configuration This is the standard version. Both, the impeller and
The model ERPN belongs to Flowserves family of pump casing have renewable front and back wear
API 610 end suction pumps. rings. Above a certain impeller size, the axial thrust is
The pump line is based on a modular system, thus balanced by balancing holes.
providing maximum design and operating flexibility.
The pump is available with several impeller designs. 3.3.3.2 Free flow impeller
closed impeller with front and back wear rings. The impeller has straight radial vanes and is mounted
Above a certain size the axial thrust is balanced recessed in the pump casing. The axial thrust is
by balancing holes. balanced by back vanes.
semi open impeller with back vanes for abrasive
fluids 3.3.3.3 Semi open impeller
free flow (recessed) impeller for fluids containing The pump casing is equipped with a renewable wear
fibre plate.The axial thrust is balanced by back vanes.
All three impeller versions can be combined with an
inducer for low NPSHA applications. 3.3.3.4 Inducer
Also a heat jacketed version exists for crystallizing All different impellers can be optionally equipped with
fluids, e.g. Urea. an inducer for low NPSHA applications.
For high suction pressure applications the balance
holes are seized individually to ensure a trouble-free
3.3.3.5 Semi open impeller low flow
operation.
The pump casing is equipped with a diffuser insert
with an integrated wear plate.The axial thrust is
The sense of rotation of the pump is balanced by back vanes.
clockwise (CW), looking from the coupling to the
shaft end of the pump.
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3.4 Performance and operating limits When the pump unit is mounted directly on structural
steel frame, it shall be well supported by constructural
beams. It is recommended to check the natural
In the interest of operator safety frequency of the steel frame, because it shall not
the unit must not be operated above the nameplate coincide with the pump speed. The exact horizontal
conditions. Such operation could result in unit failure alignment is very important!
causing injury to operating personnel. Consult
instruction book for correct operation and
Ensure that the base plate is
maintenance of the pump and its supporting
leveled horizontally to 0.5 mm/m. To avoid any
components.
distortion of put shims under the base plate before
bolting it down to the steel frame. Welding of the
4.0 INSTALLATION base plate to the steel frame is not recommended
because of possible distortion of the same.
4.3 Foundation
The foundation shall be located on a place that
allows a minimum of pipe work and that is easily
accessible for inspection during operation. According
to the environment the foundation may consist of
concrete or of steel. It must be rigid and heavy
enough to absorb normal vibrations and shocks.
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resistance may be felt due to friction in bearings e) If necessary, the oil level can be adjusted by
and seals. referring to section 5.2.4 Oil level.
i) Check the readiness of the driver for start up. Refer
to the manual of the driver (preheating for 5.2.4 Oil level
explosion proof E-motor). The correct oil level is in the middle of the oil sight
glass and shall be checked when pump is not in
5.2 Pump Lubricants operation. Periodically check if the lubricating oil is
mixed with any condensed water. Careful opening of
5.2.1 Lubrication the oil drain during a stop of the pump will show any
water.
The bearing housing shall be filled with proper
lubricating oil prior to start up. If the pump will be
started after a longer storage period, the bearing Use a spirit level to check the horizontal
housing should be first flushed and cleaned with alignment of the bearing housing.
gasoline. It is not necessary to remove the
preservation oil as this will mix up thoroughly with the A too high oil level will result in higher bearing
lubrication oil. temperatures and therefore poorer lubrication.
Lubrication is provided by the pumping effect of the
rotating ball bearings. Maintaining the correct oil level 5.2.4.1 Adjusting of ADAMS Constant Level Oiler
(middle of the oil sight glass) ensures that the lower
This design of Constant Oiler prevents the flooding of
ball bearing is covered with oil.
the bearing by means of the positive setting in the
As option a 1/2 NPT connection for a purge oil mist
Oiler, thus maintaining the correct oil level at all
lubrication is provided (refer to General Arrangement
times. When these Oilers are used on Ball or Roller
Drawing).
bearings, the installation is the same as described
For recommended lubricating oils refer to the
below, excepting that the oil level in the bearing
lubrication table 5.2.6
should never cover more than maximum above inside
diameter of the outer race at its lowest point.
5.2.2 Purge oil mist lubrication
For preventing, that dirt or humidity get into the
bearing housing, this pump is equipped with a 1/2 NPT
connection for air or nitrogen supply.
Also at standstill the air or nitrogen supply shall be
maintained.
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Size of
Cylindrical roller Angular contact ball Dimension
Bearing
bearing [476] bearing [477] a mm (in)
Frame
1 NU 207 7306 BECB (J),(M) 28 (1.1)
2 NU 309 7309 BECB (J),(M) 40 (1.58) 1 Denco Oiler 2 lock nut 3 adjusting sleeve
4 oil sight glass 5 oil drain 6 distance sleeve
3 NU 311 7311 BECB (J),(M) 49 (1.93)
4 NU 313 7313 BECB (J),(M) 57 (2.24) a) The oil level may be fine tuned by turning the
5 NU 315 7315 BECB (J),(M) 65 (2.56) adjusting sleeve (3) and finally locked into
6 NU 317 7317 BECB (J),(M) 72 (2.83) position by tightening the lock nut (2). To
replenish, the reservoir and adaptor (1) may be
removed by sliding it out of the body, removing
the adaptor and fill the reservoir. Fully reinserting
Refer to nameplate or part list, to reading the adaptor / reservoir into the body ensures the
the correct frame size. previously adjusted oil level is maintained. The
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oiler is equipped with an overflow tube to avoid a avoid that, we recommend to mix the lubricating oil
rise of the oil level. This is necessary to maintain with a corrosion inhibitor contact your lubrication oil
a constant level in an oil bath lubrication system, supplier for proper additives inhibitors
where an oil mist is used as primary lubrication.
5.2.6 Oil quantity Frame I
Bearing size is shown on the name plate of the
The oiler is preadjusted with the distance pump, and with this the correct thrust bearing frame
sleeve [6], therefore no adjustment is required can be selected according to the following table.
anymore.
Bearing housing [470]
b) Additionally you can check the correct oiler
with Oiler [357] without Oiler [357]
adjustment by an oil sight glass (correct oil level
is the middle of the oil sight glass). Oil quantity 0,42 l (14.2 Fl.oz.) 0,3 l (10.1 Fl.oz.)
Size of
Cylindrical roller Angular contact ball Dimension 5.2.7 Oil quantity Frame II
Bearing
Frame
bearing [476] bearing [477] a mm (in) Bearing size is shown on the name plate of the
pump, and with this the correct thrust bearing frame
1 NU 207 7306 BECB (J),(M) 28 (1.1)
can be selected according to the following table.
2 NU 309 7309 BECB (J),(M) 40 (1.58)
3 NU 311 7311 BECB (J),(M) 49 (1.93) Bearing housing [470]
4 NU 313 7313 BECB (J),(M) 57 (2.24) with Oiler [357] without Oiler [357]
5 NU 315 7315 BECB (J),(M) 65 (2.56)
Oil quantity 0,62 l (21 Fl.oz.) 0,5 l (16.9 Fl.oz.)
6 NU 317 7317 BECB (J),(M) 72 (2.84)
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1
MOBIL SHC 624(synthetic) 32,4 1 1
Mobil 1 Mobil DTE 27 95 Mobil SHC 629 ( synthetic) 143
MOBIL DTE 24 31
1
Energol HLP-HM 32 32 1
BP 1 Energol HLP-HM 100 94
Energol HLP-HM 46 46
1 1 1
Shell Shell Turbo T 46 49 Shell Turbo T 100 100 Shell Morlina 220 220
1 1
TERESSO 32 30 NUTO 100 100 1
Esso 1 1 NUTO 220 220
TERESSO 46 43 NUTO 150 150
1
1 1 Alpha SP 220 220
Castrol Hyspin AWS 32 32 Alpha SP 100 100 1
Alphasyn T 150 ( synthetic) 150
1 1 1
OMV OMV turb HTU 46 46 OMV turb HTU 100 100 OMV turb HTU 460 460
1
Aral Degol BG 46 46 1
Aral 1 Aral Degol BG 100 100
Aral Vitam GF 46 46
For temperatures below -5 C (-23 F) use lubrication oil class SAE 5W-50 or API-SJ.
The sequence of the suppliers of the lubricants does not represent any indication of their superiority.
Viscosity at 40 C (104 F) in cSt [mm/s] DIN 51562
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Ensure that your driver is capable deliver For automatic start/stop operation of the
the higher torque required by starting against pump, ensure that all steps described in chapter 5.6,
open valve. 5.7, 5.8 and 5.9 are implemented in the control logic.
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5.10 Hydraulic, mechanical and electrical Flow must not fall outside the minimum and
duty maximum continuous safe flow shown on the pump
performance curve and/or data sheet.
This product has been supplied to meet the
performance specifications of your purchase order,
however it is understood that during the life of the
6.0 MAINTENANCE
product these may change. The following notes will
help the user to decide how to evaluate the 6.1 General
implications of any change. If in doubt contact your
nearest Flowserve office.
It is the plant operator's responsibility to
5.10.1 Specific gravity (SG) ensure that all maintenance, inspection and assembly
work is carried out by authorized and qualified
Pump capacity and total head in meters (feet) do not
personnel who have adequately familiarized
change with SG, however pressure displayed on a
themselves with the subject matter by studying this
pressure gauge is directly proportional to SG. Power
manual in detail.
absorbed is also directly proportional to SG.
(See also section 1.6.2.)
It is therefore important to check that any change in
SG will not overload the pump driver or over-
pressurize the pump.
Any work on the machine must be performed when it
is at a standstill. It is imperative that the procedure
5.10.2 Viscosity for shutting down the machine is followed, as
For a given flow rate the total head reduces with described in section 5.9.
increased viscosity and increases with reduced
viscosity. Also for a given flow rate the power On completion of work all guards and safety devices
absorbed increases with increased viscosity, and must be re-installed and made operative again.
reduces with reduced viscosity. It is important that
checks are made with your nearest Flowserve office if Before restarting the machine, the relevant
changes in viscosity are planned. instructions listed in section 5, Commissioning, start
up, operation and shut down must be observed.
5.10.3 Pump speed
Changing pump speed effects flow, total head, power Oil and grease leaks may make the ground
absorbed, NPSHR, noise and vibration. Flow varies slippery. Machine maintenance must always
in direct proportion to pump speed. Head varies as begin and finish by cleaning the ground and the
speed ratio squared. Power varies as speed ratio exterior of the machine.
cubed. If increasing speed it is important therefore to
ensure the maximum pump working pressure is not If platforms, stairs and guard rails are required for
exceeded, the driver is not overloaded, maintenance, they must be placed for easy access to
NPSHA>NPSHR, and that noise and vibration are areas where maintenance and inspection are to be
within local requirements and regulations. carried out. The positioning of these accessories
must not limit access or hinder the lifting of the part to
5.10.4 Net positive suction head (NPSHA) be serviced.
NPSH available (NPSHA.) is a measure of the
energy available in the pumped liquid, above its When air or compressed inert gas is used in the
vapour pressure, at the pump suction branch. maintenance process, the operator and anyone in the
NPSH required (NPSHR.) - is a measure of the vicinity must be careful and have the appropriate
energy required in the pumped liquid, above its protection.
vapour pressure, to prevent the pump from cavitating.
It is important that NPSHA >NPSHR. The margin Do not spray air or compressed inert gas on skin.
between NPSHA >NPSHR should be as large as
possible. If any change in NPSHA is proposed, Do not direct an air or gas jet towards other people.
ensure these margins are not significantly eroded.
Refer to the pump performance curve to determine Never use air or compressed inert gas to clean
exact requirements particularly if flow has changed. If clothes.
in doubt please consult your nearest Flowserve office
for advise and details of the minimum allowable Before working on the pump, take measures to
margin for your application. prevent an uncontrolled start. Put a warning board
on the starting device with the words:
"Machine under repair: do not start".
5.10.5 Pumped flow
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With electric drive equipment, lock the main switch that any sealant systems (if fitted) are full and
open and withdraw any fuses. Put a warning board operating normally.
on the fuse box or main switch with the words: c) Check that shaft seal leaks are within acceptable
"Machine under repair: do not connect". limits.
d) Check the level and condition of lubrication oil.
Never clean equipment with inflammable solvents or On grease lubricated pumps, check running
carbon tetrachloride. Protect yourself against toxic hours since last recharge of grease or complete
fumes when using cleaning agents. grease change.
e) Check any auxiliary supplies eg. heating/cooling
6.2 Maintenance schedule (if fitted) are operating correctly.
f) Refer to the manuals of any associated
equipment if routine checks needed.
It is recommended that a maintenance plan
and schedule is adopted, in line with these User 6.2.2 Periodic Inspection (every 6 Month)
Instructions, to include the following:
a) Any auxiliary systems installed must be monitored,
if necessary, to ensure they function correctly. a) Check foundation bolts for
b) Gland packings must be adjusted correctly to security of attachment and corrosion.
give visible leakage and concentric alignment of b) Check pump operation hours to determine if
the gland follower to prevent excessive bearing lubricant shall be changed.
temperature of the packing or follower. c) The coupling should be checked for correct
c) Check for any leaks from gaskets and seals. The alignment and worn driving elements.
correct functioning of the shaft seal must be
checked regularly.
d) Check bearing lubricant level, and if the hours run
Refer to the manuals of any associated
equipment for periodic checks needed.
show a lubricant change is required.
e) Check that the duty condition is in the safe 6.3 Spare parts
operating range for the pump.
f) Check vibration, noise level and surface
temperature at the bearings to confirm 6.3.1 Ordering of spares
satisfactory operation. When ordering spare parts we need the following
g) Check dirt and dust is removed from areas information:
around close clearances, bearing housings and
motors. 1. pump type and pump size
h) Check coupling alignment and re-align if 2. serial number of the pump
necessary. 3. number of the required spare parts
4. reference number and name of the part as listed
Our specialist service personnel can help with in the part list or in the sectional drawing
preventative maintenance records and provide
condition monitoring for temperature and vibration to Example: for ERPN pump:
identify the onset of potential problems. ERPN 150-200, serial number G202222/01
1 piece impeller Pos. 425
If any problems are found the following sequence of
actions should take place: The serial number of each pump is indicated on the
a) Refer to section 8, Faults; causes and remedies, name plate. If the material should be changed from
for fault diagnosis. the original delivered one, additionally indicate the
b) Ensure equipment complies with the exact material specification. If ordered impellers shall
recommendations in this manual. have smaller or larger outer diameter, indicate also
c) Contact Flowserve if the problem persists. with your order. Without a special remark the spare
impellers will be delivered with the diameter of the
6.2.1 Routine Inspection (daily/weekly) original impellers.
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Spares Recommended
Case 1
Head (case cover and stuffing box) 1
Bearing housing 1
Shaft (w/key) 1 1 2 1
Impeller 1 1 2 3
Wear rings (set) 1 1 1 1 1 2 3
Bearings complete (antifriction, radial) 1 2 3 1 2 3 3
Bearings complete (antifriction, thrust) 1 2 3 1 2 3 3
Mechanical seal complete (Cartridge) 1 2 3 1 2 3 3
Shaft sleeve and stage bushing (set) 1 2 3 1 2 3 3
Gaskets, O-rings (set) 1 2 3 1 2 3 3
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Above mentioned torques are for all screwed unions, which works under dynamical load. For all other
connections you can use a corresponding smaller torque.
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between the rings must not exceed twice the 100-315 169 (6.7) 0.35 (0.014)
value in new condition. Pumps with semi open 150-315 225 (8.9) 0.4 (0.016)
impeller have no wear rings. Check the wear 150-404 225 (8.9) 0.4 (0.016)
plate and the impeller [425] against any wear. 200-250 235 (9.3) 0.4 (0.016)
Semi open and free flow impellers have back 200-319 256 (10.1) 0.4 (0.016)
200-404 256 (10.1) 0.4 (0.016)
vanes, which shall be checked against any wear.
250-319 300 (11.8) 0.4 (0.016)
2) Check all parts against corrosion and erosion.
100-400 184 (7.2) 0.35 (0.014)
3) Carefully check the coupling against any wear. 150-400 225 (8.9) 0.4 (0.016)
4) Rotate the bearings by hand, to check against 150-504 225 (8.9) 0.4 (0.016)
FRAME 5
abnormal sound. Check the bearing cages 200-315 235 (9.3) 0.4 (0.016)
against any wear and the outer and inner race 200-400 235 (9.3) 0.4 (0.016)
against running marks. Check the runout of the 200-504 256 (10.1) 0.4 (0.016)
shafts. TIR (Total Indicated Runout) shall not 250-404 265 (10.4) 0.4 (0.016)
exceed 0.04 mm/m (0.0005 in./ft) of length. TIR 250-504 300 (11.8) 0.4 (0.016)
shall not exceed 0.08 mm (0.003 in.) over total 150-604 225 (8.9) 0.4 (0.016)
FR. 6
shaft length. 200-604 256 (10.1) 0.4 (0.016)
6.8.1 Gap at closed impeller ERPN 250-604 300 (11.8) 0.4 (0.016)
32-200 78 (3.1) 0.3 (0.012) [425] and pump casing [360] depends on the width of
40-125 90 (3.5) 0.3 (0.012) pump casing spiral as impeller is located outside and
40-160 90 (3.5) 0.3 (0.012)
a quarter of width of impeller outlet extend into spiral
40-200 105 (4.1) 0.3 (0.012)
at most.
50-125 95 (3.7) 0.3 (0.012)
50-160 105 (4.1) 0.3 (0.012)
6.8.3Gap at open impeller ERPN O
50-200 105 (4.1) 0.3 (0.012)
65-125 114 (4.5) 0.3 (0.012) Diametrical gap between vane on the back of impeller
32-250 90 (3.5) 0.3 (0.012) [425] and casing cover [370] in assembled condition:
40-250 105 (4.1) 0.3 (0.012) 1 mm [0.04 in.].
50-250 105 (4.1) 0.3 (0.012) Diametrical gap between vane on the front of impeller
65-160 138 (5.4) 0.35 (0.014) and wear plate [3601] in assembled condition: 1mm
FRAME 2
80-400 169 (6.7) 0.35 (0.014) shaft [415], which is already completely
Page 27 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
assembled with the bearing housing. (refer to 3 7311 BECB (J),(M) NU 311
section 6.9.2 Assembly of the bearing housing.) 4 7313 BECB (J),(M) NU 313
3) Insert key [416] into the keyway and slip on 5 7315 BECB (J),(M) NU 315
impeller [425] and locking plate [4549 to the shaft 6 7317 BECB (J),(M) NU 317
[415]. Fasten the impeller with the impeller nut
[456] and secure it with the locking plate [454].
7.0 AUXILIARIES
Pumps having a screwed inducer
have no impeller nut. Therefore fasten the
impeller with the inducer. Pumps having a slipped
7.1 Seal and seal systems
on inducer are fastened by using the socket 7.1.1 Single Mechanical Seal with APIPlan 11
screw [456].
4) Put gasket [398] into the foreseen groove of
pump casing [360]. Now lift the complete "back- Refer to mechanical seal drawing and
pull out" assembly by crane and push it into the auxiliary piping drawing.
pump casing [360]. The pump is equipped with a single mechanical seal.
The cartridge design allows to change the
The casing gasket [398] shall be mechanical seal without taking it apart.
renewed after each disassembly.
5) Fasten crosswise the hex nuts [0291] of studs
[029]. Try to turn the rotor by hand.If the
rotor cannot be turned, the pump must be
For heat jacketed version: disassembled, refer to section 6.7.1 Dismantling
Ensure that the steam pipes are properly ERPN.
tightened so that no steam leakage occurs.
Steam data like pressure, flow and temperature Actions after start up:
are shown in the GA-drawing. Check all connections to the seal gland and the
6) For further pump assembly follow the reverse mechanical seal itself against leakage. It is usual that
disassembly procedure. at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
6.9.2 Assembly of the bearing housing should stop after the seal is run in. Check the
1) Heat up the angular contact bearings [477] and temperature of the seal gland. I slight increase of
push it on the shaft [415] as shown in the section temperature may be observed during the run in
drawing. Put on locking plate [464] and fix the period. The mechanical seal is flushed by an API
thrust bearing with the shaft nut [463] and secure Plan 11 and the temperature at the seal gland should
it by the locking plate. be max. 10 C (50 F) above the pumped liquid
2) Heat up the inner race of the roller bearing [476] temperature.
and push it on the shaft [415].
3) Install both retaining rings [4771] into bearing In Plan 11, product is routed from the pump
housing. Push line bearing [476] without inner discharge via an orifice to the seal chamber to
race into the bearing housing [470]. Mount radial provide cooling for the seal and to vent air or vapors
bearing cover [478] including O-ring [493] by from the seal chamber. Fluid then flows from the seal
using hex screws [031]. cavity back into the process stream.
4) Insert shaft [415] with already mounted bearings
into prepared bearing housing [470]. Mount thrust
bearing cover [479] including O-ring [493] by Disassembly of the seal cartridge
using hex screws [031]. is only allowed by authorized personal. Contact
5) Put in the labyrinth type seal [4601] into the radial Flowserve for any service of the mechanical seal. We
bearing cover [476] and labyrinth type seal [4602] recommend to have a spare cartridge seal on stock
into thrust bearing cover [479]. for easy replacement.
7.1.2 Single Mechanical Seal with API Plan 12
Take care that the oil return slots of
the bearing covers are at the bottom and one slot
of the labyrinth rings meets the oil return slot.
6) Check if the rotor can be turned by hand. Refer to mechanical seal drawing and
auxiliary piping drawing.
The pump is equipped with a single mechanical seal.
Frame Thrust bearing Line bearing
The cartridge design allows to change the
1 7306 BECB (J),(M) NU 207
mechanical seal without taking it apart.
2 7309 BECB (J),(M) NU 309
Page 28 of 63
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ERPN USER INSTRUCTIONS ENGLISH 02/08
temperature of the seal gland. I slight increase of from the seal chamber. Fluid then flows from the seal
temperature may be observed during the run in cavity back into the process stream.
period. The mechanical seal is flushed by an API
Plan 11 and the temperature at the seal gland should Additionally the mechanical seal is equipped with a
be max. 10 C (50 F) above the pumped liquid Plan 62.
temperature. The mechanical seal is mounted as a complete unit in
the stuffing box [370] (Cartridge design).
In Plan 11, product is routed from the pump The lubrication of the sealing faces and the cooling is
discharge via an orifice to the seal chamber to done from top of the sealing chamber through a pipe
provide cooling for the seal and to vent air or vapors with an orifice back to the suction side (API Plan 11).
from the seal chamber. Fluid then flows from the seal Next to the mechanical seal is a quenching chamber
cavity back into the process stream. with a throttle bushing the quenching chamber has to
be flushed with water or steam (API Plan 62).
API Plan 61 has tapped and plugged connections for
the purchasers use. Typically this plan is used when Refer to the GA - drawing for the
the purchaser is to provide fluid (such as steam, gas, or required quench medium, pressure and flow.
water) to an external sealing device.
Try to turn the rotor by hand.If the Actions after start up:
rotor cannot be turned, the pump must be Check all connections to the seal gland and the
disassembled, refer to section 6.7.1 Dismantling mechanical seal itself against leakage. It is usual that
ERPN. at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
Actions after start up: should stop after the seal is run in. Check the
Check all connections to the seal gland and the temperature of the seal gland. I slight increase of
mechanical seal itself against leakage. It is usual that temperature may be observed during the run in
at the seal faces a small leakage occurs after start period. The mechanical seal has a dead ended seal
up, which decreases with the time of operation and chamber with no flush fluid circulation (API Plan 02).
should stop after the seal is run in. Check the
temperature of the seal gland. I slight increase of Additionally the mechanical seal is equipped with a
temperature may be observed during the run in Plan 62.
period. The mechanical seal is flushed by an API The mechanical seal is mounted as a complete unit in
Plan 11 and the temperature at the seal gland should the stuffing box [370] (Cartridge design).
be max. 10 C (50 F) above the pumped liquid Next to the mechanical seal is a quenching chamber
temperature. with a throttle bushing the quenching chamber has to
be flushed with water or steam (API Plan 62).
In Plan 11, product is routed from the pump
discharge via an orifice to the seal chamber to Refer to the GA - drawing for the
provide cooling for the seal and to vent air or vapors
required quench medium, pressure and flow.
Page 30 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
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ERPN USER INSTRUCTIONS ENGLISH 02/08
7.1.9 Single Mechanical Seal with API Plan 13 at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
should stop after the seal is run in. Check the
Refer to mechanical seal drawing and temperature of the seal gland. I slight increase of
auxiliary piping drawing. temperature may be observed during the run in
The pump is equipped with a single mechanical seal. period. The mechanical seal is flushed by an API
The cartridge design allows to change the Plan 13 and the temperature at the seal gland should
mechanical seal without taking it apart. be max. 10 C (50 F) above the pumped liquid
temperature.
Actions after start up: API Plan 61 has tapped and plugged connections for
Check all connections to the seal gland and the the purchasers use. Typically this plan is used when
mechanical seal itself against leakage. It is usual that the purchaser is to provide fluid (such as steam, gas, or
at the seal faces a small leakage occurs after start water) to an external sealing device.
up, which decreases with the time of operation and
should stop after the seal is run in. Check the
temperature of the seal gland. I slight increase of
temperature may be observed during the run in Refer to the GA - drawing for the
period. The mechanical seal is flushed by an API required quench medium, pressure and flow.
Plan 13 and the temperature at the seal gland should
be max. 10 C (50 F) above the pumped liquid Disassembly of the seal cartridge
temperature. is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We
In API Plan 13 product is routed from the seal recommend to have a spare cartridge seal on stock
chamber back to the pump suction to provide cooling for easy replacement.
for the seal and to vent air or vapors from the seal
chamber. The seal chamber is subjected to discharge 7.1.11 Single Mechanical Seal with
pressure. APIPlan 13+62
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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ERPN USER INSTRUCTIONS ENGLISH 02/08
recommend to have a spare cartridge seal on stock 7.1.15 Single Mechanical Seal with
for easy replacement. APIPlan 23+62
Page 34 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
7.1.16 Single Mechanical Seal with The pump is equipped with a single mechanical seal.
APIPlan 23+61 The cartridge design allows to change the
mechanical seal without taking it apart.
Refer to mechanical seal drawing and
auxiliary piping drawing.
The pump is equipped with a single mechanical seal. Try to turn the rotor by hand.If the
The cartridge design allows to change the rotor cannot be turned, the pump must be
mechanical seal without taking it apart. disassembled, refer to section 6.7.1 Dismantling
ERPN.
Try to turn the rotor by hand.If the Actions after start up:
rotor cannot be turned, the pump must be Check all connections to the seal gland and the
disassembled, refer to section 6.7.1 Dismantling mechanical seal itself against leakage. It is usual that
ERPN. at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
Actions after start up: should stop after the seal is run in. Check the
Check all connections to the seal gland and the temperature of the seal gland. I slight increase of
mechanical seal itself against leakage. It is usual that temperature may be observed during the run in
at the seal faces a small leakage occurs after start period. The mechanical seal is flushed by an API
up, which decreases with the time of operation and Plan 23 and the temperature at the seal gland should
should stop after the seal is run in. Check the be below the pumped liquid temperature (refer to
temperature of the seal gland. I slight increase of mechanical seal drawing for temperature limit).
temperature may be observed during the run in
period. The mechanical seal is flushed by an API Plan 23 is the plan of choice for all hot water
Plan 23 and the temperature at the seal gland should services, and it is also disirable in many hydrocarbon
be below the pumped liquid temperature (refer to and chemical services where it is necessary to cool
mechanical seal drawing for temperature limit). the fluid establish the required margin between fluid
vapor pressure (at the seal chamber temperature)
Plan 23 is the plan of choice for all hot water and seal chamber pressure. In a Plan 23, the cooler
services, and it is also disirable in many hydrocarbon only removes seal face-generated heat plus heat
and chemical services where it is necessary to cool soak from the process.
the fluid establish the required margin between fluid
vapor pressure (at the seal chamber temperature) Plan 65 is used with single mechanical seals, where
and seal chamber pressure. In a Plan 23, the cooler seal leakage is expected to be mostly liquid (no gas).
only removes seal face-generated heat plus heat Piping is connected to the drain connection in the
soak from the process. gland plate and directs any seal leakage past or
through a reservoir/float chamber and then through
API Plan 61 has tapped and plugged connections for an orifice, exiting into an oil and water sewer or liquid
the purchasers use. Typically this plan is used when collection system. Excessive flowrates would be
the purchaser is to provide fluid (such as steam, gas, or restricted by the orifice located downstream of the
water) to an external sealing device. reservoir/float chamber and are redirected to it,
causing the float to lift and activate an alarm. The
orifice downstream of the level switch should be
located in a vertical piping leg to avoid accumulation
Refer to the GA - drawing for the of fluid in the drain piping. A connection at the top of
required quench medium, pressure and flow. the reservoir, connected to a pipe bypassing the
orifice, will allow excessive leakage to be effectively
Disassembly of the seal cartridge drained.
is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock Disassembly of the seal cartridge
for easy replacement. is only allowed by authorized personal. Contact
7.1.17 Single Mechanical Seal with Flowserve for any service of the mechanical seal. We
APIPlan 23+65 recommend to have a spare cartridge seal on stock
for easy replacement.
Refer to mechanical seal drawing and
auxiliary piping drawing.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
7.1.18 Single Mechanical Seal with APIPlan 31 Check all connections to the seal gland and the
mechanical seal itself against leakage. It is usual that
Refer to mechanical seal drawing and at the seal faces a small leakage occurs after start
auxiliary piping drawing. up, which decreases with the time of operation and
The pump is equipped with a single mechanical seal. should stop after the seal is run in. Check the
The cartridge design allows to change the temperature of the seal gland. I slight increase of
mechanical seal without taking it apart. temperature may be observed during the run in
period. The mechanical seal is flushed by an API
Plan 31 and the temperature at the seal gland should
be max. 10 C (50 F) above the pumped liquid
Try to turn the rotor by hand.If the temperature.
rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling Plan 31 is specified only for services containing solids
ERPN. with a specific gravity twice or more that of the
process fluid. A typical use of this plan is water
Actions after start up: service to remove sand or pipe slag. In Plan 31,
Check all connections to the seal gland and the product is routed from the discharge of the pump into
mechanical seal itself against leakage. It is usual that a cyclone separator. Solid particles are centrifuged
at the seal faces a small leakage occurs after start from the stream and routed back to suction. The seal
up, which decreases with the time of operation and flush is routed from the cyclone separator into the
should stop after the seal is run in. Check the flush connection on the seal plate.
temperature of the seal gland. I slight increase of
temperature may be observed during the run in API Plan 61 has tapped and plugged connections for
period. The mechanical seal is flushed by an API the purchasers use. Typically this plan is used when
Plan 31 and the temperature at the seal gland should the purchaser is to provide fluid (such as steam, gas, or
be max. 10 C (50 F) above the pumped liquid water) to an external sealing device.
temperature.
Try to turn the rotor by hand.If the Actions after start up:
rotor cannot be turned, the pump must be Check all connections to the seal gland and the
disassembled, refer to section 6.7.1 Dismantling mechanical seal itself against leakage. It is usual that
ERPN. at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
Actions after start up: should stop after the seal is run in. Check the
Page 36 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
temperature of the seal gland. I slight increase of temperature may be observed during the run in
temperature may be observed during the run in period. The mechanical seal is flushed by an API
period. The mechanical seal is flushed by an API Plan 31 and the temperature at the seal gland should
Plan 31 and the temperature at the seal gland should be max. 10 C (50 F) above the pumped liquid
be max. 10 C (50 F) above the pumped liquid temperature.
temperature.
Plan 31 is specified only for services containing solids
Plan 31 is specified only for services containing solids with a specific gravity twice or more that of the
with a specific gravity twice or more that of the process fluid. A typical use of this plan is water
process fluid. A typical use of this plan is water service to remove sand or pipe slag. In Plan 31,
service to remove sand or pipe slag. In Plan 31, product is routed from the discharge of the pump into
product is routed from the discharge of the pump into a cyclone separator. Solid particles are centrifuged
a cyclone separator. Solid particles are centrifuged from the stream and routed back to suction. The seal
from the stream and routed back to suction. The seal flush is routed from the cyclone separator into the
flush is routed from the cyclone separator into the flush connection on the seal plate.
flush connection on the seal plate.
Plan 65 is used with single mechanical seals, where
Additionally the mechanical seal is equipped with a seal leakage is expected to be mostly liquid (no gas).
Plan 62. Piping is connected to the drain connection in the
The mechanical seal is mounted as a complete unit in gland plate and directs any seal leakage past or
the stuffing box [370] (Cartridge design). through a reservoir/float chamber and then through
The lubrication of the sealing faces and the cooling is an orifice, exiting into an oil and water sewer or liquid
done from top of the sealing chamber through a pipe collection system. Excessive flowrates would be
with an orifice back to the suction side (API Plan 31). restricted by the orifice located downstream of the
Next to the mechanical seal is a quenching chamber reservoir/float chamber and are redirected to it,
with a throttle bushing the quenching chamber has to causing the float to lift and activate an alarm. The
be flushed with water or steam (API Plan 62). orifice downstream of the level switch should be
located in a vertical piping leg to avoid accumulation
Refer to the GA - drawing for the of fluid in the drain piping. A connection at the top of
required quench medium, pressure and flow. the reservoir, connected to a pipe bypassing the
orifice, will allow excessive leakage to be effectively
drained.
Disassembly of the seal cartridge
is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We
Disassembly of the seal cartridge
recommend to have a spare cartridge seal on stock
for easy replacement. is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We
7.1.21 Single Mechanical Seal with recommend to have a spare cartridge seal on stock
APIPlan 31+65 for easy replacement.
7.1.22 Single Mechanical Seal with API Plan 32
Refer to mechanical seal drawing and
auxiliary piping drawing.
Refer to mechanical seal drawing and
The pump is equipped with a single mechanical seal.
The cartridge design allows to change the auxiliary piping drawing.
The pump is equipped with a single mechanical seal.
mechanical seal without taking it apart.
The cartridge design allows to change the
mechanical seal without taking it apart.
Page 37 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
temperature of the seal gland. I slight increase of be max. 10 C (50 F) above the pumped liquid
temperature may be observed during the run in temperature.
period. The mechanical seal is flushed by an API
Plan 32 and the temperature at the seal gland should Plan 32 is used in services containing solids or
be max. 10 C (50 F) above the pumped liquid contaminants where a suitable cleaner or cooler
temperature. extern flush will improve the seal environment. It is
also used to reduce flashing or air intrusion (in
Plan 32 is used in services containing solids or vacuum services) across the seal faces by providing
contaminants where a suitable cleaner or cooler a flush that has a lower vapor pressure or that will
extern flush will improve the seal environment. It is raise the seal chamber pressure to an acceptable
also used to reduce flashing or air intrusion (in level. The external flush shall be continuous and
vacuum services) across the seal faces by providing reliable even during non-standard situations such as
a flush that has a lower vapor pressure or that will start-up or shutdown. The external flush shall also be
raise the seal chamber pressure to an acceptable compatible with the process stream because it will
level. The external flush shall be continuous and leak from the seal chamber into the process fluid.
reliable even during non-standard situations such as In Plan 32, the flushing product is brought from an
start-up or shutdown. The external flush shall also be external source to the seal. This plan is almost
compatible with the process stream because it will always used in conjunction with a close-clearance
leak from the seal chamber into the process fluid. throat bushing as barrier to isolate the pumped
In Plan 32, the flushing product is brought from an product from the seal chamber.
external source to the seal. This plan is almost
always used in conjunction with a close-clearance
Refer to the GA - drawing for the
throat bushing as barrier to isolate the pumped
required flushing fluid, pressure and flow.
product from the seal chamber.
Additionally the mechanical seal is equipped with a
Refer to the GA - drawing for the Plan 62.
required flushing fluid, pressure and flow. The mechanical seal is mounted as a complete unit in
the stuffing box [370] (Cartridge design).
The lubrication of the sealing faces and the cooling is
Disassembly of the seal cartridge
done from top of the sealing chamber through a pipe
is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We with an orifice back to the suction side (API Plan 32).
Next to the mechanical seal is a quenching chamber
recommend to have a spare cartridge seal on stock
with a throttle bushing the quenching chamber has to
for easy replacement.
be flushed with water or steam (API Plan 62).
7.1.23 Single Mechanical Seal with
APIPlan 32+62
Refer to the GA - drawing for the
required quench medium, pressure and flow.
Refer to mechanical seal drawing and
auxiliary piping drawing. Disassembly of the seal cartridge
The pump is equipped with a single mechanical seal. is only allowed by authorized personal. Contact
The cartridge design allows to change the Flowserve for any service of the mechanical seal. We
mechanical seal without taking it apart. recommend to have a spare cartridge seal on stock
for easy replacement.
7.1.24 Single Mechanical Seal with
Try to turn the rotor by hand.If the API Plan 32+61
rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling
ERPN. Refer to mechanical seal drawing and
auxiliary piping drawing.
Actions after start up: The pump is equipped with a single mechanical seal.
Check all connections to the seal gland and the The cartridge design allows to change the
mechanical seal itself against leakage. It is usual that mechanical seal without taking it apart.
at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
should stop after the seal is run in. Check the Try to turn the rotor by hand.If the
temperature of the seal gland. I slight increase of
rotor cannot be turned, the pump must be
temperature may be observed during the run in disassembled, refer to section 6.7.1 Dismantling
period. The mechanical seal is flushed by an API
ERPN.
Plan 32 and the temperature at the seal gland should
Page 38 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
Plan 32 is used in services containing solids or The faces of the inner mechanical seal are flushed by
contaminants where a suitable cleaner or cooler the product (API Plan11). In Plan 11, product is
extern flush will improve the seal environment. It is routed from the pump discharge via an orifice to the
also used to reduce flashing or air intrusion (in seal chamber to provide cooling for the seal and to
vacuum services) across the seal faces by providing vent air or vapors from the seal chamber. Fluid then
a flush that has a lower vapor pressure or that will flows from the seal cavity back into the process
raise the seal chamber pressure to an acceptable stream. Between the inner mechanical seal and the
level. The external flush shall be continuous and outer (atmospheric) mechanical seal is a liquid buffer
reliable even during non-standard situations such as fluid, which is unpressurized (API Plan 52). The
start-up or shutdown. The external flush shall also be buffer fluid is contained in a seal pot (refer to drawing
compatible with the process stream because it will of the seal pot), which is vented to a vent system,
leak from the seal chamber into the process fluid. thus maintaining the buffer fluid pressure close to
In Plan 32, the flushing product is brought from an atmospheric.
external source to the seal. This plan is almost Inner seal leakage will be product leakage into the
always used in conjunction with a close-clearance buffer fluid. There will always be some leakage
throat bushing as barrier to isolate the pumped (max.5 ml/hour).
product from the seal chamber. Plan 52 is used for flashing liquids, which have a
vapour pressure higher then the buffer fluid pressure.
API Plan 61 has tapped and plugged connections for So the product will flash in the seal pot and the
the purchasers use. Typically this plan is used when vapour can escape to the vent system.
the purchaser is to provide fluid (such as steam, gas, or All screw / flange connections have to be proofed.
water) to an external sealing device. Straight screw joints made of stainless steel have to be
tightened especially carefully.
Refer to the GA - drawing for the Fill the seal system with a suitable
required flushing fluid, pressure and flow. buffer fluid (refer to lubrication table).
Disassembly of the seal cartridge Ensure that the valve GV for the
is only allowed by authorized personal. Contact connection V is open (Barrier/buffer fluid vessel
Flowserve for any service of the mechanical seal. We drawing).
recommend to have a spare cartridge seal on stock
for easy replacement. Open the Block & Bleed valve to
7.1.25 Dual Mechanical Seal unpressurized with allow proper function of the PSH (set point 0.5 bar
APIPlan 11+52 (7.25 psi) above flare pressure).
Refer to mechanical seal drawing and Open all necessary valves in the
auxiliary piping drawing. cooling and auxiliary piping and check the flow.
The pump is equipped with a dual mechanical seal.
The cartridge design allows to change the
Disassembly of the seal cartridge
mechanical seal without taking it apart.
is only allowed by authorized personal. Contact
Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock
Try to turn the rotor by hand.If the for easy replacement.
rotor cannot be turned, the pump must be
Page 39 of 63
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ERPN USER INSTRUCTIONS ENGLISH 02/08
The faces of the inner mechanical seal are flushed by disassembled, refer to section 6.7.1 Dismantling
the product (API Plan13). In API Plan 13 product is ERPN.
routed from the seal chamber back to the pump
suction to provide cooling for the seal and to vent air The mechanical seal requires no adjustment
or vapors from the seal chamber. The seal chamber anymore. Check if the mounting plates are already
is subjected to discharge pressure. Between the inner swung out.
mechanical seal and the outer (atmospheric)
mechanical seal is a liquid buffer fluid, which is Actions after start up:
unpressurized (API Plan 52). The buffer fluid is Check all connections to the seal gland and the
contained in a seal pot (refer to drawing of the seal mechanical seal itself against leakage. Check the
pot), which is vented to a vent system, thus temperature of the seal gland. I slight increase of
maintaining the buffer fluid pressure close to temperature may be observed during the run in
atmospheric. period.
Inner seal leakage will be product leakage into the
buffer fluid. There will always be some leakage The mechanical seal is flushed by an API Plan 21
(max.5 ml/hour). and the temperature at the seal gland should be
Plan 52 is used for flashing liquids, which have a below the pumped liquid temperature (refer to
vapour pressure higher then the buffer fluid pressure. mechanical seal drawing for temperature limit).
So the product will flash in the seal pot and the Plan 21 provides a cool flush to the seal. This may be
vapour can escape to the vent system. needed, to improve the margin to vapour formation.
All screw / flange connections have to be proofed.
Straight screw joints made of stainless steel have to be
tightened especially carefully. For cooling flow and pressure
refer to GA-drawing.
Fill the seal system with a suitable
buffer fluid (refer to lubrication table). Plan 52 is used for flashing liquids, which have a
vapour pressure higher then the buffer fluid pressure.
Ensure that the valve GV for the So the product will flash in the seal pot and the
vapour can escape to the vent system.
connection V is open (Barrier/buffer fluid vessel
All screw / flange connections have to be proofed.
drawing).
Straight screw joints made of stainless steel have to be
tightened especially carefully.
Open the Block & Bleed valve to
allow proper function of the PSH (set point 0.5 bar
Fill the seal system with a suitable
(7.25 psi) above flare pressure).
buffer fluid (refer to lubrication table).
Page 42 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
Try to turn the rotor by hand.If the Disassembly of the seal cartridge
rotor cannot be turned, the pump must be is only allowed by authorized personal. Contact
disassembled, refer to section 6.7.1 Dismantling Flowserve for any service of the mechanical seal. We
ERPN. recommend to have a spare cartridge seal on stock
for easy replacement.
The mechanical seal requires no adjustment
anymore. Check if the mounting plates are already 7.1.32 Dual Mechanical Seal unpressurized with
swung out. APIPlan 11+52+61
Plan 52 is used for flashing liquids, which have a Actions after start up:
vapour pressure higher then the buffer fluid pressure. Check all connections to the seal gland and the
So the product will flash in the seal pot and the mechanical seal itself against leakage. Check the
vapour can escape to the vent system. temperature of the seal gland. I slight increase of
All screw / flange connections have to be proofed. temperature may be observed during the run in
Straight screw joints made of stainless steel have to be period.
tightened especially carefully.
The faces of the inner mechanical seal are flushed by
the product (API Plan11). In Plan 11, product is
Fill the seal system with a suitable
routed from the pump discharge via an orifice to the
buffer fluid (refer to lubrication table).
seal chamber to provide cooling for the seal and to
vent air or vapors from the seal chamber. Fluid then
Ensure that the valve GV for the flows from the seal cavity back into the process
connection V is open (Barrier/buffer fluid vessel stream. Between the inner mechanical seal and the
drawing). outer (atmospheric) mechanical seal is a liquid buffer
fluid, which is unpressurized (API Plan 52). The
Open the Block & Bleed valve to buffer fluid is contained in a seal pot (refer to drawing
allow proper function of the PSH (set point 0.5 bar of the seal pot), which is vented to a vent system,
(7.25 psi) above flare pressure). thus maintaining the buffer fluid pressure close to
atmospheric.
Inner seal leakage will be product leakage into the
Open all necessary valves in the buffer fluid. There will always be some leakage
cooling and auxiliary piping and check the flow. (max.5 ml/hour).
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ERPN USER INSTRUCTIONS ENGLISH 02/08
Plan 52 is used for flashing liquids, which have a should stop after the seal is run in. Check the
vapour pressure higher then the buffer fluid pressure. temperature of the seal gland. I slight increase of
So the product will flash in the seal pot and the temperature may be observed during the run in
vapour can escape to the vent system. period. The mechanical seal has a dead ended seal
All screw / flange connections have to be proofed. chamber with no flush fluid circulation (API Plan 02).
Straight screw joints made of stainless steel have to be
tightened especially carefully. Plan 52 is used for flashing liquids, which have a
vapour pressure higher then the buffer fluid pressure.
Fill the seal system with a suitable So the product will flash in the seal pot and the
buffer fluid (refer to lubrication table). vapour can escape to the vent system.
All screw / flange connections have to be proofed.
Straight screw joints made of stainless steel have to be
Ensure that the valve GV for the tightened especially carefully.
connection V is open (Barrier/buffer fluid vessel
drawing).
Fill the seal system with a suitable
buffer fluid (refer to lubrication table).
Open the Block & Bleed valve to
allow proper function of the PSH (set point 0.5 bar
(7.25 psi) above flare pressure). Ensure that the valve GV for the
connection V is open (Barrier/buffer fluid vessel
drawing).
Open all necessary valves in the
cooling and auxiliary piping and check the flow.
Open the Block & Bleed valve to
allow proper function of the PSH (set point 0.5 bar
API Plan 61 has tapped and plugged connections for
(7.25 psi) above flare pressure).
the purchasers use. Typically this plan is used when
the purchaser is to provide fluid (such as steam, gas, or
water) to an external sealing device. Open all necessary valves in the
cooling and auxiliary piping and check the flow.
Refer to the GA - drawing for the Additionally the mechanical seal is equipped with a
Plan 62.
required quench medium, pressure and flow.
The mechanical seal is mounted as a complete unit in
the stuffing box [370] (Cartridge design).
Next to the mechanical seal is a quenching chamber
Disassembly of the seal cartridge with a throttle bushing the quenching chamber has to
is only allowed by authorized personal. Contact be flushed with water or steam (API Plan 62).
Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock
Refer to the GA - drawing for the
for easy replacement.
required quench medium, pressure and flow.
7.1.33 Dual Mechanical Seal unpressurized with
APIPlan 02+52+62
Disassembly of the seal cartridge
is only allowed by authorized personal. Contact
Refer to mechanical seal drawing and Flowserve for any service of the mechanical seal. We
auxiliary piping drawing. recommend to have a spare cartridge seal on stock
The pump is equipped with a dual mechanical seal. for easy replacement.
The cartridge design allows to change the
mechanical seal without taking it apart. 7.1.34 Dual Mechanical Seal unpressurized with
APIPlan 11+71
Try to turn the rotor by hand.If the Refer to mechanical seal drawing and
rotor cannot be turned, the pump must be auxiliary piping drawing.
disassembled, refer to section 6.7.1 Dismantling The pump is equipped with a dual mechanical seal.
ERPN. The cartridge design allows to change the
mechanical seal without taking it apart.
Actions after start up:
Check all connections to the seal gland and the The seal cartridge consists of a contacting wet inner
mechanical seal itself against leakage. It is usual that seal and a dry containment seal. No buffer gas is
at the seal faces a small leakage occurs after start supplied but the provision to supply a buffer gas is
up, which decreases with the time of operation and
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ERPN USER INSTRUCTIONS ENGLISH 02/08
desired (Plan 71). The inner mechanical seal is pressure. Next comes an orifice to provide flow
flushed by an API Plan 11. regulation followed by a flow indicator to measure
flow. The pressure indicator is used to ensure the
pressure is not above the seal chamber pressure.
The last elements on the panel are a check valve and
Try to turn the rotor by hand.If the
block valve. Buffer gas is then routed to the seal
rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling using tubing. A containment seal vent (CSV) and
drain (CSD) are also located on the gland.
ERPN.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
Refer to mechanical seal drawing and 7.1.38 Dual Mechanical Seal unpressurized with
auxiliary piping drawing. APIPlan 11+71+75
The pump is equipped with a dual mechanical seal.
The cartridge design allows to change the
Refer to mechanical seal drawing and
mechanical seal without taking it apart. auxiliary piping drawing.
The pump is equipped with a dual mechanical seal.
The seal cartridge consists of a contacting wet inner
The cartridge design allows to change the
seal and a dry containment seal. The inner mechanical seal without taking it apart.
mechanical seal is flushed by an API Plan 13.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
The seal cartridge consists of a contacting wet inner 7.1.39 Dual Mechanical Seal unpressurized with
seal and a dry containment seal. No buffer gas is APIPlan 11+71+76
supplied but the provision to supply a buffer gas is
desired (Plan 71). The inner mechanical seal is
flushed by an API Plan 11. Refer to mechanical seal drawing and
auxiliary piping drawing.
The pump is equipped with a dual mechanical seal.
The cartridge design allows to change the
Try to turn the rotor by hand.If the mechanical seal without taking it apart.
rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling The seal cartridge consists of a contacting wet inner
ERPN. seal and a dry containment seal. No buffer gas is
supplied but the provision to supply a buffer gas is
Actions after start up: desired (Plan 71). The inner mechanical seal is
Check all connections to the seal gland and the flushed by an API Plan 11.
mechanical seal itself against leakage. It is usual that
at the seal faces a small leakage occurs after start
up, which decreases with the time of operation and
should stop after the seal is run in. Check the Try to turn the rotor by hand.If the
temperature of the seal gland. I slight increase of rotor cannot be turned, the pump must be
temperature may be observed during the run in disassembled, refer to section 6.7.1 Dismantling
period. The mechanical seal is flushed by an API ERPN.
Plan 11 and the temperature at the seal gland should
be max. 10 C (50 F) above the pumped liquid Actions after start up:
temperature. Check all connections to the seal gland and the
mechanical seal itself against leakage. It is usual that
In Plan 11, product is routed from he pump discharge at the seal faces a small leakage occurs after start
via an orifice to the seal chamber to provide cooling up, which decreases with the time of operation and
for the seal and to vent air or vapors from the seal should stop after the seal is run in. Check the
chamber. Fluid then flows from the seal cavity back temperature of the seal gland. I slight increase of
into the process stream. temperature may be observed during the run in
period. The mechanical seal is flushed by an API
Leakage from the inner mechanical seal is restricted Plan 11 and the temperature at the seal gland should
from escape by the containment seal and routed into be max. 10 C (50 F) above the pumped liquid
the drain line (Plan 75). The collector accumulates temperature.
any liquid while vapor passes through into the
collection system. A level indicator on the collector is In Plan 11, product is routed from the pump
used to determine when the collector must be discharge via an orifice to the seal chamber to
drained. An orifice in the outline line of the collector provide cooling for the seal and to vent air or vapors
restricts flow such that high leakage of the inner seal from the seal chamber. Fluid then flows from the seal
will cause a pressure increase and trigger the PSH cavity back into the process stream.
set at a gauge pressure of 0.7 bar (10 psi). The block
valve in the outlet of the collector serves isolate the Plan 76 is suitable only for fluids, where no
collector for maintenance. It may also be used to test condensation of the inner seal leakage or from the
the inner seal by closing while the pump is operation collection system will occur.
and noting the time/pressure buildup relationship in Leakage from the inner mechanical seal is restricted
the collector. If specified, a connection on the from escape by the containment seal and goes out
collector may be used to inject nitrogen or other gas the containment seal vent. An orifice in the outlet line
for the purpose of testing the containment seal. of the collector restricts flow such that high leakage of
This system works also for condensing fluids. the inner seal will cause a pressure increase and
trigger the PSH set at a gauge pressure of 0,7 bar
(10 psi). The block valve in the outlet serves to isolate
Disassembly of the seal cartridge the system for maintenance. It may also be used to
is only allowed by authorized personal. Contact test the inner seal by closing while the pump is in
Flowserve for any service of the mechanical seal. We operation and noting the time/pressure buildup
recommend to have a spare cartridge seal on stock relationship in the collector. If specified, drain
for easy replacement. connection on the piping harness may be used to
inject nitrogen or other gas for the purpose of testing
the containment seal as well as for checking for any
liquid buildup.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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pressure. Next comes an orifice to provide flow 7.1.42 Dual Mechanical Seal pressurized with
regulation followed by a flow indicator to measure APIPlan 53a
flow. The pressure indicator is used to ensure the
pressure is not above the seal chamber pressure.
The last elements on the panel are a check valve and Refer to mechanical seal drawing and
block valve. Buffer gas is then routed to the seal auxiliary piping drawing.
using tubing. A containment seal vent (CSV) and The pump is equipped with a dual mechanical seal in
drain (CSD) are also located on the gland. face to back configuration, back to back configuration
or face to face configuration.
The inner mechanical seal is flushed by an
API Plan 11.
CAUTION Try to turn the rotor by hand.If the
rotor cannot be turned, the pump must be
Try to turn the rotor by hand.If the disassembled, refer to section 6.7.1 Dismantling
rotor cannot be turned, the pump must be ERPN.
disassembled, refer to section 6.7.1 Dismantling
ERPN. The mechanical seal requires no adjustment
anymore. Check if the mounting plates are already
Actions after start up: swung out.
Check all connections to the seal gland and the Actions after start up:
mechanical seal itself against leakage. It is usual that Check all connections to the seal gland and the
at the seal faces a small leakage occurs after start mechanical seal itself against leakage. Check the
up, which decreases with the time of operation and temperature of the seal gland. I slight increase of
should stop after the seal is run in. Check the temperature may be observed during the run in
temperature of the seal gland. I slight increase of period.
temperature may be observed during the run in
period. The mechanical seal is flushed by an API Plan 53 pressurized dual seal systems are used in
Plan 11 and the temperature at the seal gland should services where no leakage to atmosphere can be
be max. 10 C (50 F) above the pumped liquid tolerated. A Plan 53a system consists of dual
temperature. mechanical seals with a liquid barrier fluid between
In Plan 11, product is routed from the pump them. The barrier fluid is contained in a seal pot
discharge via an orifice to the seal chamber to which is pressurized to a pressure of approximately
provide cooling for the seal and to vent air or vapors 1.5 bar (23 psi) greater than the pump seal chamber.
from the seal chamber. Fluid then flows from the seal Inner seal leakage will be barrier fluid leakage into
cavity back into the process stream. the product. There will always be some leakage
(max.5 ml/hour).
Plan 76 is suitable only for fluids, where no The leakage rate is monitored by monitoring the seal
condensation of the inner seal leakage or from the pot level. The product must be able to accommodate
collection system will occur. a small amount of contamination from the barrier
Leakage from the inner mechanical seal is restricted fluid. The seal pot pressure must be maintained at
from escape by the containment seal and goes out the proper level. If the seal pot pressure drops, the
the containment seal vent. An orifice in the outlet line system will begin to operate like a Plan 52, or
of the collector restricts flow such that high leakage of unpressurized dual seal, which does not offer the
the inner seal will cause a pressure increase and same level of sealing integrity. Specifically, the inner
trigger the PSH set at a gauge pressure of 0.7 bar seal leakage direction will be reversed and the barrier
(10 psi). The block valve in the outlet serves to isolate fluid will, over time, become contaminated with the
the system for maintenance. It may also be used to process fluid with the problems that result, including
test the inner seal by closing while the pump is in possible seal failure.
operation and noting the time/pressure buildup CAUTION
relationship in the collector. If specified, drain Fill the seal system with a suitable
connection on the piping harness may be used to barrier buffer fluid (refer to lubrication table).
inject nitrogen or other gas for the purpose of testing
the containment seal as well as for checking for any CAUTION Open all necessary valves in the
liquid buildup. cooling and auxiliary piping and check the flow.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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ERPN USER INSTRUCTIONS ENGLISH 02/08
same level of sealing integrity. Specifically, the inner unpressurized dual seal, which does not offer the
seal leakage direction will be reversed and the barrier same level of sealing integrity. Specifically, the inner
fluid will, over time, become contaminated with the seal leakage direction will be reversed and the barrier
process fluid with the problems that result, including fluid will, over time, become contaminated with the
possible seal failure. process fluid with the problems that result, including
possible seal failure.
Fill the seal system with a suitable
barrier buffer fluid (refer to lubrication table). Fill the seal system with a suitable
barrier buffer fluid (refer to lubrication table).
Open all necessary valves in the
cooling and auxiliary piping and check the flow. Open all necessary valves in the
cooling and auxiliary piping and check the flow.
Disassembly of the seal cartridge
is only allowed by authorized personal. Contact Disassembly of the seal cartridge
Flowserve for any service of the mechanical seal. We is only allowed by authorized personal. Contact
recommend to have a spare cartridge seal on stock Flowserve for any service of the mechanical seal. We
for easy replacement. recommend to have a spare cartridge seal on stock
for easy replacement.
7.1.45 Dual Mechanical Seal pressurized with
APIPlan 53b 7.1.46 Dual Mechanical Seal pressurized with
APIPlan 13+53b
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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ERPN USER INSTRUCTIONS ENGLISH 02/08
disassembled, refer to section 6.7.1 Dismantling 7.1.49 Dual Mechanical Seal pressurized with
ERPN. APIPlan 11+61+53a
Fill the seal system with a suitable Plan 53 pressurized dual seal systems are used in
barrier buffer fluid (refer to lubrication table). services where no leakage to atmosphere can be
tolerated. A Plan 53a system consists of dual
Open all necessary valves in the mechanical seals with a liquid barrier fluid between
cooling and auxiliary piping and check the flow. them. The barrier fluid is contained in a seal pot
which is pressurized to a pressure of approximately
CAUTION 1.5 bar (23 psi) greater than the pump seal chamber.
Disassembly of the seal cartridge Inner seal leakage will be barrier fluid leakage into
is only allowed by authorized personal. Contact the product. There will always be some leakage
Flowserve for any service of the mechanical seal. We (max.5 ml/hour).
recommend to have a spare cartridge seal on stock The leakage rate is monitored by monitoring the seal
for easy replacement. pot level. The product must be able to accommodate
a small amount of contamination from the barrier
fluid. The seal pot pressure must be maintained at
the proper level. If the seal pot pressure drops, the
system will begin to operate like a Plan 52, or
unpressurized dual seal, which does not offer the
Page 53 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
same level of sealing integrity. Specifically, the inner system will begin to operate like a Plan 52, or
seal leakage direction will be reversed and the barrier unpressurized dual seal, which does not offer the
fluid will, over time, become contaminated with the same level of sealing integrity. Specifically, the inner
process fluid with the problems that result, including seal leakage direction will be reversed and the barrier
possible seal failure. fluid will, over time, become contaminated with the
process fluid with the problems that result, including
CAUTION Fill the seal system with a suitable possible seal failure.
barrier buffer fluid (refer to lubrication table).
CAUTION Fill the seal system with a suitable
CAUTION Open all necessary valves in the barrier buffer fluid (refer to lubrication table).
cooling and auxiliary piping and check the flow.
CAUTION Open all necessary valves in the
cooling and auxiliary piping and check the flow.
CAUTION Disassembly of the seal cartridge
is only allowed by authorized personal. Contact API Plan 61 has tapped and plugged connections for
Flowserve for any service of the mechanical seal. We the purchasers use. Typically this plan is used when
recommend to have a spare cartridge seal on stock the purchaser is to provide fluid (such as steam, gas, or
for easy replacement. water) to an external sealing device.
7.1.50 Dual Mechanical Seal pressurized with
APIPlan 53a+61
Refer to the GA - drawing for the
required flushing fluid, pressure and flow.
Refer to mechanical seal drawing and
auxiliary piping drawing.
The pump is equipped with a dual mechanical seal in Disassembly of the seal cartridge
face to back configuration, back to back configuration is only allowed by authorized personal. Contact
or face to face configuration. Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock
for easy replacement.
Try to turn the rotor by hand.If the 7.1.51 Dual Mechanical Seal pressurized with
rotor cannot be turned, the pump must be APIPlan 53c
disassembled, refer to section 6.7.1 Dismantling
ERPN.
Refer to mechanical seal drawing and
The mechanical seal requires no adjustment auxiliary piping drawing.
anymore. Check if the mounting plates are already The pump is equipped with a dual mechanical seal in
swung out. face to back configuration, back to back configuration
Actions after start up: or face to face configuration.
Check all connections to the seal gland and the
mechanical seal itself against leakage. Check the
temperature of the seal gland. I slight increase of
temperature may be observed during the run in Try to turn the rotor by hand.If the
period. rotor cannot be turned, the pump must be
disassembled, refer to section 6.7.1 Dismantling
Plan 53 pressurized dual seal systems are used in ERPN.
services where no leakage to atmosphere can be
tolerated. A Plan 53a system consists of dual The mechanical seal requires no adjustment
mechanical seals with a liquid barrier fluid between anymore. Check if the mounting plates are already
them. The barrier fluid is contained in a seal pot swung out.
which is pressurized to a pressure of approximately Actions after start up:
1.5 bar (23 psi) greater than the pump seal chamber. Check all connections to the seal gland and the
Inner seal leakage will be barrier fluid leakage into mechanical seal itself against leakage. Check the
the product. There will always be some leakage temperature of the seal gland. I slight increase of
(max.5 ml/hour). temperature may be observed during the run in
The leakage rate is monitored by monitoring the seal period.
pot level. The product must be able to accommodate
a small amount of contamination from the barrier Plan 53 pressurized dual seal systems are used in
fluid. The seal pot pressure must be maintained at services where no leakage to atmosphere can be
the proper level. If the seal pot pressure drops, the tolerated. A Plan 53c system consists of dual
Page 54 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
mechanical seals with a liquid barrier fluid between them. The barrier fluid is supplied from an external
them. The barrier fluid is contained in a piston type source, which is pressurized to a pressure of
accumulator. Inner seal leakage will be barrier fluid approximately 1.5 bar (23 psi) greater than the pump
leakage into the product. There will always be some seal chamber. Inner seal leakage will be barrier fluid
leakage (max.5 ml/hour). leakage into the product. There will always be some
The leakage rate is monitored by monitoring the seal leakage (max.5 ml/hour).
pot level. The product must be able to accommodate The barrier fluid pressure must not be less than the
a small amount of contamination from the barrier sealed pressure. If it were, the failure of one inner
fluid. The seal pot pressure must be maintained at seal could contaminate the entire barrier fluid system
the proper level. If the seal pot pressure drops, the and cause additional seal failures.
system will begin to operate like a Plan 52, or
unpressurized dual seal, which does not offer the CAUTION Carefully consider the reliability of
same level of sealing integrity. Specifically, the inner the barrier fluid source. If the source is interrupted or
seal leakage direction will be reversed and the barrier contaminated, the resulting seal failures are very
fluid will, over time, become contaminated with the expensive.
process fluid with the problems that result, including
possible seal failure. CAUTION Open all necessary valves in the
cooling and auxiliary piping and check the flow.
Fill the seal system with a suitable
barrier buffer fluid (refer to lubrication table). CAUTION Disassembly of the seal cartridge
is only allowed by authorized personal. Contact
Open all necessary valves in the Flowserve for any service of the mechanical seal. We
cooling and auxiliary piping and check the flow. recommend to have a spare cartridge seal on stock
for easy replacement.
Disassembly of the seal cartridge 7.1.53 Dual Mechanical Seal pressurized with
is only allowed by authorized personal. Contact APIPlan 32+54
Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock
for easy replacement. Refer to mechanical seal drawing and
auxiliary piping drawing.
7.1.52 Dual Mechanical Seal pressurized with The pump is equipped with a dual mechanical seal in
APIPlan 54 face to back configuration, back to back configuration
or face to face configuration.
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ERPN USER INSTRUCTIONS ENGLISH 02/08
CAUTION Carefully consider the reliability of CAUTION Carefully consider the reliability of
the barrier fluid souce. If the souce is interrupted or the barrier gas source. If the source is interrupted or
contanuinded, the resulting seal failures are very contaminated, the resulting seal failures are very
expensive. expensive.
CAUTION Open all necessary valves in the CAUTION Refer to the instruction manual of
cooling and auxiliary piping and check the flow. the barrier gas system. Ensure that barrier gas is
provided at the barrier gas recommended pressure to
the seal before start up.
Refer to the GA - drawing for the
required flushing fluid, pressure and flow. Refer GA - drawing for required barrier
pressure.
Disassembly of the seal cartridge
is only allowed by authorized personal. Contact CAUTION
Flowserve for any service of the mechanical seal. We Disassembly of the seal cartridge
recommend to have a spare cartridge seal on stock is only allowed by authorized personal. Contact
for easy replacement. Flowserve for any service of the mechanical seal. We
recommend to have a spare cartridge seal on stock
7.1.54 Dual Mechanical Seal pressurized with for easy replacement.
APIPlan 74
7.1.55 API Plan M
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ERPN USER INSTRUCTIONS ENGLISH 02/08
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FAULT SYMPTOM
Pump overheats and seizes
Bearings have short life
Pump vibrates or is noisy
Mechanical seal has short life
Mechanical seal leaks excessively
Pump requires excessive power
Pump loses prime after starting
Insufficient pressure developed
Insufficient capacity delivered
Pump does not deliver liquid
PROBABLE CAUSES POSSIBLE REMEDIES
z z z Incorrect type of mechanical seal for operating
Consult Flowserve
conditions.
z z z z z Check misalignment and correct if necessary.
Shaft running off center because of worn
If alignment satisfactory check bearings for
bearings or misalignment.
excessive wear
z z z z z Impeller out of balance resulting in vibration. Check and consult Flowserve
z z z Abrasive solids in liquid pumped. Check and consult Flowserve
z z Check mechanical seal condition and source
Mechanical seal was run dry.
of dry running and repair
z z Internal misalignment due to improper repairs Check method of assembly, possible damage
causing impeller to rub. or state of cleanliness during assembly
z z z Excessive thrust caused by a mechanical Check wear condition of Impeller, its
failure inside the pump. clearances and liquid passages
z z Excessive grease in ball bearings. Check method of regreasing
z z Check hours run since last change of
Lack of lubrication for bearings.
lubricant, the schedule and its basis
z z Check method of assembly, possible damage
Improper installation of bearings or state of cleanliness during assembly and
type of bearing used
z z Check contamination source and replace
Damaged bearings due to contamination.
damaged bearings
C. ELECTRICAL TROUBLES
z z z z Wrong direction of rotation. Reverse 2 phases on motor terminal box
z z z Motor running too slow, Check motor terminal box connections
Page 59 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
9.0 CERTIFICATION
Certificates determined from the contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking, ATEX marking etc. If required, copies of
other certificates sent separately to the Purchaser
should be obtained from the Purchaser for retention
with these User Instructions.
Reference 2:
Pump Handbook, 2nd edition, Igor J. Karassik et al,
McGraw-Hill Inc., New York, 1993.
Reference 3:
ANSI/HI 1.1-1.5
Centrifugal Pumps - Nomenclature, Definitions,
Application and Operation.
Reference 4:
ANSI B31.3 - Process Piping.
Page 60 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
10.4 Abbreviations
ISO unit Multiplication US unit
Quantity ISO unit 1 US unit
abbreviation Factor Abbreviation
4
Noise decibel dBA
2
Pressure bar bar 14.5 pounds/in. psi
Rotational
revs per minute r/min
Speed
Newton/square
Stress N/mm 145.0 pounds/in. psi
millimetre
degrees degrees
Temperature C (1.8 x C) + 32 F
Celsius Fahrenheit
3 millimetre/ inches/
Vibration
second mm/s 0.03937 second in./sec
1
multiply the ISO unit by the multiplication factor to obtain US units
2
where pressure is not stated to be absolute it is gauge
3
where not stated to be peak it is r.m.s.
4
sound pressure level LpA, re 1m - 20microPa, or sound power level LwA re 1 pW when sound power is
applicable
Page 61 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
AFTERMARKET DIRECTORY
OUR ADDRESS
Flowserve (Austria) GmbH Tel: +43 / 2236 / 31530
Industriestrae B/6 Fax: +43 / 2236 / 31940
A-2345 Brunn/Geb., AUSTRIA Mail: FPD-Brunn@flowserve.com
IMPORTANT NOTES:
RECOMMENDATION:
- STARTUP AND COMMISSION SERVICE DIAL: EXT 205
-PLEASE ASK FOR OUR SPECIAL RATES
- PLEASE ASK ALSO AFTER THE WARRANTY PERIOD FOR OUR SERVICE
PERSONAL FOR REPAIRING AND SERVICING YOUR PUMPS
Page 62 of 63
ERPN USER INSTRUCTIONS ENGLISH 02/08
FLOWSERVE REGIONAL
Your Flowserve factory contacts: SALES OFFICES:
Asia Pacific
Flowserve Pte. Ltd
200 Pandan Loop #06-03/04
Pantech 21
Singapore 128388
Telephone 65 6775 3003
Fax 65 6779 4607
Page 63 of 63