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on Mnh Tun
B CNG THNG
TRNG I HC CNG NGHIP
THNH PH H CH MINH
KHOA CNG NGH HA HC
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
LI CM N
Trong qu trnh nghin cu v hon thnh bi tiu lun ny, Nhm chng
em nhn c rt nhiu s gip qu bu ca cc Thy v C b mn, cc v
bn b.
u tin Nhm chng em xin by t lng bit n su sc n Thy Th.s
on Mnh Tun tn tnh hng dn v to iu kin cho Nhm chng em
hon thnh bi tiu lun ny.
Nhm chng em xin chn thnh cm n Ban lnh o Vin Ha Hc,
Phng Qun l Tng hp, anh ch em phng Cng ngh Vt liu Vin Ha Hc
Trng i Hc Cng Nghip Thnh Ph H Ch Minh, cc hc cng lp gip
v to mi iu kin thun li gip Nhm chng em thc hin tt bi tiu lun
v hon thnh mi th tc cn thit.
Cui cng, Nhm chng em xin by t lng bit n su sc n gia nh,
ngi thn v bn b lun quan tm, ng vin v gip Nhm trong sut
qu trnh hc tp v hon thnh bi tiu lun.
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
MC LC
LI CM N
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DANH MC CC HNH
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BNG GII THCH CC CH VIT TT
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LI M U
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TNG QUAN V CC VN NGHIN CU VT LIU NANO
COMPOSITE
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1. GII THIU V VT LIU POLYME NANOCOMPOZIT V CAO SU
NANOCOMPOZIT........................................................................................
2. KHI NIM, PHN LOI V C IM CA VT LIU
NANOCOMPOZITE......................................................................................
2.1. Khi Nim...............................................................................................................
2.2. Phn loi.................................................................................................................
2.3. c im ca vt liu nanocompozit.....................................................................
2.4. u im ca vt liu nanocompozite......................................................................
3. CC PHNG PHP TNG HP VT LIU NANOCOMPOSITE............
3.1. Phng php trn hp.............................................................................................
3.2. Phng php sol gel.............................................................................................
3.3. Trng hp in-situ.....................................................................................................
4. C S HA HA L CA VT LIU NANO COMPOZITE.......................
4.1. Cc ph gia nano.....................................................................................................
4.3. Cao su thin nhin v cao su nitril butadien.........................................................16
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TI LIU THAM KHO
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
DANH MC CC HNH
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Hnh 1.2: Nguyn l chung ch to vt liu polyme nanocompozit
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Hnh 1.3: C ch cun ng hnh thnh CNT t graphen
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Hnh 1.4: Hnh m phng ca ng nano carbon n tng (a) v a tng (b)
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Hnh 1.5: Cc nng dng ca ng carbon nano
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Hnh 1.6: S bin i dng tinh th ca silic dioxit
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Hnh 1.7: Cng thc cu to ca cao su thin nhin
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
LI M U
Khoa hc v cng ngh nano l mt lnh vc ang ni ln trong vic nghin
cu v pht trin vt liu mi. y l mt lnh vc rng v kh mi m i vi th
gii ni chung v Vit Nam ni ring. Vi nhiu tnh cht u vit, vt liu polyme
nanocompozit thu ht s quan tm ca nhiu nh khoa hc. Vt liu polyme
nanocompozit kt hp c c u im ca vt liu v c (nh tnh cht cng,
bn nhit) v u im ca polyme hu c (nh tnh linh ng, mm do, l cht
in mi v kh nng d gia cng). Hn na chng cng c nhng tnh cht c
bit ca cht n nano iu ny dn ti s ci thin tnh cht c l ca vt liu.
Mt c tnh ring bit ca vt liu polyme nanocompozit l kch thc nh
ca cht n dn ti s gia tng mnh m din tch b mt chung so vi cc
compozit truyn thng.
Vt liu cao su nanocompozit gm c pha nn l cao su hay cao su blend v
cc cht n gia cng. Cao su thin nhin (CSTN) c tnh cht c hc tt nhng
kh nng bn du km. Trong khi , cao su nitril butadien (NBR) c bit n
vi c tnh vt tri l kh nng bn du m rt tt. Do vy, vt liu cao su blend
CSTN/NBR va c tnh cht c hc tt ca CSTN va c kh nng bn du m
ca cao su NBR [6]. tng kh nng ng dng cho vt liu cao su cng nh cao
su blend, cc vt liu ny thng c gia cng bng mt s cht n gia cng
nh than en, silica, clay,... [39]. Kh nng gia cng ca cht n cho cao su ph
thuc vo kch thc ht, hnh dng, s phn tn v kh nng tng tc vi cao su
[24,30]. Cc cht n nano c kch thc t 1-100 nm, c th ci thin ng k
tnh cht c hc ca cc sn phm cao su. Vi din tch b mt ln, cc ht nano
s tng tc tt vi cc i phn t cao su, dn n nng cao hiu qu gia cng.
Do vy, cc ht nano rt quan trng gia cng cho vt liu cao su [34].
Nanosilica c tc dng gia cng tt hn so vi silica thng thng do chng c
kh nng phn tn tt hn trong nn cao su. Tuy nhin, chng li c xu hng kt
t do nng lng b mt cao v hnh thnh lin kt hydro lin phn t thng qua
cc nhm hydroxyl (silanol) trn b mt [3]. iu ny dn n s tng tc mnh
gia cht n vi cht n m khng thun li cho hiu qu gia cng. Vn
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
Cc cht gia cng nhn to: cc tinh th nh silica, CdS, PbS, CaCO 3, hay
ng carbon nano, si carbon nano,.
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
khng c lin kt ng ha tr. loi vt liu ny, tng tc gia cc thnh phn
da trn lc tng tc hydro, lc tnh in v lc Van-der-Waals.
* Nhm 2: Thnh phn hu c v v c trong vt liu c lin kt vi nhau
bng lin kt ha hc.
Phng php solgel c ng dng rng ri ch to vt liu lai v c
hu c. u im chnh ca phng php ny l iu kin phn ng m du: nhit
v p sut tng i thp. Trong trng hp polyme nanocompozit, mc tiu
ca phng php l tin hnh phn ng solgel vi s c mt ca polyme v
polyme cha cc nhm chc nng cao kh nng lin kt vi pha v c.
Qu trnh solgel gm 2 bc:
- Thu phn alkoxide kim loi;
- Qu trnh a t.
im c bit ca phng php ch mng li oxide c to thnh t
alkoxide c kim ngay trong nn hu c. Phng php thng hay s dng vi
cht gia cng l nanosilica.
Sol - gel
Polyme
nanocompozit
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
Hnh 1.4: Hnh m phng ca ng nano carbon n tng (a) v a tng (b)
- Tnh cht c hc
Modul Young ca CNT vo khong 1 TPa nu ng knh ng l ln, ngoi
ra bn ko khong 11- 63 GPa, khi lng ring khong 2,6 g/cm 3 i vi
MWCNT v 1,4 g/cm3 i vi SWCNT. Trong khi modul Young ca thp ch
c 300 GPa, bn ko ch t 2 GPa.
- Tnh cht nhit
Ni chung, dn nhit ca b CNT n l nhit phng khong 1800
6000 W/mK. Trong khi ng vn c bit n l mt kim loi dn nhit tt th
dn nhit l 385 W/mK. S d t c gi tr cao nh vy, theo gi thit ca cc
nh khoa hc l do photon c qung ng t do trung bnh ln, t b tn x hn.
- Tnh cht in- in t
in tr ca CNT khng ph thuc chiu di ng v qung ng chuyn ng
t do trung bnh ca in t di hn bn thn ng nhiu ln. Cc electron di
chuyn thng qua cc hm cng hng gia cc mc nng lng khng lin tc
ca ng nano v dch chuyn qua chiu di m rng ca ng. dn in ca
CNT c d on rt cao bi v trong cu trc mt chiu, photon rt kh tn
x ngha l in t ch chuyn ng dc theo trc ng. dn in ti a ca
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
Trong cc loi axit, SiO2 ch tc dng c vi axit HF, ngi ta li dng tnh
cht ny khc ch hay to hnh ln thy tinh.
SiO2 + 4HF SiF4 + 2H2O
SiO2 tan trong kim hoc trong mui carbonat ca kim loi kim nng chy to
thnh silicat:
SiO2 + 2NaOH Na2SiO3 + H2O
SiO2 + Na2CO3 Na2SiO3+ CO2
Na2SiO3 trng b ngoi ging thy tinh v tan c trong nc nn c gi l
thy tinh lng.
Khi nung SiO2 vi than cc theo t l xc nh trong l in khong 2000-
2500oC ta thu c silica cacbua SiC. SiC c cu trc tinh th ging kim cng,
rt cng v bn, chu c nhit cao. N c dng lm cht mi, vt liu chu
la, cht bn dn trong ch to compozit v trong luyn kim.
4.2.2.4. Tnh cht ca ht silica kch thc nano
B mt silica nhn v c din tch ln, do kh nng tip xc vt l vi
polyme nn ln. Silica c th tn ti nhiu dng, mi dng th hin tnh cht vt
l v ha hc khc nhau. Silica khng th ht nc nu b mt ca n c cc
nhm siloxan (-Si-O-Si), kh nng ht nc ca n ch th hin khi b mt c cc
nhm silanol (Si-OH). S c mt ca 2 nhm ny nh hng n tnh cht ca b
mt silica v ng dng ca n.
Silica k nc c th c chuyn thnh silica a nc bng phn ng
hydroxyl ha nhm siloxan thnh silanol. Phn ng ny c th lm ngc li,
silica a nc c th chuyn thnh silica k nc bng phn ng hydroxyl
ha hoc un nng nhit ln hn 300oC.
B mt ca silica trung bnh c 5-6 nhm silanol trn 1 nm 2 nn n c tnh a
nc, cc nhm siloxan cn li khng tham gia phn ng. Cu trc ca nanosilica
l mng 3 chiu. Do c nhm silanol v siloxan trn b mt nn cc ht silica c
kh nng ht nc. B mt silica c c trng bi 3 dng silanol: silanol t do,
silanol lin kt hidro vi nhm bn cnh v silanol ghp i. Cc nhm silica trn
cc phn t k nhau tp hp li vi nhau bng lin kt hidro. Lin kt ny gip
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
cho cc phn t silica tp hp li vi nhau ngay c khi b pha trn mnh d cho
khng c phn ng vi polyme nn.
Cc nhm silanol hot ng trn b mt silica c nhim v kt t cc phn t
li vi nhau. Ban u, cc ht silica ghp i vi nhau nh lin kt hidro to
thnh dng kt t bc 1 v sau , chng tip tc kt t vi nhau bn cht hn
to thnh dng kt t bc 2. Khuynh hng kt t ca cc phn t silica c th
c minh ha nh sau:
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C C CH 2 CH 2
H 2C CH2
C C
CH 3 H
Hnh 1.7: Cng thc cu to ca cao su thin nhin
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
( CH 2 =
CH CH CH2 ) a ( CH 2 =CH ) b
CN
Sn phm ny l sn phm chnh, ngoi ra cn c sn phm ph l sn phm
mch vng 4-xiano xiclohecxen to cho NBR mi c trng (mi nha cy u
).
CH2 CH2
HC CH2 HC CH2
+
HC HC CN HC CH CN
CH2 CH2
Hm lng ca monome acrylonitril trong hn hp cng cao th sn phm ph
to ra cng nhiu. NBR c nhiu sn phm ph cng c mu thm hn v c mi
r hn.
Monome butadien-1,3 tham gia vo phn ng hnh thnh mch i phn t ch
yu v tr 1,4 trans ng phn.
V d: Trong cao su CKH-26 c sn sut Lin X c c 77,4% monome
butadien tham gia vo phn ng 1,4 trans v 12,4% monome butadien tham gia
vo phn ng 1,4 - cis v 10,2% monome butadien tham gia vo phn ng v
tr 1,2.
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Khi lng phn t trung bnh ca NBR dao ng trong khong t 200.000
n 300.000.
4.3.2.3 Tnh cht c l v cng ngh
NBR c cu trc khng gian khng iu ha, v th n khng kt tinh trong
qu trnh bin dng. Tnh cht c l, tnh cht cng ngh ca NBR ph thuc vo
hm lng nhm nitril trong n. Kh nng chu mi trng du m, dung mi hu
c tng cng vi hm lng nhm nitril tham gia vo phn ng to mch phn t
cao su. nh hng ca nhm nitril n kh nng chu du m ca NBR c th gii
thch theo hai cch sau:
a. Theo thuyt hp ph
Do lin kt C N trong cao su c phn cc ln (+ nguyn t Carbon
v - nguyn t nit) nn lc tc dng tng h gia cc on mch phn t c
cha nhm CN tng. Nng lng lin kt vt l gia cc on mch cao, nng
lng kt dnh ni cng ln khi hm lng nhm CN cng cao. Nng lng lin
kt ni ngn chn hin tng tch cc phn t polyme ra xa trong qu trnh trng
v ho tan. V th cng vi hm lng nhm nitril tng kh nng chu du m ca
cao su cng tng.
b. Theo thuyt che chn
Do kch thc khng gian cc nhm CN ln v khong cch khng gian gia
nhm ny vi lin kt khng no gn nn n bao trm ln khng gian cc lin
kt khng no, ngn chn s xm nhp ca cc tc nhn tc dng (phn t ca du,
m,) vo khng gian lin kt i v khong khng gian gia cc mch i phn
t. Khi hm lng nhm nitril trong mch cao su cng cao v hiu qu che chn
cng cao hay ni cch khc kh nng chu du m cng cao.
Tuy nhin, nhm CN trong mch i phn t lm tng thm thu nc ca
NBR so vi mt s loi cao su khng phn cc khc [32].
NBR l loi cao su phn cc ln nn n c kh nng trn hp vi hu ht cc
poyme phn cc, vi cc loi nha tng hp phn cc, NBR c cha lin kt
khng no trong mch chnh mch i phn t nn n c kh nng lu ho bng
lu hunh phi hp vi cc xc tin lu ho thng dng.
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
vi kch thc trung bnh 80 nm khi hm lng nano-SiO 2 l 4 phn khi lng.
Vi s c mt ca nano-SiO2 bn nhit ca cao su thin nhin tng ln ng k,
nng lng hi phc hot ha ca nanocompozit cao hn cao su thin nhin ban
u t 90,1 n 125,8 KJ/mol. Saowaroj Chuayjuljit, v Anyaporn Boonmahitthisud
nghin cu vt liu nanocompozit ca cao su thin nhin v PS c cha nanosilica
c ch to bng phng php kt hp latex. Nanolatex ca PS c cha nanosilica
c tng hp bng phng php trng hp huyn ph micro trc tip. Cc ht
nano lai thu c c hnh thi cu trc nhn-v vi ng knh trung bnh ca cc
ht l 40 nm. Cc ht nanosilica lai c s dng lm cht n cho vt liu cao su
thin nhin nanocompozit. Cc tnh cht ca cao su thin nhin nh bn ko t
v modul ko 300% c ci thin vi s c mt ca PS c cha nanosilica 3 v
3-9 phn khi lng ngoi tr dn di khi t v 9 phn khi lng bn
chy c ci thin ng k. Khi nghin cu tnh cht c ng hc cho thy cc
tnh cht n hi ca CSTN gn nhit ha thy tinh c ci thin cng vi s
gia tng hm lng ca nanosilica c gi thch l do cu trc nano an xen nhau
trong vt liu.
K t khi pht hin ng nano carbon (CNT) ca Iijima vo nm 1991, vt liu
polyme/CNT nanocompozit l ch ca nhiu nghin cu trong Vin hn lm
v trong cng nghip. Vic s dng CNT lm cht n cho polyme ni chung v
cao su ni ring nhm ci thin tnh cht c hc v tnh cht in ca vt liu
[38,44]. CNT c th c phn loi theo s lp tng trong ng l n tng v a
tng, mi lp tng c th tip tc phn thnh cc dng i xng hoc khng i
xng.
Gn y, rt nhiu bi bo nghin cu nh hng ca CNT ti cht cht nn
cao su bng cch n CNT vo trong cao su hm lng thp (thng dng ng
nano carbon a tng hn ng nano carbon n tng). CNT c phn tn trong
cao su bng phng php dung dch, qu trnh ny i hi CNT v cao su tan
trong mt dung mi, sau cho dung mi bay hi th thu c nanocompozit.
Vic ch to nanocompozit trn c cao su vi CNT chc nng ha bng phng
php trn nng chy c bo co.
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VT LIU NANO COMPOSITE GVHD: Th.S. on Mnh Tun
vt liu cao su, cao su blend nanocompozit ang l lnh vc nghin cu cn rng
m v ha hn nhng tng lai tt p cho nhng ng dng cng ngh cao ca
loi vt liu ny.
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KT LUN
1. Bng phng php trn kn trng thi nng chy to ra c h vt liu
cao su nanocompozit trn c s blend CSTN/NBR vi cc ht nanosilica phn tn
ng u trong nn cao su kch thc a phn di 100 nm. Cng bng phng
php ny phn tn c CNT-g-PVC kh ng u trong nn cao su k trn.
Tuy nhin, nu CNT khng c bin tnh th s phn tn ca chng khng c
ng u. Chnh v vy, cc tnh nng c l, k thut ca h vt liu trn c s
CSTN/NBR gia cng CNT cha tng mt cch thuyt phc nh k vng.
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