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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements
SAES-B-006,
Application procedure approved by fireproofing manufacturer is
A2 Para. 8.2.1
submitted to Inspection Department (manager) for approval.
Procedure indicates the requirement for application personnel to be SAES-B-006,
A3
trained & certified by mat'l manufacturer. See Also SAIC-B-2002 Para. 8.2.2
Application procedure details QC steps & inspection points for inspection SAES-B-006,
A5
of surface preparation and reinforcement. Para. 8.2.4
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Procedure Mat'l Section lists applicable materials selected and states or
infers (data sheet inference) their limits for application:
A) Intumescent epoxy mastics
(equipment or supports) such as Chartek 4, 7 (Int'l Coatings, Ltd.),
Thermo-Lag 440 (Thermal Sci, Inc), Pitt-Char XP (PPG Industries, Inc.),
SAES-B-006,
A11 or other approved material.
Appendix 1
B) Proprietary Intumescent epoxy coatings (Valve Actuators) like
K-Mass (Thermal Designs, Inc) or FR Coating (MOV Limited)
C) Other
proprietary coatings that meets Company requirements
See also Sections B & C for specific application reqmts
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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Procedure Material Section lists material testing requirements for
material qualification:
A) Intumescent materials have been subjected to a test furnace
environment per UL 1709 or equivalent fire exposure test procedure SAES-B-006,
A12
B) Fireproofing manufacturer has Para. 7.2
demonstrated no peel-back at edges or terminations in a fire situation for
intended application. C) Other applicable tests
performed to qualify materials
Procedure Material Section covers Top coating considerations (as
required by Manufacturer). These are identified in procedure & Material
Data sheet (two options):
A) FP must be clean, dry & free of contaminants prior to
top-coat.
SAES-B-006,
A13 B) FP must be cured per mfg. recommendations prior to top-coat
Section 8.6
C) Top-coat with SA Stock No 1000194797 or 1000194960
applied to a dry-film thickness of 75 to 125 microns. (Option 1)
D) Top-coat for proprietary fireproofing other than
intumescent epoxy mastic as approved by fireproofing manufacturer &
Company
Material APPLICATION section is specific and breaks down the elements
of the documentation package from manufacturer:
A) Mfg. Data Sheet lists material's physical properties
SAES-B-006,
A14 B) Mfg. Data Sheet lists specific
Para. 8.2.1
applications & limits for materials C) Certified Report
(fireproofing & environmental exposure tests)
D) Material Safety Data Sheet (MSDS) listing hazards & precautions
Procedure details API Publication 2218 material application
considerations (ensure checks by those responsible) as follows:
A) Shelf life is determined and
maintained.
B) Material storage is per manufacturers recommendations.
C) Temperature-sensitive material storage and shipping. SAES-B-006,
A15
D) Fireproofing materials are applied directly from original sealed Section 3.2
containers to avoid contamination and changes in their formulation.
E) Materials requiring controlled curing periods are identified
F) Appliers & inspectors understand specified thickness is dry thickness,
not wet thickness. Cured mastics shrink up to 30%.
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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
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ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds.
REFERENCE DOCUMENTS:
1. SAES-B-006, Fireproofing for Plants, (18 July, 2006)
2. SAES-H-100, Coating Materials & Application Requirements for Industrial Facilities (11 Aug 2007)
3. SAES-H-102, Safety Requirements for Coating Applications (11 Aug 2007)
4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants (Latest Edition)
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