Professional Documents
Culture Documents
AIM QMS
QMSrequirementsandtheapproachofan
externalauditor.
1.Planning&Designing
2.Describing
Four
Phases
3.ImplementingtheQMS
4.ImprovingtheQMS
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THEFIRSTSTEPS
QMS
PROCESSES
PROCEDURES
HOW
QUALITY
ORGANISATION
WHO QUALILTY
PRINCIPLES
WHAT ISO9001
QUALITYPO
LICY FOUNDATION
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APOSSIBLEAPPROACH
8.Refine
2.Assign 5.
Responsibilities Disseminate
CONTINUOUS
IMPROVEMENT
1.Set 4.Define
Policy (SMM)
3.Plan 6.Implement
7.Control
andsurvey
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Planning and Designing Phase:
Activities
Quick
Scan
Action Series of
Plan Meetings
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INITIALSURVEY
Startbyreviewingthecurrentsituation
WhatelementsofaQMSarealreadyinplace?
Organisationcharts
Processdocuments
Formsandrecords
Jobdescriptions
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IDENTIFYMISSINGELEMENTS
Identifytheitemsrequiredthatarenotin
place,thesemaybeforexample:
someprocessdocuments
somenecessaryrecords
aninternalqualityauditprocess
aformalmanagementreviewprocess
acontinualimprovementprocess
IneffectyouareperformingaGap
analysis
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IMPLEMENTATIONPLANS
Inordertoensureasuccessfulimplementationitmustbe
planned,e.g.asaproject:
Resourcesmustbeidentified
Activitiesplannedandassigned
Timescalesagreedanddocumented
Responsibilitiesallocated
Progressmustberegularlymonitored
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ACTIVITY 2014 2015
M J J A S O N D J F M A M J J
Initial ISO 9001
Briefing
Assessment of
current systems
Formulate Action
Plans
Appoint Project/
Typical Quality Coordinator
ISO 9001 training
ISO for coordinator
Write procedures/
implement systems
9001 Internal Quality
Auditor training
Action Management review
of ISO 9001 systems
Contact ISO 9001
Plan Assessment Bodies
Quality Awareness
Training (all staff)
Implement systems/
Internal Audits
Formal ISO 9001
Assessment
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Describing Phase: Activities
Interfaces Detailed
Check Description
Process Design of
Improvement New
Processes
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QMSFRAMEWORK
TheframeworkoftheQualityManagement
SystemstartswithTopManagement:
theysetthebusinessobjectives
theymustthenestablishanorganisation toputthosepoliciesinto
action
theymustensurethatkeyprocessesarecontrolled
theymustidentifyresponsibilitiesandinterfaces
theymustensurethatresourcesareprovided
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SYSTEMDOCUMENTATION
Theframeworkofthesystemdocumentationwill
dependuponthebusinessstructure,e.g.
Thesizeandcomplexity oftheorganisation
Isthereadepartmentorteambasedstructure?
Atypicaldocumentationstructureisshownonthe
nextslide.
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TYPICALQMSSTRUCTURE
STANDARD ISO9001(Annex15)
Policy,objectives,organisation,
QUALITYMANUAL outlineofqualitysystem
Processes,practices,
PROCESSDOCUMENTS responsibilities,
ANDPROCEDURES interfaces
Detailedinstructions
INSTRUCTIONS onhowtocarryout
specifictasks
Quality
FORMS records
DesignITSupportInstallationTraining
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DOCUMENTFORMAT
ISO9001:
Thedocumentationmaybeinanyformortypeof
medium
Thereforeitcouldbeintextformorintheformof
processmaps/flowcharts
Itcouldbeapaperbasedsystemorcouldbeon
computer,e.g.accessedviaanintranetbrowser
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CHOOSINGaFORMAT
Eachorganisation canchooseitsownformat
Themajorityatpresenthavepaperbasedtext
documents
Increasinglyorganisations areusingflowchartsand
computerisedsystems
acomputerbasedsolutionoftenhasadvantageswhenit
comestodocumentandchangecontrol
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Implementation Phase: Activities
Putting
planning
into Action
Communication Internal
Training Audit
Plan
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PRODUCINGtheQMSDocumentation
THEQUALITYMANUAL
Descriptionoftheorganisation
QualityPolicy,keyobjectives
Structureoftheorganisation
Interfaces,responsibilities
OverviewoftheQualitySystem
showapproachtoStandardrequirements
detailandjustifyanyexclusions
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PRODUCINGtheQMSDocumentation
PROCESSDocuments
Doweneedprocessdocuments?
TheISO9001standardcallsforfewmandatory
procedures
Thequestionisdoweneeddocumentsinorder
toeffectivelycontrolourbusinessprocesses?
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PRODUCINGtheQMSDocumentation
Benefitsofprocessdocuments
Provideconsistency/repeatability
Defineresponsibility/authority
Continuitywhenstaffchange
Assistinstafftraining
Helpidentifycauseoferrors
Benchmarkforimprovement
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PROCESS
Definition:
Setofinterrelatedorinteractingactivitieswhich
transformsinputsintooutputs
ISO9000
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PROCESS Constraints
INPUT OUTPUT
PROCESS
Resources
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PROCEDURE
Definition:
Specifiedwaytocarryoutanactivityorprocess
ISO9000
i.e.describeshowaprocessisperformed
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PROCEDUREDEVELOPMENT
Establishcurrentpractice
Documentcurrentpractice
Reviewcurrentpractice
Prepareprocedure
Reviewandapprove
Issueprocedure
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PRODUCINGPROCEDURES
Establishstandardformat/template
Indicateapproval/revisionstatus
Considerusingflowchartsorprocessmaps
Traintheprocedurewriters
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FLOWCHART
Usingaflowchartisaveryeffectivewaytodescribeaprocess
apictureisworthathousandwords
SYMBOLS
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FLOWCHARTSYMBOLS
Anyprocesscanberepresentedintheform
ofasimpleflowchartusingjusttwosymbols:
Activity or process
Decision
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FLOWCHARTRULES
Thereisonerouteintothebox
andonlyonerouteoutforthe
PROCESS
processactivityboxes
Thereisonerouteinandtwo
possibleroutesoutforthedecision Decision
boxes
No
(e.g.yes/noorpass/fail)
Yes
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Example RECEIVE
INFORMATION
VERIFY
ACCURACY
INSERT Yes No
INTO IS IT MAKE
MANUAL CORRECT? CORRECTIONS
END
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Improvement Phase: Activities
Quality
assurance
Management Internal
Review Audit
29
INTERNATIONAL CIVIL AVIATION ORGANIZATION
Quality
SystemsAudits
Produceaprocessflowchartbased
upontheinformationprovided.
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AUDITOBJECTIVES
(1)Toensurethatproceduresarebeingfollowed
ie.Wearedoingwhatwesaywedo
(2)Todeterminetheeffectivenessofthesystems
andproceduresinmeetingthequality
objectives
(3)Toaffordanopportunitytoimprovethequality
system
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AUDITINGSTANDARDS
ISO10011Guidelinesforauditingqualitysystems
Part1:Auditing
Part2:Qualificationcriteriaforquality
systemsauditors
Part3:Managementofauditprogrammes
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AUDIT
WHATDOESTHEABOVESTANDARDSAYABOUT
QUALITYSYSTEMSAUDITING?
Verifycompliance,effectiveness
Plannedauditprogramme
Independentauditors
Documentedprocedure
Timelycorrectiveaction
Followupactivities
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AUDITPROGRAMME
Auditsplannedinadvance
Auditsarenotrandomspotchecks
Scheduledusuallybydepartment,
function,orprocess
Considerthestatusandimportanceof
process,andpreviousresults
34
AUDITTECHNIQUES
INTERVIEW
EXAMINE
VERIFY
VERIFY QUESTION
OBSERVE
35
AUDITREPORT
Summaryofresults,including:
Scope,dates,auditors
Satisfactoryareas
Nonconformities
Observations,recommendations
36
FOLLOWUP
Auditeeresponsiblefor
correctivepreventiveactions
Auditorfollowsupactionto
ensureitistakenandeffective
Auditactionsareclosed records
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SUMMARYOFAUDITPROCESS
PLANNING
Schedule,
Preparation,
Checklist
AUDITING
OpeningMeeting,
Audit,Closing
Meeting
COMPLETION
Report,Corrective
action,Followup
BENEFITSOFAUDITING
Verifiesthatproceduresarefollowed
Reviewseffectivenessofsystem
Helpstoidentifyproblemareas
Assiststransferofbestpractice
Effectivemechanismforcontinuous
improvement
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PreparingforCertification
ISO9001 StepsinImplementation
Managementdecision/commitment
Decidescopeofsystem
Reviewcurrentsituation reportgaps
Formulateactionplan
Document&implementprocesses
Formalassessment
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KEYQUESTIONS
Beforeinvitinganexternalassessment
checkthefollowing:
Arethemandatorydocumentsinplace quality
manualandprocedures?
Arekeyprocessesidentifiedandcontrolled?
Haveinternalauditsandmanagementreviews
beenconducted?
Areresultsfromthesesatisfactory?
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FINALPREPARATION
Considerapreassessment
internal
independentconsultant
yourassessmentbody
Informallofyourstaff
explaintheprocess
clarifytheirresponsibilities
seektheirfeedbackregardinganyconcerns
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TheCertification
NationalGovernment
Process (e.g.UKDTI)
RegulatingAuthority
(e.g.UKAS,DAR)
Regulation of
the ISO 9001 CertificationBodies
Certification
Process
Companies/Organisations
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INTERNATIONAL CIVIL AVIATION ORGANIZATION
SUMMARY
44
QUALITYMANAGEMENTPRINCIPLES
Customerfocusedorganization
Leadership
Involvementofpeople
Processapproach
Systemapproachtomanagement
Factualapproachtodecisionmaking
Mutuallybeneficialsupplierrelationships
Continualimprovement
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KeyPrinciplesofISO9000
1GETORGANISED
defineroles,responsibilities,interfaces
2PROVIDERESOURCES
humanresources,training,facilities
3DOCUMENTMANAGEMENTSYSTEMS
establishprocedures,controldocuments
4CONTROLPROCESSES
planprocesses,controloperations
5KEEPRECORDSOFACTIVITIES
evidenceofeffectiveoperation
6CARRYOUTREGULARCHECKS
inspections,tests,surveys,audits
7IMPROVETHESYSTEMS
proactivecontinualimprovementprocess
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MAINASUMPTION!!!
IftheISO9001:2008implementation
projectistobesuccessful,thenthereMUST
besupportandcommitmentfromTop
Management.
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THANKYOU!
RaulMartinez
ICAONACC
AIMRegionalOfficer
rmartinez@icao.int
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