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Gnd 12 Gnd 12 isolated from the measuring system. NC C NO Gnd S1 S2 Gnd Iout
5 L3 S1 13 5 L3 S1 13
S2 14 K k S2 14
7 k Gnd 15 7 k Gnd 15 Mechanical
8 l Iout 16 L l
8 l Iout 16 Housing
Makrolon 8020 (30% GV), UL94V-1
(house). THE CONCEPT
Makrolon 2800, UL94V-2 (connector +
front). The Unipower HPL430 is a member of a fa-
In < 8 Amp. M In > 8 Amp. Mounting mily of Intelligent Power Control Units.
3~ Snap-on construction for 35mm DIN The unit measures true power-consumption
Internal current converter External N/1 or N/5 current converter rail mounting or panel mounting. and shows the consumption as a percentage
Protection Class of the selected power-range. The consump-
IP40 (house). tion (kW) is calculated from the following for-
+15V
IP20 (connector). mula:
4148 S1 or S2 Temperature Range: -15 - +50 C. P = 3 x U x I x Cos.
4k7
Weight: Approximately 500g.
Opto Isolator Dimensions The primary function of the unit lies in the su-
Gnd
D 110 x W 56 x H 75 mm. pervision and control of machinery driven by
Open collector
Input S1 and S2 Switch transistor 3-phased AC-motors. The HPL430 inte-
Terminal tight. torque: 7lbs/in, 0.79Nm grates a Max. kW and a special dP/dt limit
Use 60/75 copper (CU) wire only detector. The unit has been developed spe-
If you need further information about the cifically for the supervision of machinery that
CE mark to: experiences variable power consumption be-
HPL-family of Intelligent Power-Control EN50081-1, EN50082-2, EN61010-1 cause of shifting load or large temperature
Units and its ability to solve your deviations. As well as the support functions
problems, please do not hesitate to UL certified: Ts, Tr, hysteresis etc. the HPL430 has a built
UL 508 - Industrial Control Equipment
contact your distributor. in current converter that works up to 8 Amp.
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tegrates a special limit detector, a dP/dt (immediate
Programming & Display. Function. power increase) detector, which has been devel-
The drawing below shows a typical AC-motor oped in order to solve very complex cases of super-
Mode Function Parameter + Display Default power consumption curve immediately after power vision. A couple of situations are described here.
[kW] % kW display Min. Peak dP/dt Peak Max. Peak kW [%] has been applied to the motor. The programmable 1.) A machine is driven by an AC-motor with a
Limit [%] Max. kW limit 5-100% Decrease Increase Limit [%] 80% start timer (Ts) is used to filter out from the protec- large gear, which has a high exchange ratio. The
Limit [%] +dP/dt limit 1-50% Decrease Increase Limit [%] 10% gear typically has a large idle power consumption
tion/regulation cycle the large peak power con-
dV/dt +dV/dt limit 1-25% Decrease Increase dV/dt 5%
sumption generated by the motor when starting. when the motor is cold, but the power consumption
Ts[S] Start delay 0.1-25.0 Sec. Decrease Increase Ts [Sek] 2.0 Sec.
Tr[S] Alarm reaction delay 0.0-25.0 Sec. Decrease Increase Tr [Sek] 0.1 Sec. The Ts delay function is activated after the power decreases with rising temperature. Such cases are
Range Current range 1, 3, 5, 8 Amp. 8 --> 1 1 -- > 8 "Cur" 5 Amp. consumption reaches 5%. When Ts has expired, not easy to load protect using only an absolute
Hysts Hysteresis 1-50% Decrease Increase Hysts [%] 10% the limits (Max. kW [%], +dP/dt and +dV/dt), hyster- Max. kW limit, but the dP/dt supervision included in
Relay Relay Polarity N. Inv./Invert. N.Inv<-->Inv N.Inv<-->Inv "Pol" N. Inverted esis, Tr etc. become active. If the power consump- this unit can be used to great advantage, mainly be-
The HPL430 is programmed by the use of only three keys located on the front panel. The mode key is used tion drops below 5%, the supervision is switched cause the dP/dt increases usually are caused by
to switch the display from showing kW [%] to display one of eight programmable parameters. All parameters off again. The HPL430 integrates, among others, mechanical reasons (blocking from goods etc.).
and their programming ranges are listed in the function table above. The red mode LED in combination with an absolute Max. kW limit detector. The drawing 2.) The supervision of a conveyer belt or chain of
the Max. and the +dP/dt LED are used to show which parameter may be altered. When a parameter has shows how the reaction timer (Tr) becomes active receptacles are also critical cases of load protec-
been selected by the mode key the value may be altered by the two arrow-keys. Parameters are stored in
EEPROM. Note that the function of the keys are repeated if held down continuously. When no key has been V (%) dV/dt Limit Exceeded
activated for about 5 seconds the display returns to the kW [%] position (Normal Operation). When the Dip. 125% U = f(t)
Sw. 1 is On the unit is protected against programming; but it is still possible to display current settings. 100%
25% Auto-Reset
kW [%] Max.
which may be essential to a lot of applications, is ceeded simultaneously with a dP/dt infringement,
1 2 3 4
Max./Min.
Limit [%]
Min.
1 Amp.
Mode possible only due to the extremely fast digital type the dP/dt is ignored. The dV/dt limit must be pro-
Ts [S]
Tr [S]
3 Amp.
5 Amp. of power measurement principle used in the grammed so that the dV/dt LED is not lit by normal
Range 8 Amp.
Reset HPL430.The figure also shows how a possible operation, 5-8% is a typical figure perhaps 10%
ESD
Hysts N. Inv.
1 23 4
ON
Relay Inv.
NC C NO Gnd S1 S2 Gnd Iout Max. hysteresis band would be placed relative to when the mains are unstable. The dP/dt limit typi-
ON
the Max. limit. Hysteresis is activated when a Max. cally varies from 5-15% but the value is application
Frontplate
kW alarm is generated and the external reset is ac- specific.
tive (Auto-Reset mode). Note! The +dP/dt limit is
ignored when hysteresis is active.
Besides the absolute Max. kW limit the HPL430 in-
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