Professional Documents
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B.E.PROJECTS
9444863248
chock1963@feaprojects.com
MARUTHI BLAZA
N.M.ROAD, AVADI.
CHENNAI-600054
CONTENTS
CONTENTS
1. INTRODUCTION
2. SYNOPSIS
3. CONSTRUCTION
4. WORKING PRINCIPLE
5. ADVANTAGES
9. COST ESTIMATION
10. CONCLUSION
11. BIBILOGRAPHY
INTRODUCTION
INTRODUCTION
In our technical university the project work plays a major role. Every
thus integrates various skills and knowledge attainment during study and
work, the students get the confidence to overcome such problems in the
future life. It helps in expanding the thinking and alternatives for future
applications.
SYNOPSIS
.
SYNOSPIS
and linkages. This mechanism is used for folding the double gate
industries where the double gates are required. Here two spur gears used for
The above figure shows the line diagram for bi folding gate
CONSTRUCTION
CONSTRUCTION
1. M.S.foldable gate
2. Pneumatic cylinder unit
3. Control Valve
4. Spur gear (one pair)
1.M.S. foldable gate:
In this gate unit one air cylinder is used to pull the gate in order to
open the gate entrance. This cylinder is mounted in top plate.
In pneumatic system, the piston rod in cylinder is moved by the
supply of compressed air which is supplied through the 5/2 way lever
operated directional control valve. The cylinder A and B ports are connected
to the 5/2 way D.C. Valve with 6/8mm PVC tube. The 6mm connector is
used to connect this cylinder port and D.C valve. The minimum air pressure
required is 5 to 6bar. The figure shows the cross section view of double
acting cylinder.
VALVE CONNECTORS;
The following figure shows the connector to connect the valve and cylinder
through the polyurethane tube.
POLYURETHANE TUBE;
The following figure shows the polyurethane tube for connecting valve and
cylinder and allowing the pressurized air through this pipe line.
3.control valve;
Here one 5/2 way DC valve is used for actuating the double acting
cylinder.
directs the air to the air cylinder and the the piston attached with the
gate open. The piston rod is return to original position, when the valve
is turned OFF.
WORKING PRINCIPLE
WORKING PRINCIPLE
made by the following components such as gate frames, linkages and gear
through hinged joint. Two gate frames are fabricated and connected through
linkages. Then the spur gears are placed between two frames. So that one
spur gear will rotate over the other. When the gate frame 1 is pulled or
pushed, the gate frame 2 will also be rotated corresponding to the gate frame
1 rotation. This will reduce the human work by closing or opening the gate
swing towards the wall side to give the way at the entrance of the
The gate unit set is made in M.S. material. The lever valve allows
the pressurized air to the double acting cylinder, the movable gate
fixed in the cylinder rod through the rod.
When the lever is turned off , the 5/2way directional control valve
allows the pressurized valve to the air cylinder port B , hence end rod
in the air cylinder returns the movable jaw away from the job.
ADVANTAGES AND
DISADVANTAGES
MERITS
Simple in construction
DEMERITS
APPLICATION
work Piece turning drilling sawing etc. By the use of Pneumatic System the
PNEUMATIC COMPONENTS
devices and system. Two commonly used fluids are oil and compressed
AIR COMPRESSOR
Compressor is a device which gets air fro the atmosphere and
compresses it for increasing the pressure of air. Thus the compressed air.
lines.
2. FLTER
In pneumatic system, an air filter is used to remove all foreign matter.
An air filter dry clean air to flow without resistance various materials are
used for the filter element. The air may be passed thorugh a piece metal, a
pours stone felt resin impregnated paper. In some filters centrifugal action
3. PRESSURE REGULATOR
compressed air filter. It provides a constant set pressure at the outlet of the
4. LUBRICATOR
The purpose of an air lubricator is to provide the pneumatic
components with sufficient lubricant. These lubricants must reduce the wear
of the moving parts reduce frictional forces and protect the equipment from
corrosion.
Air Filter, regulator and lubricator are connected together with close
lubricator.)
The design principle is a major factor with regard to service life actuating
Single acting cylinders (SAC) use the pressure imparted by compressed air
to create a driving force in one direction (usually out), and a spring to return
to the "home" position
Double Acting Cylinders (DAC) use the force of air to move in both extend
and retract strokes. They have two ports to allow air in, one for outstroke
and one for instroke.
Other types
Although SACs and DACs are the most common types of pneumatic
cylinder, the following types are not particularly rare:
Rotary air cylinders: actuators that use air to impart a rotary motion
Rodless air cylinders: These have no piston rod. They are actuators
that use a mechanical or magnetic coupling to impart force, typically
to a table or other body that moves along the length of the cylinder
body, but does not extend beyond it.
Sizes
Air cylinders are available in a variety of sizes and can typically range from
a small 2.5 mm air cylinder, which might be used for picking up a small
transistor or other electronic component, to 400 mm diameter air cylinders
which would impart enough force to lift a car. Some pneumatic cylinders
reach 1000 mm in diameter, and are used in place of hydraulic cylinders for
special circumstances where leaking hydraulic oil could impose an extreme
hazard.
Although the diameter of the piston and the force exerted by a cylinder are
related, they are not directly proportional to one another. Additionally, the
typical mathematical relationship between the two assumes that the air
supply does not become saturated. Due to the effective cross sectional area
reduced by the area of the piston rod, the instroke force is less than the
outstroke force when both are powered pneumatically and by same supply of
compressed gas.
This is derived from the relationship, between force, pressure and effective
cross-sectional area, which is:
F = p A\,
With the same symbolic notation of variables as above, but also A represents
the effective cross sectional area.
Where:
VALVE CONNECTORS;
motions can be firing for the operations and can induce a monotony which
these movements with a pre determined force and stroke and can be fitted
examine the existing plan and methods of movement and to consider the
you production setup to get the last ounce of power, speed and efficiency to
hole on it. To make the strokes effective there is no gap between them or
with a very tiny gap, part of the micron. The cylinder and its piston have a
glazing surface where there is a contact between them for easy motion of
piston and avoiding wear and tear of both. The outer side of the cylinder
have mountings consists of plate and studs attached with it. But the of these
mountings, the cylinder and piston assembly can fitted on any place of the
piston have threads on it for fastening the other parts (or) accessories
according the operating performed and the application required. We can fit
holding devices, Clamping materials or other metal cutting and forming
reasons. The best reason is that it is air powered ordinary air turns out to be
Solenoid Valve :
In order to automate the air flow in our system we have to provide an
control, less expensive interlocks having many additional safety features and
safe area, uding a semi automatic system and these electrical flow control
devices are also in use in full automation by providing proper action signals.
are used to open and close the pop pet type valves. These actuations are
done according to the signals given to the solenoid coil when the decided by
the program. The outlet of solenoid coil when the decided by the program,.
Rotating ARM
LINK
CONNECTING PLATE
M.S.FRAME
ASSEMBLY DIAGRAM
FOLDING CONDITION
GATE EXTENDED POSITION
COST ESTIMATION
COST ESTIMATION
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6500.00
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CONCLUSION
CONCLUSION
system and how automation can be effectively done with the help of
pneumatic system.
members.
BIBLIOGRAPHY
BIBILOGRAPHY
5. www.google.com