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Green Concrete
Ananth Kamath K1 & Mohammad Suhail Khan2
1&2
Dept. of Project and Construction Management, MIT College of Management, Pune, India.
Abstract: Green concrete is a revolutionary topic The solution to this environmental problem is not
in the history of concrete industry. Concrete is an to substitute concrete for other materials but to
environmental friendly material and the overall reduce the environmental impact of concrete and
impact on the environment per ton of concrete is cement. Usage of quarry rock dust along with fly
limited. The paper covers the aspect on how to ash and micro silica reported satisfactory
choose a material for green concrete. It presents properties. The potential environmental benefit to
the feasibility of the usage of by product materials society of being able to build with green concrete is
like fly ash, query dust, marble powder/ granules, huge. It is realistic to assume that technology can
plastic waste and recycled concrete and masonry be developed, which can have the CO2 emission
as aggregates in concrete. The use of fly ash in related to concrete production. With the large
concrete contributes the reduction of greenhouse consumption of concrete this will potentially
emissions with negative impacts on the economy. It reduce the worlds total CO2 emission by 1.5 - 2%.
has been observed that 0.9 tons of CO2 is produced Concrete can also be the solution to environmental
per ton of cement production. Also, the composition problems other than those related to CO2 emission.
of cement is 10% by weight in a cubic yard of It may be possible to use residual products from
concrete. Thus, by the use of green concrete it is other industries in the concrete production while
possible to reduce the CO2 emission in atmosphere still maintaining a high concrete quality. During the
towards eco-friendly construction technique. To last few decades, society has become aware of the
avoid the pollution and reuse the material, the deposit problems connected with residual products,
present study is carried out. Thus, green concrete and demands, restrictions and taxes have been
is an excellent substituent of cement as it is imposed and as it is known that several residual
cheaper, because it uses waste products, saving products have properties suited for concrete
energy consumption in the production. The production, there is a large potential in
concrete is made with concrete wastes which are investigating the possible use of these for concrete
eco-friendly so called as Green concrete. Over and production. Well-known residual products such as
above all green concrete has greater strength and silica fume and fly ash may be mentioned.
durability than the normal concrete.
b. Natural Sand Vs Manufactured Sand: 3.3 Partial replacement of cement with Fly Ash:
Natural sand often contains undesirable minerals
and clays, and the effect of these materials on both Fly ash is a by-product produced during the
the fresh and the hardened concrete can be operation of coal-fired power plants. The finely
extremely harmful. For example, the effect of clay divided particles from the exhaust gases are
particles in fresh concrete is obvious, as the collected in electrostatic precipitators.
particles absorb disproportionate volume of water These particles are called Fly ash. Grey to black
and hence swell to many times their original size. represents increasing percentages of carbon, while
This swelling occupies a volume in the cement tan colour is indicative of lime and/or calcium
paste in its fresh state. When it hardens, the clay content.
particles contract and leave minute voids which in Fly ash particles are very smooth and quite
turn increase the shrinkage and permeability. This spherical in shape. These particles range from 1 to
in turn reduces the concrete's chemical resistance 150 m in diameter. Based on its composition, fly
and compressive strength. The use of manufactured ash is classified into two groups: ASTM Class C or
sand, however, reduces the risk of impurities. high calcium fly ash and ASTM Class F or low
It has been proven that about 20kg of cement can calcium fly ash are the two categories of fly ash.
be saved for every cubic meter of concrete that is
made by replacing a poorly shaped aggregate with a. Use of Fly ash & Economic Impact:
a cubical aggregate. In addition, both compressive Fly ash can be used as part replacement of Cement
strength and flexural strength are improved by in Concrete. Finer the fly ash, better is its reactivity
using cubical aggregates, which also increases and lesser is its water requirement. Fly ash particles
workability and reduces bleeding and shrinkage. finer than 10 microns get adsorbed on cement
The impact of the physical characteristics of the particles giving a negative charge causing
sand used in the concrete mix is even greater than dispersion of cement particle flocks, thereby
that of the coarse aggregate fractions, both in the releasing the water trapped within the cement
concrete's plastic and hardened states. particle flocks and improves workability.
One of the important milestones in the history of Silica fume for use in concrete is available in wet
concrete technology is the development of high- or dry forms. It is usually added during concrete
volume fly ash concrete (HVFAC). Concrete production at a concrete plant. Silica fume-concrete
mixture containing 50% or more fly ash by mass of has been successfully produced in both central-mix
cementitious material is termed as HVFAC, a term and dry-batch plants. Assistance is readily available
coined by Malhotra in the late 1980s.[9] From on all aspects of handling silica fume and using it
theoretical considerations and practical experience to produce consistent, high-quality concrete.
of prominent researchers, it was found that, with
50% or more cement replacement by fly ash, it is 3.6 Use of Marble powder:
possible to produce sustainable, high-performance
concrete mixtures that show high workability, high Marble as a building material especially in
ultimate strength, and high durability. It was first palaces and monuments has been in use for
developed for mass concrete application where low ages. However the use is limited as stone bricks in
heat of hydration was of primary consideration. wall or arches or as lining slabs in walls, roofs or
In commercial practice, the dosage of fly ash is floors, leaving its wastage at quarry or at the sizing
limited to 15%-20% by mass of the total industry generally unattended for use in
cementitious material. Usually, this amount has a the building industry itself as filler or plasticizer in
beneficial effect on the workability and cost mortar or concrete. The result is that the
economy of concrete but it may not be enough to mass which is 40% of total marble quarried has
sufficiently improve the durability to sulphate reached as high as millions of tons. This huge
attack, alkali-silica expansion, and thermal unattended mass of marble waste consisting of very
cracking. For this purpose, larger amounts of fly fine particles is today one of the environmental
ash, on the order of 25%-35% are being used. problems around the world (Corinaldesi et al.,
Although 25%-35% fly ash by mass of the 2010). One of the logical means for reduction of
cementitious material is considerably higher than the waste marble masses calls for utilizing them in
15%-20%, this is not high enough to classify the building industry itself. Some attempts have been
mixtures as HVFA concrete according to the made to find and assess the possibilities of using
definition proposed by Malhotra and Mehta. From waste marble powder in mortars and concretes and
theoretical considerations and practical experience results about strength and workability
the authors have determined that, with 50% or were compared with control samples of
more cement replacement by fly ash, it is possible conventional cement sand mortar/concrete.
to produce sustainable, high performance concrete
mixtures that show high workability, high ultimate 4.0 Comparison of ordinary and green concrete:
strength, and high durability. The following text In comparison to ordinary Portland cement
containing a brief description of the composition
and properties of HVFA concrete is adapted from green concrete features greater corrosion
Malhotra and Mehtas book on HVFA concrete. resistance,
substantially higher fire resistance (up to
3.5 SILICA FUMES: 2400 F),
high compressive and tensile strengths, a
Silica fume is a by-product of producing silicon rapid strength gain,
metal or ferrosilicon alloys. One of the most lower shrinkage.
beneficial uses for silica fume is in concrete. Green concrete's greatest appeal may be its life
Because of its chemical and physical properties, it cycle greenhouse gas reduction potential -- as much
is a very reactive pozzolan. Concrete containing as 90% when compared with ordinary Portland
silica fume can have very high strength and can be cement as shown in table 2.1. Researchers at the
very durable. Silica fume is available from TTC continue to work on ways to replace Portland
suppliers of concrete admixtures and, when cement with cementitious binders made from
specified, is simply added during concrete industrial waste. Some next generation green
production. Placing, finishing, and curing silica- concrete could last several times longer than
fume concrete require special attention on the part ordinary concrete.
of the concrete contractor.
5.0 SUITABILITY OF GREEN CONCRETE 1950s and 1960s. Over 40 years later those
IN STRUCTURES Ukrainian buildings are still standing. If buildings
dont constantly have to be rebuilt, fewer
Reduce the dead weight of a facade from 5 construction materials are needed and the impact to
tons to about 3.5 tons. the environment during the process of making
Allow handling, lifting flexibility with those materials is reduced.
lighter weight.
Good thermal resistance 6.2 As Industrial Waste:
Provide good fire resistance.
Sound insulation than the traditional Instead of a 100 percent Portland cement mixture,
granite rock. green concrete uses anywhere from 25 to 100
Improve damping resistance of building. percent fly ash. Fly ash is a by-product of coal
Speed of construction, shorten overall combustion and is gathered from the chimneys of
construction period. industrial plants (such as power plants) that use
coal as a power source. There are copious amounts
of this industrial waste product.
6.0. ADVANTAGES OF GREEN CONCRETE
Hundreds of thousands of acres of land are used to
Green concrete is part of a movement to create dispose of fly ash. A large increase in the use of
construction materials that have a reduced impact green concrete in construction will provide a way
on the environment. It is made from a combination to use up fly ash and hopefully free many acres of
of an inorganic polymer and 25 to 100 percent land.
industrial waste. Here is a list of 4 benefits to using
green concrete for your next project. 6.3 Energy Consumption:
6.1 Lasts Longer: If you use less Portland cement and more fly ash
when mixing concrete, then you will use less
Green concrete gains strength faster and has a energy. The materials that are used in Portland
lower rate of shrinkage than concrete made only cement require huge amounts of coal or natural gas
from Portland cement. Structures built using green to heat it up to the appropriate temperature to turn
concrete have a better chance of surviving a fire (it them into Portland cement. Fly ash already exists
can withstand temperatures of up to 2400 degrees as a byproduct of another industrial process so you
on the Fahrenheit scale). It also has a greater are not expending much more energy to use it to
resistance to corrosion which is important with the create green concrete. Another way that green
effect pollution has had on the environment (acid concrete reduces energy consumption is that a
rain greatly reduces the longevity of traditional building constructed from it is more resistant to
building materials). All of those factors add up to a temperature changes. An architect can use this and
building that will last much longer than one made design a green concrete building to use energy for
with ordinary concrete. Similar concrete mixtures heating and cooling more efficiently.
have been found in ancient Roman structures and
this material was also used in the Ukraine in the
that buildings stay warm in winter and cool in grades of concrete. Compressive strength and split
summer, thereby lessening the need for artificial tensile strength were obtained as per IS: 516-1959..
climate control. The 7 days and 28 days compressive strength of
green concrete is 6.49% and 9.49% higher than
8.2 HARDENED PROPERTIES:
controlled concrete respectively. Similarly the 7
a. Compressive and split tensile strength days and 28 days split tensile strength of green
concrete is 14.62 and 8.66% higher than controlled
The 150 mm size concrete cubes, concrete cylinder concrete respectively. The 3 days compressive and
of size 150 mm dia and 300 mm height were used split tensile strengths of green concrete were
as test specimens to determine the compressive decreasing 12.36% and 10.41% respectively when
strength and split tensile strength respectively. The compared with controlled concrete. The authors
results of standard cubes and cylinders are suggest that a slightly less strength of concrete at
compiled in Table-3.2. The Indian standard method early age, in some degree, is beneficial to the
resulted in highly conservative results of durability of the concrete. Table 3.2 gives a
compressive and split tensile strengths for the M20 comparison.
b. Resistance to sulphate attack: effect with those immersed for 28 days, but for
The resistance to sulphate attack was studied by those in 7.5% magnesium sulphate, the influence of
storage of standard prism specimens were addition on anticorrosion factor is not obvious.
immersed in standard condition for 28 and 90 days
and 150 days in testing baths (containing 7.5
percent MgSO4 and 7.5 percent Na2SO4 by weight 9.0 SCOPE OF GREEN CONCRETE:
of water). After 28 and 90 days corrosion the
compressive strength of specimens results were Green Concrete is a revolutionary topic in the
compared with those of specimens stored in fresh history of concrete industry. Concrete is an
water. It represents that the durability of Green indispensible entity for a developing country like
concrete under sulphate is higher to that of India which desperately needs continuously
conventional concrete. It can be seen from the test expanding infrastructure. India is the second largest
results with storage in 7.5% sodium sulphate producer of cement in the world. Further India
solution and 7.5% magnesium sulphate solution for would be facing an exponential growth in the
28 days that the corrosion resistance of mortar concrete demand by 2011 (Schumacher, 1999).
specimen with green concrete is much better than
that of control specimen, the effect is better for M4 Being produced in voluminous quantities in India,
mix (fine aggregate replaced with 50% marble the concrete industry has a considerable part in the
powder and 50% with quarry rock dust). net CO2 emission of the country. The net
CO2emissions from the construction agencies are
This is due to that the active SiO2 in marble powder greater than any other industry. In order to act in a
and quarry rock dust can react with the Ca (OH)2 in responsible manner towards a sustainable
concrete to form secondary calcium silicate hydrate development of the nation, Green Concrete is the
and make it chemically stable and structurally need of the hour. India being a developing country
dense, the impermeability of concrete is enhanced produces concrete in large quantities which result
as well. In addition, the marble powder can reduce in huge volume of CO2 being emitted in the
the content of calcium aluminate in cementitious atmosphere each year. Thus we can deduce that for
material, leading to increase of sulphate resistance a greener future, India needs to adopt Green
of concrete. From the results after 90-day Concrete into practice as soon as possible. The
immersion, the mortar specimens with green other advantageous factor is the economy. As
concrete in 7.5% sulphate solution have similar Green Concrete is made with concrete wastes and
recycled aggregates which are cheaper than the
conventional substitutes, and also with most of the than 52% per option, depending on the reference
industries facing problems with their waste case and local situation. The use of waste instead of
disposal, put it out of question to discard it. fossil fuel may reduce CO2 emission by 0.1 0.5
kg / kg cement. At the end of pipe technology to
Thus the scope for Green concrete can be reduce CO2 emissions may be CO2 removal.
summarized as follows:- Probably the main technique is combustion under
Green concrete is a revolutionary topic in oxygen while recycling CO. However considerably
the history of concrete industry. research is required for all unknown aspects of this
As green concrete is made with concrete technique.
wastes it does take more time to come in
It is important to keep a holistic cradle to cradle
India because industries having problem perspective when it comes to the use of a material.
to dispose wastes.
Based on a research, it was concluded that the
Also having reduced environmental occupant for 99% of life cycle energy use of a
impact with reduction in CO2 emission. single family home. Less than 1% of the life cycle
energy used in that home was due to manufacturing
10 CONCLUSION: cement and producing concrete. The global cement
industry accounts for approximately 5% of global
The overview of the present state of affairs CO2 emissions. So whatever way one looks at it
regarding concrete types with reduced focusing on just the production of concrete
environmental impact has shown that there is accounts for a very small percent of overall CO2
considerable knowledge and experience on the emissions. This is not to say that progress should
subject. The Danish and European environmental not be made in reducing the CO2 emission from
policies have motivated the concrete industry to concrete as produced. However one should keep in
react and will probably also motivate further mind that whatever CO2 emission reductions that
development of the production and use of concrete are possible will still account for a best of 2%
with reduced environmental impact. The somewhat global CO2 reduction (assuming a 21% reduction in
vague environmental requirements that exist have global CO2 emission from cement manufacture
resulted in a need for more technical requirements from now on).
and most important goal is to develop the
technology necessary to produce and use resource
saving structures i.e. Green Concrete. This applies
to structural design, specification, manufacturing, 11 REFERRNCES:
performance, operation and maintenance.
1. R.M. Swamy, Green concrete technology,
In 1994 cement industry consumed 6.6 EJ of Indian concrete journal, Volume 77 -
primary energy, corresponding with 2% of worlds January -2003-N0.-1, on page no. 1
energy consumption. Worldwide 1126 Mt CO2 or 5 2. http://www.scribd.com/doc/7281516/Gree
of the CO2 production original from cement n-Concrete, on page no. 2
production. The carbon intensity of cement making 3. http://www.scribd.com/doc/49302384/Se
amounts to 0.81 kg CO2 / kg of cement. In India, minar-Report-Green-Concrete, on page
North America and china, the carbon intensity is no. 2
10% higher than an average. Specific carbon 4. http://www.yashkrishi.com/GreenConcret
emissions range from 0.36 kg to 1.09 kg CO2 / kg e.asp, page 7,11,12, 13
cement mainly depending on type of process, 5. TIFAC, E. (2000). Utilization of waste
clinker cement ratio and fuel used. from Construction Industry. New Delhi:
Department of Science & Technology,
The potential environmental benefit to society Page 9
of being able to build with Green Concrete is huge. 6. Hansen T.C (1992), Recycling of
It is realistic to assume that the technology can be Demolished Concrete Masonry, Rilem
developed which can halve the CO2 emission Report No.6, E and FN Spon, London,
related to concrete production and the large energy Great Britain. Page 10
consumption of concrete and the following large 7. Malhotra V.M and A.A.Ramezanianpour :
emission of CO2 this will mean a potential Fly Ash In Concrete , CANMET, Natural
reduction of total CO2 emission by 2% (Obla Resources Canada, 1994, Page 14
2009). 8. Malhotra., V.M., (1986) Superplasticised
Fly Ash Concrete for Structural
Seventeen different energy efficiency Applications, Concrete International,
improvement options are identified. The Vol.8, No.12, Dec 1986, Page 15,20
improvement ranges from a small percent to more