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(maximale Gre)

Operation and Maintenance 630.20

Spare Parts Edition 08/94

RMG REGEL + MESSTECHNIK GMBH

Osterholzstrae 45 D-34123 Kassel P. o. Box 10 29 67 D-34029 Kassel ... providing all components
Telephone (0561) 5007-0 Telefax (0561) 5007-107 Telex 099 626 you need for reliability in
gas supply
 1. General Remarks

Our leaflet 630.00 gives full information with technical data, different versions and dimensions of the pilot RMG 630 a.

Our brochure "General Operating Instructions for Gas Pressure Regulators and Safety Devices" will be useful to
fit the pilot into the line, put it into service and find faults that might disturb the operation.

The construction, set-up, supervision and maintenance of gas pressure regulating stations are subject to special
technical rules which should be strictly observed, in particular those given by the DVGW Worksheets G 490, G 491,
and G 495.

The frequency of periodical maintenance to be foreseen for the pilot RMG 630 a should be determined according
to the prevailing service conditions and the type and composition of the gaseous medium. We, therefore,
abstain from imposing any fixed intervals and would rather refer you to the recommendations given by the
DVGW Worksheet G 495.

For maintenance all parts are to be cleaned and subjected to a thorough visual inspection. A visual inspection
should not be omitted when the course of operation or performance tests have shown lack of regulating accuracy.

Particular care should be given to the checking of sealings and diaphragms, as well as of all carrying and movable
parts. Damaged parts should be replaced by new ones.

The item numbers referred to in the maintenance instructions are identical with those of spare parts drawings and
spare parts lists.
We recommend to keep all parts that are specially marked in the spare parts lists in stock for prompt maintenance
availability.

2. Special Operating Instructions

2.1 Start-up valve

Depending on size, the gas pressure regulators RMG 402/502/503 are provided with a start-up valve to facilitate a
quick pressure compensation to be effected at the regulations diaphragm upon pressurization.

The following regulators wil be provided with a start-up valve:

RMG 402 from DN 50 with pilot RMG 630a/640

from DN 80 with pilot RMG 620/630a/640

RMG 502/503 DN 80/150, 100/200

Before pressurizing open the start-up valve.

After pressurizing close the start-up valve.

2.2 Adjusting the load limiting pressure

The level of the adjusted load limiting pressure exerts a great

Load limiting setpoint level above
influence on the regulating accuracy of the pilot. In the order to the outlet pressure with regulators
reach a high regulating accuracy combined with a low closing
pressure the load limiting pressure should be raised to such a RMG 402 RMG 502, 503
level as would not prejudice the operational stability of the gas approx 5-10 bar approx 10-15 bar
pressure regulating station. We recommend to set the load
limiting pressure as follows :
630.20 p.2
 - Dosing screw

The dosing screw is delivered with a basic adjustment set by RMG. For reducing the amplification
turn the dosing screw anti-clockwise.

Pilot RMG 630a

load limiting
pressure gauge
inlet pressure vent line
gauge
measuring line

bleed
line
dosing screw

start-up
valve

load limiting pressure Load limi- Control

set point screw ting unit unit
outlet pressure
set point screw

bleed line only for

Filter regulators RMG 502/503

inlet pressure p e outlet pressure p

a
Main Regulator

Fig. 1: Basic Diagram of Pilot RMG 630 a with a main regulator.

3. Special maintenance Instructions

Pre-formed diaphragm (119, 169, 260)

When fitting the diaphragm be sure to observe the correct mounting position of the loop (see spare parts drawings
of the pilot units on pages S.11, S.13, S.15, S.17)

Diaphragm plate (107, 154, 276)

When tightening the closing cap (103, 167), hexagon nut (123, 280), and union piece (258) the diaphragm plate
should be secured against distorsion by spanner SW 24.

630.20 p.3
Adjusting the diaphragm system (119, 260)

For correct fitting of the diaphragm system into a safe position in which the cross holes of the union piece (122, 263)
and of the valve body (121, 261) are in true alignment: turn diaphragm clockwise and anti-clockwise to the stops to
find the central position.

pencil-marks:
for the stops
for the central position

adjusting movement
valve body
diaphragm
hexagon nut
Fig. 2: Diaphragm System

Union piece (158)

Grease the threaded plug of the completely assembled union piece with LOCTITE and srew it into the metal harmonica
connection piston (173) so that the cross hole of the union piece is positioned 0,5 mm to 1mm below the valve body
(171) cross hole.
Attention: Both cross holes must be in alignment.

Valve insert (105, 156, 278)

Use the adjusting screw (124, 185, 284) to get the diaphragm system in a position that will allow the valve insert to be
fitted.

Base plate (1)

The locating faces of the load limiting and control unit base plates must be adjusted even to each other.

Spindle (33) of the amplifying valve

For basic adjustment of the amplifying valve turn the spindle (33) so far, that the spindle groove (with a black mark)
comes in line with the front edge of the sleeve (31) fixed in the guiding screw (32).

Torque

item no. torque

M A in Nm
176 6
4, 114, 115, 132, 165, 183, 251, 267, 271, 272 12
103, 123, 167, 258, 280 20

630.20 p.4
Lubricants

part (to be greased slightly) lubricant part no.

all o-rings silicone grease 00 027 081

all sliding surfaces

spring plate recesses (22, 108, 161, 263) fitting paste 00 027 091
threads of cover (112, 282)
threads of plate (181)

all fastening and pipe screws high duty grease 00 027 058

Screw Locking

part (to be greased slightly) screw locking part no.

threads of locking cap (103, 167)

threads of hexagon nut (123, 280) LOCTITE 00 026 688
threads of union piece (158, 258)

630.20 p.5
4. Spare Parts
4.1 Spare Parts Drawing / Pilot RMG 630a
- outlet pressure range Wh 0,15 bar to 1 bar (with enlarged diaphragm type measuring unit)

at option: without or with pa-gauge

with pa-gauge

overpressure
protection
see 925.20

without pa-gauge

turned by 45

sketch without filter

and inlet connection automatically operating control unit
filter load limiting unit see page 17
see 905.20 see page 11

(without filter and

inlet connection)

adjustable amplifying valve

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.6
 Spare Parts Drawing / Pilot RMG 630a
- outlet pressure range Wh 1 bar to 40 bar (with diaphragm type measuring unit)

at option: without or with pa-gauge

with pa-gauge

Wh 1 bar to 20 bar Wh 10 bar to 40 bar

overpressure
protection
see 925.20

without pa-gauge

sketch
without filter automatically control unit
and inlet connection filter operating see page 13
see 905.20 load limiting unit
see page 11

(without filter and

inlet connection)

adjustable amplifying valve

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.7
Spare Parts Drawing / Pilot RMG 630a
- outlet pressure range Wh 20 bar to 90 bar (with metal harmonica type measuring unit)

at option: without or with pa-gauge

with pa-gauge

without pa-gauge

sketch
without filter
and inlet connection
automatically control unit
filter operating see page 15
see 905.20 load limiting unit
see page 11

(without filter and

inlet connection)

adjustable amplifying valve

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.8
4.2 Spare Parts List / Pilot RMG 630a
- Wh 0,15 bar to 1 bar (with enlarged diaphragm type measuring unit)
- Wh 1 bar to 40 bar (with diaphragm type measuring unit)
- Wh 20 bar to 90 bar (with metal harmonica type measuring unit)

item part no.

no. description material 0,15 bar...1bar 1 bar ...40 bar 20 bar ... 90 bar
1 base plate LM 10 021 758 10 021 758 10 021 758
2 screwed socket St 00 030 023 00 030 023 00 030 023
3 washer St 00 008 279 00 008 279 00 008 279
4 hexagon screw St 00 010 024 00 010 024 00 010 024
5 pressure gauge:
- for pressure rating PN 16 NSt/Ms 00 026 314 00 026 314 -
- for pressure rating PN 25/ANSI 150 NSt/Ms 00 026 284 00 026 284 -
- for pressure rating PN 40 NSt/Ms 00 026 282 00 026 282 -
- for pressure rating ANSI 300 NSt/Ms 00 026 283 00 026 283 00 026 285
- for pressure rating ANSI 600 NSt/Ms 00 026 285 00 026 285 00 026 285
6 screwed socket St 00 031 810 00 031 865 00 031 810
7 cap nut St - 00 030 803 -
8 cutting ring St - 00 030 903 -
9 straight pipe St - 00 032 101 -
10 dosing screw 0,5 Ms 10 014 015 10 014 015 10 014 015
11 screwed socket St 10 000 714 10 000 714 10 000 714
12* sealing ring LM 00 018 842 00 018 842 00 018 842
13 screwed socket St 00 031 810 00 031 810 00 031 810
14 screwed socket St 00 031 609 00 031 609 00 031 609
15 locking cone St 00 032 004 00 032 004 00 032 004
16 cap nut St 00 030 803 00 030 803 00 030 803
17 cutting ring St 00 030 903 00 030 903 00 030 903
18 straight pipe St 00 032 101 00 032 101 00 032 101
19 cap nut St 00 030 804 - -
20 cutting ring St 00 030 904 - -
21 screwed socket St 00 030 074 - -
22 spring plate:
- for Wh 0,15 bar to 1 bar LM 10 000 114 - -
- for Wh 1 bar to 10 bar LM - 10 000 114 -
- for Wh 5 bar to 40 bar LM - 10 000 148 -
23 spring plate:
- for Wh 0,15 bar to 1 bar (blue) FSt 10 000 156 - -
- for Wh 1 bar to 5 bar (yellow) FSt - 10 000 063 -
- for Wh 2 bar to 10 bar (brown) FSt - 10 000 115 -
- for Wh 5 bar to 20 bar (red) FSt - 10 000 064 -
- for Wh 10 bar to 40 bar (green) FSt - 10 000 149 -
24 locking screw Ms 10 000 121 10 000 121 10 000 121
25 screwed socket St 00 030 111 00 030 111 00 030 111
26 cap nut St 00 030 804 00 030 804 00 030 804
27 cutting ring St 00 030 904 00 030 904 00 030 904
28 screwed socket St 00 030 074 00 030 074 00 030 074
29 o-ring (8 pcs.) KG 00 020 225 00 020 225 00 020 225

Parts marked by an asterisk * are to be kept in stock for maintenance.

material key:
St ... steel K ... plastic material
Ms ... brass KG ... rubber-like plastic material
NSt ... stainless steel LM ... light metal
630.20 p.9
Spare Parts List / Pilot RMG 630a
- Wh 0,15 bar to 1 bar (with enlarged diaphragm type measuring unit)
- Wh 1 bar to 40 bar (with diaphragm type measuring unit)
- Wh 20 bar to 90 bar (with metal harmonica type measuring unit)

item part no.

no. description material 0,15 bar...1bar 1 bar ...40 bar 20 bar ... 90 bar
30 protection cap K 00 026 343 00 026 343 00 026 343
31 sleeve PGl 10 000 171 10 000 171 10 000 171
32 guiding screw Ms 10 000 144 10 000 144 10 000 144
33 spindle NSt 10 000 145 10 000 145 10 000 145
34* o-ring (1 pc.) KG 00 020 332 00 020 332 00 020 332
35* o-ring (1 pc.) KG 00 020 283 00 020 283 00 020 283
36* locking washer FSt 00 019 065 00 019 065 00 019 065
60 disc LM 10 022 218 10 022 218 10 022 218
61* o-ring (1 pc.) KG 00 020 231 00 020 231 00 020 231
at option: without/with pa - gauge
without pa - gauge
37 cap nut St 00 030 804 00 030 804 00 030 804
38 cutting ring St 00 030 904 00 030 904 00 030 904
39 dosing screw 0,5 Ms 10 014 015 10 014 015 10 014 015
40 screwed socket St 10 009 683 10 009 683 10 009 683
41* sealing ring LM 00 018 842 00 018 842 00 018 842
with pa - gauge Wh 0,15 bar to 20 bar
42 pressure gauge:
- for Wh 0,15 bar to 1 bar NSt/Ms 00 026 891 - -
- for Wh 1 bar to 5 bar NSt/Ms - 00 026 281 -
- for Wh 2 bar to 10 bar NSt/Ms - 00 026 314 -
- for Wh 5 bar to 20 bar NSt/Ms - 00 026 284 -
43 screwed socket St 00 031 810 00 031 810 -
44 overpressure protection:
- for Wh 0,15 bar to 1 bar 10 023 335 - -
- for Wh 1 bar to 5 bar - 10 023 336 -
- for Wh 2 bar to 10 bar - 10 023 337 -
- for Wh 5 bar to 20 bar - 10 023 338 -
45 screwed socket St 00 031 817 - -
46 dosing screw 0,5 Ms 10 014 015 10 014 015 -
47 screwed socket St 10 009 683 10 000 714 -
48* sealing ring LM 00 018 842 00 018 842 -
with pa - gauge for Wh 10 bar to 90 bar
49 pressure gauge NSt/Ms - 00 026 282 00 026 285
50 screwed socket St - 00 031 810 00 031 810
51 screwed socket St - 00 031 455 00 031 455
52 cap nut St - 00 030 804 00 030 804
53 cutting ring St - 00 030 904 00 030 904
54 straight pipe St - 00 032 141 00 032 141
55 dosing screw 0,5 Ms - 10 014 015 10 014 015
56 screwed socket St - 10 009 683 10 009 683
57* sealing ring LM - 00 018 842 00 018 842

Parts marked by an asterisk * are to be kept in stock for maintenance

material key:
St ... steel K ... plastic material LM ... light metal
FSt ... spring steel KG ... rubber-like plastic material Ms ... brass
NSt ... stainless steel PGl ... plexiglass

630.20 p.10
 4.3 Spare Parts Drawing / RMG 630a
load limiting unit - automatically operating

standard execution for connection to electric actuator

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.11
4.4 Spare Parts List / RMG 630a
load limiting unit - automatically operating

item part no.

no. description material valve seat dia. 3
101 cover LM 10 000 190
102 pressure spring NFSt 10 010 463
103 locking cap NSt 10 000 188
104* o-ring KG 00 020 225
105* valve insert LM 10 000 061
106 grooved dowel pin St 00 017 197
107 diaphragm plate LM 10 000 110
108 spring plate LM 10 000 073
109 pressure spring NFSt 10 000 072
110 spring housing LM 10 000 071
113 washer St 00 008 279
115 hexagon screw St 00 010 377
117* piston, pre-assembled LM/NSt/NFSt/K 10 000 186
118* o-ring KG 00 020 332
119* pre-formed diaphragm KG 10 000 191
120* sealing insert KG 10 000 066
121 valve body LM 10 000 137
122 union piece NSt 10 000 108
123 hexagon nut St 00 013 114
126* o-ring K 00 020 293
130* plate, pre-assembled Ms/AlBz/NSt/ 10 010 480
St/LM/KG
131 washer St 00 008 279
132 cylinder screw St 00 010 150

Parts marked by an asterisk * are to be kept in stock for maintenance.

material key:
St ... steel Ms ... brass K ... plastic material
LM ... light metal KG ... rubber-like plastic material AlBz ... aluminium bronze
NSt ... stainless steel NFSt ... stainless spring steel

630.20 p.12
4.5 Spare Parts Drawing / RMG 630a
control unit - with a downgrade characteristic line

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.13
4.6 Spare Parts List / RMG 630a
control unit - with a downgrade characteristic line
item part no.
no. description material valve seat dia. 3

101 cover LM 10 000 190

102 pressure spring NFSt 10 010 463
103 locking cap NSt 10 000 188
104* o-ring KG 00 020 225
105* valve insert LM 10 000 061
106 grooved dowel pin St 00 017 197
107 diaphragm plate LM 10 000 110
108 spring plate LM
s. p.7 items 22, 23
109 pressure spring FSt
110 spring housing LM 10 000 062
111* sealing K 10 000 100
112 cover St 10 000 116
113 washer St 00 008 279
114 hexagon screw St 00 006 493
115 hexagon screw St 00 010 377
117* piston, pre-assembled LM/NSt/NFSt/K 10 000 186
118* o-ring KG 00 020 332
119* pre-formed diaphragm KG 10 000 191
120* sealing insert KG 10 000 066
121 valve body LM 10 000 137
122 union piece NSt 10 000 108
123 hexagon nut St 00 013 114
124 adjusting screw NSt 10 002 795
125* hexagon collar nut St/K 00 013 136

Parts marked by an asterisk * are to be kept in stock for maintenance.

material key:
St ... steel FSt ... spring steel K ... plastic material
LM ... light metal KG ... rubber-like plastic material
NSt ...stainless steel NFSt ... stainless spring steel

630.20 p.14
4.7 Spare Parts Drawing / RMG 630a
control unit with metal harmonica type - with a downgrade characteristic line
measuring unit

standard execution for connection to

electric actuator

Parts marked by an asterisk * are to be kept in stock for maintenance.

630.20 p.15
4.8 Spare Parts List / RMG 630a
control unit with metal harmonica - with a downgrade characteristic line
type measuring unit

item part no.

no. description material valve seat dia. 3
151 cover LM 10 011 768
152* piston, pre-assembled LM/NSt/NFSt/K 10 000 186
153 pressure spring NSF 10 010 463
154 diaphragm plate LM 10 000 110
155* o-ring KG 00 020 225
156* valve insert LM 10 011 775
157 grooved dowel pin St 00 017 197
158 union piece NSt 10 011 773
159 spring housing LM 10 011 767
160 guiding pin St 10 011 772
161 spring plate NSt 10 011 774
162 pressure spring FSt 10 010 444
163 axial disk (2 pcs.) St 00 026 385
164 axial needle bearing St 00 026 384
165 cylinder screw St 00 010 548
166 washer St 00 008 279
167 locking cap NSt 10 000 188
168* o-ring KG 00 020 332
169* pre-formed diaphragm KG 10 000 191
170* sealing insert KG 10 000 066
171 valve body LM 10 011 769
172* o-ring KG 00 020 416
173 metal harmonica, complete NSt/St 10 011 764
174* o-ring KG 00 020 317
175 washer St 00 006 157
176 cylinder screw St 00 010 318
180* o-ring KG 00 020 293
181 plate St 10 011 770
182 washer St 00 008 279
183 cylinder screw St 00 010 097
184* hexagon collar nut St/K 00 013 145
185 hexagon screw NSt 10 010 447

for connection to electric actuator

190 spring plate LM 10 011 795
191 ring LM 10 021 766
192* sealing K 10 021 765
193 plate, complete St/Ms 10 000 079
194 washer St 00 014 156
195 cylinder screw St 00 010 150
196* o-ring KG 00 020 326
197 clutch device, pre-assembled St/NSt 10 010 538

Parts marked by an asterisk * are to be kept in stock for maintenance.

material key:
St ... steel FSt ... spring steel K ... plastic material
LM ... light metal NFSt ... stainless spring steel KG ... rubber-like plastic material
NSt ... stainless steel Ms ... brass

630.20 p.16
4.9 Spare Parts Drawing RMG 630a
Control unit with enlarged diaphragm -Wh 20 mbar to 1000 mbar
Type neasuring unit

*Parts marked by an asterisk are to be kept in stock for maintenance

630.20 p.17
4.10 Spare Parts List / RMG 630a
control unit with enlarged - Wh 20 mbar to 1000 mbar
diaphragm type measuring unit
item part no.
no. description material valve seat dia. 3
251 cylinder screw St 00 010 551
252 disc St 00 014 153
253* o-ring KG 00 020 518
254* diaphragm KG 10 008 547
255 thrust piece LM 10 011 939
256 diaphragm plate LM 10 011 938
257* o-ring KG 00 020 595
258 connection piece Ms 10 011 935
259* o-ring KG 00 020 332
260* diaphragm KG 10 000 191
261 valve body LM 10 000 137
262* stem seal KG 10 000 066
263 connection piece NSt 10 000 108
264 spring plate LM 10 000 114
265 pressure spring FSt 10 000 156
266 disc St 00 008 279
267 hexagon screw St 00 006 493
268* hexagon collar nut St/K 00 013 136
269 pressure spring NFSt 10 011 928
270 diaphragm cover LM 10 011 937
271 hexagon collar nut St 00 005 559
272 cylinder screw St 00 010 550
273* USIT-ring St/KG 00 020 908
274 diaphragm body LM 10 011 936
275* piston, premounted NFSt/NSt/KV 10 000 186
276 diaphragm plate LM 10 000 110
277* o-ring KG 00 020 225
278* valve insert LM 10 000 061
279 grooved dowel pin St 00 017 197
280 hexagon collar nut St 00 013 114
281 spring body LM 10 000 062
282* sealing K 10 000 100
283 cover St 10 000 116
284 adjusting screw NSt 10 021 331

Parts marked by an asterisk * are to be kept in stock for maintenance.

material key:
St ... steel K ... plastic material Ms ... brass
NSt ... stainless steel KG ... rubber-like plastic material LM ... light metal
NFSt ... stainless spring steel KV ... rubber-like plastic material (NBR)

630.20 p.18