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Planning In-Situ Testing of Concrete


for Strength, Durability and Damages
Madeh Izat Hamakareem

Planning in-situ testing of concrete for strength, durability and


damages includes considering the most suitable tests to obtain the
established goals of investigation, number of tests needed to show
the real state of the concrete, and the location of these tests.

Planning a program for in-situ testing of concrete will be described


in this article.

General sequential approach

Visual inspection

Test selection

Number and location of tests

General Sequential Approach for In-Situ Testing of


Concrete

It is significant to arrange an excellent program with analyzing and


interpretation as ongoing activity regardless the motivation or the

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cause of the investigation.

Figure-1 illustrates a typical in-situ concrete test program and the


investigation is continuing until strong relevant result is reached.

Fig.1: Typical Stages of In-Situ Testing of Concrete

Visual Inspection for In-Situ Testing of Concrete

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It is possible to obtain useful information especially when well


trained eye does visual inspection. Features of visual inspection
might pertain to workmanship, material deterioration, and structural
serviceability.

It is considerably significant for engineers to recognize various


types of cracks which are likely to be encountered; numbers of
typical cracks are shown in Figure-2.

Fig.2: Number of Typical Types of Cracks in Concrete

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Honeycomb could be due to low standard workmanship however,


excessive bleeding or segregation at joints of shutters might be
resulted from issues in concrete mixtures and probably lead to
plastic shrinkage cracking.

Large deflections and flexural cracking could reflect structural


inadequacy and this often the cause for carrying in-situ assessment
of structures.

Structural movements, thermal movements, and long term


deflections are probably led to problems in door frames, cracking of
windows, cracking of structure or its finishes. In these situations,
visual inspection comparison of similar member may give important
information.

Material degradation is frequently shown by concrete spalling and


surface cracking and crack pattern assessment could give and
initial indication of the cause.

The most usual causes are steel bar corrosion resulted from
insufficient concrete cover thickness or large chloride concentration,
sulfate attack, frost action, and alkali aggregate reactions.

As shown in Figure-2, the signs of sulfate attacks are developing


arbitrary crack pattern with white layer leached on the surface but,
concrete splitting and spalling in the direction of steel bars are
assumed to be indications of reinforcement corrosion.

Occasionally, an alkali aggregate reaction is recognized by star


shaped crack pattern whereas irregular surface spalling might show

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frost attacks.

It is reported that, regular crack mapping is an important technique


to identify deterioration reasons and progressions and it gives
detailed information about determination of crack types.

Table-1, which reported by Higgins, provides symptoms pertaining


to the most usual cause of deterioration.

With regard to damages resulted from fire, modification of concrete


surface color and texture could be beneficial guide and color
change is broadly accepted as sign of extent fire damage.

Not only does visual inspection carried out on concrete surface but
also it could include analyzing of drainage channels, expansion
joints, bearings, post tensioning ducts and other similar feature of
the structure. Ultra violet inspection systems can be beneficial to
recognize alkali aggregate reactions.

Table-1: Diagnosis of Deteriorations and Defects of In-Situ


Concrete

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Concrete In-Situ Test Selection

After conducting visual inspection, numbers of factors for example


damage, cost, access, reliability, and speed are considered for the
selection of test for specific situation.

Durability Tests including Reasons and Amount of


Deterioration

Preliminary tests used to examine the threat of reinforcement


corrosion, which resulted from losing passivity due to chloride or
carbonation, are commonly reinforcement cover measurements,
chloride concentration, and carbonation depth in addition to half-cell
potential and resistivity testing to achieve more comprehensive
assessment of the large area.

If too much carbonation is discovered to be the reason behind


deterioration, absorption tests and petrographic analysis might be
carried out especially when knowing the cause of excessive
carbonation is required.

More details on various tests conducted to examine concrete


durability are provided in Table-2.

Table-2: Concrete In-Situ Durability Tests

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In-Situ Testing for Concrete Strength

Core tests that are slow and expensive are the most effective
method to assess concrete strength. However, Pulse velocity and
hardness tests lead to minor damages and at the same time are
economical and quick.

Even though, these tests are perfect to comparative and uniformity


evaluation but their correlation to anticipate absolute strength
create many issues.

The result of core tests might be employed as base for calibration


of partially destructive and non-destructive test values which can be

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broadly used later.

Most of normal weight concrete test methods can be used for


assessing light weight concrete strength but the correlation of the
results is different.

When the only requirement is comparison with similar concrete


quality, then test selection will depend on practical restrictions of
different tests and occasionally back up tests might be carried out in
some regions.

Table-3 provides different tests used to estimate concrete strength.

Table-3: Concrete In-Situ Strength Tests

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Testing for Comparative Concrete Quality and


Localized Integrity

Comparative testing is the most dependable application of several


tests. Not only do these tests are led to small or no surface damage
but also most of them are quick to use by which large area can be
surveyed regularly. However, numbers of test methods require
complex and high cost equipment.

In-Situ Testing of Concrete for Structural Performance

Large scale dynamic tests can be used to observe the performance


of the structure. Nonetheless, large scale static load test in
conjunction with monitoring of cracks by acoustic emission may be
more suitable despite the cost and disruption.

The static load tests commonly include measurements of deflection


and cracking but problem with isolated individual elements could be
large.

Numbers and Locations for In-Situ Testing of Concrete

Setting suitable and adequate number of tests can be achieved


through compromising between accuracy, cost, effort, and damage.
Test results are related solely to the test locations from which test
sample were taken.

That is why engineering judgment is needed to specify test number


and locations and relevance of results to the entire member.

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Therefore, connection between planning and interpretation of result


is extremely significant. Moreover, it is considerably important to
understand concrete variability adequately and have knowledge on
reliability of utilized test methods.

It is considerably important to obtain adequate accuracy when core


tests are used to determine concrete strength or employed as a
base for calibration of other methods of testing.

For comparative purposes, non-destructive tests are the most


efficient method because great number of location can test in short
time due to speed test.

Minimum 40 locations are suggested for a member over whom


tests stations are distributed uniformly, but smaller number of tests
is required for comparative purposes.

When other test methods such as internal fracture or Windsor


probe tests are used, practicalities may lead to decrease test
numbers. Furthermore, tests for material specifications compliance
should be made on typical concrete, so weaker top zones of the
element must be avoided.

It is recommended that, for columns, beams, and wall should be


taken around mid-height, and surface zone tests on slabs should
be limited to soffits except if the top layer is removed.

It is advised to take at least four core tests from suspected concrete


batch where specification compliance is investigated, and when
small cores is employed minimum of 12 tests are needed.

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Finally, the numbers of load tests which are conducted on a


structure are restricted and should be taken at critical locations.
The critical or suspect areas can be determined with the help of
visual inspection and non-destructive tests.

Where destructive tests are carried out for members to give


calibration for non-destructive methods, they should be selected to
cover as wide a range of concrete quality as possible.

Table-4 Provides number of tests assumed to be equivalent to one


single result. The strength prediction accuracy based on reliability
of the correlation employed.

Table-4: Relative Number of Readings Recommended for


Various Test Methods

Test Methods Recommended


Number of Readings
at a Location

Standard cores 3

Small cores 9

Schmidt hammer 12

Ultrasonic pulse 1
velocity

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Internal fracture 6

Windsor probe 3

Pull-out 4

Pull-off 6

Break-off 5

Read More:

Interpretation of Concrete In-Situ Test Results for Strength Strength


Assessment

Non-Destructive Testing of Concrete

Basic Methods for NDT of Concrete Structures

Concrete Cube Test Results Acceptance

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