Baker Oil Tools Unit No.

4507 Date: November 29, 2007

Rev. C Page: 1 of 17
CASING EXITS Pilot/Section Milling and Underreaming
TECHNICAL UNIT

D Section Mill
Product No. H15072

Features/Benefits
Operates hydraulically for fast, efficient down-
hole milling
Knife design reduces long stringers and mills
casing in short chips for easy lift and removal by
the drilling fluid
All knives are used for initial cutout, reducing
cutout time and minimizing the chance of bent
or broken knives
Knives are dressed with inserts utilizing
METAL MUNCHER technology for faster
milling and increased life

NOTE: All D Section Milling Arms that are dressed with

Metal Muncher buttons are patented by U.S. Patent No.
4,938,291.

Drawing No. 946-863

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document
is the property of Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to
know consistent with the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone or in
conjunction with equipment or product. 11/29/07 Baker Hughes Incorporated.
Unit No. 4507 11-29-07 Model D Section Mill
Rev. C Page 2 of 17

WARNING
Use of Baker equipment contrary to
manufacturers specification may result in
property damage, serious injury or fatality.

Specification Guide
H150-72-4500 and H150-72-4502
Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
14.00 5.012 4.887 4.872 H09-41487-00
15.50 4.950 4.825 4.810 H09-41487-01
5-1/2" 4.500 17.00 4.892 6.625 4.767 4.752 H09-41487-02
20.00 4.778 4.653 4.638 H09-41487-03
23.00 4.670 4.545 4.530 H09-41487-04

H150-72-5500
Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
17.00 6.538 6.413 6.398 H09-45140-02
20.00 6.456 6.331 6.316 H09-45140-03
23.00 6.366 6.241 6.226 H09-45140-04
7" 5.500 26.00 6.276 8.250 6.151 6.136 H09-45140-05
29.00 6.184 6.059 6.044 H09-45140-00
32.00 6.094 5.969 5.954 H09-45140-06
35.00 6.004 5.879 5.864 H09-45140-01

H150-72-6250
Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
24.00 7.025 6.900 6.885 H09-47213-00
26.40 6.969 6.844 6.829 H09-47213-01
7-5/8" 6.250 9.000
29.70 6.875 6.750 6.735 H09-47213-02
33.70 6.765 6.640 6.625 H09-47213-03

H150-72-7250 and H150-72-7251

Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
24.00 8.097 7.972 7.957 H09-47214-00
28.00 8.017 7.892 7.877 H09-47214-01
8-5/8" 7.250 32.00 7.921 10.750 7.796 7.781 H09-47214-02
36.00 7.825 7.700 7.685 H09-47214-03
40.00 7.725 7.600 7.585 H09-47214-04
D Section Mill Unit No. 4507 11-29-07
Rev. C Page 3 of 17

Specification Guide (Continued)

H150-72-8250 and H150-72-8251
Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
32.30 9.001 8.845 8.830 H09-47215-00
36.00 8.921 8.765 8.750 H09-47215-01
40.00 8.835 8.679 8.664 H09-47215-02
9-5/8" 8.250 12.500
43.50 8.755 8.599 8.584 H09-47215-03
47.00 8.681 8.525 8.510 H09-47215-04
53.50 8.535 8.379 8.364 H09-47215-05
H150-72-9250 and H150-72-9251
Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
32.75 10.192 10.036 10.021 H09-47216-00
40.50 10.050 9.894 9.879 H09-47216-01
10-3/4" 9.250 45.50 9.950 12.750 9.794 9.776 H09-47216-02
51.00 9.850 9.694 9.679 H09-47216-03
55.50 9.760 9.604 9.589 H09-47216-04

H150-72-9750 and H150-72-9751

Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
42.00 11.084 10.928 10.913 H09-47217-00
47.00 11.000 10.844 10.829 H09-47217-01
54.00 10.880 10.724 10.709 H09-47217-02
60.00 10.772 10.616 10.601 H09-47217-03
65.00 10.682 10.562 10.547 H09-47217-04
66.70 10.656 10.500 10.485 H09-47217-05
11-3/4" 9.750 71.00 10.586 13.250 10.430 10.415 H09-47217-06
73.60 10.532 10.376 10.361 H09-47217-07
75.00 10.514 10.358 10.343 H09-47217-08
79.00 10.438 10.282 10.267 H09-47217-09
80.50 10.406 10.250 10.235 H09-47217-10
83.00 10.368 10.212 10.197 H09-47217-11
87.20 10.282 10.126 10.111 H09-47217-12

H150-72-1301 and H150-72-1302

Casing Tool Weight Casing Max Blade Drift Stabilizer Stabilizer
OD OD per Foot ID Expansion Diameter OD Material No.
48.00 12.715 12.559 12.544 H09-47218-00
54.50 12.615 12.459 12.444 H09-47218-01
61.00 12.515 12.359 12.344 H09-47218-02
68.00 12.415 12.259 12.244 H09-47218-03
13-3/8" 11.500 72.00 12.347 15.500 12.191 12.176 H09-47218-04
77.00 12.275 12.119 12.104 H09-47218-05
80.70 12.215 12.059 12.044 H09-47218-06
85.00 12.159 12.003 11.988 H09-47218-07
86.00 12.125 11.969 11.954 H09-47218-08
 Unit No. 4507 11-29-07
Rev. C Page 4 of 17
Description
The D Section Mill has hinged Metal Munch-
er knives which are flush with the body OD when
closed. Adequate circulation through the tool will
hydraulically force the piston down. The downward
motion of the mandrel, attached to the piston, will
force the knives out. Once the knives reach maxi-
mum expansion, the indicator system above the
piston will create a larger flow area so that there
will be a pressure decrease at surface. A stabilizer
sleeve, below the knives, will reduce vibration at
the blades.
The Section Mill will perform best when run with
a full gage taper mill below the tool for increased
stabilization and a shock sub run above the tool to
reduce vibration. A right-hand spiral watermelon
mill may be run between the shock sub and the
section mill to allow for the back reaming of cut-
tings.
Pre-Operation
Before operating the D Section Mill, check it thor-
oughly to make certain:
1. Correct mandrel nozzle is installed. The nozzle
must give sufficient pressure to operate the tool
and at the same time be large enough to pro-
vide satisfactory annular velocity to bring out all
cuttings (normally a minimum of 110 ft/minute).
2. Stabilizer ribs dressed no less than 1/4" under
the casing ID.
3. All screws and joints tight.
4. Calculate the minimum required flow rate to
produce 400 psi pressure drop at the tool and
the minimum flow rate required to achieve a
minimum 110 ft/minute annular velocity. Assure
that nozzle configuration is compatible with rig
pumps.
5. Calculate the percentage that the standpipe
pressure will decrease when full expansion oc-
curs.
6. Calculate the optimum RPM based on a sur-
face cutting speed of 250 (for smaller OD tools)
to 350 (for larger OD tools).
To assure smooth operation, run the D Section
Mill on a drill collar string of sufficient length to al-
low up to 10,000 pounds on the Mill, (in most in-
D Section Mill
stances 6,000 to 8,000 pounds will suffice for most
milling operations). Additional drill collars will cre-
ate a smoother and more consistent rotating speed
at the tool.
Mud Properties
Objective
The following guidelines concerning the milling
fluid are being established in an effort to minimize
the creation of debris and the prevention of associ-
ated problems.
Fluid Rheology
Modified low end rheology to enhance hole
cleaning of metal cuttings.
Yield Point:>35
6 RPM Reading:> 15 dial reading
Viscosity: + 80-100 VIS
Sweeps
0-45o (2,3); 45-65o (1,2,3); 65-90o(1)
Low Viscosity Sweeps
Turbulent flow to stir the cutting bed, + 25 bbls
of volume. The mud weight of the sweep needs to
be the same weight as the milling fluid.
High Viscosity Sweeps
YP > 45; 6 rpm > 25 + 25 bbls of volume
pumped immediately behind the low viscosity
sweep. The mud weight of the sweep needs to be
the same weight as the milling fluid.
Heavy Weight Sweeps
YP > 20; 6 rpm > 12 + 30 bbls of volume
pumped immediately behind the high viscosity
sweep. The mud weight should be > 16.0 ppg to
maximize the buoyancy effect of the metal cuttings
in heavy mud. Circulate 1-1/2" hole volumes be-
fore milling proceeds with milling fluid.
D Section Mill
Surface Equipment
Shale Shakers
Fitted with ALAP mesh screens to minimize re-
circulation of metal cuttings. The shakers should
be closely monitored when sweeps are being
pumped, observing for excess cuttings. Excess
cutting will indicate poor hole cleaning. Increase
the YP and 6 rpm readings accordingly.
Magnets
Should be placed in the possum belly and flow
line. Monitor, clean and weigh the metal shavings.
Plot the metal cut versus the metal weighed at the
surface. Significant difference in weights indicate
hole cleaning problem.
Pills
Spotted in casing prior to running whipstock
and washing over the liner. MMH, Crosslinked
Polymer or Bio-Polymers, BHT and milling/drilling
fluid information of project needs to be known prior
to recommendation of pills for compatibility study.
DISCLAIMER: These properties are based on years of
milling experience. The final say will still be that of The
Mud Company on location.
Operation
Function test Section Mill at surface. Take note
of the strokes per minute required to fully extend
the knives into the open position.
Tie back the knives with seezing wire prior to
trip in hole. This will reduce the risk of the knifes
hanging up in casing couplings. If a float sub is run,
fill up the workstring pipe during TIH with a fill up
line or without screwing the kelly or top drive into
the workstring. This will decrease the risk of open-
ing the knives. TIH to the proposed bottom of the
window, then pull back to the cut out depth.
Establish the following parameters, without
pumping, in the area of the initial cut:
Pick up weight
Slack off weight
Free rotating torque at the recommended
cutting speed.
Initial cut out should be made approximately 2
feet above a casing collar. This will minimize the
risk of backing off a small piece of casing. At the
cutting depth, start the rotary and bring it as close
Unit No. 4507 11-29-07
Rev. C Page 5 of 17
as possible to the recommended RPM. Start the
pump and bring the pump strokes up to the number
required to give a minimum pressure drop of 400
psi across the mandrel nozzle. During the cut-out,
slack off approximately one inch in increments of
1/16" to 1/8" over an interval of 15 to 20 minutes.
At this point, you should have a definite pressure
drop on the gage of about 200 psi. The 200 psi
pressure drop indicates that you have cut through
the casing and may now start the actual section
milling.
Adjust pump strokes to accommodate a mini-
mum 110 annular velocity.
Mill for 3 to 5 feet, then continue to rotate while
stopping the pumps and picking up off the casing.
Wait a few moments to allow the pressure across
the piston to equalize. Stop rotation and pick up
into the casing above the cut point. Pressure up
and slack off into the window. This should again
give the decrease in standpipe pressure which
proves the blades to be completely opened and
should also remove any long string shavings which
may have wrapped around the tool during the cut-
out. Continue milling.
If at anytime there is an increase in rotating
torque, standpipe pressure or a decrease in re-
turns stop milling. This may indicate a bird nest of
cuttings accumulating at the top of the section. Pull
back into the casing, reaming as required. Circu-
late inside the casing until full returns are restored
before mill is lowered into the window. Once the
mill is in the window, ream as required to obtain
proper free rotating torque before milling is re-
sumed.
If torque build-up begins, milling torque cannot
be maintained or the section is complete, shut off
the pump. Now carefully pull the tool up into the
casing. Use care because the knives may stick in
the open position or the tool may be wrapped with
cuttings, in either case, lower the tool 5 to 10 feet
into the window and rotate at high speed alternate-
ly with and without the pump. This should remove
any cuttings, if not ream as required to pull mill
back into the casing.
When the tool has been removed from the well,
check thoroughly for damage and percentage of
knife wear and document both.
 Unit No. 4507 11-29-07
Rev. C Page 6 of 17
Re-Running The Tool
If you plan to re-run the tool you may remove
the top sub and take out the indicator. This is a
matter of personal preference. Some supervisors
prefer to leave the indicator in place to assist their
judgment during a re-run, others prefer to remove
the indicator to prevent washing of its orifice.
Before re-running the tool, remove the top sub
and indicator, then check the top of the mandrel for
washing and any obstructions, such as pieces of
pump piston rubber. If any washing has occurred,
the washed piece should be replaced and damag-
es documented. Lubricate the threads and re-in-
stall the top sub (and indicator if desired).
Remove one of the six bearing block keeper
screws; then remove the bearing block keeper.
Push the knife and bearing up and out of the body.
Repeat procedure for each knife. Reverse this
method to replace the knives.
Disassembly Of The Tool
1. Secure the tool in an appropriate vise; fasten
the vise on the body between the Top Sub (1)
and the Keepers (16).
2. Remove the Set Screws (26) which are visible
through the holes in the Stabilizer Rib (25).
3. Unscrew the Bottom Sub (27).
4. Slide the Stabilizer Rib (25) off the Body (12).
5. Remove the Hex Socket Cap Screws (15).
6. Remove the Keepers (16). If necessary screw
a long cap screw into the tapped holes in the
keeper to aid in removal.
7. Push the Knives (18 and 19) toward the Top
Sub (1) until the Knife Bearings (28 and 29 on
4-1/2 and 13-3/8, 28 on 5-1/2 - 9-3/4 tools) clear
the T-slot; lift out as a unit, the knife, the knife
bearing, and the pin. The knife bearing now
comes apart to permit removal of the Pin (17).
8. Unscrew the Top Sub (1) and remove the Pres-
sure Indicator (3).
9. Remove the three Pressure Plugs (6) from the
Piston Cap Retainer (5) and rotate it to remove
the Steel Balls (7).
10.Remove the Piston Cap Retainer (5) from the
Mandrel (22).
D Section Mill
11.Unscrew the Piston Cap (9); remove the Piston
(11) and Spring (14).
12.Remove the packing spacer and packing from
the Piston (11).
13.Push the Mandrel (22) out of the bottom on the
Body (12).
14.Remove the Bit Nozzle (21) from the Mandrel
(22).
15.Remove the O-rings (20), (13), (8) from inside
the Mandrel (22) and Piston (11) and outside
the Body (12).
16.Thoroughly clean all parts for inspection.
Inspection
Inspect all API Tool Joints connections in ac-
cordance with API RP 7G.
Perform a magnetic partial inspection, as per
API RP5A5, on all transition areas such as a
change in OD, knife pockets, set screw holes and
pin holes. Perform a magnetic partial inspection on
the stabilizer sleeve.
Repair or replace any parts having cracks ex-
ceeding 3/16" in depth.
Cracks where the depth cannot be verified
should be ground out and filled.
Re-Assembly Of The Tool
1. Lubricate all (thoroughly cleaned) parts with a
good grade lightweight grease.
2. Secure the Body (12) between the external
threads and knife windows in an appropriate
vise.
3. Dress the Mandrel (22) with the appropriate Bit
Nozzle (21), the Nozzle O-ring (20), and Re-
tainer Ring (23).
4. Insert the Mandrel (22) into the tool from the
stabilizer end.
5. Place a small board or some similar object
through the knife windows to retain the Mandrel
(22) in place as far as it will go until you make
up the Piston (11).
6. Place the Spring (14) in the piston bore of the
Body (12).
D Section Mill Unit No. 4507 11-29-07
Rev. C Page 7 of 17

7. Dress the Piston (11) with O-ring (13) and the groove of the Body Threads then tighten the
Packing (10) and push it over the Mandrel (22) Top Sub on the Body.
until the threads are visible on the Mandrel.
22.Wrap a tight wire around the Body in the groove
8. Place the Packing Spacer (29 on 5-1/2 thru 8- over the Knives to hold them in place for run-
1/4 tools) behind the Packing (10) on the Piston ning in the hole (or shipping).
(11).
Recommended Makeup Torque
9. Screw the Piston Cap (9) onto the Mandrel (22)
and tighten. Remove the small board or other Values for Grade 5 Cap Screws/Bolts
object used to hold the Mandrel in place. Torque (ft-lb)
Cap Screw
10.Place the Piston Cap Retainer (5) over the Size (In)
Coarse Fine
Mandrel (22) and align it to the groove in the 10-32 5 6
Mandrel. 1/4 10 11
11.Tighten two of the pressure plugs in the Piston 5/16 20 22
3/8 36 40
Cap Retainer (5) then drop the Steel Balls (7)
7/16 57 64
through the third hole.
1/2 90 100
12.When all Steel Balls (7) are in place tighten the 9/16 125 140
third pipe plug to secure the balls. 5/8 175 200
3/4 310 340
13.On the 4-1/2 and 11-1/2 OD tools, place the 7/8 500 550
Knife Pin (17) in each Knife (18 and 19) and 1 740 810
cover with both halves of the Knife Bearing (28 1-1/8 930 1,040
and 29). The 5-1/2" thru 9-3/4" OD tools have a 1-1/4 1,300 1,440
one piece Knife Bearings (28). On these tools, 1-3/8 1,700 1,900
place the Knife (28 and 29) in the Knife Bearing 1-1/2 2,270 2,550
(28) and insert the Pin (17).
Useful Formulas:
14.Slide the Knife and Bearing assembly in the T-
slot of the Body (12) until the keeper will fit be- Optimum Cutter surface speed to RPM:
hind the Knife Bearing. R = So / (D x 3.14/12)
15.Install the keeper Hex Socket Cap Screw (15). So= Optimum surface speed
D = Maximum blade expansion
16.Repeat steps 15 and 16 until you have secured R = Rotary speed RPM
all the knives in the tool.
Example: to cut 5-1/2 Casing with Metal Muncher
17.Slide the appropriate Stabilizer Rib (25) onto
inserts with an optimum surface speed of 250 feet
the Body (12).
per minute:
18.Screw the Bottom Sub (27) onto the tool and
250 / (6.625 x 3.14 / 12) = 144 RPM
tighten it in place.
19.Lock the Bottom Sub (27) with Hex Socket Set Pressure Drop Across an Orifice
Screws (26). P = (G2D) / (12031A2C2)
20.The tool can now be function tested. P = Pressure Drop
G = Circulating Rate in Gallons per minute
Stand the tool upright and drop a ball which will D = Fluid Density (mud weight in ponds per gallon)
seat on the top of the mandrel. Screw test plug into A = Area of nozzle in inches2
the top sub and apply air pressure. The knifes C = Nozzle coefficient
should now be forced out to the maximum expan-
sion (this may be checked with a ring gauge). Example: 8-1/4 Section Mill with a 3/4" nozzle in
the indicator and a 1" nozzle in the mandrel. Circu-
21.Back off the Top Sub and remove test ball.
lating at 400 GPM with 10 lb/gal mud, using a noz-
Place the Indicator in the Top Sub, the O-ring in
zle coefficient of .95.
Unit No. 4507 11-29-07 D Section Mill
Rev. C Page 8 of 17

Pressure Drop At Indicator: Gallons per minute required for 400 psi
Pressure drop at mandrel nozzle:
P= (G2D) / (12031A2C2)
P= (4002 x 10) / (12031 x.44152 x .952) G= P(12031A2C2/D)
P = (160,000 x 10) / (12031 x .1949 x .9025)
G= 400(12031 x .7852 x .9522/10)
P = 1,600,000 / 2,116
P = 756 psi G= 400(12031 x .6162 x .9025/10

Pressure Drop at Mandrel: G = 400 x 669

P = (G2D) / (12031A2C2) G= 267,600

P = (4002 x 10) / (12031 x .7852 x .952)
P = (160,000 x 10) / (12031 x .6162 x .9025)
P = 1,600,000 / 6,690
P = 239 psi
Gallons Per Minute Required for desired
pressure drop:
G= P(12031A2C2/D)
G = Circulating Rate in Gallons per minute
P = Pressure Drop
D = Fluid Density (mud weight in ponds per gallon)
A = Area of nozzle in inches2
C = Nozzle coefficient
Example: A 400 psi pressure drop is required to
cut out with an 8-1/4 Section Mill with a 3/4" nozzle
in the indicator and a 1" nozzle in the mandrel. The
fluid is 10 lb/gal mud, using a nozzle coefficient of
.95.
G = 517 gallons per minute
Annular velocity (when Annular capacity is
unknown): AV = 24.5G/ ID2- OD2
AV = Annular velocity
G = Gallons Per Minute
ID = Inside diameter of casing or openhole
OD = Outside diameter of workstring or drill collars
Example: Section Milling 9-5/8 47# Casing with 6-
1/2 Drill Collars and 5" drillpipe. The maximum ex-
pansion of the Section Mill Knives is 11-1/2. The
circulating rate is 500 gallons per minute.
AV between the Drill Collars and 11-1/2
Openhole:
AV = 24.5G / ID2- OD2
AV = 24.5G / 11-1/22 - 6-1/22
AV = 24.5 x 500 / 132 - 42
AV = 12,250 / 90
AV = 136 Feet per minute
 D Section Mill, Product Family No. H15072

D Section Mill
Assembly And Dimensional Data Drawing No. 947-199

Rev. C
Unit No. 4507
Page 9 of 17
11-29-07
Unit No. 4507 11-29-07 D Section Mill
Rev. C Page 10 of 17

D Section Mill, Product Family No. H15072

Dimensional Data
Refer to Drawing No. 947-199.
Material No. A B C D E F G H J
H150-72-4500 2-7/8 2-7/8
53.000 41.500 18.500 10.000 4.500 3.75 1.250
H150-72-4502 Reg Reg

Parts List, Size 4.500

Refer to Drawing No. 947-199.
Item No.
Description H150-72-4500 H150-72-4502
No. Reqd
1 Top Sub 1 HT02166300
2 Retainer Ring 1 HT05007018
3 Pressure Indicator 1 HT02166306
4 Indicator Nozzle 1 HT02163014 (.375" ID) (9.525 mm ID)
5 Piston Cap Retainer 1 HT02214506
6 Pressure Plug 3 HWW-S704-HT0
7 Steel Ball 23 HT05007247
8 O-ring 1 HWW-B238-H30
9 Piston Cap 1 HT02215508
10 Packing 1 HT05007909
11 Piston 1 HT02166304
12 Body 1 H09-43715-00 H09-47711-00
13 O-ring 1 HWW-B222-H30
14 Spring 1 HT05514809
15 Hex Socket Cap Screw * HWW-G11D-0S2 [5] HWW-G11D-052 [4]
16 Keeper * HT02215504 [5] HT02215504 [4]
17 Pin * HT02215507 [5] HT02215507 [4]
18 Knife No. 1 * HT02215512 [3] HT02215512 [2]
19 Knife No.2 2 HT02215513
20 O-ring 1 HWW-B217-H30
TH08 (0.250'') (6.350mm)
TH09 (0.281'') (7.137mm)
TH10 (0.313'') (7.938mm)
TH11 (0.344'') (8.738mm)
TH12 (0.375'') (9.525mm)
TH13 (0.406'') (10.312mm)
TH14 (0.438'') (11.113mm)
21 Bit Nozzle 1
TH15 (0.469'') (11.906mm)
TH16 (0.500'') (12.700mm)
TH18 (0.563'') (14.288mm)
TH20 (0.625'') (15.875mm)
TH22 (0.688'') (17.463mm)
TH24 (0.750'') (19.050mm)
TH28 (0.875'') (22.225mm)
22 Mandrel 1 H09-43714-00 H09-47862-00
23 Retainer Ring 1 HT05007015
24 Knife Ring 1 HT02215511
25 Rib Stabilizer 1 See Specification Guide
26 Hex Socket Set Screw 3 HWW-G51D-0S0
27 Bottom Sub 1 HT02215503
28 Knife Bearing * HT02215506 [5] HT02215506 [4]
29 Knife Bearing * HT02215505 [5] HT02215505 [4]
* No, in brackets [ ] indicates No. reqd.
 D Section Mill, Product Family No. H15072

D Section Mill
Assembly And Dimensional Data Drawing No. 946-863

Rev. C
Unit No. 4507
Page 11 of 17
11-29-07
Unit No. 4507 11-29-07 D Section Mill
Rev. C Page 12 of 17

D Section Mill, Product Family No. H15072

Dimensional Data
Refer to Drawing No. 946-863.
Material No. A B C D E F G H J
H150-72-5500 62.250 48.500 23.750 5.500
4.250 1.500 3-1/2 Reg
H150-72-6250 62.750 49.375 25.000 14.000 6.250
H150-72-7250 68.625 53.250 24.000 7.250
5.500 2.250 4-1/2 Reg
H150-72-8250 69.562 52.188 21.750 12.000 8.250

Parts List, Sizes 5.500 - 6.250

Refer to Drawing No. 946-863.
Item No.
Description H150-72-5500 H150-72-6250
No. Reqd
1 Top Sub 1 HT02163010 HT02174410
2 Retainer Ring 1 HT0-50070-18
3 Pressure Indicator 1 HT02163007 HT02174407
4 Indicator Nozzle 1 HT02163014 (.375" ID) (9.525 mm ID) HT02170916 (.625'' ID) (15.875 mm ID)
5 Piston Cap Retainer 1 HT02214506 HT02174417
6 Pressure Plug 3 HWW-S704-HT0
7 Steel Ball * HT05007247 [23] HT05007247 [25]
8 O-ring 1 HWW-B246-H30 HWW-B248-H30
9 Piston Cap 1 HT02163006 HT02174406
10 Packing 4 HT0-50079-59
11 Piston 1 HT02163004 HT02174404
12 Body 1 HT02214500 HT02215200
13 O-ring 1 HWW-B325-H30 HWW-B327-H30
14 Spring 1 HT02163011
15 Hex Socket Cap Screw 6 HWW-G11H-103
16 Keeper 6 HT02214503
17 Pin 6 HT02214508
18 Knife No. 1 3 HT02214511
19 Knife No. 2 3 HT02214512
20 O-ring 1 HWW-B217-H30
TH08 (0.250'') (6.350mm)
TH09 (0.281'') (7.137mm)
TH10 (0.313'') (7.938mm)
TH11 (0.344'') (8.738mm)
TH12 (0.375'') (9.525mm)
TH13 (0.406'') (10.312mm)
TH14 (0.438'') (11.113mm)
21 Bit Nozzle 1
TH15 (0.469'') (11.906mm)
TH16 (0.500'') (12.700mm)
TH18 (0.563'') (14.288mm)
TH20 (0.625'') (15.875mm)
TH22 (0.688'') (17.463mm)
TH24 (0.750'') (19.050mm)
TH28 (0.875'') (22.225mm)
22 Mandrel 1 HT02214507 HT02215204
23 Retainer Ring 1 HT0-50070-15
24 Knife Ring 1 HT02214510 HT02215206
H09-45140-XX H09-47213-XX
H09-45140-02 (6.398 OD) H09-47213-00 (6.885 OD)
H09-45140-03 (6.316 OD) H09-47213-01 (6.829 OD)
H09-45140-04 (6.226 OD) H09-47213-02 (6.735 OD)
25 Rib Stabilizer 1 H09-45140-05 (6.136 OD) H09-47213-03 (6.625 OD)
H09-45140-00 (6.044 OD)
H09-45140-06 (5.954 OD)
H09-45140-01 (5.864 OD) -
H09-45140-07 (5.680 OD)
26 Hex Socket Set Screw 3 HWW-G51D-100
27 Bottom Sub 1 HT02214502 HT02215201
28 Knife Bearing 6 HT02214509
29 Packing Spacer 1 HT02163017
* No, in brackets [ ] indicates No. reqd.
D Section Mill Unit No. 4507 11-29-07
Rev. C Page 13 of 17

D Section Mill, Product Family No. H15072

Parts List, Sizes 7.250 - 8.250
Refer to Drawing No. 946-863.
Item No.
Description H150-72-7250 H150-72-7251* H150-72-8250 H150-72-8251*
No. Reqd
1 Top Sub 1 HT02200802 HT02170900
2 Retainer Ring 1 HT05007018
3 Pressure Indicator 1 HT02174407
4 Indicator Nozzle 1 HT02170916 (.625'' ID) (15.875 mm ID)
5 Piston Cap Retainer 1 HT02174417
6 Pressure Plug 3 HWW-S704-HT0
7 Steel Ball 25 HT05007247
8 O-ring 1 HWW-B251-H30 HWW-B259-H30
9 Piston Cap 1 HT02174406
10 Packing 4 HT05007959
11 Piston 1 HT02174404 HT02193203
12 Body 1 HT02214900 H09-48991-00 HT02215000 H09-46330-00
13 O-ring 1 HWW-B327-H30
14 Spring 1 HT02214905 HT02193202
15 Hex Socket Cap Screw 6 HWW-G11H-103
16 Keeper 6 HT0-22147-05
17 Pin 6 HT0-22147-10
18 Knife No. 1 3 HT02214907 H09-49112-00 HT02215006 H09-49172-00
19 Knife No. 2 3 HT02214908 H09-49114-00 HT02215007 H09-49173-00
20 O-ring 1 HWW-B217-H30
TH08 (0.250'') (6.350mm)
TH09 (0.281'') (7.137mm)
TH10 (0.313'') (7.938mm)
TH11 (0.344'') (8.738mm)
TH12 (0.375'') (9.525mm)
TH13 (0.406'') (10.312mm)
TH14 (0.438'') (11.113mm)
21 Bit Nozzle 1
TH15 (0.469'') (11.906mm)
TH16 (0.500'') (12.700mm)
TH18 (0.563'') (14.288mm)
TH20 (0.625'') (15.875mm)
TH22 (0.688'') (17.463mm)
TH24 (0.750'') (19.050mm)
TH28 (0.875'') (22.225mm)
22 Mandrel 1 HT02214901 HT02215001
23 Retainer Ring 1 HT05007015
24 Knife Ring 1 HT02214906 HT02215005
25 Rib Stabilizer 1 See Specification Guide
26 Hex Socket Set Screw 3 HWW-G51H-100
27 Bottom Sub 1 HT02214903 HT02215002
28 Knife Bearing 6 HT0-2214713
29 Packing Spacer 1 HT02163017
* Contains Aberdeen Style Knives
 D Section Mill, Product Family No. H15072

Rev. C
Unit No. 4507
Assembly And Dimensional Data Drawing No. 947-207

Page 14 of 17
11-29-07
D Section Mill
Dimensional Data
Refer to Drawing No. 947-207.
Material No. A B C D E F G H J
H150-72-9250 28.875 9.250
72.938 54.312 20.000 7.750 3.500 6-5/8 Reg 6-5/8 Reg
H150-72-9750 28.750 9.750
D Section Mill Unit No. 4507 11-29-07
Rev. C Page 15 of 17

D Section Mill, Product Family No. H15072

Parts List, Sizes 9.250 - 9.750
Refer to Drawing No. 947-207.
Item No.
Description H150-72-9250 H150-72-9251* H150-72-9750 H150-72-9751*
No. Reqd
1 Top Sub 1 HT02214701
2 Retainer Ring 1 HT05007029
3 Pressure Indicator 1 HT02184704
4 Indicator Nozzle 1 HT02166015 (.625'' ID) (15.875 mm ID)
5 Piston Cap Retainer 1 HT02214703
6 Pressure Plug 3 HWW-S704-HT0
7 Steel Ball 35 HT05007247
8 O-ring 1 HWW-B432-H30
9 Piston Cap 1 HT02214704
10 Packing 1 HT05007951
11 Piston 1 HT02214702
12 Body 1 HT02214700 H09-48992-00 HT02235700 H09-46336-00
13 O-ring 1 HWW-B331-H30
14 Spring 1 HT02184713
15 Hex Socket Cap Screw 6 HWW-G11H-103
16 Keeper 6 HT02214705
17 Pin 6 HT02214710
18 Knife No. 1 3 HT02215006 H09-49172-00 HT02215006 H09-49172-00
19 Knife No. 2 3 HT02215007 H09-49173-00 HT02215007 H09-49173-00
20 O-ring 1 HWW-B217-H30
TH08 (0.250'') (6.350mm)
TH09 (0.281'') (7.137mm)
TH10 (0.313'') (7.938mm)
TH11 (0.344'') (8.738mm)
TH12 (0.375'') (9.525mm)
TH13 (0.406'') (10.312mm)
TH14 (0.438'') (11.113mm)
21 Bit Nozzle 1
TH15 (0.469'') (11.906mm)
TH16 (0.500'') (12.700mm)
TH18 (0.563'') (14.288mm)
TH20 (0.625'') (15.875mm)
TH22 (0.688'') (17.463mm)
TH24 (0.750'') (19.050mm)
TH28 (0.875'') (22.225mm)
22 Mandrel 1 HT02214709 HT02235701
23 Retainer Ring 1 HT0-50070-15
24 Knife Ring 1 HT02214714 HT02235703
25 Rib Stabilizer 1 See Specification Guide
26 Hex Socket Set Screw 3 HWW-G51H-100
27 Bottom Sub 1 HT02214708
28 Knife Bearing 6 HT02214713
* Contains Aberdeen style knives.
 D Section Mill, Product Family No. H15072

Rev. C
Unit No. 4507
Assembly And Dimensional Data Drawing No. 947-208

Page 16 of 17
11-29-07
D Section Mill
D Section Mill Unit No. 4507 11-29-07
Rev. C Page 17 of 17

D Section Mill, Product Family No. H15072

Dimensional Data
Refer to Drawing No. 947-208.
Material No. A B C D E F G H J
H150-72-1301 87.500 70.375 31.250 18.000 11.500 7.750 3.500 6-5/8 Reg 6-5/8 Reg

Parts List, Size 11.500

Refer to Drawing No. 947-208.
Item No.
Description H150-72-1301 H150-72-1302 *
No. Reqd
1 Top Sub 1 HT02215401
2 Retainer Ring 1 HT05007029
3 Pressure Indicator 1 HT02215410
4 Indicator Nozzle 1 HT02166015
5 Piston Cap Retainer 1 HT02208202
6 Pressure Plug 3 HWW-S704-HT0
7 Steel Ball 35 HT05007247
8 O-ring 1 HWW-B271-H30
9 Piston Cap 1 HT02166019
10 Packing 1 HT05008056
11 Piston 1 HT02166009
12 Body 1 HT0221540
13 O-ring 1 HWW-B228-H30
14 Spring 1 HT02166010
15 Hex Socket Cap Screw 6 HT02215411
16 Keeper 6 HT02215406
17 Pin 6 HT02215403
18 Knife No. 1 3 HT02215413 H09-49353-00
19 Knife No. 2 3 HT02215414 H09-49355-00
20 O-ring 1 HWW-B217-H30
TH08 (0.250'') (6.350mm)
TH09 (0.281'') (7.137mm)
TH10 (0.313'') (7.938mm)
TH11 (0.344'') (8.738mm)
TH12 (0.375'') (9.525mm)
TH13 (0.406'') (10.312mm)
TH14 (0.438'') (11.113mm)
21 Bit Nozzle 1
TH15 (0.469'') (11.906mm)
TH16 (0.500'') (12.700mm)
TH18 (0.563'') (14.288mm)
TH20 (0.625'') (15.875mm)
TH22 (0.688'') (17.463mm)
TH24 (0.750'') (19.050mm)
TH28 (0.875'') (22.225mm)
22 Mandrel 1 HT02215402
23 Retainer Ring 1 HT05007015
24 Knife Ring 1 HT02215412
25 Rib Stabilizer 1 See Specification Guide
26 Hex Socket Set Screw 3 HWW-G51H-1H0
27 Bottom Sub 1 HT02215408
28 Knife Bearing 6 HT02215404
29 Knife Bearing 6 HT02215405
* Contains Aberdeen style knives.