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GEORGIA
Hollow-core
Building System Design Manual
OREGON
UTAH
WASHINGTON
ProvidingEngineered
Providing EngineeredConcrete
ConcreteSolutions
Solutions
Copyright 2015
By EnCon Design, LLC
HCM001
3.23.15
2
Introduction
3
Table of Contents
Introduction ................................................................................................................................................................................................ 3
Table of Contents ........................................................................................................................................................................................ 4
Product System Uses ................................................................................................................................................................................... 5
Single Family Residential ........................................................................................................................................................................ 5
Multi-Family Residential ......................................................................................................................................................................... 5
Hospitality and Residence ...................................................................................................................................................................... 5
Mixed-Use Structures ............................................................................................................................................................................. 6
Mid-Rise and High-Rise ........................................................................................................................................................................... 6
Manufacturing and Commercial ............................................................................................................................................................. 6
Office ...................................................................................................................................................................................................... 6
Building System Variations .......................................................................................................................................................................... 7
Bearing Wall Systems ............................................................................................................................................................................. 7
Frame Systems ....................................................................................................................................................................................... 7
Floor and Roof Systems .......................................................................................................................................................................... 7
Product System Benefits ............................................................................................................................................................................. 8
Advantages of an EnCon Precast Hollow-core Building System ............................................................................................................. 8
Typical Design and Delivery Process............................................................................................................................................................ 9
Frequently Asked Questions ..................................................................................................................................................................... 10
What is hollow-core? ............................................................................................................................................................................ 10
How is hollow-core produced? ............................................................................................................................................................. 10
What are the opening limitations in a hollow-core system? ................................................................................................................ 11
What sizes of hollow-core slab are available? ...................................................................................................................................... 12
What types of bearing systems are used with a hollow-core system? ................................................................................................. 12
Span-Depth Ratios ................................................................................................................................................................................ 13
Typical Design Loads ............................................................................................................................................................................. 13
Minimum Bearing ................................................................................................................................................................................. 13
Load Tables................................................................................................................................................................................................ 14
4HC - 4-0 Untopped Hollow-core Sections ........................................................................................................................................ 15
4HC-Top - 4-0 Topped Hollow-core Sections ..................................................................................................................................... 16
8HC - 8-0 Untopped Hollow-core Sections. ....................................................................................................................................... 17
8HC-Top - 8-0 Topped Hollow-Core Sections. .................................................................................................................................... 18
Detail Design ............................................................................................................................................................................................. 19
Cross Section Details ............................................................................................................................................................................ 19
Section Properties ................................................................................................................................................................................ 20
Filled Cores ........................................................................................................................................................................................... 20
Fire Rating or Resistance ...................................................................................................................................................................... 20
Common Details ........................................................................................................................................................................................ 20
Hollow-core to Cast-in-Place Non-Load Bearing with Topping .......................................................................................................... 21
Hollow-core to Masonry Load Bearing with Topping ........................................................................................................................ 22
Hollow-core to Masonry Load Bearing without Topping ................................................................................................................... 23
Hollow-core to Masonry Non-Load Bearing ......................................................................................................................................... 24
Hollow-core to Precast or Cast-in-Place Load Bearing with Shelf Angle (CIP) ................................................................................... 25
Hollow-core to Precast or Cast-in-Place Non-Load bearing ............................................................................................................... 26
Hollow-core to Precast Inverted Tee Beams ........................................................................................................................................ 27
Hollow-core to Precast L Beam............................................................................................................................................................. 28
Hollow-core to Steel Wide Flange with Reduce Structural Depth ........................................................................................................ 29
Hollow-core to Steel Wide Flange ........................................................................................................................................................ 30
Hollow-core to Steel Wide Flange Alternate ........................................................................................................................................ 31
Hollow-core to Continuous Precast Load Bearing Wall ........................................................................................................................ 32
Project Specifications (Sample) ................................................................................................................................................................. 33
General Notes (Sample) ............................................................................................................................................................................ 35
4
Product System Uses
Single Family Residential
EnCons precast concrete hollow-core offers many benefits at a cost-effective price. Often, the
space beneath a garage can be exploited by extending the basement walls to include the
garage overhead. Setting hollow-core slabs on bearing walls forms the necessary fire
separation and the perfect noise barrier. The slab serves as a ceiling for the lower level and
creates a column-free area that can be used for storage or as functional living space. Hollow-
core provides superior moisture control and protection from mold development and water-
related damage.
Multi-Family Residential
EnCons unique precast products can be used to create a parking garage underneath an apartment building, delivering
protection and security. The floor slabs form fire separations and noise barriers between common areas and living spaces.
These elements can be erected quickly, speeding construction time and reducing building cost. The design saves land costs
while adding benefits for tenants and enhancing
Lakefront
long-term resale value. In addition, the floor
design can accommodate multiple penetrations
for mechanical equipment. Unlike wood and
steel floor systems, hollow-core provides
immediate access for other trades with minimal
preparation for final conditions. Although not
specific to multi-family residential construction,
units with integral balconies can be produced so
that all floor components are from a single
source supplier.
The Broadmoor
5
Mixed-Use Structures
Buildings commonly need to serve several purposes; one structure can
house retail space, parking facilities, and residential units. A hollow- Christina
core precast floor and roof system provides noise and vibration Landing
isolation, fire separation and resistance, penetration flexibility, and
structural support for small spaces above large open areas.
Office
Corporate managers enjoy the secure image and
Patriot Park fast construction that precast concrete provides. It
reduces interim financing costs and ensures that
facilities will be ready for occupancy on schedule.
In addition, precast concrete mass keeps heating
and cooling costs down and lowers fire insurance
rates for the end user. Precast hollow-core floor
and roof systems create shallow structural depths
often decreasing the total building height or
allowing for an additional floor as compared to
similar height structures.
Correctional Facilities
Due to its unique nature and occupancy requirements, a correctional facility
traditionally has an intricate floor plan with heavy loads that are varied and
complex from walls above. Hollow-cores high load capacity makes it an
excellent building material for this kind of structure. Long spans means fewer
support columns to act as obstacles, allowing for flexible floor plans as well as
decreasing security risk and supervision constraints.
6
El Paso County Jail
Building System Variations
Bearing Wall Systems
Bearing wall systems provide compartmentalization,
Broadmoor Lakeside outstanding fire safety between units, significant
thermal benefit, and reduced noise transmission. Well-
suited for dwellings with multiple residents, these
systems are traditionally used in the multi-family and
the hospitality construction markets.
Frame Systems
For large open areas with long clear spans, a hollow-core
Giddings Lofts
frame system is ideal. Loft space has become a primary
residential construction market, and a building utilizing a
hollow-core construction system has a distinct advantage.
With a shallow overall structural depth, building height
can be reduced. This building system is traditionally used
for office construction, but residential units are being
developed, illustrating the growing popularity and varied
uses of hollow-core floor systems.
9
Product System Benefits
Precast hollow-core provides a cost-effective efficient floor and roof system. The slabs facilitate the completion of a
building in the least amount of time possible, at the most economical cost, without sacrificing quality or the integrity of
the structure.
EnCons commitment to partnership, customer care, and product excellence. EnCon maintains a full service
integrated approach to delivery, from design support to product installation. Clients receive the benefits and
convenience of a single source supplier, which limits the project risk and the number of subcontracts needed.
The EnCon Companies have delivered high quality precast concrete structures throughout the United States.
In high seismic regions, a lighter weight floor plate weight decreases the lateral forces and subsequent
foundation requirements. Topped or un-topped, a hollow-core system can be used as a lateral load diaphragm.
Long spans with shallow sections allow for high span-to-depth ratios while reducing floor-to-floor heights. This
results in more interior space with less obstruction from structural depth and columns.
Design flexibility. Spaces without interior support columns can accommodate nearly any floor plan as well as
enable the rendering of unusual or complicated details.
Greater quality control, consistency and finish with in-plant production. Plant production will also reduce on-
site labor and lower the job site safety risk.
The rapid construction process enables openings in the floor plate to be closed quickly, creating an immediate
working platform for other trades concurrently working onsite. EnCons precast components and systems can
be erected in adverse weather conditions where other building systems may not.
Long-term durability, requiring far less maintenance than conventional building materials.
Excellent fire resistance and protection as well as vibration resistance. Moisture control, mold and mildew
resistance, and insect proof. Acoustical control; reduced noise transmission between spaces for greater privacy.
Thermal mass delivers superior energy efficiency - acts as a thermal sink to smooth peak heating and cooling
demands; cross sections greatly reduce heat loss through roof. These inherent benefits help meet stricter
energy requirements while providing less environmental impact.
Hollow-core can provide natural channels for wiring conduit, heating, air conditioning, and plumbing.
Offers finished ceilings that may be left exposed or painted. A delivered finished system eliminates need for
suspended ceilings.
Offers finished floors; with minimal leveling and finishing, the final surface may be directly applied.
8
Typical Design and Delivery Process
The flow chart below highlights the general process from project initiation to completion. The tables contain
representative project schedules and demonstrate the primary scheduling benefit of precast concrete construction.
There are a number of interrelated yet overlapping activities that allow faster turnaround and quicker job completion.
Project Preliminary
Identification Design
Assistance
Estimate and
Award Project
Calculations,
Final Design Erection Drawings,
and Details
Submittal
and Approval
Process
Erection and
Field Finish
Project
Completion
9
Frequently Asked Questions
What is hollow-core?
Hollow-core is a prestressed concrete flat slab containing continuous
hollow voids that run throughout its length. Hollow-core is an ideal
building material as it is lighter in weight and lower in cost than
conventional cast-in-place concrete. Popular applications for hollow-
core are floor and roof deck systems.
What is camber?
Camber is a byproduct of an eccentric prestress force. Since
the most economical placement of strand is at the bottom of
the member, the prestress is below the center of gravity,
(Not to Scale)
causing the center of the members span to bow up. The
amount of camber is affected by a number of factors such as span, prestressing force, concrete strength,
and curing variations. The erector will adjust bearing elevations of adjacent members to minimize camber
between slabs.
EnCon provides two types of hollow-core products, each having inherent advantages for different building
solutions.
EnCon Colorado produces hollow-core through a dry cast extrusion process. On a 500 long
manufacturing bed, an Elematic machine generates a continuous 4 wide slab. Prestressed
12
strand serves as the primary reinforcing and is installed and pulled prior to extrusion of the
concrete. Zero slump or dry (very stiff) concrete is placed after the reinforcing.
Stresscon produces its Dynaspan product using a wet cast system. On a 485 long bed, the higher
slump concrete is cast as a continuous 8 wide slab. Long tubes attached to the casting machine slip
form the cores within the product. Again, prestressed strand serves as an efficient primary
reinforcing.
Each hollow-core panel provides certain advantages given the fabricated cross sections. The 4' Elematic
product is lighter to ship and erect. It is beneficial for high-rise, high-density projects, where crane access and
reach are limited. It is an ideal solution for multi-story structures where a tower crane is being used. The
Elematic product also provides exceptional spanning capabilities, given its efficient cross section. The 8'
Dynaspan product, while heavier per piece, supplies more square footage per panel. With fewer pieces to
deliver and erect, the Dynaspan product may offer cost efficiencies for low- or mid-rise structures. EnCon
will work with the design team early in the process to determine the most economical approach.
14
Preliminary Design
Span-Depth Ratios
The PCI Design Handbook recommends limits on span-depth ratios for hollow-core systems. For roof
members, a span-depth ratio limit of 50 is suggested. In practice, a span-depth ratio of 45 is common for
floors and roofs where fire endurance, openings, or heavy or sustained live loads do not control a design.
Structural topping plays an important role in the span-depth ratio.
The design recommendations for span lengths vary slightly from cross section to cross section, but the
following are general rules to consider in the preliminary design. Assuming a uniform superimposed load of
100 pounds per square foot and an un-topped system, these guidelines apply:
Depth Span
8 inches 30 feet
10 inches 40 feet
12 inches 46 feet
Factors such as concentrated loads and large openings can affect the span capabilities of a system. Once the
given loadings, fire endurance ratings, span lengths, and slab thicknesses have been determined, load tables
are consulted.
Minimum Bearing
Hollow-core units require a minimum of 2 of bearing. They are typically
designed and detailed with a -thick continuous bearing material. Often, as the
slab gets longer, additional bearing length is detailed. This additional bearing
length may be as large as 2, for a combined total of 4. For steel, bearing of 2 is
recommended and for concrete surfaces, 3 is recommended.
13
Load Tables
The following load tables are based on both topped (composite) and un-topped systems. Load spans are
approximate and based on ACI 318-05. The values are assumed to be service level live loads without the
1.6 multiplier.
When the analysis of the section includes topping, the following topping parameters are used. 2
Composite thickness mid-span, an additional 25 psf dead load, and a 28-Day topping strength of 4000 psi.
14
4HC - 4-0 Untopped Hollow-core Sections
4HC - Untopped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
40 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
50 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
60 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
70 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6
80 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6
90 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6
100 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6
110 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-6
120 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-6 8-7
130 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 8-7
140 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 8-7 10-6
150 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-6 8-7 10-6 10-6
160 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6
170 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 10-6 10-6 10-6 10-6 12-6
180 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6
190 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6
200 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6
210 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6 12-6
220 8-4 8-6 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6
230 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
240 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6
250 8-6 8-6 8-4 8-4 8-4 8-6 8-6 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
260 8-6 8-6 8-4 8-4 8-4 8-6 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
270 8-6 8-6 8-4 8-4 8-4 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6 12-6
280 8-6 8-6 8-4 8-4 8-6 8-6 8-6 10-4 10-6 10-6 12-6 12-6 12-6 12-6 12-6
290 8-6 8-6 8-4 8-4 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6 12-6
300 8-6 8-6 8-4 8-4 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6 12-6
310 8-6 8-6 8-4 8-6 8-6 10-4 10-6 10-6 12-6 12-6 12-6
320 8-6 8-6 8-4 8-6 8-6 10-4 10-6 10-6 12-6 12-6 12-6
330 8-6 8-6 8-4 8-6 8-7 10-4 10-6 12-6 12-6 12-6
340 8-6 8-6 8-4 8-6 10-4 10-6 10-6 12-6 12-6
350 8-6 8-6 8-4 8-6 10-4 10-6 12-6 12-6
360 8-6 8-6 8-6 8-7 10-4 10-6 12-6
370 8-6 8-6 8-6 10-6 10-6 12-6
380 8-6 8-6 8-6 10-6
390 8-6 8-6 8-7 10-6
400 8-6 8-6 10-6
410 8-6 8-6
420 8-6 8-6
430 8-6 8-7
440 8-6
4HC - Untopped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
30 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6 12-6
40 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6 12-6
50 8-4 8-4 8-6 8-6 8-6 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
60 8-4 8-6 8-6 8-6 8-6 8-6 8-6 8-7 8-7 10-6 10-6 12-6 12-6 12-6
70 8-6 8-6 8-6 8-6 8-6 8-7 8-7 8-7 10-6 12-6 12-6 12-6 12-6
80 8-6 8-6 8-6 8-6 8-7 8-7 10-6 10-6 12-6 12-6 12-6
90 8-6 8-6 8-7 8-7 8-7 10-6 10-6 12-6 12-6 12-6
100 8-6 8-7 8-7 10-6 10-6 12-6 12-6 12-6 12-6
110 8-7 8-7 10-6 10-6 12-6 12-6 12-6 12-6
120 8-7 10-6 10-6 12-6 12-6 12-6
130 10-6 10-6 12-6 12-6 12-6
140 10-6 12-6 12-6 12-6 12-6
150 10-6 12-6 12-6 12-6
160 12-6 12-6 12-6
170 12-6 12-6
180 12-6 12-6
190 12-6
200
15
4HC-Top - 4-0 Topped Hollow-core Sections
4HC - Topped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
30 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
40 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
50 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
60 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
70 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
80 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4
90 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6
100 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6
110 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6
120 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6
130 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6
140 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-6
150 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7
160 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6
170 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 8-7 10-6
180 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6
190 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6
200 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6
210 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6
220 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6
230 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
240 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
250 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
260 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
270 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6
280 8-4 8-6 8-4 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
290 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6
300 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6
310 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
320 8-6 8-6 8-4 8-4 8-4 8-4 8-6 8-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
330 8-6 8-6 8-4 8-4 8-4 8-6 8-6 8-6 10-6 10-6 12-6 12-6 12-6 12-6
340 8-6 8-6 8-4 8-4 8-4 8-6 8-6 10-4 10-6 10-6 12-6 12-6 12-6 12-6
350 8-6 8-6 8-4 8-4 8-4 8-6 8-6 10-6 10-6 12-6 12-6 12-6 12-6
360 8-6 8-6 8-4 8-4 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
370 8-6 8-6 8-4 8-4 8-6 8-6 10-6 10-6 12-6 12-6 12-6
380 8-6 8-6 8-4 8-4 8-6 8-6 10-6 10-6 12-6 12-6
390 8-6 8-6 8-4 8-4 8-6 10-4 10-6 10-6 12-6 12-6
400 8-6 8-6 8-4 8-4 8-6 10-4 10-6 12-6
410 8-6 8-6 8-4 8-6 8-6 10-6 10-6 12-6
420 8-6 8-6 8-4 8-6 10-4 10-6
430 8-6 8-6 8-4 8-6 10-4 10-6
440 8-6 8-6 8-4 8-6 10-4 10-6
4HC - Topped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
30 8-4 8-4 8-6 8-6 8-7 10-6 10-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6 12-6
40 8-4 8-4 8-6 8-6 8-7 10-6 10-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6 12-6
50 8-4 8-4 8-6 8-6 8-7 10-6 10-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6 12-6
60 8-4 8-4 8-6 8-6 8-7 10-6 10-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6 12-6
70 8-4 8-6 8-6 8-6 8-7 10-6 10-6 10-6 10-6 10-6 12-6 12-6 12-6 12-6
80 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6 10-6 12-6 12-6 12-6
90 8-6 8-6 8-6 8-6 8-7 10-6 10-6 10-6 12-6 12-6 12-6
100 8-6 8-6 8-6 8-6 8-7 10-6 10-6 12-6 12-6 12-6
110 8-6 8-6 8-6 8-7 8-7 10-6 12-6 12-6 12-6
120 8-6 8-6 8-7 8-7 10-6 12-6 12-6 12-6
130 8-6 8-7 10-6 10-6 12-6 12-6 12-6
140 8-7 10-6 10-6 12-6 12-6 12-6
150 10-6 10-6 10-6 12-6 12-6
160 10-6 10-6 12-6 12-6
170 10-6 12-6 12-6 12-6
180 12-6 12-6 12-6
190 12-6 12-6
200 12-6 12-6
210 12-6
220 12-6
16
8HC - 8-0 Untopped Hollow-core Sections.
8HC - Untopped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
40 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
50 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
60 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
70 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
80 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9
90 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-9
100 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-9 8-10
110 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11
120 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-11
130 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-12
140 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13
150 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14
160 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-14
170 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15
180 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-12
190 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 10-13
200 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-12 10-13
210 8-8 8-10 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10 8-12 8-13 8-14 8-15 10-13 10-14
220 8-9 8-10 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-12 10-13 10-14
230 8-9 8-10 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 10-13 10-14 10-15
240 8-9 8-11 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-14 10-12 10-13 10-14 10-15
250 8-10 8-11 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-12 8-14 8-15 10-12 10-13
260 8-10 8-11 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-14 10-12 10-13 10-14
270 8-10 8-12 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-12 10-13 10-14
280 8-11 8-12 8-8 8-8 8-9 8-10 8-11 8-11 8-13 8-14 10-11 10-12
290 8-11 8-12 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-15 10-12 10-13
300 8-11 8-12 8-8 8-8 8-10 8-10 8-12 8-12 8-13 10-11 10-12 10-13
310 8-12 8-12 8-8 8-9 8-10 8-11 8-12 8-12 8-14 10-11 10-12
320 8-12 8-12 8-8 8-9 8-10 8-11 8-12 8-13 8-15 10-12
330 8-12 8-12 8-8 8-9 8-10 8-11 8-13 8-13 10-11 10-12
340 8-12 8-12 8-8 8-9 8-11 8-12 8-13 8-14 10-11 10-12
350 8-12 8-12 8-9 8-10 8-11 8-12 8-13 8-15
360 8-12 8-12 8-9 8-10 8-11 8-12 8-14 8-15
370 8-12 8-12 8-9 8-10 8-12 8-13 8-14 10-11
380 8-12 8-12 8-9 8-10 8-12 8-13 8-14 10-11
390 8-12 8-12 8-9 8-11 8-12 8-13 8-15
400 8-12 8-12 8-10 8-11 8-12 8-13
410 8-12 8-12 8-10 8-11 8-13 8-14
420 8-12 8-12 8-10 8-11 8-13 8-14
430 8-12 8-12 8-10 8-12 8-13 8-15
440 8-12 8-12 8-11 8-12 8-14 8-15
450 8-12 8-12 8-11 8-12 8-14
8HC - Untopped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 28 29 30 31 32 33 34 35 36 37 38 39 40 41
40 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-13 8-15 10-11 10-12 10-13 10-14
50 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-11 10-12 10-13 10-14
60 8-8 8-8 8-9 8-10 8-10 8-11 8-12 8-13 8-14 8-15 10-12 10-13 10-14 10-14
70 8-9 8-9 8-10 8-11 8-11 8-12 8-13 8-14 8-15 10-12 10-13 10-14 10-15 10-15
80 8-9 8-10 8-11 8-12 8-12 8-13 8-14 8-15 10-13 10-13 10-14 10-15
90 8-10 8-11 8-12 8-12 8-12 8-14 8-15 10-13 10-14 10-14 10-15
100 8-11 8-12 8-12 8-13 8-13 8-15 10-13 10-14 10-15 10-15
110 8-12 8-12 8-13 8-14 8-14 10-13 10-14 10-15 10-15
120 8-12 8-13 8-14 8-15 8-15 10-14 10-15 10-15
130 8-13 8-14 8-15 10-13 10-13 10-14 10-15
140 8-14 8-15 10-13 10-13 10-14 10-15
150 8-15 10-12 10-13 10-14 10-14
160 10-12 10-13 10-14 10-14 10-15
170 10-13 10-14 10-14 10-15
180 10-13 10-14 10-15
190 10-14 10-15
200 10-14 10-15
210 10-15
220 10-15
17
8HC-Top - 8-0 Topped Hollow-Core Sections.
8HC - Topped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 12 13 14 15 16 17 18 19 20 21 22 23 24 25
60 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
70 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
80 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
90 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
100 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
110 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
120 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8
130 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9
140 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9
150 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10
160 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10
170 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10
180 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11
190 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10 8-11
200 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12
210 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-12
220 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13
230 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13
240 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-13 8-14
250 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14
260 8-8 8-9 8-8 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15
270 8-8 8-10 8-8 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15
280 8-9 8-10 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-14 10-13
290 8-9 8-10 8-8 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-13
300 8-9 8-10 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 10-13
310 8-9 8-11 8-8 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 10-13 10-14
320 8-10 8-11 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-12 8-13 8-15 10-13 10-14
330 8-10 8-11 8-8 8-8 8-8 8-9 8-10 8-10 8-11 8-13 8-14 10-12 10-13 10-14
340 8-10 8-12 8-8 8-8 8-8 8-9 8-10 8-11 8-12 8-13 8-14 10-12
350 8-10 8-12 8-8 8-8 8-9 8-9 8-10 8-11 8-12 8-13 8-15 10-13
360 8-11 8-12 8-8 8-8 8-9 8-10 8-11 8-11 8-12 8-14 10-12 10-13
370 8-11 8-13 8-8 8-8 8-9 8-10 8-11 8-11 8-12 8-14 10-12 10-13
380 8-11 8-13 8-8 8-8 8-9 8-10 8-11 8-12 8-12 8-15 10-12
390 8-11 8-13 8-8 8-8 8-10 8-10 8-11 8-12 8-13 10-12
400 8-12 8-13 8-8 8-9 8-10 8-10 8-12 8-12 8-14 10-12
410 8-12 8-13 8-8 8-9 8-10 8-11 8-12 8-13 8-14 10-12
420 8-12 8-13 8-8 8-9 8-10 8-11 8-12 8-13 8-15 10-12
430 8-12 8-13 8-8 8-9 8-10 8-11 8-13 8-13
440 8-13 8-13 8-8 8-9 8-11 8-11 8-13 8-13
450 8-13 8-13 8-8 8-10 8-11 8-12 8-13 8-14
460 8-13 8-13 8-9 8-10 8-11 8-12 8-13 8-14
470 8-13 8-13 8-9 8-10 8-11 8-12 8-14 8-15
8HC - Topped
Live Load SIMPLE SPAN IN FEET - CENTER TO CENTER OF END BEARINGS (ft)
(psf) 26 27 28 29 30 31 32 33 34 35 36 37 38
60 8-8 8-8 8-8 8-8 8-8 8-9 8-11 8-14 10-9 10-10 10-11 10-13 10-15
70 8-8 8-8 8-8 8-8 8-9 8-9 8-11 8-14 10-10 10-10 10-11 10-13 10-15
80 8-8 8-8 8-8 8-9 8-9 8-10 8-11 8-14 10-10 10-11 10-12 10-13 10-15
90 8-8 8-8 8-9 8-9 8-10 8-11 8-11 8-14 10-11 10-12 10-12 10-13 10-15
100 8-8 8-9 8-9 8-10 8-11 8-11 8-12 8-14 10-12 10-13 10-13 10-14 10-15
110 8-8 8-9 8-10 8-11 8-11 8-12 8-13 8-14 10-12 10-13 10-14 10-15
120 8-9 8-10 8-10 8-11 8-12 8-13 8-14 8-15 10-13 10-14 10-15 10-15
130 8-9 8-10 8-11 8-12 8-13 8-14 8-14 8-15 10-14 10-14 10-15
140 8-10 8-11 8-11 8-13 8-13 8-14 8-15 10-13 10-14 10-15
150 8-10 8-11 8-12 8-13 8-14 8-15 10-13 10-14 10-15
160 8-11 8-12 8-13 8-14 8-15 10-13 10-14 10-15
170 8-11 8-12 8-13 8-14 8-15 10-13 10-14 10-15
180 8-12 8-13 8-14 8-15 10-13 10-14 10-15
190 8-12 8-13 8-14 10-13 10-14 10-15
200 8-13 8-14 8-15 10-13 10-14 10-15
210 8-13 8-14 10-13 10-14 10-15
220 8-14 8-15 10-13 10-14 10-15
230 8-14 10-13 10-14 10-15
240 8-15 10-13 10-14 10-15
250 8-15 10-14 10-15
260 10-13 10-14 10-15
270 10-13 10-14
280 10-14 10-15
290 10-14 10-15
300 10-14
18
Detail Design
Cross Section Details
The following detailed hollow-core cross sections are produced by EnCon and related companies.
4HC8
4HC10
4HC12
8HC8
8HC10
19
Section Properties
Un-Topped 2 Composite-Topped
Section (f`ctopping = 4000 psi)
Area (in2) Yb (in) I (in4) Wt (psf) Yb (in) I (in4)
4HC8 204 4.08 1629 53 5.37 2950
4HC10 249 5.33 3068 65 6.61 4899
4HC12 282 6.11 5205 74 7.52 7971
8HC8 470 3.96 3525 61.2 5.31 6827
8HC10 582 5.00 6648 72 6.37 11479
Filled Cores
The majority of core ends are not filled. In multi-story construction it may be necessary to grout the
cores to prevent crushing of the ends or to increase the shear capacity of the section. Filled cores
are also common when longitudinal cuts leave large cantilevers of material.
Welded Connections
Most welded connections are used for steel beam stabilization during erection. Typically, this welded connection creates a
laterally-braced system which increases the design strength of the steel section. Long term movement is not uncommon in
both beam and slab members; therefore it is not recommended that welded connections exist on both ends of the same
member.
Camber
Camber is inherent to prestressed hollow-core slabs and is a function of the amount of eccentric prestressing force
needed to carry the superimposed design loads. Prediction of camber is determined using empirical formulas and is at
best an estimate. Actual camber is usually higher than calculated values; calculated long-term values should be considered
only as estimates. Non-structural components attached to members which could be affected by camber variations, such as
partitions or folding doors, should be placed with adequate allowance for these variations. Calculation of topping
quantities should also recognize the imprecision of camber calculations.
Common Details
20
The details on the following pages are non-cross section specific and are applicable in standard bearing and non-bearing
conditions. These are not the only design options available. Often they are used as starting points for job-specific section
and detail requirements. Connection details will vary slightly depending on whether the slab was produced using a dry
cast extrusion or a slip form technique. Designers are strongly encouraged to discuss potential details with the fabricator
during design development.
Continuation wall is erected or set in place after hollow-core is erected and grouted
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
21
Hollow-core to Masonry Load Bearing with Topping
Continuation wall is erected or set in place after hollow-core is erected and grouted
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
22
Hollow-core to Masonry Load Bearing without Topping
Continuation wall is erected or set in place after hollow-core is erected and grouted
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
23
Hollow-core to Masonry Non-Load Bearing
The ripped end of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
24
Hollow-core to Precast or Cast-in-Place Load Bearing with Shelf Angle (CIP)
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
25
Hollow-core to Precast or Cast-in-Place Non-Load bearing
26
Hollow-core to Precast Inverted Tee Beams
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
27
Hollow-core to Precast L Beam
The ends of the core may need to be filled for load transfer
Topping thickness will vary based on the hollow-core camber
Wall thickness will vary depending on EOR and AOR design requirements
28
Hollow-core to Steel Wide Flange with Reduce Structural Depth
The ends of the core may need to be filled for load transfer
Steel beam based on design loading and EOR requirements
29
Hollow-core to Steel Wide Flange
The ends of the core may need to be filled for load transfer
Steel beam based on design loading and EOR requirements
30
Hollow-core to Steel Wide Flange Alternate
The ends of the core may need to be filled for load transfer
Steel beam based on design loading and EOR requirements
31
Hollow-core to Continuous Precast Load Bearing Wall
32
Project Specifications (Sample)
1.01 SECTION INCLUDES
A. Floor and roof slabs, related connection plates, brackets, hangers, and grouting of joint keys.
1.03 REFERENCES
A. ACI 301 Structural Concrete for Buildings.
B. ACI 318 Building Code Requirements for Structural Concrete.
C. ASTM A36 Structural Steel.
D. ASTM A153 Zinc Coating on Iron and Steel Hardware.
E. ASTM A416 Uncoated Seven-Wire Stress-Relieved Steel Strand for Prestressed Concrete.
F. ASTM A615 Deformed and Plain Billet-Steel Bars for Concrete Reinforcement.
G. ASTM A666 Austenitic Stainless Steel, Sheet, Strip, Plate, and Flat Bar for Structural Applications.
H. ASTM C150 Portland Cement.
I. ASTM C618 -- Fly Ash.
J. ASTM C33 -- Aggregates.
K. ASTM C260 Air Entrainment Admixtures.
L. ASTM C494 Water Reducing Agents.
M. AWS D1.1 Structural Welding Code.
N. AWS D1.4 Structural Welding Code Reinforcing Steel.
O. PCI Manual For The Design of Hollow Core Slabs.
P. PCI MNL-116 PCI Structural Quality Control Manual.
Q. PCI MNL-120 PCI Design Handbook.
R. PCI MNL-123 PCI Connections Manual.
S. PCI MNL-124 PCI Design for Fire Resistance of Precast Prestressed Concrete.
T. PCI MNL-127 PCI Erection Tolerances.
U. PCI MNL-135 Tolerances for Precast and Prestressed Concrete.
V. IBC International Building Code.
1.05 SUBMITTALS
A. Shop Drawings: Indicate slab locations, unit identification marks, connection details, edge conditions, bearing requirements,
support conditions, dimensions, openings, openings intended to be field cut, and relationship to adjacent materials.
B. Product Data: Indicate standard component configuration, design loads, deflections, and cambers.
C. Fabricators Installation Instructions: Indicate special procedures and perimeter conditions requiring special attention.
1.07 QUALIFICATIONS
A. Fabricator: Company specializing in manufacturing the work of this section and PCI certified.
B. Erector: Company specializing in erecting the work is recommended.
C. Design precast concrete members in accordance with PCI Manual For The Design of Hollow Core Slabs, under direct supervision of
a Professional Structural Engineer experienced in design of this work and licensed in the state of the project.
D. Welder: Qualified in accordance with AWS D1.1.
33
A. Discuss anchor and weld plate locations, sleeve locations, and cautions regarding cutting or core drilling.
1.12 COORDINATION
A. Coordinate work under provisions of separate section.
2.02 MATERIALS
A. Materials: To be in conformance with ACI 318.
B. Tensioning Steel Tendons: ASTM A416 Grade 270.
C. Reinforcing Steel: ASTM A615 or A706, deformed steel bars.
D. Sand - Cement Grout: Sufficient for placement and hydration.
2.03 ACCESSORIES
A. Connecting and Supporting Devices: Conform to PCI MNL-120 plates, angles, items cast into concrete, items connected to steel
framing members, and inserts; ASTM A36 carbon steel.
B. bearing material.
2.04 FABRICATION
A. Conform to AWS D1.4 and PCI MNL-116.
B. Embed anchors, inserts, plates, angles, and other items at locations indicated.
C. Provide openings required by other sections at locations indicated. Greater than 12 inches square or in diameter.
2.05 COMPONENTS
A. Nominal Thickness: 8 or 10 inches.
B. Nominal Width: 48 or 96 inches.
2.06 FINISHES
A. Plant Finish: Finish members to PCI MNL-116 Finish B Grade.
3.0 ERECTION
A. Erect members without damage to structural capacity, shape, or finish. Replace or repair damaged members.
B. Align and maintain uniform horizontal and end joints as erection progresses.
C. Install bearing material or shims at bearing ends of slabs as indicated or necessary.
D. Adjust differential camber between precast members to tolerance before final attachment and grouting.
E. Adjust differential elevation between precast members to tolerance before final attachment.
F. Secure units in place. Grout slab and joints or perform welding in accordance with AWS D1.1.
32
General Notes (Sample)
This section includes generic General Notes that may be found on erection drawings or contract documents.
1. Precast units to be designed, detailed, manufactured, delivered, and installed by EnCon as per contract.
2. Contractor to provide free access at job site for delivery, including temporary roadways, crane pad, and
crane path.
3. Hollow-core units must be lifted with slings or lifting eyes unless noted otherwise.
5. Use bearing strips under ends of slab bearing on precast, masonry, and cast-in-place concrete.
8. Grouting of slab butt joints and end cells (if required) by EnCon as per contract.
9. All openings under contract must be shown on this layout unless noted otherwise.
10. Any topping, mesh, and drilling or cutting of holes 12 or smaller in any direction is by others.
11. No prestressing strand and/or reinforcing shall be cut in field unless approved by EnCon Design.
12. No walls, pipe, conduit, or other objects to extend above and over bearing surface.
13. All trades are to remain off deck areas until field crews have completed erecting, leveling, and grouting.
14. Reinforcing bars for the grout joints are furnished and installed by EnCon unless noted otherwise.
15. Modifications required due to field survey may be the responsibility of the General Contractor.
16. Any and all hardware supplied by EnCon is indicated by a unique and distinct number on the erection
drawings. All other hardware shown is by others even if not explicitly stated.
17. All masonry surfaces for slab bearing must be solid and have the voids filled or have a bond beam in
place.
18. Unless the hollow-core is supported on precast, the building contractor shall be responsible for
providing true and level bearing surfaces for its support.
35
36
Company Overview
The EnCon Companies are specialty contractors providing engineered concrete products and services to the
commercial, multi-family residential, heavy highway, and public works construction communities. As a full-
service precaster, EnCon manufactures a wide range of architectural and structural building components.
Corporate offices and the design group are located in downtown Denver, Colorado. EnCon currently sells its
products in 15 states.
EnCon entered the precast/prestressed concrete market in early 1993 with the acquisition of Stresscon
Corporation, which was founded in 1969. Located on a 68-acre production facility in Colorado Springs,
Stresscon Corporation maintains a second plant 20 miles north of Denver in Dacono, Colorado. Stresscon has
been serving the Colorado and western United States building industries with quality architectural and
structural precast concrete products and innovative building solutions for over 40 years.
In 1997 EnCon acquired Atlanta Structural Concrete Company, founded in 1959, and built a new plant in
Buchanan, Georgia. Atlanta Structural, with over 50 years in the structural precast industry, constructed a
second production facility in Bainbridge, Georgia in 2006.
Five additional plants were acquired or built between 1999 and 2004, providing manufacturing locations in
Seattle, Portland, San Francisco, Los Angeles, Salt Lake City, and Denver.
The EnCon family of companies now consists of nine production facilities. The product line includes
architectural and structural building elements, bridge girders and deck panels, CarbonCast, columns, double
tees, hollow-core, insulated and non-insulated wall panels, noise walls, retaining walls, risers, spandrels,
stairs, concrete tubes / shafts for stairs, elevator and other mechanical cores. As a certified producer of the
Precast/Prestressed Concrete Institute and an AltusGroupTM Producer Member, EnCon is recognized among
the leading precast companies in the United States.
A broad range of products and exceptional service are the cornerstones of EnCons business philosophy.
EnCon continues to expand to meet the rising demand for precast/prestressed concrete products and services
through geographical and product diversification, cutting-edge design techniques, the development of
innovative product lines, and a strategic corporate development program. The EnCon family of companies
looks forward to increasing growth, leadership and service to the construction industry.
80 DeHunt Drive
Buchanan, GA 30113
770.646.1888