In this Standard the comma has been adopted as decimal sign.

INDEX
SECTION TITLE PAGE

1. PURPOSE ......................................................................................... ...1

2. APPLICATION .................................................................................. .. 2

3. APPLICABLE DOCUMENTS ...................................................... .. 2

4. MATERIALS AND EQUIPMENT ................................................. .. 2

5. PROCEDURES.......................................................................... .. 3
5.1 HOSE PREPARATION ............................................................. .. 3
5.2 METALLIC FITTING CLEANING................................................. .. 3
5.3 PREPARATION OF MACHINE "COLL-O-CRIMP" (SYSTEM
BLEEDING) .............................................................................. .. 3
5.4 FITTING ASSEMBLY ................................................................. .. 5

6. QUALITY ASSURANCE PROVISIONS......................................... ..11

6.1 RESPONSIBILITY FOR THE INSPECTION.................................. . 11
6.2 INSPECTION ............................................................................ . 11
6.3 CLEANING OF THE HOSE ASSEMBLIES .................................. ..13
6.4 RECORDS AND REPORTS ........................................................ ..13

7 GENERAL NOTES..................................................................... ..14

7.1 IDENTIFICATION ...................................................................... ..14
7.2 DRAWING CALLOUT................................................................. ..14

1. PURPOSE

This Standard establishes the procedures for assembly of Coll-O-Crimp type

hoses.

LIST OF EFFECTIVE PAGES --------------------------------------1st ISSUE: 10 Aug 88

PAGE PAGE PAGE PAGE PAGE PAGE PAGE PAGE
ALL A

THIS DOCUMENT CAN NOT BE USED, PUBLISHED NOR COMMUNICATED TO THIRD

PARTIES OR REPRODUCED WITHOUT AUTHORIZATION OF THE ISSUING COMPANY

ENG. ORDER (EO) WEATHERHEAD HOSES WITH COLL O-CRIMP

NOR-2007161 FITTINGS - ASSEMBLY
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 2. APPLICATION

This Standard applies in the assembly of the hoses indicated on Table 1, using
the swaging (crimping ) machine, model T-400, moved by hydraulic/air pump.
(T-402-1).

TABLE 1 : APPLICABLE HOSES

MANUFACTURER P/N APPLICABILITY

WEATHERHEAD H436 HIGH PRESSURE

3. APPLICABLE DOCUMENTS

Embraer Standards

NE 04-021 - Hoses - Identification.

NE 40-118 - Fluid Lines Components - Cleaning and Decontamination.

NE 50-003 - Flexible Ducts and Hoses - Pressure Test.

NE 50-194 - Hose Assembly - Test of Free Sphere Passage.

4. MATERIALS AND EQUIPMENT

4.1 "COLL-O-CRIMP" machine, model T-400.

4.2 Hose cut-off machine or fine tooth hacksaw.

4.3 Gage (gage sheet) of 2,4 mm (3/32 in).

4.4 Individual Protection Equipment: adequate glasses and gloves.

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 5. PROCEDURES

According to P/N's defined in drawing, procedure the component assembly as to

follow.

5.1 HOSE PREPARATION

5.1.1 Cut the hose squarely to desired length, using hose cut-off machine or
fine tooth hacksaw.

5.1.2 Burr the cut hose end and clean the cutting residues, with clean air blast
or other adequate process.
The quality of the compressed air shall be verified according to NE 40-118.

5.2 METALLIC FITTING CLEANING

When necessary, clean and decontamination the fittings according to NE 40-118.

NOTE

The fittings shall be clean, free of grease, oil and other foreign particles

5.3 PREPARATION OF "COLL-0-CRIMP" MACHINE (SYSTEM BLEEDING)

With the tooling out of the press, proceed as to follow.

5.3.1 Connect the air line into pump hole (NPT 1/4 in).

NOTE

The available air pressure shall be 206 kPa to 827kPa (30 to 120)psi.

5.3.2 Turn on the air pressure in the pump.

5.3.3 Pressure the command pedal, moving the piston of 25,4 mm (1 in).

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 5.3.4 Release the pedal, alleviating the pressure so that the piston comes back its
original position inside of the cylinder.

5.3.5 Repeat the stages 5.3.3 and 5.3.4 for six times.

NOTE

With the system pressure of 655 Kpa (95 psi), the crimping time shall be
approximately 18 to 30 seconds, depending on the size and model of the hose.

FIGURE 1 : MACHINE APRESENTATION

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 5.4 FITTING ASSEMBLING

5.4.1 Place the fitting so that it plays the collar.

NOTE

To assure that the hose is totally inside of the collar, to mark the depth of insert
in accordance Table 2 and Figure 2.

FIGURE 2: MARKING AND INSERTION OF FITTING HOSE

TABLE 2: INSERTION DEPTH

INSERTION DEPTH mm (in)

HOSE
DIAM RUBBER NYLON/TEFLON SERIE COOLING
SERIE U SERIE E 069 E SERIE 347
4,8 15 25
- -
(3/16) (1/2) (15/16)
6,4 40 20 25
-
(1/4) (1 1/2) (13/16) (15/16)
7,9 25 30 25
-
(5/16) (15/16) (1 1/16) (1)
9,5 40 25
(3/8) (1 1/2) (15/16)
- -

10,3 30 30
(13/32)
- - (1 1/16) (1 1/16)
12,7 40 30 30 35
(1/2) (1 1/2) (1 1/16) (1 1/8) (1 9/32)
15,9 50 35 30
(5/8) (1 15/16)
- (1 1/4) (1 1/8)
19,1 60 35
(3/4) (2 5/16) (1 1/4)
- -

continue

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 continued

TABLE 2: INSERTION DEPTH

INSERTION DEPTH mm (in)

HOSE
DIAM
RUBBER NYLON/TEFLON SERIE COOLING
SERIE U SERIE E 069 E SERIE 347

22,2 35
- - -
(7/8) (1 5/16)

25,4 60 35 40
-
(1) (2 5/16) (1 11/32) (1 1/2)

28,6 40
- - -
(11/8) (1 15/32)

31,8 60
(1 ) (2 5/16)
- -

5.4.2 Place the matrix ring (gauge) T-400-8 in the base, in front of the
forward bumper.

5.4.3 Insert the two half of the bumper into the matrix ring (gauge). See
Figure 3.

FIGURE 3: ASSEMBLY OF THE MATRIX RING (GAUGE)

AND OF THE JAW

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 5.4.4 Measure the existent gap between the two half of the jaw (See Figure
4), using a gauge measuring 2,4 mm (3/32 in)(4.5). In case there is gap
superior to the gauge thickness, replace the jaws.

FIGURE 4: GAP MEASUREMENT

5.4.5 Insert the assembly (hose and fitting) by the inferior part of the jaws and align the
shoulder marks, on the fitting collar, with the jaw top.

FIGURE 5: SETTING OF HOSE ASSEMBLY IN THE

CRIMPING TOOL

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 5.4.6 Select the spacer ring of the Table 3, with the adequate color for the type
and size of hose (see Figure 6).

TABLE 3: SPACER RING

RING NUMBER

HOSE
BLACK (T-400-10) SILVER (T-400-11)
TYPE

PLANE
MILLED SIDE PLANE SIDE MILLED SIDE
SIDE
UPWARD UPWARD UPWARD
UPWARD
12,7 ; 1,9,1
6,4 AND 9,5
H17 AND 25,4
(1/4 AND 3/8)
SAE J517 (100R3) (1/2; 3/4
AND 1)
6,4 ;9,5;12,7
H104
19,1; 25,4 AND
SAE J517 (100R1)
31,8 (1/4 ;3/8;
TYPE T
1/2; 3/4 ; 1; 1 )
6,4; 9,5; 12,7
H425
19,1 AND 31,8 25,4
SAE J517 (100R2)
(1/4;3/8;1/2; (1)
TYPE AT
3/4 AND 1 )
6,4; 7,9; 9,5
H435
12,7 AND 25,4
H436
(1/4;5/16;3/8
SAE J517 (100R7)
1/2 AND 1)
H338
9,5
SAE J1402
(3/8)
TYPE B

9,5
H324
(3/8)

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 FIGURE 6: ILLUSTRATION OF THE SPACER SIDES

5.4.7 Place the correct side of the spacer ring (T-400-10 or T-400-11) on the
jaws top, while it maintains the hose in the place.

FIGURE 7: SPACER RING INSTALLATION

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 5.4.8 Move the whole assembly for under the press.

FIGURE 8 :CRIMP PREPARATION

5.4.9 Turn on the pump to action the press.

NOTE

The crimping is completed when the piston, spacer ring and matrix ring collide.

FIGURE 9: HOSE CRIMPIMG

5.4.10 Turn off the pump, move the assembly forward and remove the spacer
ring.

FIGURE 10 : SPACER RING

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 5.4.11 Remove the crimped hose assembly pressed by the inferior part of the
jaws.

6. QUALITY ASSURANCE PROVISIONS

6.1 RESPONSIBILITY FOR THE INSPECTION.

6.1.1 Personnel performing the process specified in this Standard shall be

qualified on the basis of appropriate education, training and/or experience, as
required. Appropriate records of training and the evidence of the personnel
qualification shall be maintained.

6.1.2 Quality Assurance shall monitor the process specified on this Standard in
order to ensure the fulfillment of the requirements established herein and
promote preventive actions when necessary.

6.2 INSPECTION

6.2.1 Inspect the crimped hose end visually.

NOTES

1) The crimping mark on the collar shall be located 1,5 mm (1/16 in)
approximately of the shoulder mark the projection (collar extremity).

FIGURE 11: INSPECTION OF CRIMPED FITTING

2) When the extremities are pressed correctly, the mark done in the hose, (see
Note of 5.4.1, insertion depth) it shall approximately be 1,6 mm to 6,4 mm (1/16
to 1/4)in from the collar extremity.

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 6.2.2 Verify the conformity of the pressed diameter of the collar according to
Table 4.

TABLE 4 : DIAMETER VALUES FOR HOSE ASSEMBLY VERIFICATION

CRIMPED COLLAR DIAMETER

mm (in)
HOSE H324/H338
DIAMENTER H104 H425 SAEJ517.
mm (in) H17 H435/H436
SAE J517 SAE J517 (SAE 100R2
SAE J517 SAE J517
SAE 100R1 (SAE 100R2 TYPE AT/
(SAE 100R3) (SAE 100R7)
TYPE AT TYPE AT) SAE J1402
TYPE B)

4,8 10,2
- - - -
(3/16) (0,405)

6,4 15,5 14,2 15,7 11,6

(1/4) (0,610) (0,560) (0,620) (0,455)

7,8 14,10
- - - -
(3/16) (0,555)

9,5 19,9 18,8 20,2 15,6 19,9

(3/8) (0,785) (0,740) (0,795) (0,615) (0,785)

12,7 23,9 22,1 23,5 19,4 23,9

(1/2) (0,940) (0,870) (0,925) (0,765) (0,940)

15,9 25,4 26,7

- - -
(5/8) (1,000) (1,050)

19,1 31,4 29,5 30,9 26,4

-
(3/4) (1,235) (1,160) (1,215) (1,025)

25,4 38,7 36,7 38,7 32,9

-
(1) (1,525) (1,445) (1,525) (1,295)

31,8 45,3 47,0

- - -
(1 1/4) (1,785) (1,850)

6.2.3 Perform the free passage test from according to NE 50-194.

6.2.5 Perform the pressure test (leak) according to NE 50-003.

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 6.3 CLEANING OF THE HOSE ASSSEMBLIES

Before the pressure test, it shall happen a flow of filtrated and dry air compressed
filtrate. The quality of the compressed air shall be verified according to the
requirements of the NE 40-118.

After pressure test, it hose shall be cleaned by flushing in the its interior a
cleaning fluid (see Table 5) to dislodge deposits, and blowing dry with clean air
(use filter in compressed air line or dry nitrogen).

NOTES

1) After cleaning, protect all fitting ends with caplug and bubble plastic to
avoid damage on the fittings during the transportation. The hoses assembly
shall be packed inside properly identified plastic bags or cardboard boxes. The
minimum bending radius of hose shall be observed during the handling,
transport and storage of hoses.

2) The hose assembly shall be stored in environment with temperature of (4 to

38)C, 90 % (MAX) of relative humidity, away from thermic sources, direct
sunlight, dust, oils, greases, and other deterioration sources.

TABLE 5: RECOMMENDED CLEANING FLUIDS

CLEANING FLUID SPECIFICATION

KEROSENE P-D-661
SOLVENT
P-D-680 TYPE II
(1)
SYNTHETIC DETERGENTS
MIL-D-16791
(1)
1,1,2 TRICLORO-1,2,2
TRIFLUOROETHANNE MIL-C-81302
(2)

(1) The use of these products requires a water application for rinsing.
(2) It shall not be used for cleaning of hoses with PVC compound.

6.4 RECORDS AND REPORTS

Test records and reports shall be controlled and maintained to provide evidence of
conformity to the requirements of this standard. The retention time to be followed
shall be in accordance with the Quality Management System Procedure, unless
otherwise specified in the contract.

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 7. GENERAL NOTES

7.1 IDENTIFICATION

After assembling, the hose assemblies shall be identified in accordance with

NE 04-021.

7.2 DRAWING CALLOUT

This Standard shall be called out in drawings through "NI325 - Assemble

"Weatherhead" Hoses with Coll-O-Crimp according to NE 04-015 (Montar
mangueiras "Weatherhead" com conexes tipo "Coll-0-Crimp" conforme NE 04-
015).

=================

STANDARD AVAILABLE IN PORTUGUESE

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