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From revolution
to evolution
Hydraulic fracturing innovations target
strategic fracture placement, re-fracturing
of existing wells for next bump in recovery
and complete three multistage exploratory wells. The method zontal well to be fractured independently, effectively replacing
reduced stimulation time by 65% compared with previously conventional open-hole packer systems and the plug-and-per-
completed exploratory wells and reduced the number of bridge foration method used commonly in cased holes. Last year, NCS
plugs and decreased wireline interventions by 45%, according set completion records of 94 and 104 stages in the Bakken, said
to Schlumberger. Tim Willems, President, US and International Operations for
In two re-fracturing studies in the Haynesville Shale, NCS Multistage.
BroadBand Sequence operations increased gas production Sleeves are activated by CT and run as part of the production
rates by 10- to 30-fold, Dr Pena said. "By incorporating this casingfliner in cemented or uncemented wellbores. Fractures
method to redistribute propp ant along the wellbore, operators typically are placed every 95 or 135 ft but have been placed as
are seeing average production increase by more than 20%, close as 62 ft in horizontai wellbores. "By treating each stage
using the same volumes of propp ant and water without increas- independently, we know where the fractures are initiated and
ing completion time, often reducing costs." how much sand is placed in each fracture," Mr Willems said.
BroadBand Precision incorporates an engineered fluid to "By exposing more reservoir to stimulation, we can drain the
provide control of propp ant and fluid placement by stimulat- wellbore more effectively. At the same time, we can move on
ing one entry point at a time using cemented coiled tubing from nonproductive intervals.
(CT) fracturing sleeves that can be shifted open or closed at "When multiple intervals are fractured simultaneously, we
will, he explained. "Each fracture is opened, then isolated with can't determine how much sand and water are going into indi-
a retrievable packer from toe to heel to ensure all volume is vidual clusters," he continued. "In plug-and-perf operations, it
placed properly." The service, set to formally launch in February is common to have three or more clusters fractured at one time.
2015, can be deployed on coiled tubing or by a workover rig. The One interval may take 50-100% of the fluid, while others may
technique has already been deployed in the Fayetteville and take little or none, leaving the operator with an inconsistent
Eagle Ford plays and in the Permian Basin. fracture network that will leave production behind." _
Having CT in the well during fracturing is advantageous
MULTISTAGE FRACTURING because pressure and temperature gauges can be positioned
One of the most significant step-changes in the evolution of above and below each isolated frac stage to gain a good data-
hydraulic fracturing has been multistage fracturing. It enables base understanding of the fracture operation. "We can read
operators to fracture and stimulate a high number of stages, or real-time bottomhole pressures at the surface during the frac,"
intervals, in a continuous operation, creating more opportuni- Mr Willems said. "The information is used to preempt screen-
ties to access the lateral. outs and aid in optimizing future fracture effectiveness."
The Multistage Unlimited Frac-Isolation system, developed The advantage of having CT in the hole also enables opera-
by NCS Multistage, enables each stage or interval of a hori- tors to efficiently circulate out screen-outs and move to the
I"i'
next stage. "With standard open-hole ball-drop completions, the "It is well-known that when it comes to completion efficiency
operator may have to rig up a CT unit and drill out ball seats to associated with horizontals, a good portion of the production
remove the sand in the wellbore," he said. The ability to circu- is coming from only 30% of actual treated intervals, based on
late also reduces fluid requirements and eliminates bull-heading the post-operation diagnostics we do," said David Adams,
of acid or displacing of plugs or balls. "This helps the operator Vice President, Operations Technology, North America for
avoid displacing the frac and reduces the fluid required, which Halliburton.
has environmental benefits," he added. Because the sleeves are Underlying that performance is the fact that most laterals
activated by CT, rather than balls, operators gain full borehole are still cempleted with evenly spaced intervals that are staged
internal diameter, leaving nothing to drill out when the opera- and fracture-stimulated, he said. "In essence, the industry is
tion is complete. doing completions blindly." To counter that, operators often run
LWD/MWD tools or some type of open-hole logging device to
UNDERSTANDING THE RESERVOIR understand and characterize the reservoir to know more accu-
While hydraulic fracture technology has come a long way in rately where to place the fractures. That can be an expensive
enabling the industry to push forward in the unconventional proposition.
sector, there remains a lot of room for improvement when it "When we were drilling vertical wells, we ran standard triple-
comes to recovery rates and improving field economics, espe- combo logs that provided all the information we needed to locate
cially in light of falling oil prices . . the best-quality rock, where to place the perforations and where
to complete the well," Mr Adams noted. "The cost to acquire
that same information in a long horizontal is almost prohibitive
with the margins we're seeing in the unconventionals."
Today, it is not so much the
"
To address that limitation, Halliburton last year introduced
the FracInsight service. It takes all existing data to gain the
actual fracturing technology reservoir characterization information that is available for ver-
tical wells so as to understand the reservoir quality throughout
that is improving. It is the placement the entire lateral, he explained. An offset pilot well is drilled to
of the fractures within wells and our obtain the reservoir characteristics. That information is com-
bined with the directional drilling information and gamma ray,
understanding of where the natural which is done in every horizontal well.
"We've created a rigless operation that allows us to better
fractures are located. It's all about characterize the reservoir so we can optimize where we place
the fracture treatments throughout the entire lateral," Mr
reservoir engineering and petrophysics." Adams said. "By placing the treatments precisely where they
~ ________________________ ~GeorgeEJng
need to go and right-sizing them according to the quality of the
________________________________ ~pache rock, we can increase actual production. Although the same
volume of water and proppant is being pumped, operators are
~.
with Baker Hughes' Hans- hinges on understanding the rock and the reservoir. In addi-
Christian Freitag to find out how tion to the presence of o,il and gas,fractures need to intersect
with an existing fracture network. "We've learned that many of
re-fracturing and rejuvenation
can provide relief in the current
economic climate. R the early wells captured a lot of fluid via the regional fracture
systems that go through shales, so we lilcely won't see much
improvement in those wells," he said.
It is also important to look at how the wells around a poten-
tial candidate well are performing. If the surrounding wells
explained Islam Mitwally, US Region Business Development are not performing, the well in question may not be a good
Manager, Petroleum Consulting, for Weatherford. "As the indus- candidate. Conversely, "if we have some high-performing wells
try has moved from vertical to horizontal wells, we've learned around a poor one, those good wells may have siphoned off a lot
that rock and reservoir properties change as we move farther of oil and gas through the regional fracture system," Mr King
away from the pilot hole," he explained. said. "That is why you must have good reservoir engineering
The system weights the attributes of each unique play. "For and petrophysics before you set up a re-fracturing campaign."
example, if brittleness is the biggest contributor in a specific Some experts predict re-fracturing will ramp up quickly as
play, we give it a higher weight," he said. "If the rock is easy to operators increasingly focus on how to get more hydrocarbons
break but holds no hydrocarbons, it won't be economic to frac- out of the ground. "Boosting a reservoir's production without
ture. If the rock is hard to break and requires a lot of force but the cost of drilling a new well and then fracturing it will be the
has a lot of oil, the value proposition may be there." next wave in the unconventionals, especially if oil prices remain
The attributes are plugged into the system to give the custom- low," said Hans-Christian Freitag, Vice President, Integrated
er the optimum strategy for fracturing the well. The objective is Technology for Baker Hughes.
to combine like rock with lilce rock in the same stage for maxi- "More science is being applied, along with better understand-
mum impact. "We look at the geology and make some stages ing of the subsurface and the use of better diagnostic tools to
shorter, others longer, to take into account similar rock and determine where to place fractures, " he said. Improved reser-
reservoir properties," Mr MitWally continued. "We want to avoid voir understanding has already been shown to be effective in
a scenario where different closure stresses, which require two some re-stimulation campaigns. "Being able to rejuvenate wells
different propp ants, are in the same stage. Without understand- to achieve production rates that are higher than when wells
ing where natural fractures are located and which part of the were initially completed is something we've never experienced
reservoir isn't naturally fractured, we can't design the stages." in conventional sandstone or carbonate reservoirs. This opens
The technique also can be used to identify candidates for re- the door to significantly increasing recovery from unconven-
fracturing, which is gaining traction in the US unconventional tional reservoirs without drilling a large number of additional
market. "Now that the unconventional plays have been estab- wells."
lished, operators are talting a second look at exi~ting wells, Mr Freitag acknowledged that wells must undergo a "robust
looking to maintain value in light of rapidly declining IP rates," screening process" to determine which ones to target for re-
Ms Braley said. She estimates that approximately 1,500 wells fracturing from both a commercial and a technological point
were re-fractured in the US in 2013. "Rather than blindly re- of view. "There are three characteristics that drive production
fracturing, operators need to identify the best well candidates - the rock itself must contain hydrocarbons; the well must have
for re-fracturing. Not all wells should be re-fractured." maximum reservoir contact, and the reservoir rock must be
connected to the wellbore, which is achieved through fracturing
CORRECTING PAST MISTAKES or re-fracturing."
Re-fracturing is not a young technology. It dates back to the
1950s when vertical wells in tight sands and chalk formations REJUVENATION AND SUSTAINABILITY
were being re-fractured with success, said Apache's George Re-fracturing also must be considered as just one method of
King. The practice died out in the 1960s as technological rejuvenating production in a well. "In some cases, a well may
improvements reduced the need for such operations. However, have sanded up or experienced scale buildup, and if cleaned
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JANUARY/FEBRUARY 2015 DRILLING CONTRACTOR 119