Course Number:

INDU-6331

Course Title:
Advanced Quality Control

Winter 2017

Assignment # 8
Q1: Ans:

We have two samples from two lots:

N1=5000 , n1=500 Then (2% of 500 = 10=C)
N2=10000, n2=1000 Then (2% of 1000 = 20 =C)

Now by using MS Excel, based on different values of p and the two cases of C(10, 20) then we need to
calculate the Pr{d c} for both samples by using the following:

p Pr{d<=10} Pr{reject} Pr{d<=20} Pr{reject} Difference

0.001 1.00000 0.0000 1.00000 0.0000 0.00000
0.002 1.00000 0.0000 1.00000 0.0000 0.00000
0.003 1.00000 0.0000 1.00000 0.0000 0.00000
0.004 0.99999 0.0000 1.00000 0.0000 -0.00001
0.005 0.99994 0.0001 1.00000 0.0000 -0.00006
0.006 0.99972 0.0003 1.00000 0.0000 -0.00028
0.007 0.99903 0.0010 0.99999 0.0000 -0.00096
0.008 0.99729 0.0027 0.99991 0.0001 -0.00262
0.009 0.99359 0.0064 0.99959 0.0004 -0.00600
0.01 0.98676 0.0132 0.99850 0.0015 -0.01174
0.015 0.86390 0.1361 1.00000 0.0000 -0.13610
0.02 0.58304 0.4170 0.55910 0.4409 0.02394
0.025 0.29404 0.7060 0.18221 0.8178 0.11183
0.03 0.11479 0.8852 0.03328 0.9667 0.08151
0.035 0.03630 0.9637 0.77280 0.2272 -0.73650
0.04 0.00967 0.9903 0.00030 0.9997 0.00937
0.045 0.00220 0.9978 0.34300 0.6570 -0.34080
0.05 0.00046 0.9995 0.00000 1.0000 0.00046
0.06 0.00001 1.0000 0.00000 1.0000 0.00001
0.07 0.00000 1.0000 0.00000 1.0000 0.00000

Different sample sizes offer different levels of protection. As we can see from the results above:

N1=5000 N2=10000
Pa(0.025) = 0.294 Pa(0.025) = 0.182
LTPD = 0.05 Pa(5000) = 0.00046 Pa(10000) = 0

However the consumer is protected from a LTPD = 0.05 by acceptance probabilities as in the table
above, but he pays for the high probability of rejecting acceptable lots like those with p = 0.025.

Page 2 of 11 INDU 6331

Q2: Ans:
We have two samples from two lots:
N1=1000 , = Then (1% of 32 0 =C)
N2=5000, = Then (1% of 71 1 =C)

Now by using MS Excel, based on different values of p and the two cases of C(0, 1) then we need to
calculate the Pr{d c} for both samples by using the following:

p Pr{d<=0} Pr{reject} Pr{d<=1} Pr{reject} Difference

0.0002 0.99382 0.0062 0.98610 0.0139 0.00772
0.0004 0.98767 0.0123 0.97238 0.0276 0.01529
0.0006 0.98157 0.0184 0.95886 0.0411 0.02271
0.0008 0.97550 0.0245 0.94552 0.0545 0.02998
0.001 0.96946 0.0305 0.93236 0.0676 0.03710
0.002 0.93982 0.0602 0.86924 0.1308 0.07058
0.003 0.91107 0.0889 0.81033 0.1897 0.10074
0.004 0.88316 0.1168 0.75536 0.2446 0.12780
0.005 0.85608 0.1439 0.70407 0.2959 0.15201
0.006 0.82981 0.1702 0.65622 0.3438 0.17359
0.007 0.80432 0.1957 0.61157 0.3884 0.19275
0.008 0.77958 0.2204 0.56992 0.4301 0.20966
0.009 0.75558 0.2444 0.53107 0.4689 0.22451
0.01 0.73230 0.2677 0.49484 0.5052 0.23746
0.02 0.53457 0.4654 0.24312 0.7569 0.29145
0.03 0.38898 0.6110 0.11858 0.8814 0.27040
0.04 0.28210 0.7179 0.05741 0.9426 0.22469
0.05 0.20391 0.7961 0.02758 0.9724 0.17633
0.06 0.14688 0.8531 0.01315 0.9869 0.13373
0.07 0.10543 0.8946 0.00622 0.9938 0.09921
0.08 0.07541 0.9246 0.00292 0.9971 0.07249
0.09 0.05374 0.9463 0.00136 0.9986 0.05238
0.1 0.03815 0.9619 0.00063 0.9994 0.03752
0.2 0.00099 0.9990 0.00000 1.0000 0.00099
0.3 0.00002 1.0000 0.00000 1.0000 0.00002
0.35 0.00000 1.0000 0.00000 1.0000 0.00000

From the results in the table above we can see that this plan is offering highly different protections at
different levels of defectives, based on the lot size. As we can see in the case of p=0.01

N1=1000 N2=5000
Pa(0.01) = 0.7323 Pa(0.01) = 0.49484

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Q3: Ans: Since n=35, C=1, N=2000

ATI = n+ (1-Pa)(N-n) = 35 + (1-Pa)(2000-35) Then ATI = 2000 1965 Pa

( )
= = ()

AOQL = Maximum value of AOQ = 0.023

p (d=0) (d=1) Pr{d<=c=1} ATI AOQ

0.001 0.966 0.034 0.999 36.144 0.0010
0.002 0.932 0.065 0.998 39.476 0.0020
0.003 0.900 0.095 0.995 44.852 0.0029
0.004 0.869 0.122 0.991 52.137 0.0039
0.005 0.839 0.148 0.987 61.199 0.0048
0.006 0.810 0.171 0.981 71.915 0.0058
0.007 0.782 0.193 0.975 84.167 0.0067
0.008 0.755 0.213 0.968 97.842 0.0076
0.009 0.729 0.232 0.960 112.835 0.0085
0.01 0.703 0.249 0.952 129.042 0.0094
0.02 0.493 0.352 0.845 339.043 0.0166
0.03 0.344 0.373 0.717 590.864 0.0211
0.04 0.240 0.349 0.589 842.565 0.0231
0.05 0.166 0.306 0.472 1072.468 0.0232
0.06 0.115 0.256 0.371 1271.242 0.0219
0.07 0.079 0.208 0.287 1436.752 0.0197
0.08 0.054 0.164 0.218 1570.768 0.0172
0.09 0.037 0.128 0.164 1676.931 0.0145
0.1 0.025 0.097 0.122 1759.530 0.0120
0.11 0.017 0.073 0.090 1822.826 0.0097
0.12 0.011 0.054 0.066 1870.689 0.0078
0.14 0.005 0.029 0.034 1932.898 0.0047
0.16 0.002 0.015 0.017 1966.291 0.0027
0.18 0.001 0.007 0.008 1983.575 0.0015
0.2 0.000 0.004 0.004 1992.228 0.0008
0.22 0.000 0.002 0.002 1996.427 0.0004
0.25 0.000 0.000 0.001 1998.945 0.0001

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 2500.0000 ATI Curve for n=35 & c=1

2000.0000

1500.0000
ATI

1000.0000

500.0000

0.0000
0 0.05 0.1 0.15 0.2 0.25 0.3
P

0.0250 AOQ Curve for n=35 & c=1

0.0200

0.0150
AOQ

0.0100

0.0050

0.0000
0 0.05 0.1 0.15 0.2 0.25 0.3
P

Q4: Ans: Since n=150, C=2, N=3000

ATI = n+ (1-Pa)(N-n) = 150 + (1-Pa)(3000-150) Then ATI = 3000 2850 Pa

( )
= = ()

AOQL = Maximum value of AOQ = 0.0087

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 p (d=0) (d=1) (d=2) Pr{d<=c=2} ATI AOQ
0.001 0.861 0.129 0.010 0.99951 151 0.0009
0.002 0.741 0.223 0.033 0.99646 160 0.0019
0.003 0.637 0.288 0.064 0.98927 181 0.0028
0.004 0.548 0.330 0.099 0.97716 215 0.0037
0.005 0.471 0.355 0.133 0.95991 264 0.0046
0.006 0.405 0.367 0.165 0.93769 328 0.0053
0.007 0.349 0.369 0.194 0.91092 404 0.0061
0.008 0.300 0.363 0.218 0.88019 491 0.0067
0.009 0.258 0.351 0.237 0.84615 588 0.0072
0.01 0.221 0.336 0.252 0.80948 693 0.0077
0.015 0.104 0.237 0.269 0.60884 1265 0.0087
0.02 0.048 0.148 0.225 0.42093 1800 0.0080
0.025 0.022 0.086 0.165 0.27341 2221 0.0065
0.03 0.010 0.048 0.111 0.16932 2517 0.0048
0.035 0.005 0.026 0.070 0.10098 2712 0.0034
0.04 0.002 0.014 0.043 0.05840 2834 0.0022
0.045 0.001 0.007 0.025 0.03292 2906 0.0014
0.05 0.000 0.004 0.014 0.01815 2948 0.0009
0.06 0.000 0.001 0.004 0.00523 2985 0.0003
0.07 0.000 0.000 0.001 0.00142 2996 0.0001
0.08 0.000 0.000 0.000 0.00036 2999 0.0000
0.09 0.000 0.000 0.000 0.00009 3000 0.0000
0.1 0.000 0.000 0.000 0.00002 3000 0.0000

a)
OC Curve for n=150 & c=2
1.00000
0.90000
0.80000
Pr. of acceptance

0.70000
0.60000
0.50000
0.40000
0.30000
0.20000
0.10000
0.00000
0 0.02 0.04 0.06 0.08
P

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b)
0.0100 AOQ Curve for n=150 & c=2

0.0090
0.0080
0.0070
0.0060
AOQ

0.0050
0.0040
0.0030
0.0020
0.0010
0.0000
0 0.02 0.04 0.06 0.08 0.1 0.12
P
AOQL = Maximum value of AOQ = 0.0087

c)
3500
ATI Curve for n=150 & c=2

3000

2500

2000
ATI

1500

1000

500

0
0 0.02 0.04 0.06 0.08 0.1 0.12
P

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Q5: Ans: Since N = 3000, AQL = 1% , The inspection level II Then:

From Table 15.4 (Our Book, p657): The sample size code letter = K

From Table 15.5 (Our Book, p658): The Normal sampling plan: n = 125, Ac = 3, Re = 4

From Table 15.6 (Our Book, p659): The Tightened sampling plan: n = 125, Ac = 2, Re = 3

From Table 15.7 (Our Book, p660): The Reduced sampling plan: n = 50, Ac = 1, Re = 4

Q6: Ans: Ans: Since n=490, C=2, N=2000

ATI = n+ (1-Pa)(N-n) = 490 + (1-Pa)(2000-490) Then ATI = 2000 1510 Pa

( )
= = ()

AOQL = Maximum value of AOQ = 0.0021

p D=Np (d=0) (d=1) (d=2) Pr{d<=c=2} ATI AOQ

0.001 2 0.612 0.300 0.074 0.9864 511 0.0007

0.002 4 0.375 0.368 0.180 0.9235 605 0.0014
0.003 6 0.229 0.338 0.249 0.8165 767 0.0018
0.004 8 0.140 0.276 0.271 0.6875 962 0.0021
0.005 10 0.086 0.211 0.259 0.5564 1160 0.0021
0.006 12 0.052 0.155 0.229 0.4361 1341 0.0020
0.007 14 0.032 0.111 0.191 0.3330 1497 0.0018
0.008 16 0.020 0.077 0.152 0.2489 1624 0.0015
0.009 18 0.012 0.053 0.118 0.1827 1724 0.0012
0.01 20 0.007 0.036 0.089 0.1320 1801 0.0010
0.011 22 0.004 0.024 0.066 0.0942 1858 0.0008
0.012 24 0.003 0.016 0.048 0.0664 1900 0.0006
0.013 26 0.002 0.011 0.034 0.0464 1930 0.0005
0.014 28 0.001 0.007 0.024 0.0321 1952 0.0003
0.015 30 0.001 0.005 0.017 0.0220 1967 0.0002
0.016 32 0.000 0.003 0.012 0.0150 1977 0.0002
0.017 34 0.000 0.002 0.008 0.0102 1985 0.0001
0.018 36 0.000 0.001 0.005 0.0068 1990 0.0001
0.019 38 0.000 0.001 0.004 0.0046 1993 0.0001
0.02 40 0.000 0.001 0.003 0.0031 1995 0.0000
0.021 42 0.000 0.000 0.002 0.0020 1997 0.0000

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 OC Curve for N=2000, n=490 & c=2
1.0000
0.9000
0.8000
Pr. of acceptance

0.7000
0.6000
0.5000
0.4000
0.3000
0.2000
0.1000
0.0000
0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016 0.018 0.02
P

ATI Curve for N=2000, n=4490 & c=2

2200

2000
1800

1600
1400

1200
ATI

1000

800
600

400
200
0
0 0.005 0.01 0.015 0.02
P

AOQL = Maximum value of AOQ = 0.0021

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Q7: Ans: Since N = 8000, AOQL = 3% , P1% Then:
a) From Table 15.8 (Our Book, p665): n=65, c=3 and LTPD =10.3%

b) To find ATI we need to find Pa since ATI = n+ (1-Pa)(N-n)..Then By using

Where p=0.01, n=65 and c=3

Pa = 0.9965 + (65 0.01 0.9964 ) + (65 32 0.012 0.9963 ) + (65 32 21 0.013 0.9962 )
= 0.9958
ATI = 65 + (1-0.9958)(8000-65) 98

c) Since N = 8000, AOQL = 3% , P 0.25% Then:

From Table 15.8 (Our Book, p665): n=46, c=2 and LTPD =11.6%

Using the same way as in (b) : where p=0.0025, n=46, and c=2

Pa = 0.997546 + (46 0.0025 0.997545 ) + (45 23 0.00252 0.997544 ) = 0.9998

ATI = 46 + (1-0.9998)(8000-46) 48

Q8: Ans: Since the Standard deviation is known and p1= 0.005, 1-=0.95, p2=0.02 and =0.1

Then by using the variables nomograph we can find that: n=120 and k=2.3

=
The lot will beaccepted if = .

Q9: Ans: Since N = 500, AQL = 4% , The inspection level II Then:

From Table 16.1 (Our Book, p677): The sample size code letter = E

If we assume single specification limit then:

From Table 16.2 (Our Book, p678): The Normal sampling plan: n = 7, k=1.15

From Table 16.2 (Our Book, p678): The Tightened sampling plan: n = 7, k=1.33

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Q10: Ans: Since N = 100,000, AQL = 1% , LSL = 225, Assume the inspection level V Then:
From Table 16.1 (Our Book, p677): The sample size code letter = P

From Table 16.2 (Our Book, p678): The Normal sampling plan: n = 150, k=2.03

From Table 16.2 (Our Book, p678): The Tightened sampling plan: n = 150, k=2.18

By Assuming normal sampling is in effect where = 255, = 10 :

=
=
= Wich is > 2.03 Then Accept the lot

Page 11 of 11 INDU 6331