CONTRACT NO. J'i~~ ( SHEET NO.

GTe 118/EDI04
Qatar
,"'u
Petroleum
I ..... _I_"T"IIo
$~ A1

QATAR PETROLEUM PIPING MATERIALS Piping Class I I

CS1-150-2
Services:
Rating: 150# RF Pressuro I Tomp. Limits

HFO, Diesel and Thermal Fluid

Material: Carbon Steel Prt\ss ( Barg ): 19.65 17.93 15.86 10.23

Design Standard: ASME 831.3

C.A: 3mm Temp. {' C): -29 to 38 94 149 300

Item Size (NB) Wall I Rating Ends Description & Type Dimensional Std. Material Notes

Pipe 112'"-1112" Sch.80 BE Seamless ASME 838.10 "'" ~S1'M A106 Gr. 8 1
2" - 6" Sch.40 BE Seamless ASME B36.101 API 5L API5 Gr. B
8"-16'" Sch 30 V V- BE &lamless ASME 838.101 API 5L API5 Gr. B
18--2';" Sch STD v BE SAW (100% Radiographed) ASME 636.101 API 5l API5LGr. B
30"32" Sch 20 ./
V
BE SAW (100% Radiographed) iASME 836.10f API5l API5L Gr. B

~
Flar.ge 1f2" - 24 150# WN,;? W@lding Neck Flange. v'
/ ASME 816.5 ASTMA10S N 2,8
end to match pipe sch.

30" - 32" 150# WN-RF Welding Neck Flange, ASME 816.47 ASTM A105 N 2,8
end to match pipe actl. SERIES AI
MSS-SP-44

Bind Flanges 1/2- " 24 150# BL RF Blind Flange ASME 816.5 AS MA10S N 8
30" - 32 150# BL- RF Blind Flange ASME B16.47 ASTMA105N 8
- SERIES AI
MSSSP-44

Elbow 1/2' - 16 As Pipe Long Radius. 90 oog. I 45 deg. ASMEB16.Y" ASTMA234/

B : / elbows. seamle&s

18" - 32" As Pipe 8'7 Long Radius, 9() deg./45 deg.

30 deg. elbows. welded
(100% Radfoglilphed)
ASME B16.9 ASTM A234 WPB-W
I

FrtIlngs Equal Tee. Reducing Tee. Cap.

,/ Ecc. & Cone. Reducer
/
Bod \,.. / ASTM A234 WPB/ '
112'" 16" As Pipe Se.lmless ASME B16.9
18" 32"
112" - 8"
AsPlpe
As Pipe
BW
8W
We!ded (100% RadIOgraphed)
Weldolets
ASME B16.9
M8S SP 97
ASTM A234 WPB-W
ASTMA105N
I
Nipples 112" . 1 112" 8ch 160 TOE I TBE, 80mm Long AS'w1E 636.10 ASTM Al06 Gr. B

Gaskets 1/2" 32 150# Spiral wound. graphitec ASME 81620 Graphlled I S$316
wlU1 SS316 centering ring.
I

Bolbng 112"-32" 150# . Stud Bolts with 2 heavy hex

Nuts
ASME B18.2.1
ASME 818.2.2
A193 Gr. B7
A194 Gr. 2H
Cadmium Plated I

ISpeclacl8 Blind.
Spa1:le and Spacer
1/2" - 32'" 150# - Spectacle Blind, Spade and
Spacer
ASME 816.481
API 590
AST A516 Gr 60 6
I

DOCUMENT DESCRIPTION DATE

PIPING CLASS CS1-150-2 5128/05

TB/LT111 00300/03 Page No. 27 of 93

 CONTRACT NO: SHEET NO:
GTe 1 18IEDI04 A-2

QATAR PETROLEUM PIPING MATERIALS Piping Class CS1-150-2

Sorvlce.s: Rating: 150# RF Pronuro I Tomp. l.Jmits

HFO. Diesel and Thennal Fluid Mal.rlal : GaIt>on Steel Press ( Barg ) 19.65 17.93 15.88 10.23
DHlgn StandJIrd: ASME 831.3 CoA: 3mrr Temp. (0 C) -2910 38 94 149 300

Dimensional
Itam SIU(NB) WolI/~tlng Ends Doacrlptlon & Type Muorial Not..
Std.

Gale Valves :rr,"12" 150# r->olld Wedge Gale Vaw, boiled API 602 1 ASTMA105 N or 9
F/
ASME7 bonnet. OS & Y, HW as EN ISO A216 Gr. wca
15761 Tnm13'll.Cr
,
2".6'" 150# FLRF Rexible Wedge Gate Valve, OOIted API 600 1 A216 G!. wca 9
ASMEBI6.5 bonnet. OS & Y, HW BS 141': Trim 13%Cr.

Vw
'""
150#
ASME 816.5
F\.RF
../
Flexible Wedge Gate ValVe, bolted
bon~OS & Y, GO
API 600 1
as 1414
A216G. WC8
Tnm 13'l1>Ct.
9

30"-32" 150# FLRF Flexible Wedge Gate Valve, boI'ed as 14141 A216 Gr. WCB 9
ASME 816.47 bonnet, OS & y, GO API6D Tnm lJ'll. Cr.
SERIES A

Globe Valves 1rr-l1rr 15Ol1 F\.RF Globe valve, bolted bonnel. plug type as EN ISO AS MA105 Ncr 9.10
A216 Gr. wca
ASMEBY -./ dtsc, OS & Y, HW
../" 15761
Trim 13% Cr.

2" -6" 150# FLRF Globe valve. bolted bonnet. plug type as 1873 A216Gr. wca 9, 10
ASME B16.5 disc, OS & Y, HW Trim 13%Cr.

8"-14" 150# FLRF Globe valve, boiled7 t . plug lype as 1873 A216 Gr. WCB 9,10
ASME 816..5 disc,as & Y, GO Trim 13% Cr.

Check Valves lIT 112" 150# F\.RF IPtSlon Lifl Type cheel< valve lot as EN ISO ASTM A1as Nor 11
ASME 816.5 ./ hol1zorItai ,"s18l/atlon, botted cap 15761 A216Gr, wee
Tnm 13% Cr.
../
2" 24" 150#
ASME 816.5
Wafer Dual Pale Cl\adt valve. suitable for
hol1ZXln I veIt1caJ Installallon AP~ A216 Gr. WCB
Trim 13% Cr.

2". 24" 150/11 F\.-RF SwWlg Check wive. suitable fo- BS 1868 A216 Gr. WCB 7,11
ASMEB16.5 hor1Zalla 1 verticallnslal'a Tr'r'n 13% Cr.

30" - 32" 150# Wefer Dual Plat Checl< valve, su table for API 594 A216 Gr.WCB
ASME B16.47 honzootal 1 vor1lCal Inslallatron Tnm 13% Cr.
SERIES A

30" . 32" 150t1 FL-RF s.,.;ng cneck valve. suitable for BS 1888 A216Gr. WCB 7, 11
ASME 816.47 honzonlall vertlcallnal8llat.on Tn 13% Cr.
SERIES A

81111 Valves lrr lIZ" 150# FLRF Ball Valve, Full f Reduced Bore. fire safe as 5351 ASTM A105 N or 3,4
ASME 86.5 08S1gn. PTFE seats, wlltI anllsta c <levtce A216 Gr. WCB
& blowout proof stem, Floabng Type Ball. WO
, Trim 3% Cr.

2".6" l50R
ASME 816.5
FL-RF Ball Valve. F I Reduced Bore. re sate
deslg'l, PTFE seats, with anllStatlc dBVlce
APl6DI
BS 5351
AS,M .4.105 N Of
A216 Gr. WeB
3,/ /
I
& blowout proof stem, WO! .JI,JSr.;b ,..(t Tnm 13% Cr.

vJl~
Lb T"" ,.

~.

DATE
DOCUMENT DESCRIPTION 5128/05
PIPING CLASS CSi-1SQ.2

TB/LT111 00300/03 Page No. 28 of 93

 CONTRACT NO: SHEET NO:
GTe 118IED104 A-J

QATAR PETROLEUM PIPING MATERIALS Piping Class CS-150-2

Services: Rating: 15011 RF Press un I Temp. Limit s
HFO. DIesel and Thermal d Material: Cartlon Steel Press ( Barg ): 19,65 17.93 15.86 10.23
Deslgn Standard: ASME B31.3 C.A:3mm Temp. (oC); -291038 94 149 300

BAAHCHSlZE I
112" JU" I" 1112" 'Z" 3" ," S" S" 10 I'Z" 14" IS IS" N' 24 26" 2l/" 30'" 37'
3T WOl WOl '1'101. VIOl WOl. WOt. WOt. wOt. wOt. RT AT AT RT RT RT RT RT ! RT AT ! ET ,
30" '1'101. VIOl. WOl WOl WOt. '1'101. WOl WOt. WOl RT RT RT RT AT RT RT RT I AT ETI
211" WOt. WOl WOl WOt. WOl WOl WOl. WOl WOl AT RT RT AT RT RT AT RT I ET
'2E' '1'101. '110 WOl wO'. WOl '1'101.. VIOl WOl WOl RT RT RT AT RT RT RT Ell
24" WOl WOI. WOl WOt. WOt. WOl '1'101. WOt. VIOL RT RT RT AT RT RT ET
20" '1'101. '1'101. WOl VIOl. '1'101. '1'101. WOt. WOl RT RT RT AT RT RT ET
III" VIOl VIOl '1'101. wo. wOt. VIOl WOt. WOt. RT AT RT RT RT i:T
Ill" VIOl VIOl VIOl wa. WOl. VlOt. '1'101. AT RT RT RT RT ET
14" WOl. wOt. '1'10. wa. wa. '1'101.. '1'101. RT RT RT RT ET
~
rn 1T I wa. '1'101. '1'101. VIa. '1'101.. WOl. wa. RT RT RT ET
z 10" VIa. WO~ WOl Wa. Wa. VIOl RT RT AT ET
::>
~
ll" VIOl. '1'101. VIOl WOl. WOt VIOl. RT RT ET
fr WOt. VIOl '1'101. VIOl. WOt. RT RT ET

7
4" VIOl VlOt. WOl WOl. I'lT AT ET
3" VIOl WOl '1'101. wa. RT ET ET; EQUAL TEE (BW)
'Z" WOl wOt. WOl wa. ET RT: REClIC G REDO G TEE VlfTH REDUCER
I lIZ" RT RT RT ET WCX-: WEl.OCILET
I" RT RT ET
3/4" RT ET
1fZ" ET

I
',,

DATE
DOCUMENT DESCRIPTION 5128105
PIPING CLASS CSH 50-2

TB/LT111 00300/03 Page No. 29 of 93

 CONTRACT NO
GrC 1111iEDI04
J'.I.w~ SHEET NO;
18 Qatar Petrolam A-4

QATAR PETROLEUM PIPING MATERIALS Piping Class I CS-150-2

Services: Rating: 1501l AF Pressure I ramp. Limits
HFO, DIesel and Thermal Fluid M.~ri.1 : Cartlon Steel Press ( Barg): 19.65 17.93 15.86 10.23
Design Stlindard: ASME 831 3 C.A: 3mm Temp! C) 29 to 38 94 149 300

NOlES:

1. ASTM A 106 Gr. B pipes can be used instead of API 5L Gr B seamless Pipes.
2. 300# Flanges 0 be used only for connection with Control Valves and InstrumentS. ,f reqUIred
3. Generally B Valves ahall be reduced bore. FUll Bore Valves 'hall be provided wherever IndIcated In \he P&ID
4. Ball valves are used only for 'nstrument connectIons nd vent & drain connedJOOS_
5. Non-Desll1Jctive examinallo sha be as follows:
Radiography: 5% for all Butt We!as and

MPI for 10" & above Butt welds: 5%

5. Spectacle Bhnd dlmel'lsHlnS for 32" are as per the drawing MI5-8355-M500-M
7. Swing check valves sha be used ISIstead of wafer type only tor HFO service II recommended by the vendor.
B. Flange faczllQ s~ be amoolll wtlll surface finish 3.2 to 6.3 microns.
9. All gate & globe valves sha have renewable seats and shall be provided WitIl back seets The seats shall have stel e 6
hard fadng, where Ilpproprlate.
10. Globe valves sI\8J1 have renewable plugs
, ,. Piston & SWIng c:hecl< valves shall have the piston & I hartllared with sl~Jlite 6. And valves shan nav~ non renewable.
Integral type seals.
12. Alllnhne process ba valves are wnnlon mount all type. And batJ valves 4 and belOw used lor vents. drains & strumefl(
isolabons are ttoabnll type

DOCUMENT DESCRIPTION DATE

PIPING CLASS CS-150-2 512el2005

TB/lT111 00300103 Page No. 30 of 93

 J~ fl....:JJ ;....bi) (

Qatar Petroleum s~

PIPING MATERIAL CLASS CS1-150-4

SERVICE: Instrument Air, Firewater (Dry System)

PRESSURE/TEMPERATURE at'C o 38 50 84

RATING Bar(g) 19.6 19.6 19.3 18.2

CODE ASME B31.3

CORROSION ALLOWANCE Nil

MATERIAL C.S. Galvanized

PIPE Y>" to 2" SCH XS THRD-M API 5L Gr B SMLS (GALV),

(Notes 1, 2, 3, 4, 5, 6) Dimensions to ANSI B 36.1 OM

3" to 12" SCH STD BE API 5L Gr B SMLS,

Dimensions to ANSI B 36.1 OM

NIPPLES (L=100mm) y," to 2" XS THRD-M API 5L Gr B (SMLS), Galvanized

W' to 2" XS PE x THRD-M API 5L Gr B (SMLS),

Galvanized

SWAGES W' to 2" XS PE x PE API 5L GRB SMLS, Galvanized

FLANGES (Notes 1,3,4) Class 150 RF, ASME B16.5, Forged Carbon Steel A 105

W' to 2" THRD-F, Galvanized, SM, 3.2 to 6.3 microns

3"to 12" Weld Neck, Bore to match pipe I.D"
SM, 3.2 - 6.3 microns

ORIFICE FLANGES Class 300 RF ASME B16.36, Forged Carbon SteelA105

2" Threaded, Galvanized, 3.2 to 6.3 microns.

3" to 12" Weld Neck, bore to match pipe I.D,

SM, 3.2 to 6.3 microns.

FITTINGS (Notes 1, 3, 4,7) OLETS Forged CS. A105

Y>" to 2" Nippolets, THRD-M, MSS-SP-97, 3000#

Y>" to 2" Threadolets, THRD-F, MSS-SP-97, 3000#

3" to 12" Weldolet, BW, MSS-SP-97, 3000#

TB/LT111 00300/03 Page No. 31 of 93

 J~ ft-.,JJ ~ (
Qatar Petroleum s~

Forged Carbon Steel Fittings:

Elbows, Tees, Caps, Couplings

~"to 2"- 3000#, THRD-F, Galvanized, A105 (Galv), ANSI 816.11

Unions: (Union to have integral seats)

Y2" to 2" 8S 3799, THRD-F, 3000#, A105 (Galv), ANSI 816.11

Hex. Head Plugs:

Y2" to 2", THRD-M, 3000#, A 105 (Galv), ANSI 816.11

Wrought Carbon Steel A234 Gr WPB Fittings:

Elbows, Tees, Reducers and Caps, ANSI B16.9

3" to 12" Buttweld, Sch to match pipe

GASKETS PTFE, 150#, ANSI 816.21

SS316L Spiral wound with PTFE filler, 300#,

ASME B16.20, CS Outer Ring.

(For Orifice flange)

BOLTING Alloy steel, A193 Gr 87 Stud 801ts; A194 Gr 2H Hex Nuts,

Galvanized.

VALVES
Type Size Range Rating Ends Description

Gate Yo" to 2" 800# Threaded Solid Wedge, as & Y, BB, ASTM A105, 13%Cr Trim, BS 5352
3" to 12" 150# RF Flexible Wedge, as & Y, BB, ASTM A216 WCB, 13%Cr Trim, API 600
Globe Yo" to 2" 800# Threaded Plug Disc, as & Y, ASTM A105. 13%Cr Trim, BS5352
3" TO 8" 150# RF Plug Disc, as & Y, BB, A216 WCB, 13%Cr Trim, BS 1873
Check Yo" to 2" 800# Threaded I SS Spring Loaded, Bolted Cover, ASTM A105, 13%Cr Trim, BS5352
3" to 12" 150# Wafer Double Disc, Metal to metal seat, API-594, A216 WCB, Inconel-X 750
Spring, 13%Cr Trim
Ball Yo" to 2" 800# Threaded ASTM A105, SS316 Trim, PTFE seat, BS5351, Fire Safe
3" to 12" 150# RF A216 WCB, SS316 Trim, PTFE seat, BS 5351, Fire Safe

STRAINERS

Class 800. Threaded A 105, Stainless Steel Screen

Y2" to 2" Y type with flanged strainer cap, 40 mesh.

TB/LT111 00300/03 Page No. 32 of 93

 J'J.ti-,.JJ ~ (
Qatar Petroleum ~

Class 150 Flanged RF, A216 Gr WCB, Stainless Steel Screen

3" and above Y type with flanged strainer cap, 40 mesh,

NOT Visual 100%

RT 20% (Instrument Air); 100% (Fire Water)

LP/MPI 20%

HYOROTESTING 1,5 times design pressure,

NOTES
1, All welded pipe, flanges and fittings shall be hot dipped galvanized after fabrication.

2. Bending of galvanized pipe is not allowed.

3. Where galvanizing has been burnt off, the surfaces shall be brushed and cold galvanized or zinc coated.

4. Piping shall be coated and wrapped, as applicable, in accordance with OP Specification OP-SPC-L-002

5. Threaded connections shall be sealed with PTFE tape or sealing compound approved by OP.

6. One end of each pipe length with threaded ends shall be provided with a threaded coupling.

7. Wrought elbows shall be long radius type.

8. Fabrication of piping shall comply with the requirements of OP specification ES.5.14.001 O.

TB/LT111 00300/03 Page No. 33 of 93

 BRANCH TABLE

MAIN
PIPE BRANCH PIPE SIZE
SIZE I Ii %" 1 1Y2" 2" 3" 4" 6" 8" 10" 12"

Ii TS
%" TR TS
1" TR TR TS
1Y.!" TR TR TR TS
2" TR TR TR TR TS
3" TH TH TH TH TH TS
4" TH TH TH TH TH TR TS
6" TH TH TH TH TH TR TR TS
8" TH TH TH TH TH W TR TR TS
10" TH TH TH TH TH W TR TR TR TS
12" TH TH TH TH TH W W TR TR TR TS

TH Threadolet

TR = Reducing Tee

T8 Straight Tee

W = Weldolet

TB/LT111 00300103 Page No. 34 of 93

 NOMINAL PIPE ' RATING OR TYPE OF DESCRIPTlON
ITEM NOTE REV.
SIZE (NPS) SCHEDULE ENOS GENERAL DETAILS REFERENCE STD.
PIPE 6 and below Sch.40 Flanged Seamless carbon steel API5l Grade 8. or ASTM A106 2.3.6. 3
8to 12 Sch.30 Flanged PTFEI/ned. 8.10.
12.13.
14.15.

FLANGES 12 and below Class 150 Flanged. Carbon SlUt to ANSI B16.5. ASTM A105 or A216 Grade 4.5.7.
moulded Or WCB. 8.11.
flared raised 15.
face

45' & ga" 12 and below Class 150 Flanged. Castor fabricated carbon steel pipe as above. castings 6,15.
ELBOWS mOUlded or to ASTM A216. Grade WCB or equivalent.
raised face

REDUCERS, 12 a'nd below Class 150 Flanged. Cast or fabricated carbon steel pipe as above, castings 8.15.
nes, CROSSES, moulded or to ASTM A216, Grade WCB or equivalent.
LATERALS & raised face
MISC. FmlNGS
BOLTING BS 4882 inch series. alloy steel stuO bolts Grade 87. Nuts Grade 2H (heavy series). 8P Std. 175 9.

GASKETS Gaskets are not normally requirea. see manufacturers recommendations.

FABRICATION Before lining each item shall be smooth. clean. free of burrs and other deposits. After lining the oipe shall be 15.
subjected to a electrostatic test tor pin holes in addItion to-normal hydrostatic tests.

INSTRUMENr All subject to approval by 8P.

IMPULSE UNES
& FITTINGS

NOTES

n. User to confirm allowable pressure temperature rating with lined pipe supplier.

"2. Lining may be of the locked-in swaged pipe construction or loose type. method of construction to be SUbject to
approval by BP.

"3. Electric-resistance-welded pipe to ASTM A58? may be used providing the mill and the quality control
manufacturing procedures are approved bp BP. Pipes to other Standards shall be subject to approval by SP.
4. Class 300 flanges normally are required for globe-type regUlating control valves for NPS 8 (DN 200) and below.
Check instrument details.

'5. Flanges to other Standards shall be subject to pressure/temperature limitations/calculations and approval by
SP.
'6. Pipe schedules quoted are nominal only and SUbject to agreement between BP and supplier.

? Flared raise face and loose line shall be prOVided with means of preventing creep of PTFE.
'8. The design of fittings and the details of attachment of flanges vary with each manufactlirer, the design shall be
sub;ect to approval by BP.

9. Consult manufacturer for recommended bolt loadir,g, bolting in stainless steel or other materials may be
considered when corrosion due to leakage is considered a problem.

10 At high veolocity, gases may create static electric charges. considerastion should be given to bonding of flanges
and earthing.

11. Radial clamp type flanges are available from some suppliers and shall be used only with the approval of 8P

12. No welding or bending operations shall be carried out on lined pipe.

13. Lines shall not be used as electric earths.

14. PTFE lined pipe or fittings should not be stored or handled below -18"C (O"F).

'15. The linings. pipe fittings. tolerances. hydrostatic and electrostatic testing and packaging shall meet the
3
requirements or ASTM F423 or as 6374 Pt. 2.

BP ENGINEERING STANDARD 170

SHEET 1 : PIPE & FITTINGS

NON,SHOCK PRESSURE/TEMPERATURE RATING! FLANGE RATING: ANSI 8165/Class 150

bar

(ga)
,96 19.6 19.2 17.7 158 14 12.28 I MATERIAL: Carbon Steel PTFE lined

"c - 20 0 50 100 150 ZOO 230 I PIPING SPECIFICATION L3-150-1 I REV. 3

I Sept. '90

?s ..::231

TB/LT11100300/03 Page No, 35 of 93

 NOMINAL PIPE TYPE OF DESCRIPTION
ITEM RATING NOTE REV.
SIZE(NPS) ENDS GENERAL DETAILS
I REFERENCE STD.
PLUG VALVES Sand below Class 150 Flanged RF Forged or cas:steel body and plug, lull PTFE lined body 28.84.
and PTF:: Covereo plug comp!ete with antist.atic de"ice
to 8S 5353.

-
BUTTERFLY
VALVES
3 and above Clas5150
PTFE encaosulate-d disk. FTFE stem $ ' ..
Wafer type. cast steel body and dis!<. PTFC: liner ana 27.26.
84

3and above Class ISO FlangedRF As above.

CHECK VALVES 6 and below Class 150 Flanged RF Cast steel. disc type, bolted bonneUcover. PTFE lined 5.26.
(ror hOrizontal lines). 84.

Class 150 Flanged RF Cast steel, vertical bailor disc type, bolted body. PTFE
lined. with solid PTFE ball or poppeI.

STIl.ll/NERS 8and beloW Class 150 Flanged RF Cast steel flanged, PTFE lined tp.l9. complete with PTF'E 28.84.
or PTFE Covered strainer , and blind flange with
blind spacer ring.

FLOW GLASSES 8 and below Class 150 Flanged RF Castor fabricated steel tubular or bull's eye type, PTFE 28.79.
lined. 64.

SPADES Band below Class 150 Flangeo RF Carbon steel, PTFE lined, re\lersible type. 6.28,
84.

FOR NOTES SEE SHEETS NUMBERED BP ENGINEERING STANDARD 170

CONSECUTIVELY FROM VN1
SHEET2 : VALVES & ANCILLARIES

FLANGE RATING: ANSI 8165/Class 150

PIPING SPECIFICATION L3-150-1 I REV. 0

I Nov. '87

RS .:2JI

TB/LT111 00300/03 Page No. 36 of 93

 PIPING MATERIAL CLASS L4-150-1

SERVICE Produced Water (Sour)

DESIGN PRESSURE (Barg) 19.6 18.2

DESIGN TEMPERATURE (0C) (-) 20 84

CODE ASME B 31.4

CORROSION ALLOWANCE Nil

MATERIAL CS, HDPE lined

PIPE 2" - 6": API 5L Gr B, SMLS, SCH 40; Dimensions

to ANSI B 36.10 M.

8" - 16": API 5L Gr B, SMLS, SCH 20; Dimensions

to ANSI B 36.10 M.

FLANGES Class 150, Weld Neck RF, SM, 3.2 to 6.3 microns

ASTM A 105N (HDPE Lined), ANSI B 16.5

PULLED BENDS Pipe as above. Minimum centre line radius

25 x NPS.

FITTINGS Wrought Carbon Steel A234 WPB (Internally FBE

Coated), Fittings (Elbows, Reducer, Tees)

Flanged Schedule to match pipe, Dimensions to

ANSI B 16.9

THREADOLET Y2" - 2", THRD-F, MSS-SP-97, 3000#

GASKETS 1/8" thick Natural Rubber, Ring,

Shore hardness 60

BOLTING A193 GR B7M / A194 GR 2HM, PTFE COATED

NDT Visual 100%

RT 100% on butt joints

MPI 20%

Lined Pipe Checking: Conduct 100% check using

holiday detection tester

TB/LT111 00300103 Page No. 37 of 93

 J~J4U~
Qatar Petroleum

HYDROTESTING 1.5 times design pressure

VALVES

OPTION-1:

Type Size Range Rating Ends Description

Wedge gate All sizes 150# RF ASTM A216 WCBIWCC/A105N with O.OOT (75 microns)
internal ENP coating, SS 316 trim, solid wedge, Bolted bonnet,
as & Y renewable seat, API 6D I API 600.

Globe All sizes 150# RF ASTM A216 WCBIWCC/A 105 with 0.003" (75 microns) internal
ENP coating, SS 316 trim, bolted bonnet, plug or ball type disc,
BS 1873.

Check All sizes 150# Wafer Dual plate check valve ASTM A216 WCBIWCC with 0.003" (75
microns) internal ENP coating, Metal to Metal seat, Inconel X
750 spring, API 594.

Ball All sizes 150# RF ASTM A216 WCBIWCC/A 105 with 0.003" (75 microns) internal
ENP coating, SS 316 ball, API6D, TRUNNION MOUNTED
BALL, ANTI-STATIC; SELF-RELIEVING SEAT.

Butterfly All sizes 150# RF ASTM A216 WCBIWCC/A105 with 0.003" (75 microns) internal
ENP coating, SS 316 Trim, API 609

OPTION-2:

Valves - all types and sizes: Super Duplex Stainless Steel SS 2507.

NOTES
1. This specification shall be used for pipelines designed to ASME B31.4.

2. Materials shall comply with the requirements of QP-STD-R-001 and NACE MR 0175 I ISO 15156. Material
composition shall conform to Table-3 of QP-STD-R-001 [C; 0.16 % max.; Mn; 1.40 % max.; S: 0.01 % max.; CE:
0.41 % max.]. Hardness shall not exceed 22 HRC.

3. All welds shall be ground smooth and flush

4. Pipe-work shall be hydrostatically tested, cleaned and shot-blasted before lining.

5. Flanges to other Standards shall be subject to pressure I temperature limitations I calculations and approval by
QP.

6. All work should be carried out in accordance with BS 6374. All bends and reducers shall conform to this Code of
Practice.

TB/LT111 00300/03 Page No. 38 of 93

 7. HDPE liner thickness shall be 7.00 mm for sizes up to and including 8" NPS, and 8.00 mm for sizes 10" NPS and
above. Liner thickness shall be confirmed with HDPE lining contractor.

8. Lining Contractor shall be consulted to establish maximum lengths of spools and fillings that can be lined.
Generally, 12 m to 850 m.

9. Lining shall be spark tested for faults and voids with high voltage tester.

10 Grade of HDPE lining shall be certified as suitable for use with sour produced water. The material shall be
subject to approval by QP.

TB/LT111 00300/03 Page No. 39 of 93

--I
ASME CLASS PIPING CLASS
I
CORROSION ALLOWANCE TEMPERA TURE 6C o 1 I50 75 I
I
',00 120 I (NOTE-ill
(NoiE=!; ----~I
1- I
-=3l

--
OJ
r
--I'
150#

SERVICE I FRESH
L5-150-1

WATER
0 ,RESSURE bar 9 19.6 192 184 lUT-16.9
PIPING DESiGN CODE
- I
-l.
-l. ASME B 313 _II
o PIPING DESIGN CONDITIONS
NOTES;.
o
w. 1. PRESSURE - TEMPERATURE RA TINGS INDICA TED ARE A.PPLICABLE
I PRESSURE bar 9 I 2.5 [ TEMPERATURE o { ] . 8 4
o
--
o
o
w
2.
TO FLM~GES AND FLANGED FITTiNGS ONLY AND PIPE WALL
THICKNESSES ARE BA.SED ON DESIGN Cor-JDITIONS

NDT OF WELDS SHALL BE AS FOLLOWS:.

BRANCH CONNEcnONS

RADIOGRAPHY ALL BUTT WELDS 10%

SYMBOL . DESCRIPTION ~
3. THE II\!TERNALL Y OF ALL PIPE EQUIPMENTS IN CLUDING PIPES, FITTING,
E EQUAL/REDUCiNG TEES, BW
FLANGES,W,LVES ETC. SHALL BE COA.TEO WITH FBE IN ACCORDANCE
W WELDOLETS
WITH SPECWICATION 1.379-1274.
4. PIPEWORK SHALL BE HYDROSTATICAI.L Y TESTED BEFORE LINING.
5. PIPEWORK SHALL BE CLEANED AND SHOT BLi\STEO BEFORE LINING.
.oc
6. BUTT-WELDING ELBOWS OF LONG RADIUS TYPE ARE PREFERRED
t~,
~ 1:::

n
~

l~
l1jtJ
ITEM
MISCEllANEOUS PIPE CONNECTIONS
SIZE I DESCRIPTION
r;t::-H~j~
6 Z
_.
MAIN TENANCE
ALL FLANGED. TO BE KEPT TO A MI~JIMUM ~I4 ('X::
Cd
JOINTS
J ~
PIPE JOINTS ALL BUTT WELDED 2 ~
-0

FLANGED BALL VALVE WITH BLIND FLANGE

\1/\ 1.5 w
10 9::
Ol
2"
(Q
CD
DRAINS
AS PER DRAWING NO. 1.379-1277-05 . 0-1
Z VENTS 2" FLANGED BALL VALVE WITH BLIND FLANGE
":I:
0'5 ~, r
o AS PER STANDARD NO. 1379-J277-05 "e ~ C'
. ~5~75L015 2 3 4 6 8 10 12Nc en
.j:::.. 2" FLANGED PLUG VALVE WITH 1" BLIND FLANGE WITH _ '_
PRESS. CONN.
o
S.
to
~
PIPIN G
1/2" NPT TAPPING AS PER DRAWING NO. 1379-1277-03

MA TERI AL SPECIFICATION
- '
8
A
2
20.05.01 APPROVEOFORCONSTRUCTION
RUN PIPE DI{jv1ETER iN INCHES
25.07.01 REISSUO FOR CONSTRUCTION
J'ILY. rSl\lI
J LYZ ysNl-J
~-Il Q GP C
. .
ISPECIFICATIO'.l

w'rgi j ,..
EPIC Of 18 M.Ol1HAC/SAG & 8 WATER I 1379 1277 ANNEXURE c.
~

'l
I C'

W
F"ilc Nome LS1S011
I ND
26.01.01 REISSUED FOR APPROVAL
DATE REVISION ~lINES IN OlIKHAN !>REA
BY CH APPO
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-'P-'I.:..PC-'IN~G'__'C'_'L"'A"'Sc:::S___:L.?-150
I
1 SHEET 1 OF 2 _
.
 ---------------------
-_._._
PIPING DESIGN CODE 1 ASME B 31.3 I I
-i PIPES ~VTTINGS, FLANGES, NUT & SOL TS AND ',SKETS I
--~
OJ

-" PIPES
ITEM NOMINAL DIAMETER (Inches)
WALL THICKNESS (mm/Sch.)
MA TERIAL
1 11.:'1 2 1 .3
40 1 40 110
I 4 I 6 1 8 110 1121141161
110 110 1 10
1 10 101 110 110
110 I
API SPt..C 5L (EPOXY LINED AFTER FABRICA nON AND TESTING)
I
I
I
I L_I
I I
I
I
r
I I
1 I
I I
I I
I
I
I
I
I
I
I
I
I
I
I
I -~
-"
_-
_._.~--

GRADE GRADE B ----_ ..

o METHOD OF MANUFACTURE, ENDS SEAMLESS. BE
o
w M A TERIALAND GR ADE ASTM A 2.34 G, VIPS. TO ASME S 16.9 & MSS-SP-95
---
o I
."- ~

--
o
o
w
FITTINGS METHOD OF MANUFACTURE. ENDS
THICKNESS/RATING
MATERIAL AND GRADE
SMLS.BW
THICK,\JESS TO MATCH PIPE THICKNESS
ASTIvI A 105
WELDED.8W

-
-
- _. -
--
FLANGES TYPE. FLANGE FACING WN. RF TO AS~~E 8 16.5 - ---
END THICKNESS THICKNESS TO MATCH PIPE THICKNESS
MATERIAL AND GRADE ASTM A 105
-
BLINDS - - ---
FLANGE FACING RF TO ASME 8 16.5
--
. I MATERIAL AND GRADE A 285 Gr. C UPTO 24" N8 & A 515 Gr. 70 OVER 24" NB -- . _-
SPECTACLE BLiNDS/ STANDARD NO.
SPACER & BliNDS
API 590 _ ..
FLANGE FACING RF
--- -'- -
STUD BUL IS (cULLY THREADED) ASTM A 19.3 Gr 87 IvI TO ASME 8 1'8.2.1
BOL TING ----- .. - ,oc
NUTS (HEAVY. HEXAGON AL) ASTM A 194 Gr 2H M TO ASME B 18.2.2 _.- ~\.

OIL
-~

GASKETS TYPE AND MATERIAL PTFE WITH REINFORCED TANGED INSERT AS PER AS~IE 8 16.21 -"~ _._ .... .....
MATERIAL AND GRADE / RATING ASTM A 2.34 C, IYPS TO ASME 8 16.9 ..- ~
_ _ _ _4

c.I\PS SMLS. BW
METHOD OF MANUFACTURE, ENDS
--
THERMOWELL MATERIAL/MFG. DETAILS SS 3H3L / AS PER BP S- 2006

._-- it
l~
VALVES
TyPE SIZE RATING ENDS MANUF. STD BODY MATERIAL TRIM M.<\ TERIAL SPECIAL REOuIRE\IE,\JT~
1" TO 1.5" 15011 RF BS 5.351 ASTM A 105N/A 216 Gr. WCB A182 F316
BALL 2" to 8" 150# RF API 60 A.STM A 105N/A 216 Gr WC8 AI82 F316
-- --
10" & ABOVE __150# RF API 60 AST,\1 A 105N/A 216 Gr. WCB BOOY MATERI!lL + 75 ENP COATING ----_.- ---
-
I" TO 15" 150# RF BS 5.353 ASTM A 105N/A 216 Gr. WCB AI82 F.315
I:)LUG 2" to 8" 150# RF API 60
- AI82 F315
ASTM A 105N/A 216 Gr. WCB
10" & ABOVE 150# RF API 60 ASTM A 105N/A 216 Gr WCB BODY MATERIAL + 75 ENP COATiNG
1" TO 1.5" 150# RF 85 5352 ASTM A 105N/A 216 Gr. WCB A182 F316
CHECK 2" to 12" 150# RF API 60 ASTM A 105N/A 216 Gr. WCB A182 F316

I" to 1.5"
--
150# RF API 600 ASTM A 105N/A 216 Gr. WCB A182 F.316 ._-
""U GATE
m
(Q
2" & ABOVE 150# RF API 60 ASTM A 105N/A 216 Gr WC8 A182 F.316

t
CD 1" to 1.5" 150# RF BS 5352 ASH'! A 105N/A 216 Gr. WCB A182 F.316
GLOBE
Z 2" & ABOVE 15011 RF 85 1873 ASTM A 105N/A 216 Gr WeB AI82 F316
o -
~ ;>1",. 4:>:t .,(,),10., ,
-"
8 1-'~07 0' "("",ro rM cCMr~ CJ LY/
~ a.G.p.c. ISPECIFIC,\TION N~~
o
.......

<D
[F)IPING MA TERlf,L SPECIFICA TION ~ ;80~: ~,.s~ 0 ~~a;.~~<~~
NO OA TE REVISION
CJ
CJ
8Y
LY
L'r
C"
".i/",o1
.Pi'
I
EPIC Of 13 ~O.l 24 RAC/SAG & 8 WAfER 1379 1277 AWI'XU"r -8
PIPEUI15 I' (l.'Wfi AREI. ~ . c.
i3
.
VJ File NoO'M~._'_-'l:.:5.:.'5:o:0:o:1_=2 . _ PIPING CLASS L5-150- 1 SHEET 2 or 2
C'
;
,

PIPING SPECIFICATION
lCl .

. .

... ..," :.-_ .... ./,.,,

, ,".:

TB/LT111 00300/03 Page No. 42 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 1 OF 5
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS
PIPE 1 1/2 and Sch. 80 Threaded NPT Seamless carbon steel
below API Sl Grade B.
FLANGES 2 and Class 150 Threaded NPT Forged carbon steel
below RF ANSI 816.5 ASTM A10S.
PULLED Pulled bends shall
BE~ms not be used.
450 &: 2 and Class 3000 Threaded NPT Forged carbon steel
~.-.
900 below ANSI B16.11.
ELBOWS

REDUCERS. 2 and Class 3000 Threaded NPT Forged carbon Steel

TEES & below ANSI B16.11.
CAPS
PROPRIETARY 3 to 6 To suit BW Seamless wrought carbon
REINFORCED pipe steel. ANSI 816.9.
BRANCH 3 to 6 To suit To suit Forged carbon steel
CONNECTIONS branch branch ASTM A105.
COUPLINGS 2 and Class 3000 Threaded NPT Forged carbon steel
AND UNIONS below ANSI 816.11.
THREADED 2 and Class 3000 Threaded NPT Forged carbon steel
FITIINGS below ANSI B16.11.
NIPPLES 2 and 6000 lb Threaded NPT Hexagonal. forged
below carbon steel.
SOl TING BS 1769. Carbon steel, UNC threads. heavy series.
GASKETS CAF Jointing graphited both sides. Self-centering
flat ring type ANSI B16.21 Thickness 1.5mm.
FABRICATION lOS Random radiography of butt welds before galvanizing
. ANDRADIO
GRAPHY

SHEET 1 PIPE AND FITTINGS

FLANGE RATING: 150 L8
MATERIAL = GALVANISED CARBON STEEL API 5l
PIPING
SPECIFICATION 1el fREY. 0 f
PENCOL INTERNATIONAL LIMITED

11

TB/LT111 00300/03 Page No. 43 of 93

 J'.I ~ ;....b::s1J (
Qatar Petrolarn ~

PIPING MATERIAL SPECIFICATION

SHEET 2 OF 5
Nol4INAL
PIPE SIZE PATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS Gn,ERAL OET AI LS

WEDGE GATE 1/2 to 2 PN. 25 Threaded NPT Gun metal body and trim,
VALVES union non-rising" stem,
screwed gland, back
seating, integral seats,
hexagonal ends. BS 5154.
GLOBE 1/2 to 2 PN. 25 Threaded NPT Gun metal body and trim,
VALVES union bonnet, rising stem,
inside screw, renewable
plug-type or ball-type
disk, integral seat, back
seating, hexagonal ends.
BS 5154.

CHECK 1/2 to 2 PN. 25 Threaded NPT Gun metal body and trim,
VALVES swing check, screwed-in
cover, integral seat,
regrindable disk and seat,
hexagonal ends. BS 5154.
BALL 1/2 to 2 Class 800 Threaded HPT Forged carbon steel,
VALVES , reduced bore, PTFE seats
and sea1s,stainless steel
ball, welded sealed body.
BS 5351.

STRAINERS 1/2 to_ Threaded NPT Foraed or cast carbon steel

1 1/2 or body, I Y I type. threaded
or flanged strainer cap,
Class 150 Fl anged RF stainless steel screen.
FLOW 1/2 to Threaded NPT Foraed or cast carbon
GLASSES 1 1/2 or ste~l, all mOVing parts in
Class 150 F1 anged RF chromium alloy, stainless
steel, bronze or brass.
-, SPADES 1/2 to 4 Class 150 Carbon steel, reversible
type, faced both sides.

SHEET 2 VALVES AND ANCILLARIES

FLANGE RATING: 150 LB
MATERIAL: GALVANISED CARBON STEEL API 5L
PIPING
SPECIFICATION 1C1 /REV. 0 /
PENCOL INTERNATIONAL LIMITED

12

TB/LT111 00300/03 Page No. 44 of 93

 J~ ft....,.JJ ~ (

Qatar Petrole.m ~

PIPING MATERIAL SPECIFICATION

SHEET 3 OF 5

NOTES

1~ PIPE AND FITTINGS

1.1 Pipe and fittings NPS2 (DN50) and below shall be purchased ga1vanised.
L 2 One end of each 1ength of pi pe with threaded ends shall be pravi dec
with a threaded coupling.

1 ~3 Pipe and fittings NPS3 (ON80) and above shan be galvanised after
fabrication.
L4 Wel d-neck fl anges shall be used only where wel ded di rect to butt
welding fittings.

1~5 Class 300 flanges are required for globe-type regulating control valves.
1~6 Orifice flanges shall have a minimum rating of Class 300~

L7 Threaded connections sharr-be sealed with PTFE tape or a sealing

compound approved by the purchaser.

1~8 Unions shall have metal-to-metal seats.

2. VALVES AND ANCILLARIES

2.1 1/2" to 2" valves to PN32 may be used~

2~2 Non-geared globe valves shall have rising stems.

2~3 Chromium plated balls shall not be used~

2.4 Gaskets for bo1 ted connections between bodies and bonnets or covers
should be as specified for the pipeline flanges.

SHEET 3 GD~ERAL NOTES

FLANGE RATING 150 LB
MATERIAL : GALYANISED CARBON STEEL API 5L
PIPING SPECIFICATION 1el fREY. 0 /
PENCOL INTERNATIONAL LIMITED

13

TB/LT111 00300/03 Page No. 45 of 93

 J4 jL..,JJ ~ ( ..
Qatar Petroleum ~

PIPING MATERIAL SPECIFICATION

SHEET 4 OF 5

BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6

(NPS)
1/2 ET

3/4 UT ET
1 ur VT T
I 1/2 VT ur ur ET

2 UT UT UT UT ET
3 P2 P2 P2 P2 A T
4 P2 P2 P2 P2 A VT ET

6 P2 P2 P2 P2 A B UT ET

ET := EQUAL TEE
UT ::< UNEQUAL TEE
Pl - PROPRIETARY.. -REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
P2 := PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)
A = P2 OR SET-ON BRANCH OR UT
/-~ B ;:;::
Pl OR SET-ON BRANCH OR UT.

SHEET 4 : BRANCH CONNECTION DATA

FLANGE RATING: 150 LB
MATERIAL: GAlVANISED CARBON STEEL API 5L
PIPING SPECIFICATION 1C1 /REY. 0 /
PENCOl INTERNATIONAL lIMITED

14

TB/LT11100300103 Page No. 46 of 93

 J4~~ (
Qatar Petroleum ~

PIPING MATERIAL SPECIFICATION

SHEET 5 OF 5

NOTES

1. All set-on branches shall be checked in accordance with the pressure

design requirements of ANSI/ASHE 831.3, and reinforcement shall be
provided where found necessary.

2. All branch connections shall be checked to ensure that they are

adequate for stress conditions resulting from all causes, eg. thermal
expansion, dead weight of valves and fittings, pipe settlement. The
stress intensification factors given in ANSI/ASME 831.3 shall be used.

3. Any use of proprietary reinforced branch connections outside the limits

of size defined in the chart, shall be subject to approval by the
Purchaser.

4. Fer the complete range of configurations of proprietary reinforced

branch connections covered by the Types specified in the chart, see
BP Std.260.

5. The end. connections of fittings shall in all cases be in accordance

with the applicable Piping Specification of this Standard.
6. The following sketches define Pl, P2, and P3.

n<RUOO Oil:
sOcJ;E'T .... ~

;'I
,.

i;_'_

IT]

SHEET 5 8P~NCH CONNECTION DATA

FLANGE RATING: 150 LB

MATERIAL; GAlYANISED CARBO

AP I 5l

PIPING SPECIFICATION lCl /REY. a /

PENCOL INTERNATIONAL LIMITED

15

TB/lT111 00300103 Page No. 47 of 93

 J~fl-,..1J ~ (
Qatar Petroleum ~

PIPING SPECIFICATION
1Al

...
....
....
"'.
_
-... .- "'::_'-
~
.

,
.. 0 _ .... , /

/
L .

:",
....
,'. :

TB/LT111 00300/03 Page No. 48 of 93

 PIPING MATERIAL SPECIFICATION

SHEET 1 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS Gn~ERAL DETAILS
PIPE 1 1/2 and Sch. 80 Pl ai n Seamless carbon steel
below API 5l Grade B.
2 to 6 Sch. 40 BW
au & above Sch. 30
FLANGES 8 and Class 150 Slip-on RF or Forged carbon steel
below Weld-neck RF ANSI 816.5 ASTM A105.
(Material Group No.l.l)
At Wellheads Class 3000 API RTJ
PULLED 1 1/2 and Sch~ BO Plain Pipe as above~
BENDS below Minimum centre-line
radius 5 x NPS.
45 and 1 1/2 and Class 3000 SW Forged carbon steel
90 0 below ANSI 816;11:
ELBOWS 2 to 8 To suit BW Seamless wrought carbon
pipe steel ANSI 816:9.
REDUCERS, 1 1/2 and Class 3000 SW/Threaded Forged carbon steel
TEES .& below NPT ANSI B16.1 L
CAPS 2 to 8 To suit BW Seamless wrought carbon
pipe steel ANSI B16.9:
PROPRIETARY 1 1/2 and Class 3000 (SW ) Forged carbon steel

REINFORCED below (Threaded NPT) ASTM Al05~

BRANCH" 2 taB ....To suit BW )

CONNECTIONS pipe

COUPLINGS 1 1/2 and Class 3000 (SW Forged carbon steel

AND UNIONS below (Threaded NPT ANSI B16. 11

THREADED Threaded fittings shall not be used except for the connections

FITTINGS to threaded valves defined in this Specification.

NIPPLES 1 1/2 and Sen. 80 (Plain As pipe

below (Threaded NPT
BOLTING Alloy steel stud bolts ASTM A193 Grade B7.
Nuts Grade ASTM A194 2H (heavy series).

SHEET 1 : PIPE AND FITTINGS

FLANGE RATING 150 LB
MATERIAL : CARBON STEEL API 5L GR. B
PIPING
SPECIFICATION lAl /REY. 0 /
PENCOl INTERNATIONAl LIMITED

16

TB/LT111 00300103 Page No. 49 of 93

 J'!l~~ (
Qatar Petroleum ~

PIPING MATERIAL SPECIFICATIO~

SHEET 2 OF 7

NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS
GASKETS CAF jointing graphited both sides. Self-centering
flat ring type. ANSI 816.21. Thickness 1.5mm for
NPS 1/2 to NPS 24, and 3mm for NPS 26 and above.
To be 'Ring Type at API Connections.
l

'._-", ;.:..

"",
....

SHEET 2 : PIPE AND FITTINGS

FLANGE RATING: 150 LB
MATERIAL : CARBON STEEL API 5L GR. B
PIPING
SPECIFICATION lAl /REV. 0 /
PENCOL INTERNATIONAL LIMITED

17

TB/LT111 00300/03 Page No. 50 of 93

 J~ft....,JJ ~ t
Qatar PetrolEum ~

SHEET 3 VA~VES AND ANCILLARIES

F~ANGE RATING: 150 LB
MATERIAL: ChRBON STEtL API 5L GR. B
PIPING
SPECIFICATION 1Al fREY. 0 f
PENCOL INTERNATIONAL LIMITED

18

TB/LT111 00300/03 Page No. 51 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 4 OF 7
NOMINAL

PIPE SIZE RATING OR TYPE OF

ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

BALL All si zes Anti-static. renewable seats

VALVES and seals: BS 5351.
1/2 to Clais 800 Threaded NPT Forged carbon steel.
1 1/2 Full bore. stainless
steel ball.
2 to 8 Class 150 Flanged RF Cast carbon steel.
Full bore. carbon steel
ball with nickel plasma
overlay in the sealing
area. or stainless steel
ball.

NEEDLE 1/2 to Class 800 Flanged RF Globe-type. forged

VALVES 1 1/2 carbon steel. renewable
needle-point disk,
bolted bonnet. 13%
chromium trim. BS 5352.
SPADES All sizes Class 150 Carbon steel, reversible
type. faced both sides.
AIR FILTERS, May be required for
LUBRICATORS machinery but shall
AND be regarded as special
REGULATORS ...-...... items.

SHEET 4 : VALVES AND ANCILLARIES

FLANGE RATING: 150 LB
MATERIAL: CARBON STEEL AP. 5L GR. e
PIPINlJ
SPECIFICATION lAl /REV. 0 /
PENCOL INTERNATIONAL LIMITED

19

TB/LT111 00300/03 Page No. 52 of 93

 J~~~ (
Qatar Petroleum ~

PIPING MATERIAL SPECIFICATION

SHEET 5 OF 7

NOTES

1- PIPE ANO FITTINGS

1.1 A ~inimum corrosion allowance of 1.3mm (0.050 in) has been included
in the pipe schedules quoted.
1.2 Class 300 flanges are required for globe-type regulating control
valves for NPS 8 below.
1.3 The use of segmental bends shall be subject to approval by the

Purchaser. Where approved. these shall be in accordance with
BP Std. 167: Part l.
1.4 Where butt-welding elbows are specified. long radius type are
preferred.
1.5 Orifice flanges for NPS 16 (ON 400) and below shall have a minimum
rating of Class 300.
1.6 Subject to approval by the Purchaser. thickness other than 3rr:n
(0.125 in) may be used for NPS 26 (ON 650) and above.

2. VALVES AND ANCILLARIES

2.1 Non-geared globe valves shall have rising stems.
2.2 Gaskets for bolted connections between bodies and bonnets or
covers should be as specified for the pipeline flanges.

SHEET 5 GENERAL NOTES

FLANGE RATING: 150 LB

MATER AL: CARBON STEEL API SL GR. B
PIPING SPECIFICATION lAl fREY. 0 f
PENCOL INTERNATIONAL LIMITED

20

TB/LT111 00300/03 Page No. 53 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 6 OF 7

BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1/2 2 3 4 6 8 10

(NPS)
1/2 ET

3/4 UT ET

1 VT UT ET
1 1/2 UT UT UT ET

2 P2 P2 P2 P2 ET

3 P2 P2 P2 P2 UT ET

4 P2 P2 P2 P2 UT UT ET
6 P2 P2 P2 P2 P1 S8 ur ET

8 P2 P2 P2 P2 Pl 58 S8 UT ET
10 P2 P2 P2 P2 Pl 58 SB 58 ur ET

ET : EQUAL TEE
UT :: UNEQUAL TEE
Pl : PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
P2 : PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)
S8 :: SET-ON BRANCH.

SHEET 6 : BP~NCH CONNECTION DATA

FLANGE RATING: 150 LB
MATERIAL: CARBON STEEL API 5l GR. B
PIPING SPECIFICATION lAl /REV. 0 /
PENCOL INTERNATIONAL LIMITED

21

TB/LT111 00300103 Page No. 54 of 93

 J<J~~ l

Qatar Petroleum? ~

PIPING MATERIAL SPECIFICATION

SHEET 7 OF 7

NOTES

1. All set-on branches shall be checked in accordance .....ith the pressure

design requirements of ANSI/ASHE 831.3. and reinforcement shal1 be
provided where found necessary.
2. All branch connections shall be checked to ensure that they are
adequate for stress conditions resulting from all causes. ego thennal
expansion. dead weight of valves and fittings. pipe settlement. The
( ..
stress intensification factors given in ANSI/ASME B31.3 shall be used.
3. Any use of proprietary reinforced branch connections outside the limits
of size defined in the chart. shall be subject to approval by the
Purchaser.
4. For the complete range of confi gura ti ons of propri etary rei nforced
branch connections covered by the Types specified in the chart, see
BP Std.260.

5. The end connections of fittings shaH in all cases be in accordance

with the applicable Piping Specification of this Standard.
6. The following sketches define Pl. P2 and P3.

~RU.C::EO 0"
sOCJ::E"TwE1..O

t=J/
~
.
Ii,. '
I

IT] ~.
l_'_ I
I
. I
L.-~

SHEET 7 BRANCH CONNECTION DATA - GENERAL NOTES

FLANGE RATING: 150 L8
MATERIAL: CARBON STEEL API 5L GR. 8
PIPING SPECIFICATION lAl /REY. 0 /
PENCOL INTERNATIONAL LIMITED

22

TB/LT111 00300/03 Page No. 55 of 93

 PIPING SPECIFICATION
3A2

.
.,
..".._0 ." ~ . .~ y

,
,," '-'-~"'('~'

..

. ,'.:
,

TB/LT111 00300/03 Page No. 56 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 1 OF 7
NOMINAL

PIPE SIZE RATING OR TYPE OF

ITEM OIPS) SCHEDULE ENDS GENERAL DETAILS

PIPE 11/2 and Sch. 40s Plain Stainless steel ASTM A3l2
below GR. TP 316.
2 to 8 Sch. 40 BW Seamless carbon steel
API 5L Grade 8.
(FBE coated).
FLANGES 8 and Class 300 Weld-neck RF Forged carbon steel
below ANSI 816.5 ASTM A10S
(FBE coated)~
At Wellheads Class 3000 API RTJ (Materi al Group No~ 1.1).
2 x lU Class 300 RF/THRD HPT Forged stainless steel
Reducing ASTM A182 GR. F316~
PULLED 1 1/2 and Sch. 40s Plain Pipe as above~
BENDS below Minimum centre-line
radius 5 x NPS~
450 and 1 1/2 and Class 3000 SW/Threaded Forged stainless steel
90 below NPT ASTM A182 GR. F315.
ELBOWS 2 to 8 To suit BW Seamless wrought carbon
pipe steel ANSI 816:9.
(FBE coated)~

REDUCERS. 1 1/2 and Class 3000 SW/Threaded Forged stainless steel

TEES & below tiPT ASTM A182 GR. F3l6
CAPS 2 to 8 '-To suit BW Seamless wrought carbon
pipe steel ANSI B16.9.
(FBE coated).
PROPRIETARY 1 1/2 and Class 3000 (SW Forged stainless steel
REINFORCED below {Threaded NPT ASTM A182 GR~ F3l6
BRANCH 2 to 6 To suit BW Forged carbon steel
CONNECTIONS pipe ASTM A105 (FBE coated).
COUPLINGS 1 1/2 and Class 3000 {SW Forged stainless steel
AND UNIONS below (Threaded NPT ASTM A182 GR. F315.

SHEET 1 PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API SL GR. 8
(FSE COATED)
PIPING
SPECIFICATION 3A2 (REV. 0 (
PENCOL INTERNATIONAL LIMITED

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PIPING MATERIAL SPECIFICATION

SHEET 2 OF 7
}WMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DET AILS

THREADED Threaded fittings shall not be used except for the connections
FITTINGS to threaded valves defined in this Specification.
NIPPLES 1 1/2 and Sch. 40s (Plain As pipe
below (Threaded HPT
BOlTING Alloy steel stud bolts to ASTM A193 Grade B7.
Nuts to ASTM A194 Grade 2H (heavy series).
GASKETS CAF jointing. Self-centering flat ring type~
ANSI B16~21~ Thickness 1.5mm for NPS 1/2
to NPS 24, and 3mm for NPS 26 and above~
Gaskets to be graphited both sides for C.S~fC~S: Joint
Gaskets to be ungraphited both sides for CS~/S~S~ Joint
and S.S~/S.S~ Joint
To be Ring Type to ANSI 16 - 20 Stainless Steel
at all API Connections~

SHEET 2 : PIPE AND FITTINGS

FLANGE RAT NG: 300 lS
~~TERIAL : CARBON STEEL API 5l GR. B
(FBE COATED)
PIPING
SPECIFICATION 3A2 fREY. 0 /
PENCOl INTERNATIONAL LIMITED

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PIPING MATERIAL. SPECIFICATION

. -
SHEET 3 OF 7
NOMlfJAL
PIPE SIZE RATING OR TYPE OF
ITE~' (NPS) SCHEDULE ENDS GENERAL DnAl LS
WEDGE GATE All sizes Solid wedge.
VALVES 13% chromium trim,
back-seating.
1/2 to Class 800 Threaded NPT Forged carbon steel,
1 1/2 bolted bonnet. BS 5352.
2 and Class 150 Flanged RF Cast carbon steel,
above chromium facing of edge
and seats acceptable for
valves NPSS and above.
Bolted bonnet, renewable
seat. BS 1414.
GLOBE All sizes 13% chromium trim,
VALVES bolted bonnet, plug
or ball-type disk.
1/2 to Class 800 Threaded NPT Forged carbon steel.
1 1/2 BS 5352.

2 to 8 Class 300 Flanged RF .Cast carbon steel,

renewable seat;
back-seating. BS 1873.
CHECK All sizes 13~ chromium trim.
VALVES . -.--- :.;,. Bolted cover
1/2 to Class 800 Threaded NPT Forged carbon steel,
1 1/2 piston-type (for hori
zontallines) 8$5352.
2 to 10 Class 300 Flanged RF Cast carbon steel, swing
check, chromium facing of
seat and disk acceptable
for valves NPS8 and above.
85 1868.

SHEET 3 : VALVES AND ANCILLARIES

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API 5l GR. 8
(FBE COA.TED)
PIPING
SPECIFICATION 3A2 fREY. 0 f
PENCOL INTERNATIONAL LIMITED

32

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 PIPING MATERIAL SPECIFICATION
SHEET 4 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
nEM (NPS) SCHEDULE ENDS GENERAL DETAILS
BALL All sizes Anti-static, renewable seats
VALVES and seals. BS 5351.
1/2 to Class 800 Threaded NPT Forged carbon steel.
1 1/2 Full bore, stainless
steel ball.
2 to 8 Class 300 Flanged RF Cast carbon steel.
Full bore, carbon steel
ball with nickel plasma
overlay in the sealing
area. or stainless steel
ball.
NEEDLE 1/2 to Class 800 Flanged RF Globe-type, forged
VALVES 1 1/2 carbon steel, renewable
needle-point disk,
bolted bonnet. 13%
chromium trim. BS 5352.
SPADES All sizes Class 300 Carbon steel~ reversible
, type, faced both sides.

SHEET 4 : VALVES AND ANCILLARIES

FLANGE RATING : 300 LB
MATERIAL : CARBON STEEL API 5L GR. B
(FBE COATED)

PIPING

SPECIFICATION 3A2 /REY. 0 /

PENCOL INTERNATIONAL LIMITED

33

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PIPING MATERIAL SPECIFICATION

SHEET 5 OF 7
NOTES
1~ PIPE AND FITTINGS
1~1 A minimum corrosion allowance of l.3mm (0.050 in) has been included
in the pipe schedules quoted.
1.2 Where butt-welding elbows are specified, long radius type are preferred.
1.3 FBE coating of materials is on pipe bore~

2~ VALVES AND ANCILLARIES

2~1 Non-geared globe valves shall have rising stems.
2~2 Gaskets for bolted connections between bodies and bonnets or
covers should be as specified for the pipeline flanges~

SHEET 5 GENERAL NOTES

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API 5L GR. B (FBE COATED)
PIPING SPECIFICATION 3A2 fREY ~ 0 f
PENCOL INTERNATIONAL LIMITED

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PIPING MATERIAL
- SPECIFICATION SHEET 6 OF 7

BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1/2 2 3 4 6 8 10

(NPS r
1/2 ET

3/4 UT ET
1 UT VT T
1 1/2 UT UT UT ET

2 P2 P2 P2 P2 ET
3 P2 P2 P2 P2 UT ET
4 P2 P2 P2 P2 VT UT ET
6 P2 P2 P2 P2 Pl SB UT ET

8 P2 P2 P2 P2 Pl SB S8 UT ET
10 P2 P2 P2 P2 Pl SB S8 S8 UT ET

ET ~ EQUAL TEE
UT = UNEQUAL TEE
Pl = PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
P2 = PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)
S8 = SET-ON BRANCH.

SHEET 6 : BRANCH CONNECTION DATA

FLANGE RATING: 300 LB

MATERIAL: CARBON STEEL API 5L GR. B (FBE COATED)
PIPING SPECIFICATION 3A2 fREY. 0 /
PENCOL INTERNATIONAL LIMITED

35

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PIPING MATERIAL SPECIFICATION

SHEET 7 OF 7

NOTES

1. A11 set-on branches shall be checked in accordance with the' pressure

design requirements of ANSI/ASHE 831.3, and reinforcement shall be
provided where found necessary.

2. All branch connections shall be checked to ensure that they are

adequate for stress conditions resu ting from all causes, ego thennal
expansion, dead weight of valves and fittings, pipe settlement. The
stress intensification factors given in ANSI/ASHE B31.3 shall be used.

3. Any use of proprietary reinforced branch connections outside the limits

of size defined in the chart, shall be subject to approval by the
Purchaser.

4. For the complete range of configurations of proprietary reinforced

branch connections covered by the Types specified in the chart, see
BP Std .260.

5. The end connections of fittings shall in all cases be in accordance

with the applicable Piping Specification of this Standard.

6. The following sketches define Pl, P2 and PJ.

'~~U.OEO Ollt
50Cl:ETwE'~

I:'I
i;

~--'

IT:]

SHEET 7 BRANCH CONNECTION DATA

FLANGE RATING: 300 LB
MA ERIAL: CARBON STEEL API 5L GR. B (FBE COATE
PIP"NG SPECIFICATION 3A2 fREY. 0 f

PENCOL INTERNATIONAL LIMITED

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 . c ':.'~ - . , -. --;T:~ - .

J'.l fl.-,JJ ~ (
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PIPING SPECIFICATION
3B4

- :.~~~.. . ...--~'
"

--:~:'.' .....

19

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J4~~
Qatar Petroleum ~

PIPING MATERIAL SPECIFICATION

SHEET 1 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS
PIPE 1 and 5ch. 160 Pl ai n ( Seamless carbon steel
below ( AP I 5L X 52.
1 1/2 Sch. 80 Pl ai n (
2 Sch. BO Bioi (
3 to 4 Sch. 40 BW (

6 to 8 0.375" wt Bioi Seamless carbon steel

FLANGES 8 and Class 300 Weld-neck RF Forged carbon steel
below ASTM A10S 'Gr. X52 1
PULLED 1 1/2 and To suit Pl ai n Pipe as above~
BENDS below Pipe Minimum centre-line
radius 5 x NPS.
2 to 8 To suit BW Pipe as above:
pipe
450 and r 1/2 and Class 3000 SW Forged carbon steel
90 below ASTM A350 LF2.
ELBOWS 2 to 4 &8 To suit BW Seamless wrought carbon
pipe steel MSS-SP-75 WPH Y52.
6 0.375 11 wt BW
REDUCERS. 1 1/2 and Class 3000 SW/Threaded Forged carbon steel
TEES & below NPT ASTM A350 LF2.
CAPS 2 to 8 To suit BW Seamless wrought carbon
pipe steel MSS-SP-75 WPH Y52.
PROPRIETARY 1 1/2 and Class 3000 SW ) Forged carbon steel
REINFORCED below Threaded NPT) ASTM-A350 LF2.
BAANCH 2 to 8 To suit Bioi
.. ;: CONNECTIONS pipe
COUPLINGS 1 1/2 and Class 3000 (SW Forged carbon steel
AND UNIONS below (Threaded NPT ASTM A350 LF2.
THREADED Threaded connections shall not be used except for the
'FITIINGS connections to threaded valves defined in this Specification.

SHEET 1 PIPE AND FITTINGS

FLANGE RATING: 300 LS
MATERIAL: CARBON STEEL API 5L X 52
PIPING
SPECIFICATION 384 fREY. 0 /
PENCOL INTERNATIONAL L MITED

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PIPING MATERIAL SPECIFICATION

SHEET 2 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

NIPPLES 1 1/2 and To suit (Plain As pipe

below - pfpe 1Threadea NPT -
BOlTING Alloy steel stud bolts to ASTM A193 Grade 87.
Nuts to ASTM A194 Grade 2H (heavy series).
GASKETS CAF jointing graphited both s;des~
Self-centering flat ring type. ANSI 616.21.
Thickness 1.5mm for NPS 1/2 to NPS 24. and 3mm for
NPS26 and above.

SHEET 2 : PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: CARSON STEEL API SL X 52
pIPING
SPECIFICATION 3B4 fREY. 0 /
PENeOl INTERNATIONAL lIMITED

21

I
TB/LT111 00300103 Page No. 66 of 93
 PIPING MATERIAL SPECIFICATION
- SHEET 3 OF 7
NOMINAL

PIPE SIZE RATING OR TYPE OF

ITEM (NPS 1 SCHEDULE ENDS GENERAL DETAILS

WEDGE GATE A11 sizes Solid wedge.

VALVES 'T3l chromium trim,
back-seating.
1/2 to Class 800 Threaded NPT Forged carbon steel,
1 1/2 bolted bonnet. BS 5352.
2 and Class 150 Flanged RF Cast carbon steel,
above chromium facing of edge
and seats acceptable for
valves NPS5 and above.
Bolted bonnet. renewable
seat. BS 1414.
GLOBE All sizes 13~ chromium trim.
VALVES bolted bonnet, plug
or ball-type disk.
1/2 to Class 800 Threaded NPT Foraed carbon steel.
1 1/2 BS 5352.

2 to 8 Class 300 Flanged RF Cast carbon steel.

renewable seat,
back-seating. 'BS 1873.
CHECK All sizes l3~ chromium trim.
VALVES Bolted cover.
1/2 to Class 800 Threaded NPT Forged carbon steel,
1 1/2 piston-type (for hori
zontal lines) BS 5352.
2 to 10 Class 300 Flanged RF Cast carbon steel. swing
check, chromium facing
of seat and disk acceptable
for valves NPS8 and above.
BS 1868.

SHEET 3 = VALVES AND ANCILLARIES

FLANGE RATING: 300 LB ,.
MATERIAL : CARBON STEEL API 5L X 52
PIPING
SPECIfICATION 384 fREY. 0 f
PENCOL INTERNATIONAL LIMITED

22

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 PIPING- MATERIAL- SPECIFICATION
SHEET 4 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS
BALL An sizes Anti-static, renewable seats
- VALVES and s'eal s~' BS "5351.' .

1/2 to Class 800 Threaded NPT Forged carbon steel,

1 1/2 Full bore. stainless
steel ball.
2 to 8 Class 300 Flanged RF Cast carbon steel,
Full bore. carbon steel
ball with nickel plasma
overlay in the sealing
area or stainless steel ball.
NEEDLE 1/2 to Class 800 Flanged RF Globe-type, forged
VALVES 1 1/2 carbon steel, renewable
needle-point diSK,
bolted bonnet. 13%
chromium trim. as 5352.
SPADES All sizes Class 300 Carbon steel, reversible
type, faced both sides.

SHEET 4 : VALVES AND ANCILLARIES

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API SL X 52
PIPING
SPECIFICATION 384 IREV. 0 /
PENCOl INTERNATIONAL LIMITED

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PIPING
. MATERIAL
.- . SPECIFICATION
. "
SHEET 5 OF 7

NOTES
1. PIPE AND FITTINGS
1.1 Where Butt-welding elbows are specified. long radius type are preferred.

2. VALVES AND ANCILLARIES

2.1 Non-geared globe valves shall have rising stems.
'2.2 Gaskets for bolted connections between bodies and bonnets or
covers' should be as specified for the pipeline flanges.

SHEET 5 : GENERAL NOTES

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API 5L X 52
PIPING SPECIFICATION 364 /REV. 0 /
PENCOL INTERNATIONAL LIMITED

24

TB/LT111 00300/03 Page No. 69 of 93

 PIPING MATERIAL ..SPECIFICATION

SHEET 6 OF 7

8RANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10

(t-lPS)"

1/2 ET

3/4 VT ET
1 UT UT IT

1 1/2 UT UT UT ET
2 P2 P2 P2 P2 ET
3 P2 P2 P2 P2 VT ET

4 ?2 P2 P2 P2 UT UT ET

6 P2 P2 P2 P2 Pl S8 UT ET
8 P2 P2 P2 P2 P1 SB SB UT ET
10 P2 P2 P2 P2 P1 SB S8 S6 VT ET

ET = EQUAL TEE
VT = UNEQUAL TEE
Pl = PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
P2 = PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)
SB = SET-ON BRANCH.

SHEET 6 : BRANCH CONNECTION DATA

FLANGE RATING: 300 LB

MATERIAL: CARBON STEEL API SL X 52

PIPING SPECIFICATION 3B4 fREY. 0 /
PENCDL INTERNATIONAL LIMITED

25

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 PIPING MATERIAL SPECIFICATION
SHEET 7 OF 7

NOTES

1. All set-on branches shall be checked in accordance with the pressure

design requirements of ANSI/ASME B31.4. and reinforcement shall be
provided where found necessary.
2. All branch connections shall be checked to ensure that t~ey are
adequate for stress conditions resulting from all causes. ego thermal
expans i on, dead we i ght of va 1ves and fi tt i ngs. pi pe settl ement. The
stress intensification factors given in ANSI/ASME B31.4 shall be used.
3. Any use of proprietary reinforced branch connections outside the limits
. of size defined in the chart, shall be subject to approval by the
Purchaser.
4. For the complete range of configurations of proprietary reinforced
branch connect; ons covered by the Types specifi ed in the chart. see
BP Std.260.

5. The end connections of fittings shall in all cases be in accordance

with the applicable Piping Specification of this Standard.
6. The following sketches define Pl, P2 andP3.

';"",I'l(,l.:;;' ::>1lI
sOcx:[1' ...... f"...,:)

8r
i
"" I

L-.:...
, -....

~2J

SHEET 7 BRANCH CONNECTION DATA

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API 5L X 52
PIPING SPECIFICATION 384 fREY. 0 f
PENCOL INTERNATIONAL LIMITED

26

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 J4 .Ji-JJ
.
L :.
J--C::::C:I
(
~
Qatar Petroleum ~

PIPING SPECIFICATION
. :. '. ~. ~:'- ~ . ... 383

~ ..... :.. ' .

'". ... ..
~

'.. '.

,
.... ,;'_ .... ,!o-.

. ~.:'

. .. '

. . ',:

27

TB/l T111 00300/03

Page No. 72 of 93
 J~ fl-,J.1 .J-6.g l
Qatar Petroleun m ~ _

PIPING MATERIAL SPECIFICATION

SHEET 1 OF 5
NOMINAL
PIPE SIZE RATING OR TYPE OF
(NPS) SCHEDULE ENDS GENERAL DETAILS
2 Sch. 80 BW ( Seamless carbon steel
3 to 4 Sch. 40 BW ( API 5L X 52 (HDPE lined).
6 to 8 Sch~ 40 BW ERW (HOPE lined)
2 to 8 Class 300 Weld-necK RF Forged carbon steel
ASTM AlaS 'Gr. X52'.
(HOPE lined).
2 to 8 To suit BW Pipe as above.
Pipe Minimum centre-line
radius 12 x NPS.
j Not Applicable~
. .
~ ..: .--.
-
. "';. ":"; .. '.

Not Applicable~

.-.:.". .
ETARY up to 3/4 Class 3000 (BW ) Threadolet to . , ','
. - " ......
ReED (Threaded NPT) ANSI 816.11
H Forged Carbon .steel
r:nONS ASTM-A350 LF2. "" ...

No other r~inforced branch connections are applicable~ .: .... ...

, :

INGS Not Appl icable.

NTr)NS .:

Threaded plugs shall be used to Class 3000.

:NGS Forged carbon steel to ASTM A10S
'LES Not Appl icable~ .....
. ING Alloy steel stud bolts to ASTM A193 Grade B7.
Nuts to ASTM A194 Grade 2H (heavy series).

SHEET 1 : PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API SL X 52
(HOPE LINED)
PIPING
SPECIFICATION 3B3 /REV. 0 I
PENCOL INTERNATIONAL LIMITED

28

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Page No. 73 of 93
 PIPING MATERIAL SPECIFICATION
SHEET 2 OF 5
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

GASKETS CAF jointing graphited both sides:

Self-centering flat ring type. ANSI 616.21.
ThicKness 1.5mm for NPS 1/2 to NPS 24.
SPACERS For details of Spacers see Sht. 5 of this Specification.

SHEET 2 : PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL API 5l X 52
(HOPE LI NED)
PIPING
SPECIFICATION 383 /REV: 0 /
PENCOl INTERNATIONAL LIMITED

29

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Page No. 74 of 93
 J'.Iji....,J1~ (
Qatar PEtroleum ~

PIPI~G MATERIAL SPECIFICATION

SHEET 3 OF 5
NOMINAL
PIPE SIZE RATING OR TYPE OF

ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS

WEDGE GATE All sizes Solid wedge. 13~ chromium

VALVES trim, back-seating.
2 and Cl ass 150 Flanged RF Cast carbon steel,
above chromium facing of edge
and seats acceptable for
valves NPS5 and above.
Bolted bonnet. renewable
seat. BS l414~
GLOBE All sizes l3~ chromium trim.

VALVES bolted bonnet, plug

or ball-type disk~

2 to 8 Class 300 Flanged RF Cast carbon steel.

renewable seat~
back-seating~ as 1873.

CHECK All sizes 13~ chromium trim.

VALVES Bol ted cover~

2 to 10 Class 300 Flanged RF Cast carbon steel. swing

check, chromium facing
of seat and disk acceptable
for valves NPS8 and above.
BS 1868.
BALL All sizes Anti-static, renewable seats
VALVES and seals. BS 5351.
2 to 8 Class 300 Flanged RF Cast carbon steel, Full
bore, carbon steel ball
with nickel plasma overlay
in the sealing area. or
stainless steel ball.
-, SPADES Ali sizes Class 300 Carbon steel, reversible
type, faced both s; des.

SHEET 3 VALVES AND ANCILLARIES

FLANGE RATING: 300 LB
MATERIAL : CARBON STEEL API 5L X 52
(HDPE LI NED)
PIPING
SPECIFICATION 3B3 /REV. 0 /
PENCOl INTERNATIONAL LIMITED

30

TB/LT111 00300/03 Page No. 75 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 4 OF 5

NOTES
1. PIPE AND FITTINGS
1.1 Where Butt-welding elbows are specified, long radius type are preferred.

2. VALVES AND ANCILLARIES

2~1 Non-geared globe valves shall have rising stems.
2~2 Gaskets for bolted connections between bodies and bonnets or
covers should be as specified for the pipeline flanges.

SHEET 4 : GENERAL NOTES

FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL AP! 5l X 52 (HDPE LINED)
PIPING SPECIFICATION 383 fREY. 0 I
PENCOl INTERNATIONAL LIMITED

31

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PIPING MATERIAL SPECIFICATION

SHEET 5 OF 5

MATERIAL: CARBON STEEL TO ASTM A515-70

SURFACE FINISH: 3.2 TO 12.5 HM

+Dle; ID OD -+0
- ots, -01.5

lJ ALL DIMENSIONS I~ MM

SPACER DETAILS

PIPE '..__ ~ 0.0. I. D. HDPE/FBE HDPE/HOPE

N.B. t t

8 355.6 202.7 15 3D
.':
6 285.75 154.0 12 25
4 203.2 102.3 10 20
;,'

SHEET 5 : SPACERS
FLANGE RATING: 300 LB
MATERIAL: CARBON STEEL
PIPING SPECIFICATION 3B3 /REV. 0 /
PENCOl INTERNATIONAL LIMITED

32

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J., ft...,.J.J ~ (
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PIPING SPECIFICATION
301

~ .._....... ('.
,

TB/LT11100300/03 Page No. 78 of 93

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PIPING MATERIAL SPECIFICATION

SHEET 1 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DETAILS
PIPE Stainless steel
ASTM A312 Grade TP 316.
1 1/2 and Sch. 405 Pl ai n Seamless.
below
2 to 6 Sch~ 40s Bevel Seamless.
8 Sch~ 40s Bevel Seamless~

FLANGES 8 and Class 300 Weld-neCK RF Forged stainless steel

below ANSI 816.5, ASTM A182,
Grade F316.
2" x 1" Class 300 RF/THRD~NPT (Haterial Group No~ 2.2).
Reduci ng
PULLED 1 1/2 and Sch ~ 40s Plain Pipe as above, minimum
BENDS below centre-line radius 5 x NPS.
45 and 1 1/2 and Class 3000 SW/Threaded Forged steel ANSI B16.11,
900 below NPT ASTM A182, Grade F3l6.
EL80WS
2 to 8 To suit BW Seamless wrought steel
pipe ANSI 816.9, ASTM A403,
Grade WP316~
REDUCERS, 1 1/2 and Class 3000 SW/Threaded Forqed steel ANSI 816.11.
TEES & be low NPT ASTM A182. Grade F316.
CAPS
2 to 8 To suit BW Seamless wrought steel
pipe ANSI B16.9, ASTM A403,
Grade WP316.
PROPRIETARY 1 1/2 and Class 3000 (SW ) Forged steel
REINFORCED below (Threaded NPT) ASTM Al82, Grade F3l6.
BRANCH 2 to 6 To suit BW )
CONNECTIONS pipe

SHEET 1 : PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: STAINLESS STEEL ASTM A312
GR. TP 316
PIPING
SPECIFICATION 301 /REV. 0 /
PENCOl INTERNA IONAl LIMITED

44

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PIPING MATERIAL SPECIFICATION

SHEET 2 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DEiAILS
COUPLINGS 1 1/2 and Class 3000 SW/Threaded Forged steel ANSI 816.11.
below . NPT ASTM A182. Grade F3l6.
THREADED Threaded connections shall not be used except for the
FITTINGS connections to threaded valves defined in this Specification.
NIPPLES 1 1/2 and Sch. 40$ {Plain As pipe
below (Threaded NPT
BOLTING Alloy steel stud bolts to ASTM A193 Grade 87 with
heavy series nuts to ASTM A194 Grade 2H.
GASKETS CAF jointing. self-centering flat ring type. ANSI 816.21.
thickness 1.5mm. supplied ungraphited .

. . ....... .

SHEET 2 : PIPE AND FITTINGS

FLANGE RATING: 300 LB
MATERIAL: STAINLESS STEEL ASTM A312
GR. TP 316.
PIPING
SPECIFICATION 301 /REV. 0 /
?ENCOL INTERNATIONAL LIMITED

45

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PIPING MATERIAL SPECIFICATION

SHEET 3 OF 7
NOMINAL
PIPE SIZE RATING OR TYPE OF
ITEM (NPS) SCHEDULE ENDS GENERAL DET AI LS

WEDGE GATE All sizes Solid wedge, back seating,

VALVES bal ted bonnet.

1/2 to Class 800 Threaded NPT Forged carbon steel,

1 1/2 13% chromium trim,
as 5352.
2 and Class 300 Flanged RF Cast stainless steel,
above Type 316, renewable seats.
stainless steel trim.
as 1414.

GLOBE All sizes Bolted bonnet, ball or

VALVES plug type disk, back
seating.
1/2 to Class 800 Threaded NPT Forged carbon steel.
1 1/2 as 5352.
2 to 8 Class 300 Flanged RF Cast stainless steel,
renewable seat. as 1873.
CHECK All si zes Stainless steel trim,
VALVES bolted cover.
1/2 to Class 800 Threaded NPT Forged carbon steel.
1 1/2 piston type (for hori
zontal lines). BS 5352.
2 to 8 Class 300 Flanged RF Cast stainless steel,
renewable seat, swing
check. BS 1868.

SHEET 3 VALVES AND ANCILLARIES

FLANGE RATING; 300 LB
MATERIAL: STAINLESS STEEL ASTM 312
GR. TP 316
PIPING
SPEClFICATION 3D1 fREY. 0 /
PENCOL INTER~ATIONAL LIMITED

46

TB/LT111 00300103 Page No. 81 of 93

 SHEET 4 VALVES AND ANCILLARIES
FLANGE RATING: 300 B
MATERIAL: STAINLESS STEEL ASTM 312
GR. TP 316
PIpING
SPECIFICATION 301 fREY. a /
PENCOL INTERNATIONAL LIMITED

47

TB/LT111 00300/03 Page No. 82 of 93

 PIPING P~TERIAl
.
SPECIFICATION
.
SHEET 5 OF 7

NOTES
1. PIPE AND FITTINGS
1.1 Corrosion allowances have not been considered ;n calculation of
the schedules quoted.
1.2 Where butt-welding elbows are specified, long radius type are
preferred.

2. VALVES AND ANCILLARIES

2.1 Non-geared globe valves shall have rising stems.
2.2 Gaskets for bolted connections between bodies and bonnets or
covers should be as specified for the pipeline flanges.
2.3 Stainless steel valve materials are as follows:
Forgings ASTM A1S2 - F316

Castings ASTM A351 - CF8M

Plate ASTM A240 - 316
Valve tr;m~ 18-10-2 or
18-10-3.

SHEET 5 GEHERAL NOTES

FLANGE RATING : 300 LB

MATERIAL: STAINLESS STEEL ASTM A312 GR. TP 316

PIPING SPECIFICATION 301 fREV. 0 /
PENCOl INTERNATIONAL lIMITED

48

TB/LT111 00300103 Page No. 83 of 93

 PIPING MATERIAL SPECIFICATION
SHEET 6 OF 7

BRANCH PIPE SIZE (NPS)

MAIN PIPE SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10

(NPS)

1/2 ET

3/4 UT ET
1 VT UT ET

1 1/2 UT UT UT ET
2 P1 C C C ET
3 Pl C C C VT ET
4 Pl Pl C C VT UT ET
6 Pl P1 Pl P1 D UT UT ET
8 Pl Pl Pl P1 D E UT UT ET
10 P1 Pl Pl Pl D E E UT VT ET

ET ;; EQUAL TEE .....

UT = UNEQUAL TEE
Pl PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 1 (SEE NOTES)
P2 = PROPRIETARY REINFORCED BRANCH CONNECTION TYPE 2 (SEE NOTES)
5B ::: SET-ON BRANCH
C = Pl OR P2
0 :: 58 OR P1
E ;;
58 OR VT.

SHEET 6 : BRANCH CONNECTION DATA

FLANGE RATING: 300 LB
MATER AL: STAINLESS STEEL ASTM A312 GR. TP 316
PIPING SPECIFICATION 3D1 fREY. 0 I
PENCOL INTERNATIONAL LIMITED

49

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 PIPING MATERIAL SPECIFICATION
SHEET 7 OF 7

NOTES
1. All set-on branches shall be checked in accordance with the pressure
design requirements of ANSI/ASHE 831.3, and reinforcement shall be
provided where found necessary.
2. All branch connections shall be checked to ensure that they are
adequate for stress conditions resulting from all causes, e.g. thermal
expansion, dead weight of valves and fittings, pipe settlement. The
stress intensification factors given in ANSIjASME B31.3 shall be used.
3. Any use of proprietary reinforced branch connections outside the limits
of size defined in the chart, shall be subject to approval by the
Purchaser.
4. For the complete range of configurations of proprietary reinforced
branch connecti ons covered by the Types specifi ed in the chart, see
BP Std.260.

5. The end connections of fittings shall in all cases be in accordance

with the applicab,e Piping Specification of this Standard.
6. The following sketches define Pl, P2 and P3.

-Tt<FlE,AOEO 0"
SOCJ;f'T .wao

t=:=J1
~ ~
Hi
0'

1.-
.
I _
I
. i

crJ ~~

SHEET 7 BRANCH CONNECTION DATA

FLANGE AATING 300 LB

MATERIAL: STAINLESS STEEL ASTH A312 GR. TP 316

PIPING SPECIFICATION 301 /REY. 0 /
PEN COL INTERNATIONAL LIMITED

50

TB/LT111 00300103 Page No. 85 of 93

 SPECIFICATION FOR PRESSURISED & RESTRAINED, LAMINATED
JOINT GLASS REINFORCED PLASTIC PIPING SYSTEMS

(I) INTRODUCTION:

(i) Design of piping system shall conform to the requirements of ISO 14692, and additionally
to AWIIVA M45 for underground applications, as appropriate.

(ii) All GRP components (including bends and fittings) shall be designed and fabricated by
one manufacturer.

(iii) Pipe size shall be as shown on the drawings, unless noted otherwise. Nominal sizes
indicated refer to internal diameters.

(iv) Installation of underground pipes shall be in accordance with these additional QP

requirements, vendor's recommendations and the approved Project Method Statement.

(v) The following is the logical sequence of events to be adhered to during the contract.

1000 hr tests shall not be permitted to commence until pipe design calculations are
approved by OP

Stress Analysis can not be finalized until 1000 hour tests are completed successfully.

Fittings shall not be installed until Stress Analysis recommendations are approved by
OP. unless otherwise agreed with OP on a project-by-project basis However, long
straight pipe runs may be installed after pipeline design calculations (pipe and joint)
have been approved.

Sectional Hydrotesting on site can not commence until recommendations of approved

Stress Analysis have been implemented for the section under test.

(II) QP'S ADDITIONAL RI;QUIRI;MENTS:

(A) DESIGN:

(i) General: Minimum wall thickness shall be 5 mm for both above-ground and under
ground piping for diameters up to and including 150 mm. For diameters above 150 mm,
minimum wall thickness shall be 10 mm. Operating and design conditions are indicated
in Enquiry Sheet, Annex. I. All pipes and joints shall be capable of withstanding an
external pressure of 100 KPa (ie. full vacuum) without infiltration in both the straight and
misaligned positions. All pipes and joints shall be designed for a service Ilfe of 30 years,
with up to 5% deflection in their installed condition.

(ii) Stiffness: Minimum stiffness of pipes and fittings, bo1h above ground and underground
shall be 10,000 N/m 2 . For pipes 1000 mm diameter and above, manufacturer shall
q recommend stiffness for QP review and approval, but it shall not be less than 5,000 N/m 2
'iJ
:~

J., (iii) 1000 hr Test Pressure and Qualified Stress: The 1000-hour test pressure for pipes
'4 and fit1ings shall be based on pressure only, and shall be established in accordance with
ISO 14692 Any additional thickening of pipes due to reqUirements of AWWA M45 and

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'---~---------------------------'

default thickness specified herein by QP, shall not be taken into account when
determining the 1000 hr test pressures. However, the qualified stress shall be validated
based on the 1000 hr Test Pressure over the overall thickness (excluding the top
coating) of the pipe supplied I tested.

(iv) Project Specific 1000-hour tests: Project specific 1000hr tests shall be carried out on
the following items for each product sector representative for range of diameters as
specified in Table A 1 of ISO 14692-2 Annex A to be used on the project, unless
otherwise agreed with QP.

a) Pipe and Joint (2 No. samples)

b) Elbow (2 No. samples)

c) Tees (2 No. samples)

Note: The joint length for the specimen used for qualification of pipe + joint shall be
based on the calculated bond length as per ISorrS24817. Bond lengths shall be
measured exclUSive of a 1 in 6 taper.

(v) Lamination Thickness of Joints and Mitered Fittings and Qualified Stresses: The
lamination thickness for all joints and mitered frttings shall be in accordance with
ISOrrS24817, but shall as a minimum be made equivalent to the thickness of the
structural wall (Le. including inner liner thickness) of the main pipe.

Qualified stresses of fittings used in stress analysis shall be those actual stresses
qualified by 1000 hr tests (Le. before additional thickening). Any additional thickening
identified from the stress analysis shall be in addition to the minimum requirement of
equaling the main pipe structural wall thickness.

(vi) Lamination Joints: Lamination bond lengths shall be calculated in accordance with
ISOrrS24817 and shall be measured exclusive of a 1 in 6 taper.

(vii) Thickness of Reducing Tees: Thickness of lamination for both run and branch shall be
the thickness of the main run pipe structural wall, as a minimum, for main pipe runs of
diameters up to 1000 mm.

(Viii) Thickness of Reducer: Thickness of lamination shall be the thickness of the higher size
main pipe structural wall, as a minimum.

(ix) Stress Analysis: Stress analysis shall be based on the manufacturer's qualified stress,
as validated by the relevant 1000 Hour tests. ReqUirement for thrust blocks shall be
determined by stress analysis. Surge forces generated at all components shall be used
as an input file for stress analysis purposes.

(x) On-Site Hydrostatic Testing: Sectional Hydrotesting shall be undertaken at 1.5 x

Design Pressure for a mintmum duration of 30 minutes, but actual duration shall be
based on length of section under test, after consultation with the manufacturer.

The final System Hydrotest shall be undertaken at 1.5 x Design Pressure for a minimum
of 1 hour and then reduced gradually to 1.1 x Design Pressure for a period of 24 hours

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TB/LT111 00300/03 "60 T / ;ijage No. 87 of 93
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(xi) Hydrostatic Factory Tests: Hydrostatic Factory Tests at 1.5 x Design Pressure shall be
carried oul on 100% of all pipes and 5% of all filtings.

(B) MATERIAL:

1. Raw Materials:

(i) General: Generally. epoxy, polyester and vinyl esters are acceptable for most mediums.
However, manufacturer shall recommend I select the most suitable resin based on the
medium and design temperature, unless otherwise specified by QP Isophthalic
resins shall comply with the relevant provisions of BS 3532 Type B

(ii) Glass: Glass shall comply with the relevant provisions of the following standards:

BS 3691 for ravings

BS 3496 for chopped strand mat.

BS 3396 or 8S3749 for woven fabric.

Surface tissues shall comply with one of the above Standards.

(iii) Sand Aggregate: Sand aggregate shall not be utilized.

(iv) Additives: Use of additives such as fire retardant, UV inhibitors, coloured pigments or
dyes is permissible, and shall be SUbject to the approval of QP.

2. Product:

(0 Pipes shall be suitable for the operating temperatures stated in the Enquiry Sheet. Pipes
shall be suitable for immersion in corrosive ground water.

(ii) All pipes shall have a resin-rich internal liner. Minimum thickness shall be 1.5mm for
vinyl ester and polyester pipe and 0.5 mm minimum for epoxy pipes. The resin-rich liner
shall be reinforced with "e" glass surface tissue. Resins shall be cured to achieve 90%
of the manufacturer's recommended Barcol hardness value.

(iii) Fillers. as defined in BS 5480, shall not be used.

(iv) All exposed pipework and chambers shall be painted in accordance with requirements of
RegUlation for Colour Code Identification for Pipework in RLC (Doc No
RlC/GUOO2l2004) on-site.

(v) All pipes shall be solid wall construction. Additional exterior stiffeners shall be prOVided
to maintain circularity on large diameter pipes, as required

;L
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3. Mechanical Properties:

(i) Pipe stiffness shall be a minimum of 10,000 N/m 2 , for diameters of less than 1000 mm.
For pipes 1000 mm diameter and above, manufacturer shall recommend stiffness for QP
review and approval, but it shall not be less than 5,000 N/m 2

(i) Pipes shall sustain the following short term deflections when subjected to parallel plate
loading.

a) No visible liner cracks at 9% deflection.

b) No visible structural cracks at 15% deflection.

4. Flanges:

(i) Flanges shall be filament wound with epoxy or vinyl ester resins.

(ii) Drilled flanges shall conform to ASME B 16.5 flat face, and to the rating specified in the
Enquiry Sheet. All bolts shall be galvanized

(iii) Flanges manufactured by hand-lay-up methods are not accepted for diameters up to and
including 1800 mm.

5. Gaskets:

(i) Gasket material shall be EPDM rubber, conforming to BS 2494 Type "W requirements
or as per manufacturer's recommendations and approved by QP.

(ii) Gasket lubricant shall be as recommended by the gasket manufacturer.

(iii) Gaskets for flanged fittings shall conform to ASME B16.21 & BS 6920 (for potable water
applications only)

(C) INSPECTION:

(i) Manufacturer shall provide sufficient "type" test results to prove the proposed pipe
design will meet the desired service life and the service conditions. Also refer to items 8
& 9 of table below.

(ii) Manufacturer as a minimum should have a long term regression line (HOB) for the
offered pipe.

t'~~ 4,,/S

I
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(iii) Routine Quality Control shall be done according to the following:

ROUTINE QUALITY CONTROL TESTING

Frequenc Evaluation
No Test Description Method
V Criteria

, 1. Dimensional ASTM 100% As per standards

control D3567
BS 5480
2. Curing (Barcol ASTM 100% As per
hardness) 02583 specifications
II
3. Stiffness BS 5480 1 in 50 As per
ASTM specifications
D2412
4. Longitudinal I BS 5480 1 in 50 As per standard
tensile strength
I
5 Loss on ignition ASTM 1 in 50 As per
02584 specifications
6. I Hoop tensile ASTM i 1 in 50 As per
I strength D2290 !
i
I specifications
i !
7. I Hydrostatic BS 5480 )100% of No visible leak or
pressure test pipeS and weeping
5% of all
I:
flanged
I and non
i flanged
II
I fittings.
I
I I
I
8.
I
Assembled joint
tightness test,
I
18014692
AWWA
II

Type
, Test
IAs per standard
internal C950 i
pressure.
external i
pressure and

ji
shear loading.

9. Cyclic Loading 1808533 IType ~ As perstandard

(if applicable)
f:t

1-- r"",S !8

TB/LT111 00300/03 V tRfJ.~5~. 90 of 93

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(D) INSTALLATION:

1. In the case of underground piping, the GRP pipe shall be buried in dune sand I
granular fill surround as per manufacturer's recommendations and approved by
OP

2. All buried joints shall be restrained, laminated joints unless otherwise specified.

3. All joints for exposed piping shall be flanged, laminated or mechanical couplers,
as specified.

4. All test water shall be disposed of in accordance with RLC Environmental

Guidelines

(E) CERTIFICATION and DOCUMENTATION:

1. Material certificates shall conform to EN 10204 3.1.

2. 1DOD-hour test shall be witnessed by a TPIA, approved by OP.

3. Manufacturers Serial Number shall provide a cross-reference on all required

Documentation in accordance with EN 10204 3.1.

4. Manufacturer shall be ISO 9001 and ISO 14001 accredited.

5. Manufacturer shall hold Water Regulations Advisory Scheme (WRAS)

certification for compliance of GRP pipe in compliance with BS 6920 for potable
water applications.

6. Manufacturer shall provide the production data for all the GRP components as
per clauses 11.6.1 to 11.6.3 of ISO 14692-2.

J- ,""

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Annex I

Enquiry Sheet

1. Project

Project name

Location

Type of system

Fluid composition

Special operations

2. Service conditions

Design pressure (MPa)

Service cyclicity and transient loads

Above-ground or buried system?

Design external pressure (MPa) Full vacuum (OP default requirement)

Maximum fluid temperature (0C)

Minimum fluid temperature (0C)

Maximum ambient temperature ("C)

Minimum ambient temperature ("C)

Flow velocity and particulate content Not to exceed 3 m/s (OP default requirement)

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3. Additional items

Is manufacturer's supervision of installation required? Yes (OP default requirement)

Is potable water health certification required?

If "Yes" above, specify applicable health authorities

Restrictions on resin/curing agent Yes-as per Design Temp (OP defauft)

Are resin-rich internal liners required? Yes (OP default requirement)

Electrical conductivity requirements

Fire performance requirements?

Chemical resistance requirements

TB/LT111 00300103 tig6 rAo,t9B of 93