Professional Documents
Culture Documents
GA250-125
Parts List
This instruction book meets the requirements for instruction specified by the
machine directive 98/37/EC and is valid for CE as well as non-CE labeled
machines
www.atlascopco.com
2004-01
Parts List
Type GA250
Serial No
Manufacturing Date
Use of(un)authorized parts Use only authorized parts. Any damage or malfuntion caused by
the use of unauthorized parts is not covered by Warranty or
Product Liability.
www.atlascopco.com
14/1/2004
Content table
1 Air flow 3
2 Air system
2.1 Air dryer 5
2.2 Air inlet 7
2.3 Air receiver 9
2.4 Unloading valve 11
3 Bodywork 12
4 Cooling system
4.1 Coolers 14
4.2 Fan and cooling duct plates 16
5 Drive system
5.1 Drive arrangement 18
6 Electrical system
6.1 Cubicle 20
6.2 Start cubicle 22
7 Kits
7.1 Service kits
7.1.1 4000h or yearly 24
7.1.2 8000h or every 2 years 25
7.1.3 Air/oil filter kit 26
7.1.4 Check valve kit 27
7.1.5 Compressor element overhaul kit 28
7.1.6 Cooler kit 29
7.1.7 Exchange element installation kit 30
7.1.8 Flexmaster kit 31
7.1.9 Flexmaster kit 32
7.1.10 Gearbox overhaul kit 33
7.1.11 Hinge replacement kit 34
7.1.12 Minimum pressure valve kit 35
7.1.13 Oil filter kit 36
7.1.14 Oil separator kit 37
7.1.15 Oil stop valve kit 38
7.1.16 Overhaul kit 39
7.1.17 Seal washer kit 40
7.1.18 Unloading valve kit 41
8 Regulating system 42
2
60865_02_003
Air flow
3
60865_02_003
Air flow
4
60917_17_004
Air dryer
5 Air system
60917_17_004
Air dryer
Air system 6
60853_02_001
Air inlet
NOT TO BE USED, SEE ADDENDUM
7 Air system
60853_02_001
Air inlet
NOT TO BE USED, SEE ADDENDUM
Air system 8
60856_03_008
Air receiver
NOT TO BE USED, SEE ADDENDUM
9 Air system
60856_03_008
Air receiver
NOT TO BE USED, SEE ADDENDUM
Air system 10
60699_20_001
Unloading valve
11 Air system
60922_10_001
Bodywork
12
60922_10_001
Bodywork
13
60910_02_001
Coolers
NOT TO BE USED, SEE ADDENDUM
Cooling system 14
60910_02_001
Coolers
NOT TO BE USED, SEE ADDENDUM
15 Cooling system
60873_04_004
Cooling system 16
60873_04_004
17 Cooling system
60845_01_108
Drive arrangement
NOT TO BE USED, SEE ADDENDUM
Drive system 18
60845_01_108
Drive arrangement
NOT TO BE USED, SEE ADDENDUM
19 Drive system
60920_12_004
Cubicle
NOT TO BE USED, SEE ADDENDUM
Electrical system 20
60920_12_004
Cubicle
NOT TO BE USED, SEE ADDENDUM
21 Electrical system
60937_12_002
Start cubicle
NOT TO BE USED, SEE ADDENDUM
Electrical system 22
60937_12_002
Start cubicle
NOT TO BE USED, SEE ADDENDUM
23 Electrical system
2906059200
4000h or yearly
Service kits 24
2906059300
25 Service kits
2906020000
Service kits 26
2906009300
27 Service kits
2906018600
Service kits 28
2906056600
Cooler kit
29 Service kits
2906058900
Service kits 30
2906057200
31 Service kits
2906059100
Service kits 32
2906059000
33 Service kits
2906030000
Service kits 34
2906020100
35 Service kits
2906019900
Service kits 36
2906058800
37 Service kits
2906009400
Service kits 38
2906059400
Overhaul kit
39 Service kits
2906057800
Service kits 40
2906056300
41 Service kits
60914_09_002
Regulating system
NOT TO BE USED, SEE ADDENDUM
42
60914_09_002
Regulating system
NOT TO BE USED, SEE ADDENDUM
43
Index
Aftercooler (Coolers) 15
Air filter (Air/oil filter kit) 26
Air filter (Air inlet) 7
Air/oil filter kit (Overhaul kit) 39
Air/oil filter kit (8000h or every 2 years) 25
Air/oil filter kit (4000h or yearly) 24
Baffle (Fan and cooling duct plates) 17
Baffle (Fan and cooling duct plates) 17
Baffle (Fan and cooling duct plates) 17
Baffle (Fan and cooling duct plates) 17
Bearing (Compressor element overhaul kit) 28
Check valve kit (Overhaul kit) 39
Check valve kit (8000h or every 2 years) 25
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Circuit breaker (Start cubicle) 22
Coupling (Regulating system) 43
Cubicle (Cubicle) 20
Cubicle (Cubicle) 20
Door (Cubicle) 20
Door (Bodywork) 13
Door (Bodywork) 13
Door (Bodywork) 13
Drive shaft (Drive arrangement) 18
Fan (Fan and cooling duct plates) 17
Fan (Air dryer) 6
Fan cowl (Fan and cooling duct plates) 17
Flange (Regulating system) 43
Flange (Cubicle) 21
Frame (Air dryer) 5
Gear casing (Drive arrangement) 18
Gear wheel (Drive arrangement) 19
Gear wheel (Drive arrangement) 19
Hinge (Hinge replacement kit) 34
Hinge (Hinge replacement kit) 34
Hinge (Hinge replacement kit) 34
Hinge (Hinge replacement kit) 34
Hinge (Hinge replacement kit) 34
Hinge (Hinge replacement kit) 34
Hinge (Fan and cooling duct plates) 17
Housing (Air inlet) 8
Level gauge (Air receiver) 10
Manifold (Air flow) 3
Minimum press. valve (Air receiver) 10
Minimum pressure valve kit (Overhaul kit) 39
Minimum pressure valve kit (8000h or every 2 years) 25
Minimum pressure valve kit (4000h or yearly) 24
Motor (Fan and cooling duct plates) 17
Motor (Air dryer) 6
Oil cooler (Coolers) 14
Oil cooler (Coolers) 14
Oil stop valve kit (Overhaul kit) 39
Oil stop valve kit (8000h or every 2 years) 25
Oil stop valve kit (4000h or yearly) 24
Pressure switch (Air dryer) 6
Pressure switch (Air dryer) 6
Pressure transducer (Regulating system) 42
Pressure transducer (Regulating system) 42
Pressure transducer (Regulating system) 42
44
Push button (Start cubicle) 22
Relay (Start cubicle) 22
Safety valve (Air receiver) 10
Safety valve (Air dryer) 6
Service stage (Drive arrangement) 18
Solenoid valve (Regulating system) 43
Temperature sensor (Regulating system) 42
Temperature sensor (Regulating system) 42
Temperature sensor (Regulating system) 42
Temperature sensor (Regulating system) 42
Transformer (Start cubicle) 22
Transformer (Start cubicle) 22
Valve (Check valve kit) 27
Valve (Unloading valve) 11
Valve (Air inlet) 8
Valve (Air inlet) 8
Water separator (Air flow) 4
Wire harness (Regulating system) 43
Atlas Copco Stationary Air Compressors
GA250-125
Use only authorised parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability
www.atlascopco.com
2004-03
Addendum to the Parts List
Introduction
This is an addendum.
The information in this addendum supersedes information in the Parts List.
1 Ordering parts
Always quote the part number, the name and the quantity of the parts required, as well as the type and serial
number of the machine.
2 Explanation of columns
Ref. - Reference number
Relates a part in list and drawing. Parts without reference number are not shown on the drawing.
Part No. - Part number
If no part number is given the part cannot be obtained as spare part. A part of which the number is followed by a
black dot is comprised in the bold printed assembly right above.
Note: An assembly is printed in bold in all columns.
"<<< >>>" directs to consult another list.
Qty - Quantity
Indicates the quantity of parts related to the reference number. "AR" means "as required": bulk material or quantity
to be determined.
Name: Translations of the English part names can be found in printed matter no. 2930 1214 00.
Remarks
Parts of a Service Kit may be spread over several lists.
A letter can indicate a part has been certified according to the listed codes or rules by the indicated authorised
body; if a letter is put between brackets the part itself is not certified but must be used on units certified by the
authorised body. Dimensions are given in millimetres.
3 Authorized bodies:
Country Applicable Code / Rule Authorised Body
Australia AS1210 D Department of Industrial Relations (DIR)
Austria TV-WIEN Merkbltter Ta sterreichischer Technischer berwachungs-Verein
(ATV)
Europ. Union CE 87/404 directives for simple pressure vessels CE Notified bodies are involved as applicable
Danmark DNV Rules N Det Norske Veritas (DNV)
Finland SFS-Rules Tk Taurus Tarkaskuskeskus (TTK)
France CODAP '92 - AD Merkbltter S Dpartement Rgional de l'Industrie et de la Recherche et
de l'Environnement (DRIRE)
Germany AD Merkbltter T Technischer berwachungs-Verein (TV)
Germany Normen GerLL Lg Germanischer Lloyd's (GerLL)
Great Britain Lloyd's Register Rules, BS5500 L Lloyd's Register of Shipping (L.R.)
Italy Raccolta's VSR/M/E/S An Instituto Superiore per la Prevenzione e la Sicurezza del
Lavoro (ISPESL)
Sweden Swedish Pressure Vessel Code Sa Svensk Anlggningsprovning (SA)
Switzerland Technische Vorschriften fr Druckbehlter und Kessel Sv Schweizerischer Verein fr Druckbehlter Besitzer (SVDB)
USA ASME Section VIII Div 1, TENA for Coolers As American Society of Mechanical Engineers (ASME)
NEC - National Electrical Code U Underwriters Laboratories (UL)
Canada CEC - Canadian Electrical Code PART1 C Canadian Standardization Association (CSA)
(C22.1-94 Safety Standard for Electrical Installation)
S989444 01-02v00 2
Addendum to the Parts List
Contents
S989444 01-02v00 3
Addendum to the Parts List
2.2
1020
1009
1006
1004
1015
1010
1016
1025
1030
1005
1045
1040
1045
1035
1045
1045
2035
2020
2015 4030 4035
3015
3010
2010 4010
4025 4045
4050 4055
2040 4040
4060
2025
2030 4015
4020 61476_02
3020
S989444 01-02v00 4
Addendum to the Parts List
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 5
Addendum to the Parts List
2.3
4075
4040
4085
1040 4080
5060
5055 2010
5020
5025
3020
5070
5066 5030
5065 4025
5035
5040
5045 4015 4010
5050 1035 3035
3030
7020
6025
6018
6020
7015
3050
6015
3055
4045
1015
1014
2005 1010
1012
3090
3095
4060
3100
4065 4070
S989444 01-02v00 6
Addendum to the Parts List
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 7
Addendum to the Parts List
4.1
1060
1110 1060
1100
1111
1065 1045
1030
1085 1020
1031
1080
1230 1085
1225 1016 1055
1080
1270
1105
1275
1106
1280 1050
1055
1120 1125
1025
1026
1130
1075 1115
1070 1010 1120
1011
1210
1215 2065
1200 2045
1205 2060
2040
3005
2010 2110
2020 2015
2115
2120
2025
1255 1250 2110
1260 2130 2115
1265 2125
2100
2105
2105
S989444 01-02v00 8
Addendum to the Parts List
Coolers 4.1
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 9
Addendum to the Parts List
4.2
4020 5010
4025 5015 1225
4030
7010 7015
7020
3015 4035
9010
1175
1170 1165
1030 9015 9020
9005
1185 1190
1205
1015
1135
1140
10310 1220
1215 1120
1150
1130
1115
1105
8015 2015
1200
4015
5005
1095
1110
1025 1065
1010
1070 6005
3005 1090
1055
4005
1060
1050
2005
1035
1040
1045
61479_04
S989444 01-02v00 10
Addendum to the Parts List
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 11
Addendum to the Parts List
5.1 2050
2010
2165
2145 2040
2030 2150
2125
1020 2025 2130 2150 2135
2140 2045
3015 2150 3010
2120
2115 2145
2140
2020
2030
2105 2110 1020 2025
3015
2120
2115
2035
2105 2110
2035
2185
2170
2070 2180
2100
2060 2175
2065 2155 2160
2085
2080
2075
2055
2095 2090
61463_01
S989444 01-02v00 12
Addendum to the Parts List
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
1 020 1616 5288 81 2 Service stage 2 110 0337 6074 00 2 Parallel key
2 010 1616 5514 00 1 Gear casing 2 115 2252 5470 00 2 Washer
2 020 1619 6032 00 1 Nipple 2 120 0211 1409 00 6 Cap screw
2 025 0101 1626 00 4 Pin 2 125 0686 3716 02 3 Plug
2 030 1616 5551 00 2 Gasket 2 130 0661 1000 27 3 Seal washer
2 035 0147 1380 03 36 Bolt 2 135 1606 0098 00 1 Oil pipe
2 040 1616 5520 00 1 Drive shaft 2 140 1616 6247 00 2 Drain pipe
2 045 0506 2109 00 1 Roller bearing 2 145 0663 2109 73 3 O-ring
2 050 0211 1407 00 10 Cap screw 2 150 0147 1244 03 4 Bolt
2 055 0506 0100 08 1 Roller bearing 2 155 1614 7016 00 1 Coupling housing
2 060 1616 5515 00 1 Retainer 2 160 1614 6611 00 3 Grating
2 065 0663 2107 76 1 O-ring 2 165 0147 1368 03 12 Bolt
2 070 0147 1364 03 4 Bolt 2 170 0266 2111 00 12 Nut
2 075 1616 5518 00 1 Washer 2 175 0147 1958 65 8 Bolt
2 080 1616 5519 00 1 Bushing 2 180 0266 2116 00 8 Nut
2 085 1614 9506 00 1 Seal 2 185 1616 5665 00 1 Plate
2 090 1616 5516 00 1 Bearing housing 2 190 0147 1366 03 6 Bolt
2 095 0663 2108 28 1 O-ring 3 010 1614 9678 00 1 Gear wheel
2 100 0147 1365 03 8 Bolt 3 015 1614 9679 00 2 Gear wheel
2 105 2254 8831 00 2 Bushing
S989444 01-02v00 13
Addendum to the Parts List
6.1
1010
1020
1030
1050
1060 1070
1040
1080
S989444 01-02v00 14
Addendum to the Parts List
Cubicle 6.1
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 15
Addendum to the Parts List
6.2
1010 1030
DOOR MOUNTING PANEL
1X11
1060
1X13
1070 T2
1X18 1310
1080
1X20
S2
1X21
1300
1280 T1
1290
2X10
1110 1320
2X11 1260
1120
2X12
1130
2X9 1270 Q26 K26 1250
1140
Q25 K25
1090 1X3
1050 1210
1040 1X0 1220
K22 K23 K21
1330 1190 F5
F4
1180 F1
F3
1150 1160 F0
1230 F21 1170
1200 K11
1X7
1240
1X6
1100
1X5
1090 1X4
1X3
1020
S989444 01-02v00 16
Addendum to the Parts List
1900-8703-37 Ed. 00
S989444 01-02v00 17
Addendum to the Parts List
8
1030
1020
1015
1110
1105
1100 1060
1115 1065
1040 1125 1120
2085 1130
2095 2195
2090 2070
2115 2100
2065
2110
2230
2135 1050
2225
2220 2235
1035
2075 2185
2080 2190 2055 2240
2175 2060
2060 2020
2055 3360 2210
2215
2180 2075
2035 1037
2030 2080
2207 2160 2020
2025 2150
2155
2015 2035
2205 2005 2030
2200
2134 2132 2130 2010 2025
2050 2015
2045
2040 2005
2010
1025
1005
1010
S989444 01-02v00 18
Addendum to the Parts List
Regulating system 8
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
1 005 1089 0574 40 1 Temp. sensor 2 070 0574 8235 41 1 Hose assembly
1 010 1089 0574 40 1 Temp. sensor 2 075 1079 5840 29 2 Hexagon nipple
1 015 1089 0574 40 1 Temp. sensor 2 080 0661 1000 29 2 Seal washer
1 020 1089 0574 40 1 Temp. sensor 2 085 0653 0500 02 1 Seal washer
1 025 1089 0575 28 1 Press.transducer 2 090 0580 0500 01 1 Male adapter
1 030 1089 0575 28 1 Press.transducer 2 095 0661 1000 24 1 Seal washer
1 035 1089 0575 73 1 Press.transducer 2 100 1079 5840 01 1 Nipple
1 037 0686 3115 58 1 Plug 2 110 0661 1000 25 1 Seal washer
1 040 1089 0575 20 1 Dp transducer 2 115 0580 0400 03 1 Str.coupling
1 050 1900 0710 31 1 Regulator 2 130 0575 0361 18 1 Hose assembly
1 060 0160 6038 00 4 Screw 2 132 1079 5840 01 1 Nipple
1 065 0301 2315 00 4 Washer 2 134 0661 1000 24 1 Seal washer
1 100 1621 0921 00 1 Wire harness 2 135 0574 8231 31 1 Hose assembly
1 105 0266 2110 00 1 Nut 2 150 1614 9728 00 1 Flange
1 110 0301 2335 00 1 Washer 2 155 0663 2106 09 2 O-ring
1 115 1088 1301 01 5 Cable strip 2 160 0147 1171 03 2 Bolt
1 120 1088 1301 02 1 Cable strip 2 175 0564 0000 18 1 Tee
1 125 0348 0111 06 11 Hose clip 2 180 0603 4105 03 1 Hexagon nipple
1 130 1088 1301 03 11 Cable strip 2 185 1079 5840 19 1 Nipple
2 005 1614 9237 00 2 Spacer 2 190 0661 1000 27 1 Seal washer
2 010 0663 2109 71 2 O-ring 2 195 0574 8841 53 1 Hose assembly
2 015 0211 1362 03 8 Cap screw 2 200 0147 1171 03 4 Bolt
2 020 <<< >>> 2 Unloader assembly 2 205 1079 5840 01 2 Nipple
2 025 0663 2109 71 2 O-ring 2 207 0661 1000 24 2 Seal washer
2 030 0301 2344 00 8 Washer 2 210 0564 0000 78 1 Tee
2 035 0147 1364 03 8 Bolt 2 215 0603 4102 03 1 Hexagon nipple
2 040 0575 0121 47 1 Hose assembly 2 220 1619 5205 00 2 Nipple
2 045 1619 5205 00 1 Nipple 2 225 0661 1000 25 2 Seal washer
2 050 0661 1000 25 1 Seal washer 2 230 0574 8236 35 1 Hose assembly
2 055 1079 5840 29 2 Hexagon nipple 2 235 1619 5205 00 1 Nipple
2 060 0661 1000 29 2 Seal washer 2 240 0661 1000 25 1 Seal washer
2 065 0574 8235 30 1 Hose assembly 3 360 1089 0621 29 1 Solenoid valve
S989444 01-02v00 19
Addendum to the Parts List
4300
3005
2010
1050 2020
2015
1090
1095
1125 1200
1130
1135
1205
1065
1145
1070
1005
S989444 01-02v00 20
Addendum to the Parts List
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 21
Addendum to the Parts List
1030
1020
1030
1070
1040
S989444 01-02v00 22
Addendum to the Parts List
Drain system B
Ref. Part number Qty Name Remarks Ref. Part number Qty Name Remarks
S989444 01-02v00 23