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Jim McCaul
International Maritime Associates
Washington, DC
In its recent analysis of floating production systems, International Maritime Associates,
Washington, forecast the petroleum industry will add 120-175 new units during the next
5 years.
The study found that currently there are 250 units in operation or available, more than
double the number of units 10 years ago.
Included in the total are 12 units off field and being remarketed. Eleven of these are
floating production, storage, and offloading (FPSO) vessels and one is a production
semisubmersible. The overall utilization rate for available production floaters is 95.2%.
FPSOs account for 62% of the current production floater inventory. The balance consists
of production semis 17%, tension leg platforms 9%, production spars 7%, and
production barges and LNG storage-regasification vessels 5%.
Petroleo Brasileiro SA (Petrobras) clearly dominates, with 43 FPSOs in operation or on
order, having a combined processing capacity of 5.1 million bo/d. China National
Offshore Oil Corp. Ltd. (CNOOC), ExxonMobil Corp., Total SA, Chevron Corp, Eni SPA,
BP PLC, Royal Dutch Shell PLC, and Malaysia's Petronas are next in line. These nine
operators account for 61% of FPSOs and 72% of oil processing capacity installed on
FPSOs. Fig. 1 breaks out by company the number of FPSOs in service and on order.
Orders
Order backlog on Mar. 31, 2011, stood at 47 units, of which there are 35 FPSOs, 6
production semis, 3 tension leg platforms, and 3 floating storage-regas units. Twenty-
four of these units will have purpose-built hulls and the remainder will have converted
tanker hulls. When delivered, new production floaters will increase operating inventory
by 20% over the next several years.
Almost half of the units on order are for use off Brazil. Southeast Asia, West Africa,
Northern Europe, and the Gulf of Mexico are other major destinations for units on order.
Production floaters currently are being built or converted at 28 facilities worldwide. Asia
is the major location for fabrication and conversion. But Brazil is becoming an
increasingly larger player and is now the second largest fabrication center for floating
production systems.
Planned projects
The study identified 194 projects in planning that likely will require a floating production
system for development. Fifty-five of these projects are at bidding or final design, with
equipment orders likely during the next 12 to 18 months. Another 139 projects are in
planning or study, with orders likely in 2013-19.
Brazil is the most active region for new floater projects. The study identified 47 projects
in planning in Brazil. Some of these projects involve multiple floating production systems
of up to 6 units in one major project.
West Africa is the second largest region for planned projects, followed by Southeast
Asia, Northern Europe, the Gulf of Mexico, and Australia-New Zealand. Fig. 2 shows
where these units will be deployed.
Forecast
Overall, the study expects orders for production floaters to average 24-35 units/year
during the next 5 years. About 80% of them will be FPSOs; redeployment of existing
units will satisfy 15-20% of new FPSO projects.
The study expects about 30% of the FPSOs to be large units similar to CLOV off Angola,
Skarv off Norway, and P-62 off Brazil. Another 30% will be midsize units such as Cidade
de Sao Paulo off Brazil, Kwame Nkruma off Ghana, and Pyrenees Venture off Brazil.
The balance will be small units such as Gimboa off Angola, Montara Venture off
Australia, and Cidade de Santos off Brazil.
The capital expenditures required for these floater orders may total $80-115 billion
between 2011 and 2016. The forecast range reflects three potential crude oil pricing
scenarios. The base scenario assumes oil stays in the $90-110 range, a price range the
futures market sees most likely over the foreseeable future.
Long-term outlook
Future growth indicators in the floating production sector are positive. Global demand for
oil continues to grow, the market is again threatened by Middle East and North Africa
supply disruptions, oil prices have pierced $100, and virtually every major field operator
has announced plans to increase offshore exploration and development expenditures.
Deepwater fields are among the major sources of hydrocarbons yet to be found or
developed. While no one knows the full extent of deepwater potential, the magnitude
undoubtedly is huge.
In Brazil alone, estimates place deepwater presalt resources at 70 billion boe, a figure
likely to grow as companies confirm more finds. Some estimates see deepwater
resources offshore Brazil, West Africa, and elsewhere providing almost 14 million boe/d
by 2030, more than double the current contribution to global supply. Importantly,
drillships and semisubmersible drilling rigs now being built will add 38% to available
deepwater drilling capacity.
A shortage of available rigs has constrained exploration and development. More rigs
looking for oil result in greater number of finds and ultimately greater demand for
additional floating production systems.
Overall, growth in the floating production sector has lots of room to run. There are no
indications of the market slowing. Rather, demand for new systems is accelerating.
The author
http://www.ogj.com/articles/print/volume-109/issue-18/drillng-production/special-
report-study-expects-120-175-more-floating.html
The global market for FPSOs can be roughly split into three segments, with
SBM Offshore most active in large conversions:
Although the company signed a few contracts and FEEDs, 2015 was a
slow year for the entire industry. With the low oil price and the pressure on
capital spending by its clients, SBM Offshore predicts that this trend will
continue for the medium term.
George Griffiths
Infield Systems Ltd.
Projects in Eastern and Southern Europe will contribute towards the large
increase in the region's overall projected expenditure levels. Almost 67%
of offshore capex demand in Eastern Europe in 2015 is anticipated to be
associated with the offshore sections of the South Stream pipelines which
will transport gas from Russia into Europe. However, with the current
turbulent political situation between the West and Russia over Ukraine,
the progress of the pipeline development could see potential difficulties in
2015 as it has in 2014. In Southern Europe, Italy is likely to drive growth in
offshore capex demand during 2015, with the possible construction of the
Trans-Adriatic Pipeline and the development of a gas interconnector
between Sardinia and Italy.
Despite a slight reduction in forecast expenditure, Latin America will
account for the second largest share of global offshore capex demand in
2015, mainly as a result of activity in Brazil, which is projected to account
for 84% of the region's total capex demand. The slight reduction in
forecast expenditure relates to the decrease in spend associated with
Petrobras' Roncador, Sapinhoa North, and Iracema Sul fields in Brazil. With
Brazil dominating activity in the region, the country's national oil
company, Petrobras, will continue to account for the largest share of the
region's offshore operator capex. Projections indicate that the largest
proportion of the Petrobras's expenditure will be on its ultra-deepwater
Iracema North FPSO development in the Santos basin, which is expected
to start production in 2015. As a result of its significant investments
offshore Latin America, the operator is also expected to continue to hold
the largest share of global operator capex demand during the year. From a
sector perspective, Latin America will not only account for the largest
share of deepwater and ultra-deepwater investment in 2015, but is also
likely to account for the highest levels of floating production systems
spend, driven by Brazil's demand for FPSOs to develop its deep and ultra-
deepwater fields. The subsea market is also expected to be boosted by
the deepwater developments in Brazil during 2015, with the country
accounting for 28% of global subsea market capex. Mexico is also likely to
have a positive future outlook due to the Mexican government passing the
Energy Reform act in the summer of 2014; it is designed to allow foreign
companies to invest in the country's energy infrastructure. This is likely to
open up deepwater areas of the Gulf of Mexico which require foreign
investment and technology to unlock any potential reserves.
The country will continue to expand its world leading LNG industry with
the continued construction of the country's first FLNG project. All the
topside modules of Petronas' PFLNG-1 FPSO are scheduled to be installed
during 2015, and the FLNG FPSO is expected to start production in 2016.
Asia will continue to dominate global shallow water (0-99m [325 ft])
expenditure throughout 2015. Indeed with the region characterized by
many shallow-water developments, Asia is expected to continue to be a
major driver for fixed platform developments.
The forecast for the Middle East and Caspian Sea market shows an
increase in offshore expenditure (11%) during the year, with Azerbaijan
forecast to see a massive increase in expenditure caused by the second
phase of BP's Shah Deniz field. The largest proportion of offshore
expenditure for the field development will be focused towards the three
90-km (145-mi) export lines from the field to the onshore Sangachal
terminal which is currently undergoing major modifications. Besides
Azerbaijan, Qatar is also likely to see stronger levels of offshore
investment in 2015. The main driver of capex demand in Qatar will be the
Bul Hanine oil field operated by Qatar Petroleum. The field has produced
since the early 1970s but requires redevelopment to continue production.
The redevelopment will require a new offshore central production facility
and a new onshore gas liquids processing facility at Mesaieed.
Australasia has the lowest offshore capex demand forecast in 2015, with
the majority of the region's expenditure likely to be focused on projects
offshore Northwest Australia, which has emerged as the regional hub of
offshore oil and gas activity in recent years. Australia is becoming an
increasingly important LNG exporter and could one day rival Qatar. The
country is expected to continue to capitalize on FLNG throughout the year
with the country projected to account for almost 55% of global FLNG
capex demand, with Shell's Prelude FLNG FPSO remaining the primary
driver of the country's projected FLNG expenditure during the period.
INPEX is likely to dominate investment in the region during the period,
with its Ichthys development expected to form 100% of the operator's
expenditure in the region. Chevron is also expected to invest heavily
during 2015, and like INPEX, is forecast to focus all of its Australasian
offshore expenditure in Australia. Collectively, field developments in the
Greater Gorgon area are projected to account for the largest proportion of
the company's offshore expenditure during the year, with the offshore
section of its Wheatstone LNG project also likely to require significant
investment.
The author
MARKET SUMMARY
Last year (2015) saw the lowest number of deepwater FPS units ordered
since 1996 - 2016 unit orders are also expected to be minimal. The longer
lead times associated with FPS projects has insulated the market to date -
most 2017-2018 installations were ordered in 2013/2014.
In addition to the low oil price environment, reduced rig demand will
impact capex growth over the forecast period. Prior to the downturn,
record deepwater rig demand resulted in an unprecedented level of rig
orders - leading to a supply-demand imbalance. Rig contractors are now
facing plummeting day rates due to a combination of oversupply and
reduced demand, with day rate suppression triggering delays and
cancellations for new rigs and widespread stacking of deepwater rigs.
COMPONENTS
Pipeline capex will account for 6% of spend over the forecast period,
representing a 2% decline from the hindcast. Pipeline expenditure has
been tempered by the conflict of interest between Russia and Turkey over
Syria. This political power tussle has led to the cancellation of the Turkish
Stream pipeline, which was expected to boost expenditure in this sector
over the forecast period. Projects such as the Texas-to-Mexico gas pipeline
and the commencement of offshore installation activity of the SAGE
pipeline in the Middle East in the latter years of the forecast period will
contribute to expenditure.
REGIONAL SUMMARY
The market downturn has negatively impacted all regions. However, this
varies based on ongoing and prospective projects. Over the forecast
period, Africa and the Americas will account for 87% of total deepwater
expenditure. Latin America will have the highest capex with 38% of total
expenditure, driven by the number of FPS units expected to be installed
over the forecast period. However, Petrobras' problems are likely to result
in substantially constrained future expenditure on new units.
Mexico showed much promise after reform of its energy sector to allow
foreign upstream participants, but recent interest in licensing rounds has
been tempered by the prolonged suppression of oil prices - widespread
exploration activity is unlikely in the near-term.
East Africa is expected to be the next key deepwater hub, with offshore
installation activities in Tanzania and Mozambique expected to commence
in the latter years of the forecast period. Development in these gas basins
is highly likely, as planning for these projects is well developed - Anadarko
has awarded onshore LNG contracts that will process gas reserves in
Mozambique.
North America is forecast to account for 18% of total capex over the
forecast period. Spending in the region will decline by 24% compared to
the preceding five years - the outlook is gloomy due to prolonged delays
to project FIDs and cancellations. Notable projects affected include BP's
Hopkins project and Murphy Oil's Thunder Bird. However, projects such as
BP's Mad Dog Phase II and Shell's Appomattox are expected to carry on as
planned.
CONCLUSION
In addition to the low oil price environment, the corruption scandal and
financial difficulties rocking Petrobras will restrict the NOC's ambitious
spending plans for the foreseeable future - impacting deepwater capex
growth in the region beyond the forecast period.
The outlook for North America over 2016-2020 is largely negative - there
have been major delays to prominent deepwater projects due to
cancellation or re-engineering. However, in contrast to other regions,
North America is well positioned for recovery by the end of the forecast
period due to existing infrastructure. This is likely to lead to increased use
of subsea well tiebacks for future developments. Furthermore, some
project re-engineering and various cost reduction exercises give a reason
to see the light at the end of what has been a very long tunnel. Offshore
activities are expected to respond to any future oil price recovery.