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Product: TRACK-TYPE TRACTOR

Model: D8R II TRACK-TYPE TRACTOR AKA
Configuration: INSTALLATION & PARTS MANUAL WINCH MODEL PA110VS FOR D8R SERI AKA00001-UP (MACHINE)
Disassembly and Assembly

D8R Series II
Track-Type Tractor Power Train
Media Number -RENR3677-04 Publication Date -01/10/2007 Date Updated -25/10/2007
i02877157
Track - Assemble
SMCS - 4170-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 8S-9906 Ratchet Puller 1
C 2S-8215 Guide Pin 2
9U-6600 Manual Pump 1
D
6V-3170 Double Acting Cylinder 1
F 4C-8619 Seal Installer 1
150-6624 Track Tool Arrangement 1
G 6V-4103 Forcing Pin 1
6V-4105 Forcing Pin 1
6V-4108 Offset Adapter 1

150-6624 Track Tool Arrangement 1
H
8T-5133 Receiver 1
8T-7783 Cap 1
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 19/02/2012
INSTALLATION & PARTS MANUAL WINCH MODEL PA110VS FOR D8R S... Pgina 2 de 8
J 8T-3115 Track Lubricator 1

K 5P-7419 Plug Installer 1
Note: Inspect all the components of the track for wear or damage. Replace the worn components
and the damaged components. The components must be clean and dry before assembly.
Illustration 1 g00619713
Note: Maintain some clearance between the link and tool (G) at location (Y) .
1. Apply SAE 90W gear oil to each end of bushing (12) for a minimum length of 6.5 mm (0.25
inch).
NOTICE
Use a maximum force of 660 kN (148500 lb) when the track is

assembled.
2. Use tool (G) to install bushing (12) in the link.
3. Install the bushing in the link until the bushing makes contact with the 6V-4108 Offset
Adapter in tool (G). The track bushing must extend 1.76 0.13 mm (0.069 0.005 inch)
above the surface of the link.
4. Position link (5), bushing (12), and link (6) in tool (G) .
5. Install tool (C) in order to align links (6) and (5) .
6. Install bushing (12) in link (5) until the bushing makes contact with the 6V-4108 Offset
Adapter in tool (G). The track bushing must extend 1.76 0.13 mm (0.069 0.005 inch)
above the surface of the link.
NOTICE
The seal must be completely sealed in the link counterbore. The load
ring of the seal must make a minimum amount of contact with oil. Oil
expands the load ring. This expansion is not desired until after
assembly.
7. Use tool (F) to install seals in links (6) and (5) .
(L) Track link
(M) Load ring
(N) Track link
(P) Track bushing
(R) Seal
(S) Thrust ring
(T) Track pin
(X) Contacting surface
NOTICE
Make sure there is contact at area (X) between the seal and load ring.
8. Install the thrust ring in the links.
9. Apply clean oil to stoppers (13) and install the stoppers in the track pins. The stopper must
be installed to a depth of 8 4 mm (0.32 0.16 inch) below the surface of the track pin.
10. Position tool (D) between the track links. Use tool (D) to force apart the links enough to
install link assembly (10) .
11. Attach a hoist to link assembly (10). Position the link assembly and install tool (C) in order
to hold the link assembly in place.
12. Position tool (D) between links (5) and (6). Use tool (D) to force apart the links enough to
install link assembly (7) .
13. Attach a hoist to the link assembly. Position the link assembly on link assembly (7) .
Note: If necessary, use tool (A) to pull the track links together until tool (C) can be
installed.
14. Install tool (C) in order to hold the link assemblies together.
15. Attach a hoist to tool (H). Position tool (H) and track pin (4) on the track links.
Note: The hole end of the pin must be installed on the same side of the track for the entire
length of the track. The oil cross hole in the pin must be within 20 degrees of the vertical
centerline of the pin bore. The oil cross hole in the pin must be closest to the rail of the link.
The track pins are marked on the end for the location of the oil cross hole. The pin must be
installed with a minimum amount of force in order to obtain a maximum of 0.20 mm (0.008
inch) of end play between the bushing and the thrust ring.
16. Use tool (H) to install track pin (4). Install track pin (4) until the track pin extends 2.9 0.8
mm (0.11 0.03 inch) beyond the link assembly.
17. Repeat Steps 15 and 16 in order to install the remaining track pin.
Note: If the joint fails the vacuum test or the pressure test, the joint must be disassembled
and repaired.
18. Use tool (J) to evacuate the joint. Release the button that controls the evacuation of the joint
when the maximum vacuum is reached. Observe the gauge reading for ten to fifteen
seconds. No reduction in vacuum should be observed.
19. Press the button that controls the oil in order to fill the joint with SAE 90W gear oil. Fill the
joint until the needle on the gauge stabilizes. Release the button that controls the oil and
observe the gauge reading. No pressure drop should be observed. If a pressure drop occurs,
press the button that controls the oil for ten to fifteen seconds. Fill times will vary for seal
cavities. Oil must seep by the small grooves in the thrust rings. Repeat the procedure in
order to fill the joint with oil until no pressure drop is observed.
20. Press the button that controls the evacuation of the joint and hold the button for five seconds
before removing tool (J) .
21. Apply clean oil to the plug.
22. Use tool (K) to install the plug in the stopper in the end of the track pin. Install the plug in
the stopper until the plug is flush with the end of the stopper.
Note: The track shoe weighs 28 kg (62 lb).
23. Use two persons to position the four track shoes on the track.
24. Apply clean SAE 30W oil to the washer face and the threads of the track shoe bolts.
25. Install the track shoe bolts.
26. Tighten the track shoe bolts to a torque of 650 70 Nm (480 50 lb ft). Tighten the bolts
by another 1/3 turn.
End By: Adjust the track. Refer to Disassembly and Assembly, "Track - Connect" in this module.
Copyright 1993 - 2012 Caterpillar Inc. Sun Feb 19 18:19:10 EST 2012
All Rights Reserved.
Private Network For SIS Licensees.

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INSTALLATION & PARTS MANUAL WINCH MODEL PA110VS FOR D8R S...

Product: TRACK-TYPE TRACTOR

Disassembly and Assembly

6V-4108 Offset Adapter 1

J 8T-3115 Track Lubricator 1

Use a maximum force of 660 kN (148500 lb) when the track is

2. Use tool (G) to install bushing (12) in the link.

5. Install tool (C) in order to align links (6) and (5) .

7. Use tool (F) to install seals in links (6) and (5) .

(L) Track link

(M) Load ring

(N) Track link

(P) Track bushing

(S) Thrust ring

(T) Track pin

(X) Contacting surface

8. Install the thrust ring in the links.

21. Apply clean oil to the plug.

Note: The track shoe weighs 28 kg (62 lb).

25. Install the track shoe bolts.

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