PRODUCT

INFORMATION
GUIDE

Unit 8, Euro Innovation Park, Little Island, Co Cork, Ireland

Email: info@nrgawareness.com
Tel: 00353 (0)21 4524991

1
NRGZone
NRGZone is one of the most innovative products to appear in the heating sector for many
years. At first glance the unit looks like many other manifold type products that already exist in
the marketplace and may seem to act simply as a form of extended "low loss header" but that
is certainly not the case.
The product is available in many different forms and the standard unit comes complete with;
flow connections, boiler return connections and zone return connections at either side of the
unit and a multiplicity of flow return zone connections underneath in a logical, consecutive
order.
In normal usage, a designer or installer will allow for heating equipment to be connected to the
side connections where, for example, conventional high temperature equipment returns would
be connected to the high temperature return and low temperature equipment returns such as
condensing boilers or heat pumps would be connected to the lower side connections. In this
way each appliance can draw the optimum temperature level to suit their efficiency from the
manifold with a simple flow return arrangement to minimise the fuel usage of the equipment.
If two or more different high-efficiency appliances are to be attached then a variety of
pipework configurations are useful many of which are explained on the company's web site
along with video tutorials explaining how simply and comprehensively the various systems
can be configured. With NRGZone you can predict how well the system will work in advance.
Page 4 to Page 25
NRG Link
NRG Link is the only procurable Sealed to Open System Interlinking device that complies with
all regulations and guidelines to interlink solid fuel open and sealed heating systems in a very
safe and efficient way.
The NRG Link allows for a solid fuel central heating cooker or stove to be linked to a sealed
heating system in retrofit or new-build situations. It includes for an open gravity circuit with
standard safety facilities such as an open vent and cold feed facility that must be connected to
a heat leak medium to comply with all manufacturers guidelines and regulatory conditions.
Interconnection type systems have always been an attractive idea to homeowners but
likewise dual systems were always been troublesome for installers to get the link-up right.
For that reason, interlinking systems was generally seen as a specialist activity that should
only be undertaken by qualified and experienced heating engineers as incorrect designs can
be expensive to run and could well be very dangerous for the occupants.
The NRG Link greatly simplifies the whole process and when installed according to very
simple instructions it makes the system completely safe and very cost-effective.
Page 26 to Page 30
NRGLex & Control Panel Solutions
NRGLex is a standalone electronic wiring centre suitable for all types of wet central heating
systems Time & Temperature controls. The pre-configured Printed Circuit Board allows for an
uncomplicated connection to the controls (clocks and thermostats), pumps and boilers
together in a logical and structured way.
The built-in LED's on the PCB show which elements are operating and make fault diagnosis
easy. The NRGLex is designed to handle all the complex cross wiring for the installer - all that
is left is to connect the system elements directly to the board in accordance to the clear
instructions and the system is ready to go.
The unit is housed is a neat wiring enclosure with visible operational and fault-finding LED
indicators available even when the unit is sealed shut.
NRGLex units can be easily used together to configure more complex wiring solutions.
Page 31 to Page 32

2
 HEATING SOLUTIONS YOU CAN TRUST

NRGZone is a rapid Heating System design & construction method

available with total flexibility to Incorporate all types of heating
equipment, designed for complete reliability and ultimate energy
and cost effectiveness in any new-build or retrofit heating project.

The system's uniquely patented features are well proven and

comply with good practice and effective design technologies from
standard system configurations throughout the heating industry.

NRGZone products are totally versatile allowing for safe and

efficient system construction using oil, gas, solid fuel and
renewable energy sources such as heat pumps as well as CHP
equipment.

NRG-Link is a very simple, yet highly effective system inter-linking

solution from NRG Awareness, used to interconnect open solid
fuel systems to sealed heating systems in a patented and uniquely
safe way.

NRG Link provides for an unobstructed gravity heat leak circuit

from a solid fuel appliance that incorporates an open expansion
and cold feed. It is designed to transfer the heat from the solid fuel
appliance into the sealed system. The unit is completely insulated
with a built-in plate heat exchanger, pre-wired primary & secondary
side pumps which are controlled by an integral thermostat.

NRG Link is compliant with all solid fuel regulations with flow &
return connections for the solid fuel appliance, a heat leak circuit
and an efficient heat transfer medium to the sealed system.

NRGLex is one of the simplest system wiring centres on the market

with unique user friendly features including:

Independent time & temperature zone wiring facility, Built-in LED

indication for power supply and zone call, a frost protection circuit
with automatic boiler call on zone demand.

The unit incorporates frost stat connections and a double pole

auxiliary relay with 4 isolated input to cater for the many what-if
scenarios that regularly arise during heating controls installations.

3
Connection Methods
4.1 - FLOW CHAMBER Ref: Units IDs in Fig. 5 Below

Top Chamber - hottest flow.

Connection L1 & R1 are Flow Connections. F G

E
Connections T1, T2 & T3 are for Flows or system devices.
C D
All connections are 1 female iron fittings.

4.2 - BYPASS CHAMBER B

Centre Chamber Bypass/Preheat
B
Connections L2 & R2 have altering functions.
NRG ZONE 2
All connections are 1 female iron fittings.

4.3 - RETURN CHAMBER A A A H

Bottom Chamber Cold Return.
Connection L3 & R3 are Return Connections.
F
All connections are 1 female iron fittings. E
C D
4.4 - ZONES
The standard zone flow & return connections to the manifold
are located at the bottom of the unit (Return Chamber)
B
The flow connection are labelled A1, B1, C1 & D1.
B
The return connections are labelled A2, B2, C2 & D2.
NRG ZONE 3
All zone connections are 1 male iron fittings.

4.5 - ZONE CONFIGURATION A A A A A

The following zone configurations are for standard applica-
tions. Alternative layouts for differing applications can be
found on our website, www.nrgawareness.com.
F
Any Zone Flow may Return to any other Return port. E
Zone pumps are best installed on the flow connections C D
A1, B1, C1 and so on.
Non-return valves are fitted on each zone return, A2, B2,
C2, and so on to prevent any inadvertent heat drift in B
zones that are not calling for heat.
B
For pumped DHW zones; a non-return valve should be
fitted to the flow input to the cylinder coil to prevent NRG ZONE 4
gravity-fed back feeding of the stored hot water.
Fig. 5
A A A A A A A

NRG ZONE A B C D E F G H
Flow Chamber
4 75 75 175 70 315 375 80 25
Bypass
Chamber 5 75 75 325 70 465 525 80 25

Return
6 75 75 475 70 615 675 80 25
Chamber

4
 HEATING SOLUTIONS
YOU CAN TRUST

Fully Insulated Central Heating Manifolds with Standard Sizes to

Suit Most Domestic & Light Commercial Applications

Quick-Header Manifold for Single or Multi-Temp Heating Systems

Quick-Connection for Open Expansion or Sealed System Devices
Quick-Connection for any High or Low Temperature Appliances
Quick-Placement to Pump Zones from System Neutral Point
Eliminates Incorrect System Issues with Simple Guidelines
Ensures a Clean, Finished and Professional Installation
Saves Time and Money on any Boiler Installation
Simplifies and Speeds any System Installation

NRGZone 6

NRGZone 5

NRGZone 4

Contact
info@nrgawareness.com
www.nrgawareness.com
5
 EXAMPLE NRGZONE 5 MANIFOLD WATER FLOW CONNECTIONS

NRG ZONE FLOW ACTIVITY WITH HEAT INPUT AT SIDE CONNECTIONS

NRG ZONE FLOW ACTIVITY WITH HEAT INPUT AT BOTTOM CONNECTIONS

6
 n e o ne o ne
Zo ld Z Z
ed old
is c ifo a rd fold c
Manifold/Header Based System Design Features Ba an
d i n if
t an an d va an
Standard Low Loss Header M S M A M

Incorporated System Bypass

Connection Point for Auto Air Vent
Primary Secondary Pumping Feature
Heat Exchanger Contents Replacement Volume
Suitable for Single or Multi Boiler Applications
Standard Zone Manifold
Provides Strategic Flow Volume Option to Zones
Motorised Zone Valves Normally Not Required
Dynamic Zone Flow & Return System Bypass
Inter-connectable for More Boilers or Zones
Substantial Labour and Material Savings
Simplified Zone Balancing Using Pump Speeds
Integral Full Flow-Temperature Access to Zones
Simplified System Layout/Designs
Reduces the Cost of Pipe work installations
Consecutive Zone Circuit Ports
Simpler System Wiring
Dedicated Wiring Centre Available
Standard NRGZone Manifold
Better Fuel Condensation and Heat Pump Operation
Dynamic - Unobstructed Boiler Circuit Bypass
Built in Air Separation/Removal Mechanism
Facilitates High & Low Temperature Boilers
Standard Units are Pre-insulated
Isolates Colder Return Water
Enhanced System Efficiencies
Comprehensive System Safety Design

7
 HEATING SOLUTIONS
YOU CAN TRUST

NRGZONE IS THE MOST COST EFFECTIVE, ENERGY

EFFICIENT WAY TO DESIGN AND INSTALL SINGLE OR
MULTIPLE BOILER HEATING SYSTEMS AVAILABLE

GREATLY SIMPLIFIES HEATING SYSTEM DESIGNS

CREATES EXCEPTIONAL SYSTEM EFFICIENCIES
ISOLATES RETURN WATER FOR BETTER CONDENSATION
CONNECTIONS FOR EXPANSION VESSEL AND FILLING
CONNECTIONS FOR OPEN EXPANSION & COLD FEED
CONNECTION POINTS FOR INDEPENDENT HEATING ZONES
CONNECTIONS POINT FOR SYSTEM TEMPERATURE SENSOR
PROVIDES UNIFORM FLOW TEMPERATURE TO ALL ZONES
PROVIDES AN UNOBSTRUCTED BOILER BYPASS
BUILT IN AIR SEPARATION/REMOVAL MECHANISM
STANDARD UNITS ARE PRE-INSULATED
DYNAMIC FLOW & RETURN SYSTEM BYPASS
INTER-CONNECTABLE TO ADD MORE BOILERS OR ZONES
REDUCES THE COST OF GOOD INSTALLATIONS

8
 COMPARISON TO A CONVENTIONAL LOW LOSS HEADER

Standard Low Loss Header

Flow to Heating Zones

Return from Heating Zones

Example
Flow Return Low Loss Header
Boiler

Standard NRGZone 5 Optional

Pumped or Gravity Circuit(s)

Flow Flow

Boiler Boiler
High High
Temperature Temperature
By Pass Return By Pass Return

Low Low
Temperature Temperature
Return Return

Example
NRGZone Manifold

Zone Zone Zone

1 2 3

The diagrams show that NRG Zones unique method of isolating the zone
return water to supply high efficiency boilers with the coolest possible
return temperature makes all the difference.

9
 COMPARISON TO A CONVENTIONAL NEUTRALISER

Example Neutraliser Manifold Standard Stratification

Mixed
Temperature
Volume

Flow to Heating Zones

Return from Heating Zones

Return Flow Return

Flow
Boiler 1 Boiler 2
(High Temperature) (Low Temperature)

Standard NRGZone 5 Dynamic Stratification

Optional
Pumped or Gravity Circuit(s)

Flow Flow

Boiler Boiler
High High
Temperature Temperature
By Pass Return By Pass Return

Low Low
Temperature Temperature
Return Return

Example
NRGZone Manifold

Zone Zone Zone

1 2 3

Installing an NRGZone is a much simpler process than any other neutraliser

on the market because of the logical and simple consecutive placement of
the various Flow & Return connections.

NRGZone does not rely on standard stratification like other manifolds as

each chamber is designed to handle different water flow temperatures.

10
 COMPARISON TO CONVENTIONAL MANIFOLD FLOWS

Example SystemZone Manifold Mixed Boiler Return Temperature

Safety Valve Port Auto Vent Port

Flow Flow
Boiler Boiler
High High
Temperature Temperature
Return Return

Hot Return Mixed Temperature Return:

Not suitable for High Efficiency
Condensing Gas and Oil Boilers
Or Heat Pumps.

Standard NRGZone 5 Optional

Isolated Coolest Return Temperature
Pumped or Gravity Circuit(s)

Flow Flow

Boiler Boiler
High High
Temperature Temperature
By Pass Return By Pass Return

Low Low
Temperature Temperature
Return Return

Example
NRGZone Manifold

Zone Zone Zone

1 2 3

The additional patented features of the NRGZone divert the zone return
water from mixing with the internal bypassing water within the manifold
which is often the reason for less condensation and system efficiency.

11
 COMPARISON TO CONVENTIONAL MANIFOLD PORTS

Example SystemZone Manifold Standard Zone or Boiler Port Availability

Flow

Boiler
1

Zone Zone Zone Zone

1 2 3 4

Standard NRGZone 5 Additional Zone or Boiler Port Availability

Optional Zone
Pumped or Gravity Circuit(s) 1

Top Connections may be used for:

Boilers, Zones, Safety valves, AAVs
Expansion - Open Vented Connections

Zone
Flow 1

High
Boiler
Temperature
Return

Low
Temperature
Return

Zone Zone Zone Zone Zone Zone

2 3 4 5 6 7

The additional 1 connection ports available in the NRGZone result in a by

far greater versatility and increased number of zones that can be taken from
a comparable manifold, with a 75% increase in zones in the example shown.

12
 EXAMPLE COST PER (1) ZONE or BOILER
At Least 45 % Less than Any Competitor
Example Standard Manifold Standard Zone or Boiler Port Availability

Flow
5 Zone
Boiler 1 OPTIONS

Return

Conventional
Manifold

Zone Zone Zone Zone Zone

1 2 3 4 5

Standard NRGZone 4 Additional Zone or Boiler Port Availability

6 Zone
OPTIONS
NRGZone 4
Flow

High
Boiler
Temperature
Return

Low
Temperature
Return

Zone Zone Zone Zone Zone Zone

1 2 3 4 5 6

Separate Controllable Returns

Calculation based on any manifold cost divided by the number of boiler and
zone options it has, to determine the cost per zone possibilities.

13
 EXAMPLE INSTALLATION METHODS
AAV AAV

NRV
Boiler Flow Zone 1 AAV

NRV
T1 T2 T3 Zone 2

NRV
L1 R1

Boiler Zone 3
L2 R2 AAV AAV
1

Boiler
Return L3 R3 Zone 1 AAV
Boiler Flow
A1 A2 A3 A4
High Temp
Zone 2
T1 T2 T3
Low Temp L1 R1
Boiler Boiler
2 3 Zone 3
High
L2 R2
Temp
Boiler
1
L3 R3
A1 A2 A3 A4
Boiler
Return

Low Low Low

Temp Temp Temp
Boiler Boiler Boiler
2 3 4

AAV

Sensor Filling Unit

T1 T2 T3
L1 R1

L2 R2
DHW
ACTUATOR

Zone NRGZone 4
L3 R3
A1 A2 A3 A4
NRV
DHW
Cylinder NRV
Boiler Boiler NRV NRV

1 2
Heating Heating Mixed
Zone Zone Temp
1 2 Zone

AAV
AAV Filling & Expansion
Point

T1 T2 T3
L1 R1
ACTUATOR

Boiler L2 R2
1
NRGZone 4
L3 R3
A1 A2 A3 A4

NRV NRV NRV NRV NRV

Mixed
DHW Heating Heating Heating Temp
Zone Zone Zone Zone Zone
1 2 3 4 5

14
 Example Installations
Radiator Circuit 2

P&T
AAV
Valve

Pressurised DHW

Hot

Radiator Circuit 1 Underfloor

Heating Circuit
Cold

P Cold Feed

Pressurisation
Pump

Wall Hung Boiler with Underfloor Heating and 2 Radiator Zones

Injector Flap Type

Tee NRV

DHW
Optional DHW Priority Cold Feed
Boost Facility with
Pump & Injector Tee Heat
Leak
NRV

NRGZone 2
Solar
Pumping
Station

Solid
Fuel
Stove NRV

Injector
Tee Cooker

Zone Zone
Heat-Lock
1 Loop
2
Safety
Valve

Combining Solar Power with Solid Fuel Heating

15
 Example Installations

Radiator Circuit

AAV

P&T
Valve
NRGZone 5
Heat Pump
Pressurised
DHW

Underfloor heating Hot

Manifold

Cold

P Cold Feed

Pressurisation
Pump

Heat Pump with Underfloor Heating, Radiators & Pressurised DHW

Radiator Circuit 1

AAV
Gas
Boiler

NRGZone 5
NRV Air to Water
Heat Pump

P&T
Valve Pressurised DHW

Hot Hot Hot

Cold Cold Cold

Heat Pump
Outside Unit
P Cold Feed
CH Zone 1
Underfloor heating
Manifold Pressurisation
Pump

Heat Pump and Gas Boiler Interlink with Underfloor & Radiators
16
 Example Installations

AAV
NRV

NRGZone 2

Gas
Boiler

P&T
Valve

Pressurised DHW

Boiler
Hot

CH Zone 1 CH Zone 2 Cold

Pressure Safety
P Cold Feed
Vessel Valve

Pressurisation
Pump

Oil or Gas Boiler with Pressurised DHW and 2 Radiator Zones

Normally Open
Motorised Valve
Power Closed on
Over-heat Thermostat
Opens on temperature
rise or power interruption
Heating Zone 2 Heat Leak 1 Heat Leak 2

NRV

P2 Heat
Lock
AAV Loop
NRV

Ts2
NRGZone 4
75C

P&T
Valve
P4 P5
Pressurised DHW

Boiler
Ts1 Solid Fuel
Hot
P1
55 C Stove
Heating Zone 1

Heating Zone 1 Cold

Pressure
Safety
Vessel P
Valve Cold Feed
Injector
Tee
Pressurisation
Pump

Using Pressurised DHW with Solid Fuel and Oil Boilers

17
 Example Installations

CH Zone 2

Temperature Expansion
Sensing Or Fill Point
Point
AAV

NRV

Gas
Boiler
NRGZone 4

Pressurised
DHW

P&T
Valve

Heat Pump
Hot

CH Zone 1
Cold
Underfloor heating
Safety Manifold
P Cold Feed
Valve

NRV Pressurisation
Pump

Combining a Gas Boiler and a Heat Pump with Various Zones

Expansion Pipes to rise
at least 450mm above tank

AAV DHW

Heat-Lock
Loop
AAV

NRGZone 5

Zone
2

Cooker

Boiler Solid
Injector
Injector
Tee
Fuel
Tee
Stove

Zone
Zone 3 Zone
1 Safety Safety Safety 4
Valve Valve Valve

Open Solid Fuel Stove and Cooker with an Oil Boiler & 4 Zones
18
 Example Installations
Minimum
400mm

Vent/Expansion
Tank & Cold Feed

DHW

Zone
3

* Note:
Heat Pump must be capable to NRV
Injector
Tee
operate under the static pressure
created by the head of water in the
open expansion tank
AAV
NRV
Heat Pump

NRGZone 5
Solid
Fuel
Stove
Zone Zone
1 2
Safety Pressure
Valve Vessel
Safety
Valve

Open System Heat Pump & Solid Fuel with DHW & 2 Radiator Zones

Heating Zone 2 Heat Leak 1

Secondary
Secondary Regulating
NRV Lever Valve

NRV
1 Primary
By-Pass
P2
AAV
NRV

NRGZone 4

P&T
Valve
Heat
P4 P5
Lock Pressurised DHW

Loop
Boiler
Ts1 Solid Fuel
Hot
P1
55 C Stove
Heating Zone 1

Heating Zone 1 Cold

Pressure
Safety
Vessel P
Valve Cold Feed
Injector
Tee
Pressurisation
Pump

Combining a Solid Fuel Heat Leak and a Standard Zone Circuit

19
 HEATING SOLUTIONS
YOU CAN TRUST

BESPOKE SYSTEM DESIGNS WITH NRGZONE

NRGZone Units are manufactured in standard sizes but can also be
made to special order for particular projects and to upgrade
existing installations where a reduction in complexity, maximum
improvement to energy efficiency and performance is required.

A RAPID AND HIGHLY EFFECTIVE HEATING SYSTEM

DESIGN METHOD THAT EASILY TRANSLATES INTO
SIMPLIFIED HEATING SOLUTIONS
20
 Example Installations

Modular
Wall Hung Boilers

Wall Hung Boiler Array

Expansion &
Cold Feed Options

Floor Standing Boiler Array

21
 Example Installations

Combining Conventional and Modular Low Temperature Boilers with Zones

Multiple Boilers with Full Temperature DHW and Mixed Temperature Zones

22
 Example Installations

Condensing Boilers or Heat Pumps Conventional Boiler

Conventional and Low Temperature Boilers with Mixed Temperature Zones

NRGZone 6
Standard Unit with 1 Connections
with Boiler Flow & Return (1 1/2 Pipe work)
double connected at the NRGZone manifold
AAV

Expansion
AAV
Vessel

Example 60 Kw Boiler
1 1/2 Connections
Auto Fill
Valve

F F F F F F
Boiler R R R R R R

Pump
e
h re

r
ne

wo

ive
ou

ix
eO

eS
eT

eT

eF

eF
n

n
Zo

Zo

Zo

Zo

Zo

Zo

Using a Standard NRGZone 5 in a Commercial Application

23
 Example Installations

AAV
Expansion
TS Vessel
Twin (Flow) Shunt Pumps
T1 T2 T3
L1 R1
Primary Loop
L2 R2
NRV

ACTUATOR
High L3 R3
Temp
DHW CH A1 A2 A3 A4 A5 A6
NRV Circuits
NRV NRV NRV

Mixed
Heating Heating Heating Temp
DHW Heat Pump Heat Pump Heat Pump
Zone Zone Zone Zone
Cylinder 1 2 3
1 2 3 4

Boiler Boiler
1 1

NRV NRV NRV

Pressurisation Unit
Low Temp DHW
Pre-Heat Circuit

Combining Heat Pumps & Gas Boilers on a Primary Loop System

Boiler Boiler Boiler

1 2 3

AAV
TS

A6 A5 A4 A3 A2 A1 ACTUATOR T1 T2 T3
R3 L3 L1 R1
TS

R2 L2 L2 R2
DHW
ACTUATOR

Zone Sensor
R1 L1 L3 R3
T3 T2 T1 A1 A2 A3 A4 A5 A6
NRV

Special Order NRGZone NRV NRV NRV

(Additional Sensor Point) Mixed

Heating Heating Heating Temp
Zone Zone Zone Zone
1 2 3 4

DHW Expansion Unit Pressurisation Unit

Cylinder

Inverting an NRGZone 5 for Wall Hung Boilers with Compensated Zones

24
 Example Installations

Temperature
AAV Expansion
TS Sensor
Vessel
T1 T2 T3

L1 R1

L2 R2
Shunt
Pump
L3 R3

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12

NRV NRV NRV NRV NRV NRV

ACTUATOR

ACTUATOR

ACTUATOR

ACTUATOR

ACTUATOR
Standard
Boiler

Mixed Mixed Mixed Mixed Mixed

Boiler Boiler Boiler Temp Temp Temp Temp Temp
1 2 3 Zone Zone Zone Zone Zone
4 4 4 4 4

DHW
Cylinder
Condensing Boilers Pressurisation Unit

Combining Various Boilers with Compensated and Full Flow Zones

Fill & Expansion Points

Log Boiler with Heat Pumps & Various Temperature Zones

25
 The Easiest and Safest Way To Inter-Connect
Sealed & Open Heating Systems

Multi-Pressure Link-up System

Easy Installation

Saves Money

Saves Hassle

Saves Installation Time

Fully Insulated Enclosure

Simple System Service Access

Provides a Professional Appearance

Pre-Wired for Simple Electrical Installation

Makes Easy Work of Primary Heat-Leak Circuits

Complies with Regulations & Good Trade Practice

Works perfectly with Multi-zone or Single Zone Systems

26
 To
Return NRG Link from NRG
Heat Flow
yT
o Leak Awareness is a new
Eas l and e
al
Inst fe to u
s Regulation Compliant Patented
ys a ED
ver ATENT
P
technology that allows for the
safe inter-connection of
sealed (closed) and open
heating systems in a uniquely
cost effective and energy
efficient way.
NRG Links ready-to-install
design can reduce an average
dual-pressure central heating
To Sealed System From interlink installation time by a
Return Solid Flow days work on more.
Fuel
Compact Design - Just
350 mm (H) x 320 mm (W)
NRG Link Features x 320 mm (D)
Pre-wired to speed installation time and ensure correct operation.
Simple accessible external connections will allow a proper flow through the solid fuel
gravity circuit and the pre-configured secondary-side connections makes attachment
to sealed systems and easy task using a unique form of injector-based technology
Helps ensure correct piping strategy by incorporating the primary/secondary piping
requirement and an efficient heat transfer mechanism.
Simple mounting bracket fixing and a pre-insulated enclosure.
Includes 1"(28 mm) unobstructed primary DHW or heat leak connections.
Easy access to all the internal mechanical parts, wiring & pipe work connections.

NRG Awareness Ltd

Unit 8, Euro Innovations Park,
Little Island, Cork, Ireland
Tel: 00 353 (0)21 4524991
email: info@nrgawareness.com
web: nrgawareness.com
Multi-Pressure System Inter-connector

27
 Example Installations

DHW

DHW Zone

Sealed Open
System System
CH Zone 2 Heat-Lock
Loop

NRG Link

Solid
Motorised Fuel
Valve
Motorised
NRV Strainer
Cooker
Heat Pump Buffer Valve
Tank

Motorised
Valve
Auto Bypass
Safety Pressure Valve CH Zone 1
Valve Vessel

NRV
NRV

Interlinking a Sealed Heat Pump S Plan with an Open Solid Fuel Cooker

1/2 Vent/Expansion
Vent Pipe & Cold Feed

DHW

* * Heat Lock formed in Primary supply to

DHW Cylinder to prevent DHW heat loss
When solid fuel stove is not heating.

Zone
2

NRV
AAV

NRV
Strainer

NRGZone 5
Solid
Fuel
Stove

Zone
1

Pressure Safety
Safety Boiler Vessel Valve
Valve

Interlinking a Sealed Oil Boiler System with an Open Solid Fuel Stove

28
 Example Installations
Vent/Expansion
& Cold Feed

DHW

Zone
2

Strainer

AAV
NRV NRV

NRGZone 5
Solid
Fuel
Stove

Zone
1
Pressure
Safety Safety
Boiler Vessel
Valve Valve

Interlinking a Sealed Oil Boiler System with an Open Solid Fuel Stove

Vent/Expansion
Tank & Cold Feed

Sealed System Open System

Zone Strainer
2

Gas
Boiler

AAV

NRV
NRGZone 5
Solid
Fuel
Stove

Zone
1

Safety
Valve

Linking a Sealed Heating & Plumbing System with an Open Solid Fuel Stove

29
 HEATING SOLUTIONS
YOU CAN TRUST

Eliminate complex wiring tasks associated with central heating systems

Wire all the system electrical components in a simple and efficient way
Up to 4 Zones with time & temperature pre-configured connections
1 frost thermostat input facility for boiler area protection purposes
Built-in LED for boiler or zone indication or fault-finding functions
Independent volt free switching for 2 boilers based on zone call
Fully identified and easy-to-follow wiring connection terminals
Independent fusing for zone controls and boilers
4 isolated inputs to an auxiliary double pole relay
Perfect for single boiler or inter-link systems

Easily the best way to connect

time & temperature controls to
any heating system

30
 HEATING SOLUTIONS
YOU CAN TRUST

Designers of Control Panels

for All Size Projects

From Simple Domestic Panels to Advanced Building Management Systems

At NRG Awareness we bring our expertise in the controls industry to the design
and construction of customized control panels and enclosures. These enclosures
significantly decrease installation time in new and retrofit construction projects.
Our panel solution engineers have the ability to lay out, build, and implement
control panels that meet any specific requirement.
The objective is to provide our customers with
a complete heating system solution.
All NRG Awareness designs can be tailored
for any requirement - from full Building
Management Systems including job-specific
PLC control to basic on/off control as well as
system maintenance and gas alarm facilities
NRG Awareness works closely with control
and boiler manufacturers to assure that the
quality, service and proper control functions
incorporated are as good as they should be to
operate the system at its peak performance.
A simple project installation
approach is always kept in mind -
concept, requirements, design,
fabricate, and test.
On-site start-up / commissioning
services are available for all NRG
Awareness control panels and all
equipment is 100% tested prior to
delivery.

HEATING CONTROL PANEL SOLUTIONS

FOR ALL SIZE APPLICATIONS

31
 Unit 8, Euro Innovation Park, Little Island, Cork Ireland
Email: info@nrgawareness.com
Website: www.nrgawareness.com

Tel: 00353 (0)21 4524991

We reserve the right to change our products and their relevant technical data, contained in this
publication, at any time and without prior notice

32