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Received 15 February 1999; received in revised form 11 August 1999; accepted 20 August 1999
Abstract
Parameters affecting the fermentative lactic acid (LA) production are summarized and discussed: microorganism, carbon- and nitrogen-
source, fermentation mode, pH, and temperature. LA production is compared in terms of LA concentration, LA yield and LA productivity.
Also by-product formation and LA isomery are discussed. 2000 Elsevier Science Inc. All rights reserved.
Keywords: Lactic acid; Lactic acid bacteria; Lactococcus lactis; Lactobacillus; Starch hydrolysate; Lignocellulose; Whey; Nutrient; Fermentation mode;
Simultaneous saccharification and fermentation process; Cell recirculation; pH; Temperature; Productivity; Yield; By-product formation; Optical isomers;
Process optimization
0141-0229/00/$ see front matter 2000 Elsevier Science Inc. All rights reserved.
PII: S 0 1 4 1 - 0 2 2 9 ( 0 0 ) 0 0 1 5 5 - 6
88 K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107
Table 1
Names of organisms changed in the material
When different names of the same strain were used in different studies, they have been harmonized to one, where the ATCC No. is the highest in hierarchy,
followed by the DSM No.
K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107 89
Fig. 1. Catabolic pathways in lactic acid bacteria. Homofermentation (A), heterofermentation (B) and mixed acid fermentation (C). P phosphate, BP
bisphosphate, LDH lactate dehydrogenase, PFL pyruvate formate lyase, and PDH pyruvate dehydrogenase.
Table 2
Comparison of different strains for lactic acid production
Abbreviations: LA lactic acid; YLA/tot yield of g LA per g substrate provided; Qv maximum volumetric LA productivity in g LA per l per h; Ref
reference; hydr hydrolysed.
K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107 91
3.1. Microorganism
Table 3
Influence of carbon source and substrate treatment on lactic acid production
Table 3 (continued)
Abbreviations as in Table 2 and: liq liquefied, glucoam glucoamylase; alpha alpha-amylase; Xl gene encoding xylose isomerase; XK gene
encoding xylulokinase; reg regulating gene xy/R; glu glucose; man mannose; xyl xylose; gal galactose; enz enzyme.
lactis, nutrient limitation occurred [106]. This was over- arabinose, lactose, fructose, and hydrolyzed cellulose
come by adding proteasereleasing nutrients present in the were less effective. However, mannose gave a higher LA
flour or by increasing the flour concentration. concentration and higher or the same yield as glucose
[111]. The simultaneous utilization of glucose and fruc-
tose was more effective than glucose alone with Lb.
3.2.4. Lignocellulosic materials
delbrueckii [118], whereas the opposite was true for Lb.
Lignocellulosic materials have also been used for the
rhamnosus [88]. When comparing glucose and maltose
production of LA in similar ways as starch. It consists
fermentation by Lc. lactis, glucose resulted in higher LA
mainly of the hexoses glucose, galactose, and mannose and
concentration, yield and productivity than maltose (Table
the pentoses xylose and arabinose, and has to by hydrolyzed
3) [21,25,119]. The main reason is that on maltose Lc.
to monomers to be fermentable [110]. The lignocellulosic
lactis gives mixed acids, whereas on glucose the fermen-
materials included waste paper [111], plant material [112,
tation is almost homofermentative [25]. Lb. helveticus,
113], and wood [67]. SSF of cellulose has been studied with
on the other hand, showed higher values on maltose than
Lb. delbrueckii [114] and Lb. rhamnosus [115,116]. A
on glucose (Table 3) [120]. Amylase addition to starch
mixed culture with the cellulase-producing fungus Tricho-
also resulted in enhanced LA production (Table 3) [20,
derma reesei has also been reported [117].
92,101], by increasing the concentration of sugar and
nutrients [25]. Also, increased amylase concentrations
3.2.5. Effectiveness increased the LA concentration, yield and productivity
Comparing different carbon sources showed that glu- (Table 3) [106].
cose resulted in higher LA concentrations and yields The concentration of the substrate had no large effect on
compared with other sugars (Table 3). Xylose, galactose, yield and productivity [25].
94 K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107
Table 4
Influence of nutrient type and concentration on lactic acid production
Table 4 (Continued)
Abbreviations as in Table 2 and: dep dependent; YE yeast extract; pep peptone; CSL corn steep liquor; trp tryptone; SSF simultaneous
saccharification and fermentation; cont continuous; Substr substrate; UF ultrafiltrated.
Table 5
Influence of fermentation mode on lactic acid production
Abbreviations as in Table 2 and: dial electrodialysis; extract extraction, adsorption; imm immobilised cells; fed-b fed-batch; rep b repeated
batch; cont continuous culture; semicont semicontinuous culture.
96 K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107
Table 6
Influence of cell recirculation on lactic acid production
3.3. Nitrogen source continuous [130] and repeated batch mode [126] gave higher
yields than the batch mode (Table 5).
The medium composition has been investigated from
many aspects, including the addition of various concentra- 3.5. Immobilization and recirculation of cells
tions of nutrients in the form of e.g. yeast extract, peptone
or corn steep liquor [28,69]. The addition of nutrients and LAB cells can be recirculated or immobilized/supported
higher nutrient concentrations generally had a positive ef- by solids in different ways to increase cell density (Table 6).
fect on the LA production (Table 4). MRS medium, which Immobilization of cells has not been very successful in
contains yeast extract, peptone and meat extract, was supe- terms of increasing the LA yield and productivity [42,64,
rior to yeast extract, which in turn was better than malt 67,73,131140]. In about half of the studies better results
extract. This reflects the complex nutrient demands of LAB, were obtained using free cells. On the other hand, recircu-
being fastidious because of limited biosynthesis capacity lation of cells gave higher LA concentrations and higher or
[121]. Yeast extract alone at high concentration gave higher equal yields (Table 6) [72,141143].
LA production than yeast extract and peptone in low
amounts [122], but the opposite resulted when the concen- 3.6. pH
tration of yeast extract was kept constant and peptone was
added [123]. Whey treatment also affects the outcome of The fermentation pH is either set at the beginning and
fermentation (Table 4) [124]. WWF did not supply enough then left to decrease due to acid production, or it is con-
nutrients for Lc. lactis [20]. This was overcome by adding trolled by base titration, or by extraction, adsorption, or
hydrolyzing enzymes, - and gluco-amylase and a protease, electrodialysis of LA. The effect of pH has been studied by
releasing nutrients in forms of amino acids from the flour fermenting at various pH values (Table 7). In all cases,
[106]. titration to a constant pH resulted in higher or equal LA
concentration, yield and productivity in comparison with
3.4. Fermentation mode no pH control (Table 7) [130]. Removing LA by elect-
rodialysis and extraction, including aqueous two-phase
LA is most commonly produced in the batch mode [111], systems, were successful in some of the studies [42],
but numerous examples of continuous culture exist [90], as whereas in others titration gave the same or better results
well as some fed-batch [125] and semicontinuous/repeated [144]. The optimal pH for LA production varies between
batch fermentations [126] (Table 5). When comparing batch 5.0 and 7.0. A pH below 5.7 was only optimal for Lb.
and continuous fermentation modes, the former gave higher strains, which are known to tolerate lower pH than lac-
LA concentrations and yields in most of the studies (Table tococci [145].
5) [94]. This is mainly due to that all substrate is used in the
batch mode, whereas a residual concentration remains in the 3.7. Temperature
continuous one. On the other hand, the continuous mode
generally resulted in higher productivities (Table 5) [127]. The effect of temperature on the production of LA has
The major reason is probably that the continuous cultures only been studied in a few reports (Table 8). The tempera-
were run at a high dilution rate, where the advantage over ture giving the highest productivity was in some cases lower
the batch mode is most pronounced [128]. Varying the dilution than the temperature resulting in highest LA concentration
rate (D) in continuous culture affects both the substrate and and yield [105,146], whereas in others the same temperature
nutrient concentrations. However, the effects on the yields and gave the best results in all categories [20,146]. For Lb.
productivities were inconclusive [25]. Fed-batch [129], semi- amylophilus, which is known to grow at 15C but not at
K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107 97
Table 7
Influence of initial pH and pH control on lactic acid production
Table 7 (continued)
Abbreviations as in Table 5 and: init initial pH set, then uncontrolled; titr titration.
45C [147], the optimal temperatures were 25 and 35C for pending on the metabolic pathway used. For efficient indus-
maximum productivity and yield, respectively [105]. For trial production of LA, by-product formation should be
Lb. casei and Lb. paracasei the optimal temperature was avoided, or kept to a minimum. The ratio of g LA per g
reported to be between 37 and 44C [99,101,146], which is total product (LA/tot) was higher in batch culture than in
contradictory to the information that the strains grow at 15 fed-batch [112], and also under anaerobic conditions
but not at 45C [147]. In agreement with previous observa- compared with aerobic conditions [149] (Table 9). When
tions [147,148], Lc. lactis and Lb. rhamnosus exhibited the NaCl [149] and substrate concentrations [150] increased,
highest yields and productivities at 33 to 35C [20] and 41 LA/tot also increased (Table 9). However, there was no
to 45C [146], respectively. change in LA/tot when nutrients were varied (Table 9)
[18,151].
4. Other effects on the processes Different carbon sources give varying amounts of by-
4.1. By-product formation products, so that maltose fermentation in Lc. lactis resulted
in values of LA/tot of 0.67, compared to 0.93 for glucose
In addition to LA, LAB produce by-products, including fermentation (Table 9) [25]. Also, lactose and galactose
acetic acid, formic acid, carbon dioxide, and ethanol, de- result in lower LA/tot-values than glucose in some strains of
K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107 99
Table 8
Influence of temperature on lactic acid production
Abbreviations as in Table 2.
Lc. lactis [23,24]. Pentose fermentation results in the pro- amount of nutrients was changed [36] (Table 10). The
duction of acetate or ethanol and LA in equimolar amounts, composition of the racemate formed by Lb. plantarum
and values of LA/tot of 0.57 0.79 have been reported (Ta- changed with aeration and amount of NaCl [149]. Com-
ble 9) [150]. Recirculation [53] of cells gave lower or paring batch with continuous culture, the amount of the
similar LA/tot-values as free cells, whereas the effects of pH predominant isomer was higher in the former [51]. The
[151153] and temperature [20,105] were inconclusive (Ta- amount of the predominant isomer also increased with
ble 9). increasing pH [18,20] and amount of substrate [20], but
decreased with increasing temperature [20] and when the
4.2. LA isomery pH was uncontrolled [18].
Table 9
Effect of process parameters on by-product formation
Parameter Organism Fermentation Substrate Substr g/l/ pH/ LA HAc EtOH HFo LA/tot Ref
studied mode Nutrients TempC g/l g/l g/l g/l g/g
Table 9 (continued)
Parameter Organism Fermentation Substrate Substr g/l/ pH/ LA HAc EtOH HFo LA/tot Ref
studied mode Nutrients TempC g/l g/l g/l g/l g/g
T Lc. lactis sp. lactis ATCC batch glucose 30 4.9 0.10 0.065 0.20 0.93 25
19435
batch glucose 35 5.2 0.074 0.080 0.18 0.94
batch glucose 37 5.2 0.085 0.050 0.11 0.95
batch glucose 40 1.2 0.030 0 0 0.98
T Lc. lactis sp. lactis ATCC batch maltose 30 3.2 0.49 0.36 0.72 0.67 25
19435
batch maltose 35 3.7 0.48 0.38 0.78 0.69
batch maltose 37 4.0 0.36 0.26 0.60 0.77
T Lc. lactis sp. lactis ATCC batch glucose 30 60 1.0 1.0 0.97 20
19435
batch glucose 34 65 1.5 1.5 0.96
batch glucose 37 60 6.0 4.0 0.86
batch glucose 40 50 7.5 6.0 0.79
T Lb. amylophilus ATCC batch starch 25 26 0 0 0 1.0 105
49845
batch starch 28 29 0 0 0 1.0
batch starch 35 30 0 0 0 1.0
Abbreviations as in Table 6 and: carbon carbon source; nutr nutrients; O2 aeration; mode fermentation mode; T temperature; ana anaerobic;
aer aerobic; fru fructose; HAc acetic acid; EtOH ethanol; HFo formic acid; La/tot g LA per g total products.
161] fermentation resulted in lower cell masses than glu- Batch fermentation was superior to continuous fermen-
cose. tation in all respects but the volumetric productivity [127,
138]. Repeated or semicontinuous batch modes increase the
yield further [44]. If the substrate is expensive the yield
5. Process considerations should be maximized, as in batch or semicontinuous oper-
ation [128], whereas the volumetric productivity is maxi-
The best fermentation conditions are not always the most mized by continuous operation if investment costs are high.
favorable for the whole process from an economical point of A high productivity is achieved by recycling the cells,
view, because the costs of substrate and downstream pro- resulting in a high cell mass without reducing the yield
cessing are proportionally high. The substrate is usually
[47]. When using starch or lignocellulose, which must be
a question of geographic availability. Wastes from, for
hydrolyzed before fermentation, the two steps can be
example, agriculture and forestry are preferable to ex-
performed separately or simultaneously (SSF). In SSF the
pensive, pure sugars for the low-price product LA. In
hydrolyzing enzymes are not inhibited due to the contin-
fermentative production of LA, renewable resources that
uous removal of the produced glucose, and less enzyme is
do not contribute to the greenhouse effect can be utilized.
required. The time was only marginally reduced in SSF
A disadvantage is the infections, as observed when WWF
of WWF by Lc. lactis [106]. Only one vessel is needed,
was fermented by Lc. lactis [20]. In Northern Europe
wheat is a major crop, whereas corn is used in the USA and only one temperature and pH has to be adjusted. In
and tapioca in Africa. Fractions lacking suitable polymer SSF recirculation of cells is hampered by solid substrate
qualities to be used for other purposes can be given added residues fouling the equipment. SSF of WWF requires
value. The mode of operation has to be chosen to release nutrient supplementation that is not demanded in separate
nutrients available in the substrate, e.g. enzymatic hydro- fermentation [106].
lysis of starchy material. pH control is traditionally performed with calcium hy-
For lignocellulosic substrates, a strain fermenting pen- droxide, but the regeneration of LA results in the production
toses as well as hexoses such as Lb. pentosus is required of large amounts of solid calcium sulfate [3]. Better alter-
to maximize the yield [111]. Starch can either be both natives are ammonia or calcium carbonate, leading to pro-
hydrolyzed and fermented by certain amylase-producing duction of the fertilizer ammonium sulfate [162] or gaseous
Lb. strains, such as Lb. amylovorus [102], or, after being carbon dioxide, respectively. Continuous removal of the
hydrolyzed to glucose, fermented by a number of organ- acid with extraction or electrodialysis results in even higher
isms [18]. A homofermentative strain maximizes the pro- LA concentrations and yields. The extracting material must
portion of LA produced. In contrast to the synthetic be bio-compatible so as not to harm the organism, and one
racemate, an optically pure product can be produced by way of achieving this is aqueous two-phase systems, which
fermentation by choosing the proper organism and provide good separation of LA and cells when combined
growth conditions. with a tertiary amine [163]. Solid resins have also been
102 K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107
Table 10
Effect of process parameters on the isomeric form of LA produced
carbon, conc Lb. delbrueckii sp. bulgaricus CBS 743.84 batch whey UF perm 43 1 33
batch centr whey 93 7
batch centr whey 78 10
carbon, nutr, T Lb. delbrueckii sp. bulgaricus CBS 743.84 batch lactose whey milk YE 37 1 33
batch lactose YE trp 44 3.0
carbon Lb. delbrueckii sp. bulgaricus DSM 2129 batch glucose 0 34
batch lactose 0
conc Lb. amylophilus ATCC 49845 batch starch 50 93 105
batch starch 70 93
batch starch 100 93
conc Lb. rhamnosus ATCC 10863 batch glucose 50 95 156
batch glucose 70 95
conc, recirc Lb. rhamnosus ATCC 10863 cont, recirc 78% glucose 40 96 142
cont, recirc 96% glucose 80 97
conc Lc. lactis sp. lactis ATCC 19435 batch glucose 85 96 20
batch glucose 174 99
nutr Lb. delbrueckii sp. delbrueckii ATCC 9649 batch glucose YE 1% 0 49
batch glucose YE 3% 0
nutr Lb. delbrueckii sp. delbrueckii ATCC 9649 batch starch hydr wheat flour 94 18
batch starch hydr wheat flour YE 95
nutr Lb. delbrueckii sp. bulgaricus ATCC 11842 batch starch hydr wheat flour 91 18
batch starch hydr wheat flour YE 95
nutr Lb. delbrueckii sp. bulgaricus ATCC 55163 batch lactose whey YE 100 36
batch lactose whey soy flour 100
nutr, O2 Lb. plantarum H4 batch, aer glucose citrate 48 149
batch, aer glucose citrate NaCl 6% 44
batch, aer glucose citrate NaCl 8% 43
batch, ana glucose citrate 45
batch, ana glucose citrate NaCl 6% 36
batch, ana glucose citrate NaCl 8% 33
nutr Lb. rhamnosus ATCC 10863 batch glucose YE 0.25% trp 0.5% 95 156
batch glucose YE 0.5% trp 1% 95
batch glucose YE 0.75% trp 1.5% 95
batch glucose YE 1% trp 2% 95
batch glucose YE 1.5% trp 3% 95
batch glucose YE 2% trp 4% 95
nutr Lb. rhamnosus ATCC 7469 batch glucose 98 180
batch glucose YE 0.2% 98
batch glucose YE 1% 97
nutr Lc. lactis sp. lactis AS211 batch starch hydr wheat flour 94 18
batch starch hydr wheat flour YE 100
nutr Lc. lactis sp. lactis ATCC 19435 batch glucose hydr wheat flour 99 20
batch glucose unhydr wheat flour 98
nutr Lc. lactis sp. lactis ATCC 19435 batch starch hydr wheat flour 100 18
batch starch hydr wheat flour YE 100
mode Lb. delbrueckii sp. bulgaricus DSM 2129 batch glucose 0 34
cont glucose lactose 0
mode Lb. salivarius sp. salivarius ATCC 11742 batch glucose 90 51
cont glucose 86
recirc Lb. rhamnosus ATCC 10863 cont, recirc 51% glucose 96 142
cont, recirc 79% glucose 95
recirc Lb. rhamnosus ATCC 10863 cont, recirc 78% glucose 96 142
cont, recirc 96% glucose 97
pH Lb. delbrueckii sp. bulgaricus ATCC 55163 batch lactose 5.4 100 36
batch lactose 6.0 100
pH Lb. rhamnosus ATCC 10863 batch glucose 5.0 98 153
batch glucose 5.5 98
batch glucose 6.0 98
batch glucose 6.5 97
pH Lc. lactis sp. lactis ATCC 19435 batch starch 6.0 init 97 18
batch starch 6.0 100
K. Hofvendahl, B. HahnHagerdal / Enzyme and Microbial Technology 26 (2000) 87107 103
Table 10 (continued)
Abbreviations as in Table 9 and: UF perm ultrafiltrated permeate; centr centrifuged; % L-LA % of LA in L-form.
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