Professional Documents
Culture Documents
Service Manual
2011 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2011-05 (Version: 1.0).
, , , , , are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
the electrical installation of the relevant room complies with the applicable
national and local requirements;
i
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
ii
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.
2. Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500
iii
Preface
Safety Symbols
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrasse 80 D-20537 Hamburg Germany
Tel: +49 40 2513174
Fax: +49 40 255726
iv
Contents
Warranty ....................................................................................................................................... ii
Exemptions.............................................................................................................................. ii
Preface ......................................................................................................................................... iv
Who Should Read This Manual ............................................................................................. iv
Conventions Used in This Manual ......................................................................................... iv
1
Contents
2
Contents
3
1 Specifications
1-1
1 Specifications
1-2
2 System Installation
WARNING:
Make sure the power socket is grounded correctly. Improper
grounding may lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.
NOTE:
It is recommended for hospitals to prepare a 2000VA online UPS.
2-1
2 System Installation
CAUTION:
The system radiates heat when operating. A well-ventilated
environment helps keep the room temperature stable. Use ventilation
equipment if necessary. But if so, be sure not to expose the system to
the direct draft that may lead to unreliable results.
WARNING:
When the forward or backward gradient is more than 8 degrees, the
system may tip over. Be sure to take proper measures when
transporting and storing it.
CAUTION:
Storing the system in an environment other than the specified may
damage the system.
2-2
2 System Installation
CAUTION:
Operating the system in an environment other than the specified may
lead to unreliable test results.
If the temperature or relative humidity does not meet the
above-mentioned requirements, be sure to use air-conditioning
equipment.
PC, monitor and printer are prepared and can be installed with the operating
software and Maintenance and Test software at any moment.
NOTE:
Be sure the digital and date format of the Windows are same as them
of the English version Windows.
The reagent, calibrator, the tool kit, lubricating grease are prepared (engineer also
can take these parts by himself).
1 Check the delivery list for acceptance, and then unpack the wood package.
2 Make one copy of the original parameter configuration list that the engineer
will take back for archiving. The original copy is to be kept by the hospital
carefully.
2-3
2 System Installation
3 Hold the probe arm by hand, and move it up and down to its full travel for 8
times respectively at the washing position, reaction disk position, inner and
outer circles of the sample / reagent disk, so as to check whether the moving
resistances are uniform at all directions.
Hold the mixing bar arm by hand, and move it up and down to its full travel
for 8 times respectively at the washing position and reaction disk position, so
as to check whether the moving resistances are uniform at all directions.
Move the probes up and down to their full travel in turns to check whether
their moving resistances are uniform. Then record the results in the following
table.
Item Result Remark
Moving resistances of reagent Uniform Different
/sample probe driver assembly
at all directions
Moving resistances of mixing Uniform Different
bar driver assembly at all
directions
If the moving resistances are different, lubricate the driver assemblies, and
record the results after lubrication in the Remark column.
4 Remove the right cover of the analyzing unit, ensure that there is no space
between the lamp and the lamp base, and that the retaining screw of the
lamp and the O ring terminals are tightened.
2-4
2 System Installation
3 Remove the retaining screw with a screwdriver and take away the spring.
Remember to move the arm to the highest position for convenient operation.
5 Sleeve the spring over the pole in the probe arm, and screw the retaining
screw back onto the pole.
2-5
2 System Installation
6 Insert the connector of the probe lead into corresponding jack on the level
detection board. The probe arm is delicate. Exercise caution when inserting
the connector. Excessive force may damage the connector and/or the level
detection board.
7 Screw the probes fluid connector back to the tubing connector. Note that
excessive force may bend the probe.
8 Then push the probe upward and then release the probe to check if it can
move freely. If not, find the reason and solve the problem.
2-6
2 System Installation
10 Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if it can move freely. If not, remove
the arm cover and re-install it.
2-7
2 System Installation
3 Pinch the new mixing bar by the knurled part and align the it to the bigger
hole end of the retaining nut and gently screw it into the nut until the end of
the bar is in line with the smaller hole end of the nut.
4 Pinch the mixing bar by the knurled part 2 and align the hole of the nut 1 to
the axis on the bar arm, then push the bar upward in the direction of the axis
until it cant proceed.
2-8
2 System Installation
2 Then rotate the disk gently, until the point can be seen from the hole.
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
CAUTION:
Make sure that the filter sink smoothly to the tank bottom and does not
twist with the floater connecting rod.
4 Put the deionized water tank on an appropriate place. Do not tip it.
5 Plug the red and the green connectors to their counterparts marked
DEIONIZED WATER on the rear side of the analyzing unit and turn the
connectors clockwise until secure.
2-9
2 System Installation
6 Plug the sensor connector to its counterpart marked D-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
2 Double click the Setup.exe file at the directory of the installation CD.
5 Click the Change button to change the installation directory of the software.
2-10
2 System Installation
NOTE:
Mindray has specified the following detergents:
Be sure to use the detergent recommended by Mindray.
Otherwise, proper result may not be obtained.
Mindray recommends the acid and alkaline detergents be used
alternately.
3 Switch on the analyzer as follows:
MAIN POWER Power monitor of PC PC printer
4 After logging on Windows, double-click the shortcut icon of the operating
software on the desktop.
5 Enter user name Admin and Password Admin, and then press OK to log
on the operating software.
7 Operate according to the screen prompt until the main screen of the
analyzer software is displayed.
2.4.6 Adjusting
1 After starting the analyzer, Press S2 in LLD board untill the LED D2 is light
2-11
2 System Installation
2 Select Maintenance Daily Maint, and then observe the system status and
record it in the table below:
Item Status
Reaction
temperature
Preheat
temperature
DI Water
Preheating
Wash Preheating
Ambient Temp
DI Water Tank Abnormal (empty) Normal (available)
High Conc.Waste Abnormal (full) Normal (not full)
Tank
Wash Solution Abnormal (empty) Normal (available)
Tank
Overflow Tank Abnormal (full) Normal (not full)
2-12
2 System Installation
505
546
570
605
660
700
740
800
Reference
3 On the Maintenance screen, select the Alignment tab, and implement all
sub-steps of each unit to see whether they are normal. In case of any
exception, adjust it.
4 Wash the interior and exterior of the probe and mixing bar for several times
to make all the tubing filled.
2-13
2 System Installation
No.39 and wash solution in position No.40, which will be used to wash the
probe, mixer and cuvette when the measurement is finished.
10 When the system status becomes Idle, click Start to start analysis.
Recall the measuring results after analysis. If 90% of the results are within
-1.5~1.5, continue with the procedure in the next section; otherwise, check
and handle the relevant cuvettes or rerun the test after troubleshooting the
error. (Note: If cuvettes with result out of range are resulted from stains on
optical surface, scratches, or damage, wipe off the stains or replace the
cuvette.)
2.4.8 Training
Can the customer complete daily tests? Yes No
Is the customer familiar with the analytical methods such as Yes No
kinetic, two-point, endpoint?
Is the customer familiar with the daily, weekly and monthly Yes No
maintenance and relevant maintenance methods?
Is the customer familiar with replacing the filter assembly? Yes No
Is the customer skilled in washing dust screens? Yes No
Is the customer skilled in cleaning and replacing the probe and Yes No
mixing bar?
Is the customer skilled in replacing the plunger assembly of Yes No
syringe?
Is the customer skilled in replacing the lamp? Yes No
2-14
2 System Installation
Does the customer know the positions, roles and preparation Yes No
methods of diluents and acid and alkaline detergents?
2-15
3 System Description
3.1 General
Syringe
Sample/Reagent Dispenser
Disk Auto-Washing
Assemby
Main Power
Mixing Bar
Analyzing
Unit Power Reaction Disk
Upper Cabinet
Lower Cabinet
(optional)
R1 added
Sample added
Reaction
Auto wash R2 added finished
5.1min 4.2min 9.3min
1 2 3 4 5 6 7 8 18 19 35 49 80
CB P1 P31 P62
P17
3-1
3 System Description
Typical procedure:
1. When powered on, the analyzer starts the initialization procedure, which includes:
mechanically resetting probe/disk assemblies, turning on lamp, incubating temperature
control module, etc. Measurement is allowed only when the lamp becomes steady and the
reaction disk temperature reaches constant 37, which takes 15~20 minutes.
2. The Nth cuvette is washed through 8 phases within period 1~8. In the 7th period, the
reaction disk rotates for first photoelectric collection of water blank during phase 6.
4. In the 19th period, photoelectric data of the Nth cuvette at the first measuring point P1 is
obtained.
5. In the 35th period, R1 is added to the N+17th cuvette; sample is added to the Nth cuvette
and then mixed.
6. In the 49th period, R1 is added to the N+31st cuvette; R2 is added to the Nth cuvette and
then mixed.
7. In the 80th period, photoelectric data is collected at the last measuring point P62. The
reaction of single-/double-reagent test is finished.
8. In the 81st period, the Nth cuvette is washed for the 1st phase.
9. After finishing all tests, the analyzer performs the shutdown procedure: washing probe and
mixer with strong acid or strong alkaline, mechanically resetting probe/disk assemblies.
The mixing bar module is the same as the probe module, except that the 12 shaft
is 30mm shorter.
3-2
3 System Description
The drive assemblies of the probe module and the bar module have a horizontal and
vertical photoelectric switch, which are used for defining horizontal and vertical initial
positions of the probe and bar. The horizontal and vertical step motors precisely
control the horizontal and vertical movements of the probe and bar. The
synchronous belts serve as the gearing.
The sample/reagent disk assembly consists of the sample/reagent disk and drive
support. The reaction disk assembly consists of the reaction disk and drive support.
The two drive supports are different in their upper connection block and their coders.
The gaps of the coder define the positions where the disk should stop at. Each coder
has two transducers for inducing the rotation and initial position of the disk.
3-3
3 System Description
The step motors control the disk assemblies, and the synchronous belts serve as the
gearing.
3-4
3 System Description
Temperature-controlled chamber
The temperature-controlled pot, photoelectric seat, outside sponge, inside sponge,
bottom sponge, cover board, and the cover sponge constitute an enclosed cavity, in
which the reaction disk rotates. The heat-insulator, with good heat insulation,
protects the temperature-controlled chamber from being interfered by external
environment. There is a gap on the cover, which is used for loading/unloading
reaction cuvettes manually.
Heater
Top heater: square in shape, 110/220VAC, 125W
The heaters compensate the heat for incubating the reagents and maintaining the
temperature of the temperature-controlled chamber.
Fans
Fans are used in series in the temperature-controlled chamber, so as to circulate the
air in the chamber and enhance the convective heat exchange. There are four fans
in the chamber. All of them have alarm function.
Temperature transducer
It feeds back the air temperature at the position near the reaction cuvette. With an
overheat protection switch, the temperature transducer can disconnect the pot from
the power supply to avoid overheat and fire when the temperature inside the pot is
up to about 55C. The switch can also be reset auto matically when the temperature
inside the pot decreases to about 35C.
Control
PID control. PID parameters can be self-adjusted at any time.
3-5
3 System Description
Safety precaution
The power of the two heaters is 110/220V, and the total power is nearly 0.5kW, so
the following precautions are considered: grounding protection of the
temperature-controlled pot, temperature switch protection against controller failure
and fan protection.
The preheating assembly consists of two aluminum plates, a Teflon tube, heating
components, transducer, temperature switch, thermal conductive colloid, a section of
tubing and the probe. The transducer detects the temperature, and then transmits it
to the temperature controller. Thus the heating assembly is controlled, and the
temperature is controlled.
The temperature of the thermal source of the preheater is 45C. The initial
temperature of the reagent is 2-8C when it is take n out of the refrigerator. When the
reagent passes the heater, its temperature increases quickly. Then the reagent is
added into the reaction cuvette and the preheating process is finished.
Preheating
Module
3-6
3 System Description
If you want to replace any part of the refrigeration assembly, screw the eight screws
12 (as shown in the figure below) of the reagent chamber and replace it.
The auto wash unit consists of the auto wash assembly, wash solution preheating
assembly, and syringe wash assembly, which are located on the right of the
analyzing unit.
3-7
3 System Description
Wash solution
preheating assembly
The auto wash assembly is composed of the wash probe assembly and wash probe
drive assembly, the former fixed on the latter by knurled screws.
3-8
3 System Description
3.2.3.1 Introduction
The instrument applies the holographic concave flat-field gratings and PDA
(Photodiode Array) for photometric measurement. See the figure below. The front
lens converges the light beam sent from the tungsten-halogen lamp to the reaction
cuvette via the fiber bundle. The light beam passes through the reaction cuvette and
then converges at the entrance slit via the lens group 2. The gratings divide the light
beam from the entrance slit and then converge them to the slit array. Finally the PDA
behind the slit array converts the light signals into electric signals and then outputs
them.
3-9
3 System Description
3-10
3 System Description
Operating floor
High- DI
conc. water Minimum
waste tank of 1000mm
tank
Wash
solution
Maximum
tank
of 100mm
Ground
The cuvette washing system consists of the dispensing module and drainage
module. The dispensing module is driven by a syringe to dispense wash solution into
cuvettes; the drainage module is driven by a liquid pump to draw waste from
cuvettes. The washing system relies on the repeated actions of dispensing and
draining to realize the repeated using of cuvettes.
3-11
3 System Description
Hydropneumatic System
1. Sampling system
Preheating
module
Probe Mixer
Phase 3-6 Phase 1/2 Phase 3/4 Phase 5/6 Phase 7 Phase 8
deionized Phase 1-2 waste pump waste pump waste pump waste pump waste pump
Waste from
water wash solution reagent
compartment
Driven by
Filter
pump
Preheating
module
Wash
solution
syringe
Pumps
3-12
3 System Description
3-13
3 System Description
3-14
3 System Description
Tube Remark
No. Tube ID Model Length (mm) Std.
No.
1 D2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 400 2
2 D3 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
Assembled on the wash well
3 D4 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 1000 2
assembly
Assembled on the wash well
4 D5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 200 1
assembly
Assembled on the wash well
5 D6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 200 1
assembly
6 D7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 130 1
7 D8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
8 G1 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 1
9 G2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
10 G3 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 400 2
11 G4 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
12 G5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 450 2
13 G6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 300 1
14 G7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
15 G8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
16 G9 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
17 G10 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
18 G11 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
19 G12 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
3-15
3 System Description
Tube Remark
No. Tube ID Model Length (mm) Std.
No.
20 G19 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 310 2
21 C1 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 350 2
22 C5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
23 C6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 2
24 C7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 2
25 C8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
26 C9 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 170 1
27 C10 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 70 1
28 C11 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
29 C12 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
30 C13 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 130 1
31 W2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 300 1
Tube.9.525X15.875 Natural color PVC Assembled on the drainage
32 W3 180 0
55~60C container assembly
Tube.9.525X15.875 Natural color PVC Assembled on the wash well
33 W4 70 0
55~60C assembly
Tube.9.525X15.875 Natural color PVC Assembled on the wash well
34 W5 110 0
55~60C assembly
Tube.9.525X15.875 Natural color PVC
35 W6 590 0
55~60C
Tube.9.525X15.875 Natural color PVC
36 W7 140 0
55~60C
37 W8 Tube.9.525X15.875 Natural color PVC 520 0 Assembled on the wash well
3-16
3 System Description
Tube Remark
No. Tube ID Model Length (mm) Std.
No.
55~60C assembly
Tube.9.525X15.875 Natural color PVC Assembled on the drainage
38 W9 140 0
55~60C container assembly
Tube. Precision soft PU(Polyether) Tube
39 D1 250 1
4mmX6mm Transparent
Tube. Precision soft PU(Polyether)Tube
40 W1 350 2
4mmX6mmTransparent
41 G13 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
42 G14 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
43 G15 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
44 G16 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
45 G17 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
46 G18 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
Tube standard number is at the
47 1 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 290 1
bottom of the tube clamp.
Tube standard number is at the
48 2 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 290 1
bottom of the tube clamp.
Tube standard number is at the
49 3 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
bottom of the tube clamp.
Tube standard number is at the
50 4 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
bottom of the tube clamp.
Tube standard number is at the
51 5 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 330 1
bottom of the tube clamp.
52 6 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 335 1 Tube standard number is at the
3-17
3 System Description
Tube Remark
No. Tube ID Model Length (mm) Std.
No.
bottom of the tube clamp.
Tube standard number is at the
53 7 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 335 1
bottom of the tube clamp.
Tube standard number is at the
54 8 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
55 9 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 325 1
bottom of the tube clamp.
Tube standard number is at the
56 10 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
57 11 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 325 1
bottom of the tube clamp.
Tube standard number is at the
58 12 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
59 13 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 305 1
bottom of the tube clamp.
Tube standard number is at the
60 14 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 295 1
bottom of the tube clamp.
Tube standard number is at the
61 15 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 275 1
bottom of the tube clamp.
Tube standard number is at the
62 16 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 270 1
bottom of the tube clamp.
63 C2 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
64 C3 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
65 C4 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
66 01 Tube.PTFE,0.040"IDX0.066"OD 130 0
3-18
3 System Description
Tube Remark
No. Tube ID Model Length (mm) Std.
No.
Assembled on the preheating
67 02 Tube.PTFE,0.040"IDX0.066"OD 2300 0
assembly
Table 3-1 Tube length of BS-200E
3-19
3 System Description
The cuvette wash assembly consists of three parts: 8-phase wash probe assembly,
probe drive assembly, and supporting rods, and it is fixed on the mounting plate
through the supporting rods. Install the cuvette wash assembly by performing the
following steps:
1. Use an adjustable wrench to install the four supporting rods on the mounting
plate.
2. Use M4x12 hexagon screws with washer to fix the wash probe drive assembly
on the supporting rods.
3. The 8-phase wash probe assembly is positioned with two alignment pins on top
of the wash probe drive assembly and then fixed by a knurled screw.
3-20
3 System Description
4. Loosen the two M4 hexagon screws below the position adjustment plate on the
wash probe drive assembly so that the 8-phase wash probe assembly can move
freely. Adjust the 8-phase wash probe assembly with the alignment tool
(BA23-J01-01) and then tighten the two M4 hexagon screws.
1. Use two M3x8 hexagon screws with spring and flat washer to fix the small
bracket on the bar code reader support.
2. Use two M3x10 hexagon screws with spring and flat washer to fix the bar code
reader on the small bracket.
Precautions:
1. While installing the bar code reader, exercise caution to avoid contaminating the
glass surface; otherwise, the bar code scanning performance may be affected.
2. Do not tighten the screws on the bar code reader until you have adjusted it
properly.
3-21
3 System Description
1. Put a silica gel cushion into the slot on the antifog device mounting plate.
3. Use six M2x8 cross pan head screws to fix the heat-conducting aluminum board
on the mounting plate with the concaved side facing upwards.
5. Apply little heat-conducting glu on the lower side of the overheat protection
switch, put the switch on the heater, and then use an M3x12 hexagon screw to
fix the switch to the pressing plate.
6. Use six M3x6 pan head screws to fix the dust shield cover to the mounting plate
of the antifog device.
Precautions:
1. Ensure that the window on the silica gel cushion is aligned with that on the
monting plate.
3. Lay the heater and overheat protection switch according to the figure below so
that cables can be connected conveniently.
4. Ensure that the window of the sponge cushion is aligned with that on the dust
shield cover so as to avoid affecting incidence of scanning light.
3-22
3 System Description
3.2.7.1 Components
The ISE unit consists of the ISE module, peristaltic pump assembly and reagent
pack.
ISE module: Composed of the sample entry port, ion selective electrodes and
circuit boards. It is located in a metallic shielding box.
Peristaltic pump assembly: Composed of three peristaltic pumps (A, B and W). It
is designed to control dispensing and discharging of calibrators and samples.
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3 System Description
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3 System Description
The reagent pack consists of calibrator A, calibrator B and a waste container. During
measurement, calibrator A and B are dispensed into the sample entry port while
being driven by pump A and B respectively, and the waste is discharged into the
waste container by pump W.
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4 Functions of Boards
Power supply
Reagent
Main control board Drive board
refrigeration board
12-channel
photoelectric
conversion board
The main control board communicates with the 5 subunits through the extended
serial port, and stores the photoelectric data in FIFO mode that serves as the data
channel between the main unit and the photoelectric unit.
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4 Functions of Boards
PC
Control Module Serial port
Bus
Sensors
BUS
Probe Unit Sensors
Temperature BUS
Control Unit
Reaction Disk BUS ISE module
Unit FPGA
Mixer Unit
Control Control
Signal Signal
Drive Module
4-2
4 Functions of Boards
4.3.1 Introduction
The drive board mainly consists of the step motor drive circuit and pump/valve drive
circuit.
The drive board is to receive the control signals from the main control board and
control the drive components. See the figure below for details about the drive board.
4-3
4 Functions of Boards
Reaction disk
Lamp control
rotary motor
Logic conversion
Auto wash syringe
motor
Probe exterior
wash pump
Probe rotary motor
Probe interior
Pump/Valve drives
Sampling syringe wash pump
motor Four
42D212
0 Probe interior
Auto wash vertical motors wash valve
motor
Mixer rotary
DC motor drive Mixer DC motor
motor
Two signals are input from the main control board: rotation direction (direction) and
step pulse (clock), which are transferred to the step motor drive circuit after being
isolated by the optical coupler.
The step motors for the sample/reagent disk and reaction disk is powered by 24V/2A,
and other step motors by 24V/1A.
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4 Functions of Boards
Figure 4-5 Driving principle of solid-state relay for reaction disk temperature control
Figure 4-6 Driving principle of pumps, valves, mixer motor, and reagent preheating
component
Note: The reagent preheating component is powered by 24V, the mixer DC motor by
6V, and the others by 12V.
The lamp is controlled by a remote switch of 12V under the 5VTTL level output from
the main control board. The drive board is isolated by an optical coupler, which
outputs a signal to control the electromagnetic relay. The relay is connected to two
control ends of the remote switch through two cables on its two head ends, and it will
not output 12V if the contact is broken off.
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4 Functions of Boards
4.4.1 Introduction
AD conversion
12-channel
12 channel 12 channel
Photoelectric Photoelectric
conversion conversion
AD conversion board circuit: including the 12 signal filtering, amplifying, and gain
adjustment circuits, multi-way gate, AD converter, and related control gate circuit.
Adjust the 12 channels of converted signals, convert them into digital ones and
then transmit them to the CPU of the photoelectric unit.
Adjust the gains of the photoelectric signals.
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4 Functions of Boards
After being adjusted, the 12 adjusted photoelectric signals are input to the input end
of the multi-way selector, and then gated to the relevant channel for AD conversion,
which is done through a 16-bit converter.
4.5.1 Introduction
The reagent refrigeration board consists of four circuits, which include refrigeration
control circuit, reaction disk fan feedback circuit, refrigeration temperature indication
circuit, and voltage conversion circuit, as well two power supply networks, including
12V power supply network and 12VFAN power supply network. The refrigeration
control circuit and refrigeration temperature indication circuit are powered by the 12V,
while the reaction disk fan feedback circuit by the 12VFAN.
In the system, the following fans are driven by the reagent refrigeration board:
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4 Functions of Boards
reagent refrigeration board are sent to the NOT-gate logic circuit to drive four LED
indicators, which indicate working status of the four temperature control fans and will
not be lit if the fans are working normally.
Figure 4-11 Feedback signal processing circuit for temperature control fans
Main control
OR logic
coupler
Optical
board
combination
feedback sginals
FAN1_LED
FAN2_LED
NOT gate
FAN3_LED
FAN4_LED
2. In the 12VFAN power supply network, the 12VFAN is converted into 5VFAN,
which is used to power the feedback signal processing circuit for reaction disk
temperature control fans.
4-8
4 Functions of Boards
4.6.1 Introduction
When aspirating reagent and sample, the chemistry analyzer requires the probe to
dip into the liquid for specific depth, so as to avoid carryover that has impacts on test
results, and to avoid invalid aspiration when the reagent and sample is insufficient.
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4 Functions of Boards
Working principle of level detection system: When the probe contacts liquid level, the
compacitance between the inner tube and outer tube changes and then sent to the
MCU of the main control board after being trimmed. The level detection board ouputs
a positive pulse signal.
The level detection board requires 9V to power the phase-lock loop and 5V to power
other elements on the board. The two power supplies are converted from the 12V
power provided by the main control board.
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4 Functions of Boards
4.7.1 Introduction
The reaction disk temperature collection board collects real-time temperature of the
reaction disk and then feeds it back to the temperature control unit, which controls
heating of the reaction disk according to the temperature feedback.
4.7.2 Principle
Signals of the temperature sensor that has been connected to the reaction disk
temperature collection board are amplified, converted into digital signals, and then
transferred to the temperature control unit through the serial port communication
port.
4.8.1 Introduction
The cleaning fluid temperature collection board collects real-time temperature of
wash solution and deionized water and then feeds it back to the temperature control
unit, which controls heating of the wash solution and deionized water according to
the temperature feedback.
4.8.2 Principle
Signals of the temperature sensor that has been connected to the cleaning fluid
temperature collection board are amplified, converted into digital signals, and then
transferred to the temperature control unit through the serial port communication
port.
AC 110/220V - Heater
A. 12V/4.5A - Lamp
B. 12V/10A - Peltiers
C. 12V/4.7A Boards, pumps and valves
4-11
4 Functions of Boards
5V/4.5A - Boards
24V/5A Step motors
Generally, the power supply of the system is controlled by two switches (MAIN
POWER and Power). The B.12V(10A) is controlled by the MAIN POWER of the
analyzing unit separately and powered by the 5V/12V board after the analyzer is
started, while others are controlled by the Power of the analyzing unit.
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4 Functions of Boards
4-13
4 Functions of Boards
Calibration of Calibration of
D2 liquid-level detection liquid-level detection
board is normal. board is abnormal.
Sample probe Sample probe fails to
D5 detects liquid level detect liquid level
signals. signals.
Sample probe Sample probe does
collides with an not collide with an
D6
obstruct in vertical obstruct in vertical
direction. direction.
Reaction disk temperature collection board (BA10-30-78268)
+12V power supply is +12V power supply
D1
normal. is abnormal.
Deionized water temperature collection board (BA38-30-88228)
5V power supply is 5V power supply is
D1
normal. abnormal.
12V power supply is 12V power supply is
D2
normal. abnormal.
Table 4-1 LED indicators on PCBs
4-14
4 Functions of Boards
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4 Functions of Boards
4-16
4 Functions of Boards
4-17
4 Functions of Boards
4-18
4 Functions of Boards
4-19
4 Functions of Boards
4-20
4 Functions of Boards
4-21
4 Functions of Boards
4-22
NC
NC
8 LEVEL4
7 GND C39
6 LEVEL3
5 GND C39
4 LEVEL2
3 GND C25
2 LEVEL1
1 GND C26
J1
1 GND 1 GND
2 1 2 NC 2 NC 2 1 J20
3 NC 3 NC
4 3 4 NC 4 NC 4 3
5 NC 5 NC
6 5 6 NC 6 NC
6 5
7 NC 7 NC
8 7 8 PUMP_FILL_IN 8 8 7
9 VAVLE_FILL_IN 9
4 9 10 PUMP_FILL_OUT 10 4 9
11 VALVE_WASH_INJECT1 11
12 11 12 VALVE_WASH_INJECT2 12
12 11
14 13 13 PREHEAT_REAG 13
14 STIR_DC 14
14 13
15 LAMP_CTRL 15
16 15 16 CLK_WSAH_SYR 37 16 15
17 DIR_WASH_SYR 38
18 17 18 RELAY_T 18 18 17
19 GND 19
20 19 20 REAC-CLK 20 19
20
21 REAC-DIR 21
22 21 22 CLK_STIR_R 22 22 21
23 DIR_ STIR_R 23
24 23 24 CLK_RESERVED_MOTOR1 24 24 23
25 DIR_RESERVED_MOTOR1 25
26 25 26 CLK_WASH_UP 26 26 25
27 DIR_WASH_UP 27
28 27 28 CLK_FILL_T 28 28 27
29 DIR_FIIL_T 29
30 29 30 CLK_RESERVED_MOTOR2 30 30 29
31 DIR_ RESERVED_MOTOR2 31
32 31 32 CLK_STIR_UP
32 31
32
34 33 33 DIR_STIR_UP 33 34 33
34 GND 34
35 CLK_SYR_MOTOR1 35
36 35 36 DIR_ SYR_MOTOR1 36
36 35
38 37 37 CLK_RESERVED_MOTO4 16
38 DIR_RESERVED_MOTOR4
38 37
17
39 CLK_RESERVED_MOTOR3 39
40 39 40 DIR_ RESERVED_MOTOR3 40 40 39
41 CLK_FILL_R 41
42 41 42 DIR_FILL_R 42 42 41
43 CLK_FILL_UP 43
44 43 44 DIR_ FILL _UP 44
44 43
46 45 45 CLK_FILL_SYR 45 46 45
46 DIR_FILL_SYR 46
47 GND 47
48 47 48 VCC 48 48 47
49 VCC 49
50 49 50 VCC 50 50 49
BA38-30-88046
J2
009-000884-00
1 1
2 2
3 3
4 4
J17
009-000880-00
009-000886-00
1 SHIELD
2 SHIELD
9 NC
1 DIN 3
2 SYNC 4
3 DOUT 5
4 GND 13
5 CLK 6
6 BUSY 7
7 GND
4-23
14
Reagent Bar 8 S1_TEMP 10
9 S2_TEMP 12
10 S3_TEMP 8
11 GND 15
12 VPP 11
16 HEAT3
17 +24V
18 HEAT2
19 +24V
20 HEAT1
009-000885-00
1 5V 3
2 GND 1
5 F_REAC 2
009-000877-00
1 VCC 4
1 +15V 3 6
3 12V 3 4 2
14 +15V 2 5 4 GND 2
2 -15V 1 4 1 3 1
6 12GND
15 -15V
3 VCC
Figure 4-8 Circuit diagram of main control board
16 VCC
4 15GND
17 15GND
5 GND 1 SHIELD
18 AD_BUSY 2 SHIELD
6 AD_DIN 1 NC 4
19 AD_CLK 2 CS# 3
7 GND 3 DOUT 5
20 AD_RC 4 GND 13
8 GND 5 SCLK 6
21 CH_A3 6 NC
9 DCP_EN 7 GND 14
22 CH_A2 8 A_AU 10
10 DCP_CLK 9 B_AU 12
23 CH_A1 10 NC
11 DCP_DIN 11 GND 15
24 CH_A0 12 VPP 11
12 GND 7 NC
8 NC
25 GND 9 NC
13 GND 16 NC
17 NC
18 NC
19 NC
20 NC
4 Functions of Boards
4 Functions of Boards
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4 Functions of Boards
4-25
4 Functions of Boards
4-26
4 Functions of Boards
4-27
4 Functions of Boards
4-28
4 Functions of Boards
2 4 6 8 10 12
1 3 5 7 9 11
1 3 5 7 9 11 13 15 17 19
2 4 6 8 10 12 14 16 18 20
4-29
4 Functions of Boards
4-30
5 Software Introduction
The operating software manages the test and sample information entered by you,
generates a test procedure based on the requested tests, and sends test instructions
to the analyzing unit. These instructions inform the analyzing unit to start testing and
then output and save the results.
The operating software controls the analyzing unit through the control software. They
communicate with each other through the serial port upon the specific protocols.
5.1.1.1 Calculation
This module calculates the calibration parameters and the concentration of the
reaction mixture. The calculation procedure includes:
AD absorbance
Absorbance response
Response calibration parameters
Calibration parameters, response concentration of the mixture
5.1.1.2 Startup
This module initializes the operation unit and analyzing unit to prepare for testing.
The startup process includes: checking and initialization of the operation unit,
communication with and initialization of analyzing unit.
The operation unit is checked and initialized before the main screen is displayed.
5-1
5 Software Introduction
After the operation unit is checked and initialized, the startup screen will be
displayed. The operation unit begins communicating with and initializing the
analyzing unit. In case that it is the first startup or the last startup was failed, you can
select a serial port and then click Start to start the analyzing unit. Otherwise the
system starts the analyzing unit automatically.
Communication with and initialization of the analyzing unit is finished during startup.
5-2
5 Software Introduction
5-3
5 Software Introduction
5.1.1.3 Shutdown
This module restores the operation unit and analyzing unit to the default status.
During this process, the analyzing unit and the operation unit will be shut down.
You can start the shutdown process by selecting Exit on the main screen or Shut
Down on the Maintenance Alignment System screen. Then the system will
display a dialog box and start the shutdown automatically.
The following operations are conducted to shut down the analyzing unit.
The following operations are conducted to shut down the operation unit.
5.1.1.4 Database
This module saves the settings and test data, such as system, patient, sample
information and test data.
5.1.1.5 Interface
This module provides an interface for you to view each status and result, make
settings, request tests, start and stop testing, etc.
This module establishes the communication between the operating software and
control software. It sends the instructions in the sending buffer to the main unit,
through which the instructions are transferred to the specified units. Then the echo,
results, test data and warnings received from the main unit are saved in the received
data buffer.
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5 Software Introduction
This module processes the received echo, results, data, warnings, running reports
and requests. It gets the frame information from the received data buffer, sets
corresponding commands, records the measured photoelectric data and warnings,
and calls the error processing module when an error occurs.
When an error occurs, this module finds the causes and evaluates the level and type
of the error. Additionally, it records the error logs, reminds you of error, and refreshes
the system status.
5.1.1.9 Testing
5.1.1.10 Commissioning
The failed parts can be restored actively or passively. The active restoring means
when a failure occurs during startup, shutdown or testing, the system will try to
execute the instruction again in terms of settings or reset the mechanical parts of
corresponding units and wash the probe/bar. While the passive restoring means the
system restores the failed parts only when you sends the reset instruction.
5.1.1.12 Printing
This module prints out in proper format the test results, calibration results, QC results
or statistic results.
This module provides encapsulation functions for all the instructions in accordance
with the communication protocol.
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5 Software Introduction
The units of the analyzing unit can be functionally divided into the following ones:
main unit, photoelectric unit, reaction unit, sample/reagent unit, mixing unit,
temperature unit, and wash unit. The functions of these units are listed in the
following table.
Unit Function
Main unit Receives macroinstructions from the PC,
decomposes them into a series of action instructions,
and then delivers them to destination units (in specific
order) at a certain interval.
Monitors the status of each unit, and transmits the
data converted by the photoelectric unit to the PC.
Photoelectric unit Detects photoelectrical data of the solution in reaction
cuvettes, and amplifies and converts it. And stores
data at the dual port FIFO for the main unit to read
and transmit to the PC.
Reaction unit Contains 80 cuvettes.
Rotates specified cuvette, following the instruction
sent from the main unit, to the reagent/sample
dispensing position, mixing position and photoelectric
detection position at specified wavelength.
Sample/Reagent unit Contains 40 reagent positions in the inner circle and
40 sample positions in the outer circle.
Rotates specified reagent bottles, following the
instruction sent from the main unit, to the reagent
aspirating position.
Rotates specified sample tubes, following the
instruction sent from the main unit, to the sample
aspirating position.
Mixing unit Receives instructions from the PC, and controls the
mixing bar to mix the solution in the cuvette where the
reagent and sample has been dispensed and that has
been rotated to the mixing position.
Moves the mixing bar to the wash well, and washes it
after each mixing to avoid carryover.
Temperature unit Controls the reaction temperature, cleaning fluid
preheating temperature, reagent preheating
temperature and refrigeration temperature.
Wash unit Washes reaction cuvettes for 8 phases. It dispenses
wash solution and then deionized water into reaction
cuvettes, and then dries them so that they can be
used repeatedly.
5-6
5 Software Introduction
Check if the computer is connected to the analyzing unit and the analyzing unit is
powered on.
For the serial number of the operating software, contact Mindray customer service
department.
5-7
6 Maintenance and Service
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the used gauze in accordance with your local or national
guidelines for biohazard waste disposal.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer
or distributor of the reagents for details.
6-1
7 Maintenance and Test Software
5
CAUTION:
The tweezers may scratch the probe. Exercise caution when
using it to clean the probe. Avoid direct contact between the
tweezers and the probe. Do not use excessive force when
cleaning the probe. Otherwise it may bend.
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
Pinch CD 80 soaked gauze with tweezers and gently clean the exterior of
the probe until it is clean and smooth.
6 Pinch deionized water-soaked gauze to clean the probe.
7 After cleaning, gently pull the probe arm to its highest point and rotate the
probe arm to move the probe to a position above the wash well.
8 Load the sample/reagent disk.
9 Close the cover.
NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.
6-2
7 Maintenance and Test Software
CAUTION:
The deionized water to be used on the analyzer must meet the CAP
Type II water requirements.
6-3
7 Maintenance and Test Software
CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.
BIOHAZARD:
Exercise caution and do not spill the waste onto other people or
things.
Unscrew (counter-clockwise) the cap (together with the waste tube and the
sensor).
3 Empty the waste tank.
6-4
7 Maintenance and Test Software
4 Wash the tank interior with clean water. Soak the tank with disinfector if
necessary.
5 Wash the waste tube and the sensor with clean water.
6 Wipe water off the tank exterior, waste tube and sensor cable with clean
gauze.
7 Screw (clockwise) the cap (together with the waste tube and sensor) back
onto the tank until secure.
CAUTION:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet.
Ensure the waste tube is over the tank and not blocked, bent, or
twisted. A blocked, bent or twisted waste tube may lead to wastewater
overflow that may damage the analyzer.
4 Wash the screens with clean water and dry them by airing.
5 Install the screens back to the left and right plates.
6 Install the left and right plates with screws.
6-5
7 Maintenance and Test Software
6.2 Replacing
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
Spring
5 Hold the probes fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Remove the tubing from the probe.
6-6
7 Maintenance and Test Software
6 Press the circuit board with one hand and disconnect the probes circuit
connector from the board with the other hand.
CAUTION:
Exercise caution when disconnecting the connector. Excessive
force may damage the connector and/or the circuit board.
7 Use a small screwdriver to remove the retaining screw on the probe and take
out the spring.
8
WARNING:
Store the removed probe in a safe place where it will neither
endanger people working around the area nor be damaged.
NOTE:
Exercise caution when pulling the probe away from the arm.
Slowly pull the probe away from the probe arm. Exercise caution so that the
gasket inside the probe does not drop out and if it does, store it in a clean
place for later installation.
BIOHAZARD:
Dispose of the used needle in accordance with your local or national
guidelines for biohazard waste disposal.
4 If no liquid comes out of the sample probe tip, insert a needle into the
sample probe tip and push the syringe plunger.
6-7
7 Maintenance and Test Software
5 Leave the sample probe soaked with wash solution for about 10 minutes.
Push and pull the syringe plunger for several times until liquid comes out
of the probe tip evenly.
6 Use the syringe to aspirate deionized water and rinse the sample probe for
at least 3 times.
7 Remove the unclogging device and the syringe, and then connect the
tubing connector.
8 Remove the container.
9 Check the level detection function.
NOTE
A bent or damaged probe will lead to unreliable test results and should
be replaced immediately.
6-8
7 Maintenance and Test Software
7
CAUTION:
The fluid tube inside the probe arm should be bent into a
circle when being installed.
Screw (clockwise) the probes fluid connector back to the tubing connector.
8 Place the ANALYZING UNIT POWER to ON while ensuring that the sample
probe is not attaching any conducting object, such as hands.
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7 Maintenance and Test Software
10 Add deionized water to a clean cup. Immerse the probe tip into the water by
2-3mm and indicator D5 on the circuit board should be lighted. Take the probe tip
out of water, and the indicator should go out. If the test succeeds, proceed to the
next step; if not, please contact our Customer Service Department or the
distributor.
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7 Maintenance and Test Software
11 Check the marks inside the probe arm cover to see the orientation of the cover.
Install the cover back to the probe arm.
CAUTION:
The marks inside the probe arm cover are shown in the figure
below.
To Probe To Rotor
12 Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
13 Install the sample/reagent disk.
BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your
local or national guidelines for biohazard waste disposal.
WARNING:
When replacing the bar, pinch the bar only by the knurled part and do
not touch the other part of the bar. Protect the flat part of the bar from
been scratched.
BIOHAZARD:
Dispose of the damaged mixing bar in accordance with your local or
national guidelines for biohazard waste disposal.
6-11
7 Maintenance and Test Software
2 Gently pull the bar arm to its highest point and rotate it to move the bar to a
position convenient to operate.
3
CAUTION:
When trying to pull out the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Pinch the bar by the knurled part with one hand and unscrew
(counter-clockwise) the retaining nut with the other hand until the mixing bar
looses. Pull the bar downward to remove it and remove the nut.
Retaining Nut
Knurled Part
4 Align the new mixing bar to the bigger hole end of the retaining nut and
gently screw it into the nut until the end of the bar is in line with the smaller
hole end of the nut.
Retaining Nut
Knurled Part
5 Pinch the mixing bar by the knurled part and align the hole of the nut to the
axis on the bar arm, then push the bar upward in the direction of the axis
until it cant proceed. Tighten the nut by screwing clockwise with the other
hand.
CAUTION:
When trying to push the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Ensure the bar is all the way pushed to the end.
6 After replacing the bar, visually check whether the bar is vertical to the bar
arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.
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7 Maintenance and Test Software
CAUTION:
Exercise caution when installing the assembly. Excessive force may
crack the syringe.
Tee
Syringe Connector
Retaining Screw
Retaining
Screw Space Bar
Syringe
Retaining Screw
Retaining Space Bar
Screw
Plunger Guide Cap
Holder
Plunger Button
3 Prepare a new plunger assembly (shown in the figure below) and soak the
plunger tip in deionized water to eliminate bubbles.
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7 Maintenance and Test Software
6
CAUTION:
There may be residual water in the syringe connector. Do not
drop water onto the analyzing unit.
Grab the Tee with one hand and the syringe connector with the other hand
and unscrew (counter-clockwise) the syringe.
7
CAUTION:
There may be residual water in the syringe. Do not drop water
onto the analyzing unit.
Unscrew (counter-clockwise) the plunger guide cap and pinch the plunger
button to gently pull the plunger assembly from the syringe.
8 Pinch the new plunger assembly by the plunger button and carefully insert
the plunger tip into the syringe and push it all the way to the end. Screw
(clockwise) the plunger guide cap until secure.
9 Immerse the syringe connector into deionized water. Pinch the plunger
button, pull it to aspirate half syringe of deionized water and then push it to
expel the deionized water and the air from the syringe.
10 Grab the Tee with one hand and the syringe connector with the other hand.
Screw (clockwise) the syringe into the Tee until secure.
11 Place the syringe on the holder. Install space bars and fix retaining screws.
NOTE:
The upper edge of the upper space bar must reach the seventh
line of the scale on the syringe.
When fixing retaining screws, be sure to tighten them
alternately with equilibrium force.
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7 Maintenance and Test Software
CAUTION:
Do not touch the light entrance of the lamp. In case the entrance is
dirty, clean it with ethanol-soaked defatted cotton.
1 Place the MAIN POWER to OFF. Wait at least 15 minutes for the lamp and its
housing to cool down.
WARNING:
After working for a while, the lamp and its housing are usually
hot enough to burn you. Do not proceed with this procedure
until they have cooled down.
Unscrew the two cable connectors, and then remove the cables.
3
6-15
7 Maintenance and Test Software
more information.
Note:
Gain adjustment is not recommended after lamp replacement
so as to ensure photometer performance.
Do not touch either the light entrance of the lamp. In case the
entrance is dirty, clean it with ethanol-soaked defatted cotton.
To prevent erroneous result, please ensure that there is no
space between the lamp and the lamp base, and that the
retaining screw of the lamp and the O ring terminals are
tightened.
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7 Maintenance and Test Software
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the damaged cuvette in accordance with your local or
national guidelines for biohazard waste disposal.
CAUTION:
Please use Mindray-recommended consumables. Other
consumables may degrade the system performance.
1 Select Maintenance Daily Maint, and then click the Photometer button to
display the cuvette check screen.
2 Choose desired cuvette segment at the bottom of the screen and click
Replace. The selected cuvette segment is carried to the replacement port.
3. Open the small window, loosen the pressing plates and turn them around, take
out the old cuvette segment and install the new one. Fix the cuvette segment
with the pressing plates and close the small window. To replace other cuvettes,
repeat this step until all cuvettes are replaced.
4 Perform cuvette check on the cuvette check screen, and then view the check
results and observe the cuvette status. If the new cuvettes are flagged
damaged, check the lamp and lens, wipe the front lens assembly with
anhydrous ethanol, and if necessary, replace the lamp and fiber.
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3). Check for large amount of bubbles in the outlet tube. If yes, continue the
resetting process; if not, the air expelling is completed.
The installation is completed.
NOTE:
Do not stare into the lamp or the laser beam from the bar code reader
when the analyzer is in operation.
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The light beam of sample bar code reader is about 1mm wide and is centered to around
0.5mm from the left of the scanning hole.
Checking:
2) Start scanning the bar code label on the sample tube and turn on the laser.
Adjustment:
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7 Maintenance and Test Software
1) Turn on
2) If deviation in direction A (see figure above) occurs, loosen the screw A and adjust the
bar code reader until the position of light beam meets the requirements.
3) If deviation in direction B (see figure above) occurs, loosen the screw A and adjust the
bar code reader until the position of light beam meets the requirements.
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The light beam of reagent bar code reader locates within 1mm from the center line of the
reagent bottle.
Movement
direction
Light beam
1mm
Checking:
2) Start scanning the bar code label on the reagent bottle and turn on the laser.
Adjustment:
1) First check if light beam of sample bar coder reader is adjusted properly. If not, adjust
it and then check the light beam position of the reagent bar code reader.
2) If the light beam of sample bar code reader is adjusted properly but the position of
reagent bar code reader light beam does not meet the requirements, please adjust the
rotation deviation of sample/reagent disk while considering the reagent aspiration
position and bar code scanning position.
Note
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2. Take off the joint of Cal A tubing of the wand from that of the pump tubing
3. Lift up the Cal A tubing of the wand to make the solution is the tubing flow back to the
reagent pack.
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7 Maintenance and Test Software
Note
5. Use the maintenance and test software to purge A and B for 25 times, then replace the
tubings. After the replacement, insert the tubings of the wand which has been taken off
before back to their original position. Then purge A and B for another 25 times to
ensure the replacement is successful.
1. Take off the tubing joint from the pump tubing, and another end from the ISE sample
port
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3. Insert the joint into the new tubing and make it connected to the ISE sample port and
the pump tubing.
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7 Maintenance and Test Software
1. Take off the tubings which are connected to the pump tubing.
2. Hold on one side of the pump tubing, and lift up a little then take it off from the pump
shelf.
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7 Maintenance and Test Software
4. Install the new pump tubing to the pump shelf and insert the tubings which have been
taken off in step 1 back to the new tubing.
After emptying the solution in the tubing, take off the waste pump of the wand and change
a new one.
Note
Do not insert the tubings of the wand into the wrong place of the pump tubings, otherwise it
will cause function failure.
1. Disconnect the communication lines in the ISE module, and take off the Cal A and Cal
B tubings.
2. Release the screws which fix the shielding box to the main board.
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7 Maintenance and Test Software
4. Release the four screws on top of the shielding box to replace the ISE module
5. After the replacement, put the shielding box back to the analyzer. Tight the screws and
insert the Cal A and Cal B tubings back to the sample port.
6.5 Adjusting
NOTE:
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7 Maintenance and Test Software
Adjust the position of the probe according to the position of the cuvette
first, and then adjust other positions.
Before adjusting parameters at the PARA and Speed tab of the
Maintenance and Test Software, remember to click the Enable
modifying parameters button at the Command Main Unit tab and
use a jumper to shortcut the 3.3V of J1 of the main control board; after
finishing adjusting, remember to use a jumper to shortcut GND of J1 of
the main control board.
NOTE:
To minimize cumulative errors, ensure that the probe returns
to the initial position before each adjustment.
(1) Adjust the dispensing position of the probe. Ensure the probe is in
the center of the cuvette and the probe tip is 2-3mm away from the
top of the cuvette.
(2) Adjust the position of the initial-position transducer of the
sample/reagent disk. Ensure the reagent bottles and sample tubes
fit the disk cover well.
(3) Adjust the washing position of the probe. Ensure the probe is in the
center of the wash well and the probe tip is 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
(4) Adjust the probes position on the outer circle of the disk. Ensure the
probe is in the center of the sample tube.
(5) Adjust the probes position on the inner circle of the disk. Ensure the
probe is in the center of the reagent bottle.
(6) Adjust the probes position on the ISE sample port. Ensure the port
is with the circle of diameter of 1 mm around the center of the port.
2 Adjust the position of the mixing bar.
(1) Adjust the mixing position of the bar. Ensure the bar is in the center
of the cuvette on the reaction disk.
(2) Adjust the vertical position of the bar in the cuvette. Ensure the bar
tip is 1-2mm away from the bottom of the cuvette.
(3) Adjust the washing position of the mixing bar. Ensure the bar is in
the center of the wash well and about 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
3 In the Maintenance and Test Software, select corresponding command
to rotate the reaction disk and move the probe and the mixing bar to see if
they clash with any reaction cuvette. If the mixing bar knocks the side or
the bottom of any cuvette, repeat Step 2.
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7 Maintenance and Test Software
Channel 1 2 3 4 5 6 7 8 9 10 11 12
Wavelength 340 380 412 450 505 546 570 605 660 700 740 800
Test Point VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 VG10 VG11 VG12
Channel 1
photoelectric
detection analog
signal VG1
AD conversion
initiating signal
RC
Grounding
terminal
(GND)
2. Measure the 340nm channel. Fill 200l deionized water into five consecutive
cuvettes, and then perform mechanical reset on the maintenance and test software.
Perform the Reaction tray rotate command on the Reaction Unit screen. The
oscilloscope shows the folloring complete waveform circularly. Press Stop to stop the
waveform from scrolling.
3. Find waveforms of the five cuvettes filled with deionized water. Generally, the five
waveforms are higher and more flat than those of other cuvettes. If the five waveforms
incline, it means that the entrance slit is on the edge of light spot. The light splitting
component adjustment is failed and should be performed again. If the waveforms are flat
and the AD conversion initiating signal at 340nm on the rightmost side is in the middle of
the photoelectric detection analog signal as shown in the figure below, the adjustment is
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4. If the AD conversion initiating signal of 340nm is not in the middle but decreasing
part of the photoelectric detection analog signal as shown in the figure(see signal of
cuvette 1) below, the photoelectric collection position is incorrect and should be adjusted.
Adjust the reaction disk coder sensor according to the position of the AD conversion
initiating signal. If the signal deviates to left, move the sensor counterclockwise; if the
signal deviates to right, move the sensor clockwise.
5. After adjusting the 340nm channel, move probe 2 to VG12 of channel 12, and then
check the waveforms and photoelectric collection position of 800nm channel in the same
way as 340nm. Make sure that the AD conversion initiating signal completely lies in the flat
part of the photoelectric detection analog signal.
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6. After finishing adjustment of 800nm channel, adjust other 10 channels in the same way.
The photoelectric detection analog signals waveform for cuvettes filled with deionized
water should be flat; if not, readjust the photoelectric collection position.
If light intensity is weak due to attenuated lamp performance, you are allowed to adjust the
photoelectric signal gain to extend the lamps life span. The following points should be
noted during photoelectric gain adjustment:
2. Before the system leaves the factory, the photoelectric gain has been set up
sufficiently for saturation. If the gain has not been readjusted, replace the lamp with a
new one instead of adjusting the gain. Perform lamp check on the Daily Maint. screen
after replacing the lamp.
3. Please check if the gain parameter of this channel does not meet the requirement
(340nm 50, 380nm 35, others 20).If the gain parameter falls in the correct range
and the water blank value is lower than or close to the alarm limit, replace the lamp.
Procedure:
Note:
Prior to photoelectric gain adjustment, ensure that the lamp has been
turned on for no less than 10 minutes; otherwise, the lamp power may not
get steady.
2. Select Gain Adjustment on the Reaction Unit screen. The system adjusts the
photoelectric gain automatically.
3. View the photoelectric gains of each channel on the maintenance and test software and
check the gains. If the gain of 340nm is less than 50,380nm<35, or other 10 channels<20,
it indicates that the optical system decreases in power. Replace the lamp or troushoot other
optical components.
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6.6 Checking
3. A resistor
4. 4 jumpers
Connection Diagram
Constant
Multimeter Resistor
power supply
Checking Procedure
1. To test the power supply
Connect the constant power supply to J86 (PIN 1, 5, 6 to 12V; PIN 2, 3, 4 to GND) and J87
(PIN3 to +5V; PIN1 to GND). Use the multimeter to check the constant power supply
(12V0.6V and 5V0.3V). Power on the constant power supply and check the power
supply as following:
1 9V: 90.45V; test point: the voltage at two terminals of the C2 capacitor.
2 5FAN: 50.25V; test point: the voltage at two terminals of the C14 capacitor.
3 5V: 50.25V; test point: the voltage at two terminals of the C16 capacitor.
4 2.5V: 2.50.25V; test point: the voltage at two terminals of the C7 capacitor.
After adjustment, fix the resistance of VR1 and VR2 with a little glue or other materials.
Connect a resistor to the slot of the J88 transducer and adjust the resistance to simulate
the variation of temperature.
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Adjust the resistor to make TP5 (TP3: GND) supply switch between 1.85V (reference
resistance of resistor is 12.5K) and 1.75V (reference resistance of resistor is 10.2K) and
measure the voltage at 1 and 2 terminals of the J89.
2) If the TP5 supply decreases from 1.84V, the output doesnt change. If it is no more than
1.75V, the output is 12V0.6V.
3) If the TP5 supply increases from 1.75V, the output doesnt change. If it is no less than
1.84V, the output is 0V0.6V.
When no fan is connected to J71-J74, LED1-LED4 light and the U6 PIN4 (TP3: GND) has
a high level (>4V).
When PIN1 and PIN2 of any of the J71-J74 are short circuited with a jumper, the
corresponding LEDs are off and the U6 PIN 4 has a high level (>4V).
When PIN1 and PIN2 of the J71-J74 are short circuited with jumpers, all LEDs are off and
the U6 PIN 4 has a low level (<0.8V).
Tempe 2 3 4 5 6 7 8 9 10 11 12
rature
( )
Voltag 1.88 1.86 1.84 1.82 1.79 1.77 1.75 1.73 1.7 1.68 1.66
e (V)
1 There are two labels E and S on the optical coupler. E stands for emitter and
S stands for sensor.
3 Usually the two pins on the E terminal are red and black or red and blue. The
red end is for high level.
4 Usually the two pins on the S terminal are white and green. The white end is
for high level.
When the optical coupler is not shielded, the white end has a low level which
does not exceed 0.6V; otherwise it has a high level which exceeds 4.4V.
If the measured voltage is within the above thresholds, the optical coupler
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runs normally.
After cleaning reaction cuvettes, perform this procedure to check if they are clean and
normal.
Note:
To ensure photometer performance, replace cuvettes
indicated in yellow, and then perform cuvette check again
and save the test result.
4 Place deionized water in position W and click Start. Cuvette check
begins.
The cuvette status displayed will be refreshed after the test. Click Save to
save the results.
Note:
The current results will not be saved if the Save button is
not selected, and the results of the last test still remain
when the Cuvette Check screen is opened next time.
Click the Results button to recall and print absorbance data of all
cuvettes in latest test.
Click on a cuvette button. The absorbance values of the cuvette in the
last two tests will be displayed.
On the cuvette absorbance result screen, manually input a cuvette
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number or choose one by clicking the left and right arrow buttons. The
Current Status field shows the status of the specific cuvette. Dirty
appears for cuvettes that are indicated in yellow.
Note:
Before performing lamp check, check reaction cuvettes and
replace those that are flagged in yellow; otherwise, the lamp
check result may not be reliable.
3 Check if the lamp has become steady, or the system has been powered on
for 10 minutes.
4 Click Start. lamp check begins.
The lamp status displayed will be refreshed after the test. Click Save to
save the results.
Note:
The current results will not be saved if the Save button is not
selected, and the results of the last test still remain when the
Lamp Check screen is opened next time.
Lamp check results in latest two tests are displayed on the Lamp Check
screen. the system deems if the light intensity weak or too strong
Note:
To ensure photometer performance, replace the lamp
immediately if the light intensity is insufficient.
5 After replacing the lamp, readjust the gain to make the water blank value
within 47000~50000. Ensure that the gain for 340nm is no less than 50.
Refer to section 6.5.2.2Gain Adjustment for details.
312H 31H
Note:
To ensure photometer performance, you are not
recommended to readjust the gain after replacing the lamp.
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7.1.2 Overview
7.1.2.1 Screen Layout
The main screen of the test and maintenance software consists of two parts.
The upper area provides various function buttons to test each unit.
The lower area displays the communication data associated with the main unit/subunits.
The lower-right area provides options and buttons to control the communication frame.
Similarly, you can choose PARA and Speed, Temperature, Photoelectric on the
higher-left area to run different debugging functions.The following is an introduction of the
Command, PARA and Speed, Temperature, Photoelectric.
The function buttons for serial port setup, version query are located on the higher-right area
of the main interface.
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Mechanical reset: Select this command to reset the mechanical parts of subunits.
Shake Hands With Machine: Select this command to communicate with the main
unit.
NOTE
Enable modify parameters and Disable modify parameters can
be used only when the parameter write protection of the main
board is disabled.The main board will be at the status of parameter
write protection in normal situation. Please refer to 7.3.1 for details
315H
Send original command: Select this command to send the instruction to the main
unit directly. Please note that this function can be performed only by debug users.
Mixing bar to the top of wash poolMove the mixing bar to the position above
the wash pool
Mixing bar into wash poolMove the mixing bar into the wash pool to wash
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Mixing bar to the top of reaction tray move the mixing bar to the position above
the reaction tray
Mixing bar into reaction trayMove the mixing bar down into the reaction tray
Mixing bar stirs for given timeTurn on the motor and the mixing bar stirs for
given time
Mixing bar stirTurn on the motor and the mixing bar stirs for the system given
time that is 0.12s
Moving mixing bar ver for stepsthe mixing bar move for given steps in the
vertical direction
Mixing unit resetExecute mechanical resetting to the mixing unit. The mixing bar
moves to the top of the reaction tray from the current position and then back to the
wash pool to wash.
Rotate to given position: Select this command to rotate the reagent/sample disk at
specified speed for given circles and then stop it on specified position.
Find zero position: Select this option to rotate the reagent/sample disk to the zero
position and then rotate it at specified speed for given circles and then stop it on
specified position.
Rotate obversely: Select this option to rotate the reagent/sample disk clockwise.
7.2.4 Reaction Unit
Click Reaction Unit on the higher-left area and then you can see the fuction buttons of the
reaction unit.
Reaction tray rotateInput the number of the circles to rotate in the first edit box
and the position to stop in the second edit box, which means to stop the specified
cuvette to the 1# dispensing position of the reaction disk.
When you input 29 into the second edit box, the first cuvette segment will stop at the
replacement position; input 34, the second cuvette segment will stop at the replacement
position; input 39, the third cuvette segment will stop at the replacement position; input 4,
the fourth cuvette segment will stop at the replacement positionand the rest cuvette
segment can be deduced by analogy.
Reaction tray rotate some cupsThe number of cuvettes the reaction disk
passes while rotating.
Turn on light
Rotate and measure Collect photoelectric data of all the cuvettes on the reation
disk at all wavelengths.
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The following is the introduction of the sending instruction and the returning instruction.
Select the Reaction checkbox, and then click Enable/Disable temperature control to turn
on the reaction disk temperature control. Disselect the Reaction checkbox, and then click
Enable/Disable temperature control to turn off the reaction temperature control.
Reagent PreHeat, Wash solution and deionized water are the same with Reaction.
Length of Sensor Line: orginal line- 3.5cm extra line- 51.5 cm. Both are fixed
parameters.
Orginal Data: Input 0, 37 and 100 to the T column, and corresponding resistance values in the
R column. Click Caculate to get R0, A, B.
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When the reaction disk temperature sensor is replaced, the R0, A, B should be
recalculated by using the function provided by Orginal Data. The R0, A, B should be
configured in PARA and Speed-Temperature Unit.
Reaction disk sensor: input the calculated R0, A, B in the first three column; input AD
value in the fourth column ( found in the temperature collection board. If the board is not
replaced, leave it unmodified.)
7.3 Parameter
Select PARA and Speed on the higher-left area to enter the parameter configuration
screen.You can configure two types of parameters: the parameters of the subunits and the
parameters of the motor speed.To configure the parameters of the subunits, select the unit
from the Unit Name drop-down list. To configure the motor parameters, select the motor
from Speed Name drop-down list.
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7 Maintenance and Test Software
Connect socket J15 on main board as shown in Figure 7-2. The parameter modification
316H
After configuration, restore the main board to the status of parameter write protection.
NOTE
If not necessary, please do not use this method to modify parameters.
If really necessary, restart the analyzing unit and double check to
confirm the modification of the parameter after configuration,
After the parameter configuration is validated, restore the socket J15
on main board to the status of parameter write protection.
If it is not necessary to validate the modified parameters perpetually, you can restore the
previous parameters after restarting. Please follow the instructions as below:
Click the Setup button on the higher-right area of the software, input bs330e to the dialog
box, and then click OK.
2) There is System instruction under each unit name. Please change the value of byte 8
from 00 to 03 in the system instruction, and then click Run to validate the configuration.
The following figure takes the reaction unit as an example.
NOTE
The configuration modification is only effective to selected unit.If the
number of the units is more than 1, modify configuration of each unit
respectively.
If the main board is in the status of parameter write protection, you can
still use the method to modify parameter configuration, but the
parameters will be restored to the previous one after restarting.
If the main board is not in the status of parameter write protection, the
modification will be validated perpetually.
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Before performing the operation, select the target unit from the drop-down list of Unit
Name or Speed Name. If a unit from the Unit Name list and a motor from the Speed
Name list are both selected, the system can only identify the last selected one.
7.3.2.1 Query
Select the target unit and click Query to inquire about the parameters of the corresponding
units and the motors.
7.3.2.2 Config
1. Inquire or read the parameters of the selected unit.
2. Modify the parameter
3. Enable the parameters to be selectable and then click Config.
4. The parameter configuration will be completed, only when the Config command frame
(the third byte of the communication frame is 01), Reply frame (the third byte of the
communication frame is 02) and the result frame (the third byte of the communication
frame is 03) show up.
5. After parameter configuration, click Query to confirm.
The parameter configuration will be successful only when the parameter modification of the
target unit is enabled. Otherwise, the warning of parameter modification protection will
show up at the bottom of the screen.
For the units in the Unit Name drop-down list, if the main board is in parameter write
protection status, the new parameters will be validated after configuration; but the system
will restore the previous parameters after restarting. If the modification function is enabled,
the new parameters will be perpetually validated after configuration.
For the motors in the Speed Name list, the configuration modification will only be validated
after configuration. After the analyzing unit is shutdown, the motor parameters will be
stored to the original ones.
7.3.2.3 Save
Click Save to back-up the current parameters of the target unit in a new file after the
operations of Inquire, Configure, Read and Configure All.
7.3.2.4 Load
1) Select a target unit.
2) Click Read and then select a parameter file in the pop-up dialog box. If the selected file
is not belong to the target unit, the system will automatically switch the current unit to the
unit specified by the parameter file.
3) Click Config All to refresh all the parameters of the target unit.
2) Inquire or read the parameters of the selected unit, or modify the parameter if needed.
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3) Select Confiure All to complete the configuration with all current parameters to the
target unit.
7.4 Temperature
7.4.1 Functions
The Temperature provides the functions of real-time monitoring on the temperature of the
reaction disk, the reagent preheating, deionized water and washing solution.
The startup temperature will be saved automatically under the running directory.
The operation to monitor the temperature curve of reagent preheating is the same as
reaction disk.
7.5 Photoelectric
The following operations are performed on the photoelectric screen:
NOTE
Before configuring the gain, make sure the filter offset has been
reasonably configured.
1) After start-up and the light source is stable, select Photoelectric-Others-Test Gain and
then click Start.
2) After the test is finished, you can view the gain value in the Gain column.The order is
340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm, 700nm, 740nm,
and 800nm
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3) During the test, the software will configure the gain value to the reaction unit.
4) After the test, you can select PARA and Speed-Reaction Unit-Query to confirm the
configuration.
5) Run background test to confirm the gain configuration.The recommended range for
background is 48000-62000.
6) If the gain values of a channel are not reasonable, adjust them manually. Change the
gain value of the specific channel on PARA and Speed-Reaction Unit. You will get low
background value by configuring large gain value. Similarly, you will get high background
value by configuring low gain value. The input range for gain value is 1-255.
NOTE
During the test, the software will configure the gain parameters of the
reaction unit. Therefore, enable the parameter modification function of
the reaction disk before testing.
NOTE
Run background test after configuration to confirm the configuration.
The recommended range for background is 48000-62000.
CAUTION
It is only necessary to run gain test after replacing the lamp and the
background overflows (exceeding 65535). Do not adjust the gain to
elevate the background.
Otherwise the performance will be affected.
1) After start-up and the light source is stable, select Photoelectric-Others-Light Base
and then click Start.
2) When the green font above Start appears, remove the current cuvette segment and
then click Start.
3) When the test is finished, you can view the background on BackGround column. The
order is 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm,
700nm, 740nm, and 800nm
7.5.3 Dark Current Test
To test the dark current, select Photoelectric-Others-Dark current, and then click Start.
After the testing you can view the value of dark current in the Dark Current column. The
order is 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm, 700nm,
740nm, and 800nm
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On the right side of the screen is the Macro Instruction area, in which you can create and
edit macro instructions and execute them circularly.
On the left side of the screen is the instruction area, in which you can view the detailed
instructions of the specified unit.
2) Select New.
3) Enter the name of the new macro instruction in the popup dialog box, and then select
OK. The name appears in the drop-down list box above Index and Instruction.
2) Select an instruction.
Method: Select the desired unit and the instruction type in the Instruction area. All qualified
instructions of the unit are displayed in the lower table.
Enter instruction value in the Value column according to the other information in the
table.
The last two lines of the Value column can be left blank.
The Value column for the reserved instructions can be left blank.
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After setting up an instruction, click Send to verify the exactness in the current environment.
If the instruction is correct, the proper response and results frames will be displayed and
the available data will be uploaded; If the instruction is not correct, the error message
explained in red will be showed up in the information box at the bottom of the screen.
Select Add to Macro. The selected instruction is added to the macro instruction list on the
right-hand side of the screen. Repeat steps 1) through 5) to add more instructions.
6) Select Save below the macro instruction list to save the macro instruction. The
newly-created macro instruction is temporarily stored in the memory. If not saved, the
macro instruction will disappear when you switch to other instructions or exit the
system.
To delete created macro instruction, you can choose the macro instructin in the name list,
and click Delete Instruction, and then confirm the deletion in the pop-up dialog box.
If you want to delete an instruction, select the instruction in the name list under the name of
the macro instruction set, and then click Delete Instruction.
To run a macro instruction set once, select the checkbox next to the instruction name; the
instructions will be executed only once;
To run a macro instruction set circularly, deselect the checkbox; the instructions will be
executed circularly until clicking stop or pause.
7-11
Appendix A Product Number of Parts
SN P/N Description
1. 0000-10-11103 EPSON LQ-300+II 24-pin dot matrix printer
2. 023-000109-00 LCD Monitor
3. 023-000112-00 HP Deskjet Printer
4. 023-000113-00 HP LaserJet P1007
5. 023-000273-00 PC E3300 1GB 160G win7-Home
6. 105-000105-00 CD80
7. 115-009569-00 Reaction cuvette
8. 115-009569-00 Reaction cuvette(8pcs)
9. 801-BA10-00016-00 Reaction Temperature Detection Board
10. 801-BA10-00020-00 Reagent Refrigeration Board
11. 801-BA10-00021-00 Liquid Level Detection Board
12. 801-BA10-00023-00 DC Motor (6V)
13. 801-BA10-00024-00 Reagent Valve
14. 801-BA10-00025-00 Probe Interior-washing Pump
15. 801-BA10-00027-00 Three Probe Connection Board
16. 801-BA10-00028-00 Probe Exterior-washing Pump
17. 801-BA10-00029-00 Initial Position Sensor of Syringe
18. 801-BA10-00036-00 ISE Power Supply Board
19. 801-BA10-00037-00 Peltier Cooler
A-1
Appendix A Product Number of PartsProduct Number of Parts
SN P/N Description
20. 801-BA10-00038-00 Sample Probe
21. 801-BA10-00093-00 Elevation Sensor of Probe Drive Assembly
22. 801-BA10-00094-00 Rotation Sensor of Probe Drive Assembly
23. 801-BA10-00096-00 Code Sensor of Reagent/Sample/Reaction Disk
24. 801-BA10-00096-00 Code Sensor of Reagent/Sample/Reaction Disk
25. 801-BA10-00097-00 Home Position Sersor of Reagent/Sample/Reaction Disk
26. 801-BA10-00097-00 Home Position Sersor of Reagent/Sample/Reaction Disk
27. 801-BA10-00105-00 Washing Well
28. 801-BA10-00139-00 Fan D08T-12PH
29. 801-BA10-00140-00 Acupuncture Needle
30. 801-BA20-00001-00 Bar Code Scanner
31. 801-BA20-00006-00 White Tube Clip
32. 801-BA20-00007-00 Blue Tube Clip
33. 801-BA20-00011-00 Reagent/sample Disk Assembly
34. 801-BA20-00011-00 Reagent/sample Disk Assembly
35. 801-BA20-00053-00 Cover for Sample Probe
36. 801-BA20-00054-00 Mixing Bar
37. 801-BA20-00057-00 Step Motor
38. 801-BA20-00057-00 Step Motor
39. 801-BA20-00067-00 Reagent Preheater
40. 801-BA20-00072-00 Fan 0.21A
41. 801-BA20-00074-00 PFC Power Supply Board
42. 801-BA20-00075-00 12V Power Supply Board
43. 801-BA20-00076-00 24V Power Supply Board
A-2
Appendix A Product Number of Parts Product Number of Parts
SN P/N Description
44. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
45. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
46. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
47. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
48. 801-BA20-00123-00 59 Step Motor 1 With Wheel(vertical)
49. 801-BA20-00124-00 59 Step Motor With Wheel(Reagent/Sample Tray)
50. 801-BA20-00124-00 59 Step Motor With Wheel(Reagent/Sample Tray)
51. 801-BA20-00136-00 reactor axletree assembly
52. 801-BA20-00137-00 reagent refrigeration assembly
53. 801-BA20-00138-00 reagent axletree assembly
54. 801-BA20-00146-00 AC Heater 110V 125W
55. 801-BA20-00147-00 AC Heater 220V 125W
56. 801-BA20-00149-00 AC Heater 220V 350W
57. 801-BA20-00151-00 Reaction Temperature Sensor
58. 801-BA20-00176-00 WIRES OF REACTION DISK FANS
59. 801-BA23-00002-00 Barcode reader covering plate assembly(FRU)
60. 801-BA23-00003-00 The heater wire of demist(FRU)
61. 801-BA23-00004-00 tubing connector assembly(FRU)
62. 801-BA23-00005-00 BS-330E 8-Phase Washing Assembly(FRU)
63. 801-BA23-00006-00 BS-200E 8-Phase Washing Assembly(FRU)
64. 801-BA23-00007-00 Photometer Assembly(FRU)
65. 801-BA23-00008-00 Detergent Tank Assembly(FRU)
66. 801-BA23-00009-00 waste container assembly(FRU)
67. 801-BA23-00010-00 auto-rinse syringe subassembly(FRU)
A-3
Appendix A Product Number of PartsProduct Number of Parts
SN P/N Description
68. 801-BA23-00011-00 MOTOR STEP(FRU)
69. 801-BA23-00012-00 Waste 4-way assembly(FRU)
70. 801-BA23-00013-00 Auto-wash Heater Subassembly(220V)(FRU)
71. 801-BA23-00014-00 Auto-wash Heater Subassembly(110V)(FRU)
72. 801-BA23-00015-00 Wash solution preheat temperature sensor cable(FRU)
73. 801-BA23-00016-00 Main Control Board(FRU)
74. 801-BA23-00017-00 power driving board(FRU)
75. 801-BA23-00018-00 Relay(FRU)
76. 801-BA23-00019-00 probe drive subassembly(FRU)
77. 801-BA23-00020-00 shared module(with vibration damper)
78. 801-BA23-00020-00 shared module(with vibration damper)
79. 801-BA23-00020-00 shared module(with vibration damper)
80. 801-BA23-00021-00 Base of the Sample Probe Arm(FRU)
81. 801-BA23-00022-00 Mix Driver Assembly(FRU)
82. 801-BA23-00023-00 Base of the Mix Probe Arm(FRU)
83. 801-BA23-00024-00 Cover for Mixing Bar(FRU)
84. 801-BA23-00025-00 Reagent Syringe.500ul(ZDV)(FRU)
85. 801-BA23-00026-00 wire of sensor for syringe(FRU)
86. 801-BA23-00027-00 MPT12XL037-B-H6 timing pulleys(FRU)
87. 801-BA23-00027-00 temperature control system(220V)(FRU)
88. 801-BA23-00028-00 temperature control system(110V)(FRU)
89. 801-BA23-00029-00 cover board subassembly(220V)(FRU)
90. 801-BA23-00030-00 cover board subassembly(110V)(FRU)
91. 801-BA23-00032-00 press board(FRU)
A-4
Appendix A Product Number of Parts Product Number of Parts
SN P/N Description
92. 801-BA23-00033-00 wire of cooling sensor for reagent(FRU)
93. 801-BA23-00034-00 Tank Cap(FRU)
94. 801-BA23-00035-00 water tank(FRU)
95. 801-BA23-00036-00 Chinese power cord(FRU)
96. 801-BA23-00037-00 20ml Reagent bottle (Brown FRU)
97. 801-BA23-00038-00 40ml Reagent bottle (Brown FRU)
98. 801-BA30-00068-00 Retaining Nut (for mixing bar)
99. 801-BA30-00075-00 Fan 0.5W
100. 801-BA30-00089-00 Overheat Switch (60)
101. 801-BA31-00002-00 Spring Pole
102. 801-BA31-00003-00 3-way Connector of Syringe
103. 801-BA31-00020-00(1pcs) Obstruction Spring
104. 801-BA31-00024-00 power socket and switch assembly
105. 801-BA34-00001-00 Probe Exterior-washing Pump
106. 801-BA34-00007-00 Fan 0.55A
107. 801-BA38-00011-00 EM Valve
108. 801-BA38-00019-00 5ml Syringe Assembly
109. 801-BA38-00033-00 Wash Solution Preheat Temperature Control Board
110. 801-BA38-00040-00 Sensor of Washing Syringe Assembly
111. 801-BA38-00047-00 Waste Liquid Tank Cap Assembly
112. 801-BA40-00015-00 A/D Convertion Board
113. 801-BA40-00019-00 Pumps&Valves Drive Board
114. 801-BA40-00037-00 Collision Detection Board of Washing Unit
115. 801-BA40-00041-00 Sample Syringe Drive Assembly
A-5
Appendix A Product Number of PartsProduct Number of Parts
SN P/N Description
116. 801-BA40-00046-00 Washing Gun Drive Assembly
117. 801-BA40-00167-00 Fiber Bunch
118. 801-BA40-00168-00 Washing Unit Anti-collision Sensor
119. 801-BA40-00184-00 Elevation Sensor of Washing Unit
120. 801-BA40-00199-00 Antifogging Assembly
121. 801-BA40-00254-00 Main Power Switch
122. 801-BA40-00255-00 Analyzing Unit Switch
123. 801-BA40-00288-00 dishing filter
124. 801-BA80-00041-00 The temperature switch wire of rinse heat assembly
125. 801-BA80-00042-00 Wire of AC 100W HEATER
126. 801-BA80-00133-00 110v100w heater
127. 801-BA80-00136-00 lamp box fan thread
128. 801-BA80-00222-00 20W LAMP(FRU)
129. 801-BX50-00057-00 Encoder Sensor - Horizontal, Reagent and Sample Probes
130. 801-BX50-00121-00 Home Sensor, Mixer, Vertical
131. 801-BX50-00122-00 Home Sensor, Mixer, Horizontal
132. 801-BX50-00148-00 Sample &R2 Probe Flush Cleaning Tool
A-6
Appendix B Error Messages
Error Code Error Message Corrective Measure
10070001BBA5 ISE unit result error: Bubble calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
Air in calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001BBD5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Bubble detector failure
10070001BBF5 ISE unit result error: Bubble calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
No flow assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily
Maint tab. Click the Purge A button to see whether there is enough
Calibration A.
10070001BBN5 ISE unit result error: Bubble calibration cycle error. 1. Check whether Reagent Pack has been installed. If not, please install it.
Reagent module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001BBR5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Dallas read
10070001BBT5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Invalid command
10070001BBW5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Dallas write
B-1
Appendix B Error Messages
B-2
Appendix B Error Messages
B-3
Appendix B Error Messages
B-4
Appendix B Error Messages
10070001MAT5 ISE unit result error: Maintenance cycle error. Contact our Customer Service Department or your local distributor.
Invalid command
10070001GAA5 ISE unit result error: Purge A cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001GAF5 ISE unit result error: Purge A cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001GAM5 ISE unit result error: Purge A cycle error Contact our Customer Service Department or your local distributor.
10070001GAN5 ISE unit result error: Purge A cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
B-5
Appendix B Error Messages
B-6
Appendix B Error Messages
B-7
Appendix B Error Messages
B-8
Appendix B Error Messages
B-9
Appendix B Error Messages
B-10
Appendix B Error Messages
B-11
Appendix B Error Messages
B-12
Appendix B Error Messages
B-13
Appendix B Error Messages
B-14
Appendix B Error Messages
B-15
Appendix B Error Messages
B-16
Appendix B Error Messages
B-17
Appendix B Error Messages
B-18
Appendix B Error Messages
B-19
Appendix B Error Messages
B-20
Appendix B Error Messages
B-21
Appendix B Error Messages
B-22
Appendix B Error Messages
B-23
Appendix B Error Messages
B-24
Appendix B Error Messages
B-25
Appendix B Error Messages
B-26
Appendix B Error Messages
B-27
Appendix B Error Messages
B-28
Appendix B Error Messages
B-29
Appendix B Error Messages
B-30
Appendix B Error Messages
B-31
Appendix B Error Messages
B-32
Appendix B Error Messages
B-33
Appendix B Error Messages
B-34
Appendix B Error Messages
B-35
Appendix B Error Messages
B-36
Appendix B Error Messages
B-37
Appendix B Error Messages
B-38
Appendix B Error Messages
B-39
Appendix B Error Messages
B-40
Appendix B Error Messages
B-41
Appendix B Error Messages
B-42
Appendix B Error Messages
B-43
Appendix B Error Messages
B-44
Appendix B Error Messages
B-45
Appendix B Error Messages
B-46
Appendix B Error Messages
B-47
P/N: 046-002278-00 (2.0)