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BS-200E Chemistry Analyzer

Service Manual
2011 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.

For this Service Manual, the issued Date is 2011-05 (Version: 1.0).

Intellectual Property Statement


SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this
manual. This manual may refer to information protected by copyrights or patents and
does not convey any license under the patent rights of Mindray, nor the rights of
others. Mindray does not assume any liability arising out of any infringements of
patents or other rights of third parties.

Mindray intends to maintain the contents of this manual as confidential information.


Disclosure of the information in this manual in any manner whatsoever without the
written permission of Mindray is strictly forbidden.

Release, amendment, reproduction, distribution, rent, adaption and translation of this


manual in any manner whatsoever without the written permission of Mindray is
strictly forbidden.

, , , , , are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.

Responsibility on the Manufacturer Party


Contents of this manual are subject to changes without prior notice.

All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.

Mindray is responsible for safety, reliability and performance of this product only in
the condition that:

all installation operations, expansions, changes, modifications and repairs of


this product are conducted by Mindray authorized personnel;

the electrical installation of the relevant room complies with the applicable
national and local requirements;

the product is used in accordance with the instructions for use.

i
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.

WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.

NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.

Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.

Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.

This warranty shall not extend to:

any Mindray product which has been subjected to misuse, negligence or


accident;

any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;

any product of any other manufacturer.

ii
Return Policy

Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:

1. Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.

2. Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).

3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department

Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel: +86 755 26582479 26582888
Fax: +86 755 26582934 26582500

iii
Preface

Who Should Read This Manual


This manual is written for service personnel authorized by Mindray.

Conventions Used in This Manual

Safety Symbols

In this manual, the signal words BIOHAZARD, WARNING, CAUTION


and NOTE are used regarding safety and other important instructions. The signal
words and their meanings are defined as follows. Please understand their meanings
clearly before reading this manual.

When you see Then


WARNING: Read the statement following the symbol. The
statement is alerting you to an operating hazard
that can cause personal injury.
Read the statement following the symbol. The
BIOHAZARD: statement is alerting you to a potentially
biohazardous condition.

CAUTION: Read the statement following the symbol. The


statement is alerting you to a possibility of
system damage or unreliable results.
Read the statement following the symbol. The
NOTE: statement is alerting you to information that
requires your attention.

Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.

EC Representative
Name: Shanghai International Holding Corp. GmbH (Europe)
Address: Eiffestrasse 80 D-20537 Hamburg Germany
Tel: +49 40 2513174
Fax: +49 40 255726

iv
Contents

Intellectual Property Statement................................................................................................... i

Responsibility on the Manufacturer Party ................................................................................. i

Warranty ....................................................................................................................................... ii
Exemptions.............................................................................................................................. ii

Return Policy .............................................................................................................................. iii


Return Procedure ................................................................................................................... iii
Company Contact................................................................................................................... iii

Preface ......................................................................................................................................... iv
Who Should Read This Manual ............................................................................................. iv
Conventions Used in This Manual ......................................................................................... iv

1 Specifications .................................................................................................................... 1-1


1.1 General Features ................................................................................................. 1-1
1.2 Features of Loading System................................................................................ 1-1
1.3 Features of Photometric System ......................................................................... 1-2
1.4 Operating Interface .............................................................................................. 1-2

2 System Installation............................................................................................................ 2-1


2.1 Space and Accessibility Requirements ................................................................ 2-1
2.2 Power Requirements ........................................................................................... 2-1
2.3 Environmental Requirements .............................................................................. 2-2
2.3.1 Installation Environment Requirements................................................ 2-2
2.3.2 Temperature and Humidity Requirements ............................................ 2-2
2.4 Installation Procedure .......................................................................................... 2-3
2.4.1 Preparation for Installation ................................................................... 2-3
2.4.2 Beforehand Check ................................................................................ 2-3
2.4.3 Hardware Installation ............................................................................ 2-4
2.4.4 Software Installation ........................................................................... 2-10
2.4.5 Turning on the analyzer ...................................................................... 2-11
2.4.6 Adjusting ............................................................................................. 2-11
2.4.7 Setup and Test.................................................................................... 2-14
2.4.8 Training ............................................................................................... 2-14

3 System Description ........................................................................................................... 3-1


3.1 General ................................................................................................................ 3-1
3.1.1 System Structure .................................................................................. 3-1
3.1.2 Work Flow............................................................................................. 3-1
3.2 Major Components .............................................................................................. 3-2
3.2.1 Dispensing System ............................................................................... 3-2
3.2.2 Temperature Control System................................................................ 3-4
3.2.3 Photometric System ............................................................................. 3-9
3.2.4 Hydropneumatic System .................................................................... 3-10
3.2.5 Cuvette Wash Station ......................................................................... 3-20
3.2.6 Bar Code Module ............................................................................... 3-21
3.2.7 ISE Unit (optional) .............................................................................. 3-23

1
Contents

4 Functions of Boards ......................................................................................................... 4-1


4.1 Hardware System ................................................................................................ 4-1
4.2 Main Control Board .............................................................................................. 4-1
4.2.1 Main Unit .............................................................................................. 4-2
4.2.2 Photoelectric Unit ................................................................................. 4-2
4.2.3 Temperature Unit .................................................................................. 4-2
4.2.4 Sample/Reagent Unit ........................................................................... 4-2
4.2.5 Mixer Unit ............................................................................................. 4-3
4.2.6 Wash Unit ............................................................................................. 4-3
4.3 Drive Board .......................................................................................................... 4-3
4.3.1 Introduction ........................................................................................... 4-3
4.3.2 Step Motor ............................................................................................ 4-4
4.3.3 Temperature Control and Heating Drive Circuit ................................... 4-4
4.3.4 Pumps, Valves, Mixer Motor, and Reagent Preheating Component .... 4-5
4.3.5 Lamp Power Supply Control Circuit ..................................................... 4-5
4.4 A/D Conversion Board ......................................................................................... 4-6
4.4.1 Introduction ........................................................................................... 4-6
4.4.2 Photoelectric Conversion Circuit .......................................................... 4-6
4.4.3 AD Conversion Board Circuit ............................................................... 4-6
4.5 Reagent Refrigeration Board ............................................................................... 4-7
4.5.1 Introduction ........................................................................................... 4-7
4.5.2 Reagent Refrigeration Principle ........................................................... 4-7
4.5.3 Feedback Signal Processing for Temperature Control Fan ................. 4-7
4.5.4 Refrigeration Temperature Indication Circuit ........................................ 4-8
4.5.5 Voltage Conversion Circuit ................................................................... 4-8
4.5.6 LEDs on Reagent Refrigeration Board ................................................. 4-8
4.6 Level Detection Board ......................................................................................... 4-9
4.6.1 Introduction ........................................................................................... 4-9
4.6.2 Compoisition of Level Detection System .............................................. 4-9
4.7 Reaction Disk Temperature Collection Board .................................................... 4-11
4.7.1 Introduction ......................................................................................... 4-11
4.7.2 Principle .............................................................................................. 4-11
4.8 Cleaning Fluid Temperature Collection Board ................................................... 4-11
4.8.1 Introduction ......................................................................................... 4-11
4.8.2 Principle .............................................................................................. 4-11
4.9 Pump Valve Driving Board ................................................................................. 4-11
4.10 System Power Supply ....................................................................................... 4-11
4.10.1 PFC Board .......................................................................................... 4-12
4.10.2 24V Board........................................................................................... 4-12
4.10.3 5V/12V Board ..................................................................................... 4-12
4.11 LED Indications on PCBs .................................................................................. 4-12
4.12 Circuit Diagram .................................................................................................. 4-22

5 Software Introduction ....................................................................................................... 5-1


5.1 Software Structure and Response Mechanism ................................................... 5-1
5.1.1 Operating Software .............................................................................. 5-1
5.1.2 Control Software ................................................................................... 5-6
5.2 Software Installation ............................................................................................ 5-7

6 Maintenance and Service ................................................................................................. 6-1


6.1 Cleaning and Washing......................................................................................... 6-1
6.1.1 Cleaning Probe ..................................................................................... 6-1
6.1.2 Cleaning Mixing Bar ............................................................................. 6-2
6.1.3 Cleaning Sample/Reagent Compartment ............................................ 6-3
6.1.4 Cleaning Wash Well of Probe............................................................... 6-3
6.1.5 Cleaning Wash Well of Mixing Bar ....................................................... 6-3
6.1.6 Cleaning Panel of Analyzing Unit ......................................................... 6-3
6.1.7 Washing Deionized Water Tank ........................................................... 6-3
6.1.8 Washing Waste Tank ............................................................................ 6-4

2
Contents

6.1.9 Washing Dust Screens ......................................................................... 6-5


6.1.10 Cleaning Reaction Cuvettes ................................................................. 6-5
6.2 Replacing ............................................................................................................. 6-6
6.2.1 Unclogging Probe ................................................................................. 6-6
6.2.2 Replacing Probe ................................................................................. 6-11
6.2.3 Replacing Mixing Bar ......................................................................... 6-11
6.2.4 Replacing Plunger Assembly of Syringe ............................................ 6-13
6.2.5 Replacing Lamp ................................................................................. 6-15
6.2.6 Replacing Reaction Cuvettes ............................................................. 6-17
6.2.7 Replacing Filter Assembly .................................................................. 6-18
6.3 Bar Code Reader Adjustment ............................................................................ 6-18
6.3.1 Adjusting Sample Bar Code Reader .................................................. 6-18
6.3.2 Adjusting Reagent Bar Code Reader ................................................. 6-20
6.4 ISE Unit(optional) Maintenance ......................................................................... 6-21
6.4.1 Replacing tubings ............................................................................... 6-21
6.4.2 Replacing ISE module ........................................................................ 6-26
6.5 Adjusting ............................................................................................................ 6-27
6.5.1 Adjusting Probe and Disks ................................................................. 6-27
6.5.2 Adjustment of Photoelectric Collection Position and Photoelectric Gain
6-29
6.6 Checking ............................................................................................................ 6-32
6.6.1 Checking Reagent Refrigeration Board ............................................. 6-32
6.6.2 Checking Optical Couplers ................................................................. 6-33
6.6.3 Photometer Maintenance ................................................................... 6-34

7 Maintenance and Test Software....................................................................................... 7-1


7.1 Basic Operations ................................................................................................. 7-1
7.1.1 Installation ............................................................................................ 7-1
7.1.2 Overview............................................................................................... 7-1
7.2 Operating Commands ......................................................................................... 7-2
7.2.1 Main Unit .............................................................................................. 7-2
7.2.2 Mixing Unit ............................................................................................ 7-2
7.2.3 Reagent and Sample Unit .................................................................... 7-3
7.2.4 Reaction Unit ........................................................................................ 7-3
7.2.5 ISE Module ........................................................................................... 7-3
7.2.6 Temperature Unit .................................................................................. 7-4
7.3 Parameter ............................................................................................................ 7-5
7.3.1 The Precondition for Parameter Configuration..................................... 7-6
7.3.2 Detailed Operations .............................................................................. 7-7
7.4 Temperature......................................................................................................... 7-8
7.4.1 Functions .............................................................................................. 7-8
7.4.2 Operation Details .................................................................................. 7-8
7.5 Photoelectric ........................................................................................................ 7-8
7.5.1 Photoelectric Gain ................................................................................ 7-8
7.5.2 Light Source Background ..................................................................... 7-9
7.5.3 Dark Current Test ................................................................................. 7-9
7.5.4 Other Functions of the Photoelectric Test .......................................... 7-10
7.6 Macro Instructions ............................................................................................. 7-10
7.6.1 Function .............................................................................................. 7-10
7.6.2 Detailed Operations ............................................................................ 7-10

Appendix A Product Number of Parts ................................................................................... A-1

Appendix B Error Messages .................................................................................................. B-1

3
1 Specifications

1.1 General Features


1 Dimension: 860mm700mm625mm (WDH, optional lower cabinet
excluded); 860mm700mm1160mm (WDH, optional lower cabinet
included)
2 Weight: 130kg (optional lower cabinet excluded; the optional lower cabinet
weighs 40Kg)
3 Power supply: AC 110-130V/200-240V, 50/60Hz
4 Input power: 1500VA
5 System: random selection of tests, multi-channel and multi-test.
6 Theory of analysis: Colorimetry, turbidity, and ISE method
7 Test method: Endpoint, Kinetic and Fixed-time. Supporting double-reagent
and double-wavelength, Ion Selective Electrode module(optional)
8 Test option: set up one by one on the operating software, profiles and
calculations provided.
9 Calibration rule: Linear (one-point, two-point and multi-point), Logit-Log 4P,
Logit-Log 5P, Exponential 5P, Polynomial 5P, Parabola and Spline
10 QC rule: Westgard multi-rule, Cumulative sum check, Twin-plot
11 Tests analyzed simultaneously: 41 tests with ISE Unit
12 Throughput: 330 tests/h with ISE unit

1.2 Features of Loading System


1 Sample/reagent disk: Round style with samples and reagents on the disk
2 Sample volume:
2-45l with precision of 0.1l
3 Sample position: 40
4 Reagent volume: with precision of 1l
5 Reagent position: 40. Each position is available for the Mindray bottles only
6 Pre-dilution: Dilution ratio 4-150, taking the reaction cuvettes as containers
7 Probe: With a built-in level detector, equipped with auto safeguard, capable
of tracking level and preheating reagent
8 Washing function: Automatically washing interior and exterior of the probe,
with carryover no more than 0.1%
9 Mixing bar: For single-reagent tests, it functions immediately (within the
same period) after sample dispensing; for double-reagent tests, it functions
immediately (within the same period) after dispensing of R2

1-1
1 Specifications

1.3 Features of Photometric System


1 Light source: 12V/20VA tungsten-halogen lamp
2 Light splitting mode: reversed optics of holographic concave flat-field
gratings
4 Wavelength: 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm,
605nm, 660nm, 700nm, 740nm, and 800nm
5 Absorbance range:0-3.3Abs, 10mm optical path conversion
6 Reaction cuvette: 5630mm, optical path: 5mm, semi-permanent plastic
cuvette
7 Cuvette washing: Cuvettes are washed continuously with preheated wash
solution and deionized water by the wash unit.
8 Volume of reaction mixture: 150-500l
9 Max. reaction time: 10 minutes
10 Reaction temperature: 370.3, with fluctuation no greater than 0.1
11 ISE Unit(optional):
Sample type: serum, plasma and urine
Sample volume:
Serum: 70uL,
Diluted urine: 140uL(1 part of urine sample and 9 parts of urine diluent)
Test range(mmol/L):
Serum: Na+: 100.0-200.0, K+:1.00-8.00, Cl-:50.0-150.0
Urine: Na+: 10-500, K+: 5-200 Cl-: 15-400

1.4 Operating Interface


1 Operating system: Windows XP and above
2 CPU: Above P4 1.8GHz
3 Memory: Above 1G
4 Hard disk: Above 80G
5 Display: Resolution 1024768, color 16 bit
6 System interface: RS-232
7 Printer: any model

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2 System Installation

2.1 Space and Accessibility Requirements

2.2 Power Requirements


Power supply: AC 110-130V/200-240V, 50/60Hz, three-wire power cord and
properly grounded.
The system should be connected to a properly grounded power socket. If possible,
the system should be connected to a power line specially designed for medical
devices.
The distance between the power socket and the system should be less than 3
meters.

WARNING:
Make sure the power socket is grounded correctly. Improper
grounding may lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.

NOTE:
It is recommended for hospitals to prepare a 2000VA online UPS.

2-1
2 System Installation

2.3 Environmental Requirements

2.3.1 Installation Environment Requirements


This system is for indoor use only.
The bearing platform (or ground) should be level (gradient less than 1/200).
The bearing platform (or ground) should be able to bear 170Kg weight.
The installation site should be well ventilated.

CAUTION:
The system radiates heat when operating. A well-ventilated
environment helps keep the room temperature stable. Use ventilation
equipment if necessary. But if so, be sure not to expose the system to
the direct draft that may lead to unreliable results.

The site should be free of dust as much as possible.


The site should not be in direct sun.
The site should not be near a heat or draft source.
The site should be free of corrosive gas and flammable gas.
The bearing platform (or ground) should be free of vibration.
The site should not be disturbed by large noise or power supply.
The system should not be placed near brush-type motors and electrical contacts
that are frequently turned on and off.
Do not use such devices as mobile phones or radio transmitters near the system.
Electromagnetic waves generated by those devices may interfere with operation
of the system.
The altitude height of the site should be lower than 2000 meters.

WARNING:
When the forward or backward gradient is more than 8 degrees, the
system may tip over. Be sure to take proper measures when
transporting and storing it.

2.3.2 Temperature and Humidity Requirements

Storage temperature and humidity


The system should be stored in a 0-40 environment with fluctuation less than
2/H.
The relative humidity should be between 35%RH-85%RH and with no
condensation.

CAUTION:
Storing the system in an environment other than the specified may
damage the system.

2-2
2 System Installation

Operating temperature and humidity


When the system is running, be sure to fix the ambient temperature between 15
-30 with fluctuation less than 2 /H.
The ambient humidity should be between 35%RH-85%RH and with no
condensation.

CAUTION:
Operating the system in an environment other than the specified may
lead to unreliable test results.
If the temperature or relative humidity does not meet the
above-mentioned requirements, be sure to use air-conditioning
equipment.

2.4 Installation Procedure

2.4.1 Preparation for Installation


Ensure available installation fields in hospital: enough space, electrical environment,
room temperature and humidity and other conditions as specified.

PC, monitor and printer are prepared and can be installed with the operating
software and Maintenance and Test software at any moment.

NOTE:
Be sure the digital and date format of the Windows are same as them
of the English version Windows.

The reagent, calibrator, the tool kit, lubricating grease are prepared (engineer also
can take these parts by himself).

2.4.2 Beforehand Check


Go to the installation site and do the following beforehand check wok.

1 Check the delivery list for acceptance, and then unpack the wood package.
2 Make one copy of the original parameter configuration list that the engineer
will take back for archiving. The original copy is to be kept by the hospital
carefully.

2-3
2 System Installation

3 Hold the probe arm by hand, and move it up and down to its full travel for 8
times respectively at the washing position, reaction disk position, inner and
outer circles of the sample / reagent disk, so as to check whether the moving
resistances are uniform at all directions.
Hold the mixing bar arm by hand, and move it up and down to its full travel
for 8 times respectively at the washing position and reaction disk position, so
as to check whether the moving resistances are uniform at all directions.
Move the probes up and down to their full travel in turns to check whether
their moving resistances are uniform. Then record the results in the following
table.
Item Result Remark
Moving resistances of reagent Uniform Different
/sample probe driver assembly
at all directions
Moving resistances of mixing Uniform Different
bar driver assembly at all
directions
If the moving resistances are different, lubricate the driver assemblies, and
record the results after lubrication in the Remark column.
4 Remove the right cover of the analyzing unit, ensure that there is no space
between the lamp and the lamp base, and that the retaining screw of the
lamp and the O ring terminals are tightened.

2.4.3 Hardware Installation

Install the probe


1 Take out the probe from the box, and remember theres a little tip also.
2 Take off the arm cover: Grab the lower parts of the arm cover with two hands
and pull them slightly outwards and remove the cover upward from the arm
base.

2-4
2 System Installation

3 Remove the retaining screw with a screwdriver and take away the spring.
Remember to move the arm to the highest position for convenient operation.

4 Insert the probe into the probe arm.

5 Sleeve the spring over the pole in the probe arm, and screw the retaining
screw back onto the pole.

2-5
2 System Installation

6 Insert the connector of the probe lead into corresponding jack on the level
detection board. The probe arm is delicate. Exercise caution when inserting
the connector. Excessive force may damage the connector and/or the level
detection board.

7 Screw the probes fluid connector back to the tubing connector. Note that
excessive force may bend the probe.

8 Then push the probe upward and then release the probe to check if it can
move freely. If not, find the reason and solve the problem.

2-6
2 System Installation

9 Installing the arm cover.

10 Pinch the probe by the part near the probe arm. Gently push the probe
upward and then release the probe to see if it can move freely. If not, remove
the arm cover and re-install it.

Install the mixing bar


1 Rotate the bar arm to the highest position for convenient operation.
2 Take out the mixing bar and retaining nut from the box. Note that pinch the
knurled part of the bar and take out it.

2-7
2 System Installation

3 Pinch the new mixing bar by the knurled part and align the it to the bigger
hole end of the retaining nut and gently screw it into the nut until the end of
the bar is in line with the smaller hole end of the nut.

4 Pinch the mixing bar by the knurled part 2 and align the hole of the nut 1 to
the axis on the bar arm, then push the bar upward in the direction of the axis
until it cant proceed.

5 Tighten the nut by screwing clockwise with the other hand.


6 Check whether the bar is vertical to the bar arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.

Install the sample/reagent disk


1 Carry the sample/reagent disk. Keep the handle at the vertical position and
put the disk in proper position.

2-8
2 System Installation

2 Then rotate the disk gently, until the point can be seen from the hole.

3 Put the handle back to horizontal position.

Connect the deionized water tank

CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.

1 Place the Power to OFF.


2 Connect the filter with the pickup tubes.
3 Put the pickup tubes and the sensor into the deionized water tank, and then
turn the cap of the deionized water tank clockwise.

CAUTION:
Make sure that the filter sink smoothly to the tank bottom and does not
twist with the floater connecting rod.
4 Put the deionized water tank on an appropriate place. Do not tip it.
5 Plug the red and the green connectors to their counterparts marked
DEIONIZED WATER on the rear side of the analyzing unit and turn the
connectors clockwise until secure.

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2 System Installation

6 Plug the sensor connector to its counterpart marked D-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.

Connect the waste tank


1 Put the waste tube and the sensor into the waste tank, and then turn the cap
of the waste tank clockwise.
2 Put the waste tank on an appropriate place.
3 Keep pressing the pin on the waste connector marked WASTE on the rear
side of the analyzing unit and grab the waste tap and insert it to the
connector.
4 Plug the sensor connector to its counterpart marked W-SENSOR on the rear
side of the analyzing unit and turn it clockwise until secure.
5 Be careful about the position of the waste tube, because the waste drive by
its own gravity, so we have to make sure all of the waste tube is above the
waste tank and below the analyzer.

Connect the PC to the Analyzing Unit


1 Connect the PC to the Analyzing Unit by serial communication cable.

Connect power cable and grounding wire of the analyzer

2.4.4 Software Installation

Install the operating software


Before installing the operating software, check the operating system and settings of
the PC and make sure:

Operating system: Windows XP or above


Memory: Above 1G
Resolution: 1024768

1 Power on the PC and start the Windows.

2 Double click the Setup.exe file at the directory of the installation CD.

3 Choose the language, click the Next button.

4 Click the Next button.

5 Click the Change button to change the installation directory of the software.

6 Click the Install button.

7 Click the Finish button when the installation is finished.

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2 System Installation

Install the driver of the printer

Shut down the PC

2.4.5 Turning on the analyzer


1 Fill the deionized water tank with deionized water.

2 Load detergent to position 39 and distilled water to position 40 on the reagent


disk.

NOTE:
Mindray has specified the following detergents:
Be sure to use the detergent recommended by Mindray.
Otherwise, proper result may not be obtained.
Mindray recommends the acid and alkaline detergents be used
alternately.
3 Switch on the analyzer as follows:
MAIN POWER Power monitor of PC PC printer
4 After logging on Windows, double-click the shortcut icon of the operating
software on the desktop.
5 Enter user name Admin and Password Admin, and then press OK to log
on the operating software.

6 The system automatically completes the self-check.

7 Operate according to the screen prompt until the main screen of the
analyzer software is displayed.

2.4.6 Adjusting
1 After starting the analyzer, Press S2 in LLD board untill the LED D2 is light

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2 System Installation

2 Select Maintenance Daily Maint, and then observe the system status and
record it in the table below:
Item Status
Reaction
temperature
Preheat
temperature
DI Water
Preheating
Wash Preheating
Ambient Temp
DI Water Tank Abnormal (empty) Normal (available)
High Conc.Waste Abnormal (full) Normal (not full)
Tank
Wash Solution Abnormal (empty) Normal (available)
Tank
Overflow Tank Abnormal (full) Normal (not full)

Printer No printer Normal


Main unit Unconnected Idle Running
Reaction unit Unconnected
Sample/reagent Unconnected
unit
Mixing unit Unconnected
Temperature unit Unconnected

Wavelength (nm) Dark Current


340
380
412
450

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2 System Installation

505
546
570
605
660
700
740
800
Reference
3 On the Maintenance screen, select the Alignment tab, and implement all
sub-steps of each unit to see whether they are normal. In case of any
exception, adjust it.

4 Wash the interior and exterior of the probe and mixing bar for several times
to make all the tubing filled.

5 Check the cuvettes and lamp.


Wait until the lamp gets steady for 10 minutes and the system status
becomes Idle.
Select Maintenance Daily Maint and click the Photometer button.
Select Start on the Cuvette Check tab page.
The check will take about 20 minutes. View the results and check for red
indications. If any, replace the relevant cuvettes.
Select the Lamp Check tab and click Start.
The check is finished after about 3 minutes. View the results and record
them into the installation record form.
6 Before running a test to check the installation, define a test named Water
on the Test screen.
7 Assign a reagent position for Water on the Reagent Setup screen.
8 Program 80 samples with Water on the Sample Request screen.
9 Take deionized water as reagent and sample and load them to the assigned
positions on the sample/reagent disk. Place deionized water in position

2-13
2 System Installation

No.39 and wash solution in position No.40, which will be used to wash the
probe, mixer and cuvette when the measurement is finished.
10 When the system status becomes Idle, click Start to start analysis.
Recall the measuring results after analysis. If 90% of the results are within
-1.5~1.5, continue with the procedure in the next section; otherwise, check
and handle the relevant cuvettes or rerun the test after troubleshooting the
error. (Note: If cuvettes with result out of range are resulted from stains on
optical surface, scratches, or damage, wipe off the stains or replace the
cuvette.)

2.4.7 Setup and Test


1 Finish test, reagent and calibrator settings on the Parameters, Reagent and
Calibration screens, and then conduct a double-reagent blank.
2 Request for calibration and samples and then debug the results.
3 After debugging the results, fill them in the table below:
Test ALT CREA BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10

2.4.8 Training
Can the customer complete daily tests? Yes No
Is the customer familiar with the analytical methods such as Yes No
kinetic, two-point, endpoint?
Is the customer familiar with the daily, weekly and monthly Yes No
maintenance and relevant maintenance methods?
Is the customer familiar with replacing the filter assembly? Yes No
Is the customer skilled in washing dust screens? Yes No
Is the customer skilled in cleaning and replacing the probe and Yes No
mixing bar?
Is the customer skilled in replacing the plunger assembly of Yes No
syringe?
Is the customer skilled in replacing the lamp? Yes No

2-14
2 System Installation

Does the customer know the positions, roles and preparation Yes No
methods of diluents and acid and alkaline detergents?

2-15
3 System Description

3.1 General

3.1.1 System Structure


The system consists of the analyzing unit, operation unit and output unit.

Figure 3-1 Front view

Syringe

Sample/Reagent Dispenser
Disk Auto-Washing
Assemby
Main Power
Mixing Bar
Analyzing
Unit Power Reaction Disk

Upper Cabinet

Lower Cabinet
(optional)

3.1.2 Work Flow

The figure below shows the measurement procedure of the analyzer:

R1 added
Sample added
Reaction
Auto wash R2 added finished
5.1min 4.2min 9.3min

1 2 3 4 5 6 7 8 18 19 35 49 80

CB P1 P31 P62
P17

3-1
3 System Description

Figure 3-1 Measurement procedure of BS-200E

Typical procedure:
1. When powered on, the analyzer starts the initialization procedure, which includes:
mechanically resetting probe/disk assemblies, turning on lamp, incubating temperature
control module, etc. Measurement is allowed only when the lamp becomes steady and the
reaction disk temperature reaches constant 37, which takes 15~20 minutes.

2. The Nth cuvette is washed through 8 phases within period 1~8. In the 7th period, the
reaction disk rotates for first photoelectric collection of water blank during phase 6.

3. In the 18th period, R1 is added to the Nth cuvette.

4. In the 19th period, photoelectric data of the Nth cuvette at the first measuring point P1 is
obtained.

5. In the 35th period, R1 is added to the N+17th cuvette; sample is added to the Nth cuvette
and then mixed.

6. In the 49th period, R1 is added to the N+31st cuvette; R2 is added to the Nth cuvette and
then mixed.

7. In the 80th period, photoelectric data is collected at the last measuring point P62. The
reaction of single-/double-reagent test is finished.

8. In the 81st period, the Nth cuvette is washed for the 1st phase.

9. After finishing all tests, the analyzer performs the shutdown procedure: washing probe and
mixer with strong acid or strong alkaline, mechanically resetting probe/disk assemblies.

3.2 Major Components


The analyzing unit of the system consists of the dispensing system, temperature
control system, photometric system, fluid system and etc.

3.2.1 Dispensing System


The dispensing system consists of the probe module, mixing bar module,
sample/reagent disk assembly and reaction disk assembly.

3.2.1.1 Probe Module and Mix Bar Module

The mixing bar module is the same as the probe module, except that the 12 shaft
is 30mm shorter.

3-2
3 System Description

Figure 3-2 Drive Assembly

The drive assemblies of the probe module and the bar module have a horizontal and
vertical photoelectric switch, which are used for defining horizontal and vertical initial
positions of the probe and bar. The horizontal and vertical step motors precisely
control the horizontal and vertical movements of the probe and bar. The
synchronous belts serve as the gearing.

3.2.1.2 Sample/reagent disk, reaction disk assemblies

The sample/reagent disk assembly consists of the sample/reagent disk and drive
support. The reaction disk assembly consists of the reaction disk and drive support.
The two drive supports are different in their upper connection block and their coders.
The gaps of the coder define the positions where the disk should stop at. Each coder
has two transducers for inducing the rotation and initial position of the disk.

3-3
3 System Description

Figure 3-3 Side view of the sample/reagent disk assembly

Figure 3-4 Coder of reaction disk

The step motors control the disk assemblies, and the synchronous belts serve as the
gearing.

3.2.2 Temperature Control System

3.2.2.1 Temperature Control Assembly of Reaction Disk

The temperature control assembly of reaction disk consists of temperature-controlled


pot, bottom heater, heat insulator, bottom sponge, inside sponge, outside sponge,
cover board, top heater, press board, cover sponge,reaction disk/cuvettes,
photoelectric seat, temperature transducer, fans and control circuit.

3-4
3 System Description

Figure 3-5 Structure of the temperature control assembly

1-Temperature transducer and support 2-Fans

3- Outside sponge 4- Photoelectric box 5- Cover board

6- Top heater 7- Press board 8- Cover sponge

9- Bottom sponge 10- Heat insulator 11-Temperature-controlled


chamber

12- Bottom heater 13- Inside sponge

Temperature-controlled chamber
The temperature-controlled pot, photoelectric seat, outside sponge, inside sponge,
bottom sponge, cover board, and the cover sponge constitute an enclosed cavity, in
which the reaction disk rotates. The heat-insulator, with good heat insulation,
protects the temperature-controlled chamber from being interfered by external
environment. There is a gap on the cover, which is used for loading/unloading
reaction cuvettes manually.

Heater
Top heater: square in shape, 110/220VAC, 125W

Bottom heater: ring in shape, 110/220VAC, 350W

Total power: 475W.

The heaters compensate the heat for incubating the reagents and maintaining the
temperature of the temperature-controlled chamber.

Fans
Fans are used in series in the temperature-controlled chamber, so as to circulate the
air in the chamber and enhance the convective heat exchange. There are four fans
in the chamber. All of them have alarm function.

Temperature transducer
It feeds back the air temperature at the position near the reaction cuvette. With an
overheat protection switch, the temperature transducer can disconnect the pot from
the power supply to avoid overheat and fire when the temperature inside the pot is
up to about 55C. The switch can also be reset auto matically when the temperature
inside the pot decreases to about 35C.

Control
PID control. PID parameters can be self-adjusted at any time.

3-5
3 System Description

Safety precaution
The power of the two heaters is 110/220V, and the total power is nearly 0.5kW, so
the following precautions are considered: grounding protection of the
temperature-controlled pot, temperature switch protection against controller failure
and fan protection.

3.2.2.2 Reagent Preheating

The preheating assembly consists of two aluminum plates, a Teflon tube, heating
components, transducer, temperature switch, thermal conductive colloid, a section of
tubing and the probe. The transducer detects the temperature, and then transmits it
to the temperature controller. Thus the heating assembly is controlled, and the
temperature is controlled.

The temperature of the thermal source of the preheater is 45C. The initial
temperature of the reagent is 2-8C when it is take n out of the refrigerator. When the
reagent passes the heater, its temperature increases quickly. Then the reagent is
added into the reaction cuvette and the preheating process is finished.

Figure 3-6 Reagent preheating assembly

Preheating
Module

3.2.2.3 Reagent Refrigeration


The refrigeration module consists of refrigeration chamber 8, heat-insulator 9, cover,
reagent disk, rotor sleeve 11, temperature transducer, circuit and two refrigeration
assemblies 2. The refrigeration module is as shown in the figure below.

3-6
3 System Description

Figure 3-7 Reagent refrigeration module

The key components of refrigeration assembly include refrigeration accumulation


block 5, connector 4, Peltier 3 and radiator 6, as shown in the figure below. Each
analyzer has two such refrigeration assemblies.

Figure 3-8 Refrigeration assembly

If you want to replace any part of the refrigeration assembly, screw the eight screws
12 (as shown in the figure below) of the reagent chamber and replace it.

Figure 3-9 Reagent chamber (bottom view)

3.2.2.4 Preheating of Wash Solution

The auto wash unit consists of the auto wash assembly, wash solution preheating
assembly, and syringe wash assembly, which are located on the right of the
analyzing unit.

3-7
3 System Description

Figure 3-10 Layout of auto wash unit


Auto wash
assembly

Wash solution
preheating assembly

Syringe wash assembly

The auto wash assembly is composed of the wash probe assembly and wash probe
drive assembly, the former fixed on the latter by knurled screws.

Figure 3-11 Composition of auto wash assembly

Figure 3-12 Composition of auto wash assembly

3-8
3 System Description

Figure 3-13 Composition of syringe assembly

3.2.3 Photometric System

3.2.3.1 Introduction

Chemistry analyzer is a typical precision instrument, on which the spectrophotometer


is one of the key components and directly determines the precision and accuracy of
measurement.

Measurement range: 0-3A


FWHM(full wave at half maximum): 8nm2nm
Wavelength accuracy: 2nm
Stray light: 0.5% at 340nm
Linearity range: 0-3.0A
Stability: By measuring the liquid with absorbance of 0.2A for continuous 1 hour,
we conclude that the difference between the maximum and minimum
absorbance is no greater than 0.01.
The concave flat-field gratings for optics and the photodiode array for receiving
light signals are employed.
Reversed optics
Applied wavelength: 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm,
605nm, 660nm, 700nm, 740nm and 800nm

3.2.3.2 Components and Structure

The instrument applies the holographic concave flat-field gratings and PDA
(Photodiode Array) for photometric measurement. See the figure below. The front
lens converges the light beam sent from the tungsten-halogen lamp to the reaction
cuvette via the fiber bundle. The light beam passes through the reaction cuvette and
then converges at the entrance slit via the lens group 2. The gratings divide the light
beam from the entrance slit and then converge them to the slit array. Finally the PDA
behind the slit array converts the light signals into electric signals and then outputs
them.

Figure 3-14 Structure of photometric unit

3-9
3 System Description

The photometric unit is divided into two parts:

Light source assembly


Optical measurement assembly

3.2.4 Hydropneumatic System


1. The hydropneumatic system consists of the sampling system and washing
system.
2. The sampling system is equipped with one probe, one mixer and one
syringe(500l).
3. The interior and exterior of the probe and exterior of the mixer are washed via
the liquid pumps. There are two wash wells collecting waste of washing the
probe and mixer.
4. The reaction cuvettes are washed in 8 phases: 1) Phase 1-2: washed with wash
solution; 2) Phase 3-6: washed with deionized water; 3) Phase 7-8: no liquid
used.
5. The wash solution and deionized water for cuvette wash are added via syringe.
The deionized water and diluted wash solution are preheated to 30~37.
6. The waste of washing is drained via liquid pump: 1) Phase 1-4: high
concentration waste; 2) Phase 5-8: low concentration waste; 3) Phase 7-8: the
wipe blocks can fully absorb the residual liquid in cuvette.
7. The system cannot be directly connected to a pressure water supply unit, and a
plastic tank is used to store deionized water. The tank is equipped with a
liquid-level float and can give an alarm when the deionized water level is lower
than the low limit.
8. A plastic tank is used to store wash solution. It is equipped with a liquid-level
float and can give an alarm when the wash solution level is lower than the low
limit.
9. Waste is collected by hollow plastic waste conflux tube, which drains waste by
gravity. A float is installed inside the tube so that the system can give an alarm
to prevent waste overflow when the waste tube is clogged.
10. A liquid level sensor connector and an external high concentration waste tank
are provided for collecting high concentration waste.

3-10
3 System Description

Figure 3-15 Connecting water supply and drain facilities


Chemistry Analyzer
DI water low-level sensor
Wash solution sensor
High-conc. waste sensor

High-conc. waste outlet Wash solution inlet

DI water inlet Low-conc. waste outlet 1

Low-conc. waste outlet 2

Operating floor

High- DI
conc. water Minimum
waste tank of 1000mm
tank
Wash
solution
Maximum
tank
of 100mm

Ground

3.2.4.1 Function Block Diagram

The hydropneumatic system is composed of the sampling system and cuvette


washing system, as shown in the figure below.

The cuvette washing system consists of the dispensing module and drainage
module. The dispensing module is driven by a syringe to dispense wash solution into
cuvettes; the drainage module is driven by a liquid pump to draw waste from
cuvettes. The washing system relies on the repeated actions of dispensing and
draining to realize the repeated using of cuvettes.

The sampling system consists of the fixed-volume dispensing module and


probe/mixer washing module. The fixed dispensing volume is controlled by the
syringe, so that fixed volume of sample and reagent can be dispensed; probe/mixer
washing is driven by the liquid pump to wash the inside and outside so as to
decrease carryover.

Also the hydropneumatic system provides 5 external interfaces, which include 3


outlets respectively for draining high/low concentration wash and gravity waste from
wash wells, and other 2 inlets respectively for providing diluted wash solution and
deionized water.

Figure 3-16 Function block diagram of hydropneumatic system

3-11
3 System Description

Hydropneumatic System

1. Sampling system

2. Cuvette wash system Syringe

2.2 Dispensing 2.1 Aspiration


module module Tube

Preheating
module
Probe Mixer
Phase 3-6 Phase 1/2 Phase 3/4 Phase 5/6 Phase 7 Phase 8
deionized Phase 1-2 waste pump waste pump waste pump waste pump waste pump
Waste from
water wash solution reagent
compartment

Driven by Driven by External high-


syringe syringe conc. waste Sewer
tank
Filter
External modules

Wash solution External water


tank tank

Driven by

Filter
pump

3.2.4.2 Layout of Hydropneumatic System

Figure 3-17 Layout of hydropneumatic components


Solenoid
valve

Preheating
module

Wash
solution
syringe

Pumps

Waste 4- Water inlet


way piece 5-way piece

3-12
3 System Description

3.2.4.3 Layout of Cuvette Wash Station

Figure 3-18 Tube connection of cuvette wash station

3.2.4.4 Schematic Diagram of Hydropneumatic System

3-13
3 System Description

Figure 3-2 Auto wash assembly of BS-200E

3-14
3 System Description

Tube Remark
No. Tube ID Model Length (mm) Std.
No.
1 D2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 400 2
2 D3 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
Assembled on the wash well
3 D4 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 1000 2
assembly
Assembled on the wash well
4 D5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 200 1
assembly
Assembled on the wash well
5 D6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 200 1
assembly
6 D7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 130 1
7 D8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
8 G1 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 1
9 G2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
10 G3 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 400 2
11 G4 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
12 G5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 450 2
13 G6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 300 1
14 G7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
15 G8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
16 G9 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
17 G10 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
18 G11 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 25 0
19 G12 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2

3-15
3 System Description

Tube Remark
No. Tube ID Model Length (mm) Std.
No.
20 G19 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 310 2
21 C1 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 350 2
22 C5 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
23 C6 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 2
24 C7 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 250 2
25 C8 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 500 2
26 C9 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 170 1
27 C10 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 70 1
28 C11 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
29 C12 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 110 1
30 C13 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 130 1
31 W2 Tube.1/8"X1/4",R-3603 AAC02007,Tygon 300 1
Tube.9.525X15.875 Natural color PVC Assembled on the drainage
32 W3 180 0
55~60C container assembly
Tube.9.525X15.875 Natural color PVC Assembled on the wash well
33 W4 70 0
55~60C assembly
Tube.9.525X15.875 Natural color PVC Assembled on the wash well
34 W5 110 0
55~60C assembly
Tube.9.525X15.875 Natural color PVC
35 W6 590 0
55~60C
Tube.9.525X15.875 Natural color PVC
36 W7 140 0
55~60C
37 W8 Tube.9.525X15.875 Natural color PVC 520 0 Assembled on the wash well

3-16
3 System Description

Tube Remark
No. Tube ID Model Length (mm) Std.
No.
55~60C assembly
Tube.9.525X15.875 Natural color PVC Assembled on the drainage
38 W9 140 0
55~60C container assembly
Tube. Precision soft PU(Polyether) Tube
39 D1 250 1
4mmX6mm Transparent
Tube. Precision soft PU(Polyether)Tube
40 W1 350 2
4mmX6mmTransparent
41 G13 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
42 G14 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
43 G15 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 100 0
44 G16 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
45 G17 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
46 G18 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 35 0
Tube standard number is at the
47 1 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 290 1
bottom of the tube clamp.
Tube standard number is at the
48 2 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 290 1
bottom of the tube clamp.
Tube standard number is at the
49 3 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
bottom of the tube clamp.
Tube standard number is at the
50 4 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
bottom of the tube clamp.
Tube standard number is at the
51 5 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 330 1
bottom of the tube clamp.
52 6 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 335 1 Tube standard number is at the

3-17
3 System Description

Tube Remark
No. Tube ID Model Length (mm) Std.
No.
bottom of the tube clamp.
Tube standard number is at the
53 7 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 335 1
bottom of the tube clamp.
Tube standard number is at the
54 8 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
55 9 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 325 1
bottom of the tube clamp.
Tube standard number is at the
56 10 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
57 11 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 325 1
bottom of the tube clamp.
Tube standard number is at the
58 12 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 315 1
bottom of the tube clamp.
Tube standard number is at the
59 13 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 305 1
bottom of the tube clamp.
Tube standard number is at the
60 14 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 295 1
bottom of the tube clamp.
Tube standard number is at the
61 15 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 275 1
bottom of the tube clamp.
Tube standard number is at the
62 16 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 270 1
bottom of the tube clamp.
63 C2 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
64 C3 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
65 C4 Tube.1/16"X1/8",S-50-HLAAX02002,Tygon 300 1
66 01 Tube.PTFE,0.040"IDX0.066"OD 130 0

3-18
3 System Description

Tube Remark
No. Tube ID Model Length (mm) Std.
No.
Assembled on the preheating
67 02 Tube.PTFE,0.040"IDX0.066"OD 2300 0
assembly
Table 3-1 Tube length of BS-200E

3-19
3 System Description

3.2.5 Cuvette Wash Station


The cuvette wash station is used to wash reaction cuvettes for 8 phases and has the
following functions:

The wash probe assembly washes reaction cuvettes in 8 phases, of which


6-phase wash probes are capable of dispensing and aspirating liquid, and the
other 2 probes equipped with a wipe block at the probe tip can suck liquid.
The auto wash drive assembly drives the wash probe assembly to move
vertically and steadily. It is capable of locking itself when the power supply is
interrupted, and equipped with a position limiting device installed on the wash
probe drive module.

Figure 3-19 Cuvette wash station

The cuvette wash assembly consists of three parts: 8-phase wash probe assembly,
probe drive assembly, and supporting rods, and it is fixed on the mounting plate
through the supporting rods. Install the cuvette wash assembly by performing the
following steps:

1. Use an adjustable wrench to install the four supporting rods on the mounting
plate.

2. Use M4x12 hexagon screws with washer to fix the wash probe drive assembly
on the supporting rods.

3. The 8-phase wash probe assembly is positioned with two alignment pins on top
of the wash probe drive assembly and then fixed by a knurled screw.

3-20
3 System Description

4. Loosen the two M4 hexagon screws below the position adjustment plate on the
wash probe drive assembly so that the 8-phase wash probe assembly can move
freely. Adjust the 8-phase wash probe assembly with the alignment tool
(BA23-J01-01) and then tighten the two M4 hexagon screws.

3.2.6 Bar Code Module


The bar code module mainly consists of the bar code bracket assembly, antifog
heating assembly, bar code reader, and small bracket.

Installation procedure of bar code reader:

1. Use two M3x8 hexagon screws with spring and flat washer to fix the small
bracket on the bar code reader support.

2. Use two M3x10 hexagon screws with spring and flat washer to fix the bar code
reader on the small bracket.

Precautions:

1. While installing the bar code reader, exercise caution to avoid contaminating the
glass surface; otherwise, the bar code scanning performance may be affected.

2. Do not tighten the screws on the bar code reader until you have adjusted it
properly.

Figure 3-20 Composition of bar code module

Installation procedure of antifog heating assembly:

3-21
3 System Description

1. Put a silica gel cushion into the slot on the antifog device mounting plate.

2. Put the antifog glass on the silica gel cushion.

3. Use six M2x8 cross pan head screws to fix the heat-conducting aluminum board
on the mounting plate with the concaved side facing upwards.

4. Stick a heater to the slot on the heat-conducting aluminum board.

5. Apply little heat-conducting glu on the lower side of the overheat protection
switch, put the switch on the heater, and then use an M3x12 hexagon screw to
fix the switch to the pressing plate.

6. Use six M3x6 pan head screws to fix the dust shield cover to the mounting plate
of the antifog device.

7. Stick an adjustment sponge cushion to the dust shield cover.

Precautions:

1. Ensure that the window on the silica gel cushion is aligned with that on the
monting plate.

2. Ensure that the glass is not damaged or contaminated.

3. Lay the heater and overheat protection switch according to the figure below so
that cables can be connected conveniently.

4. Ensure that the window of the sponge cushion is aligned with that on the dust
shield cover so as to avoid affecting incidence of scanning light.

Figure 3-21 Exploded view of antifog heating module

3-22
3 System Description

3.2.7 ISE Unit (optional)

3.2.7.1 Components

Figure 3-14 Components of ISE unit

The ISE unit consists of the ISE module, peristaltic pump assembly and reagent
pack.

ISE module: Composed of the sample entry port, ion selective electrodes and
circuit boards. It is located in a metallic shielding box.

Figure 3-15 ISE module

Peristaltic pump assembly: Composed of three peristaltic pumps (A, B and W). It
is designed to control dispensing and discharging of calibrators and samples.

3-23
3 System Description

Figure 3-16 Peristaltic pump assembly

Reagent pack: Composed of a reagent package.

Figure 3-17 Reagent pack

3.2.7.2 Fluidic System of ISE Unit

Figure 3-18 Fluidic system of ISE unit

3-24
3 System Description

The reagent pack consists of calibrator A, calibrator B and a waste container. During
measurement, calibrator A and B are dispensed into the sample entry port while
being driven by pump A and B respectively, and the waste is discharged into the
waste container by pump W.

3-25
4 Functions of Boards

4.1 Hardware System


The chemistry analyzer is integrated with the following units:

Main unit: Main control board


Drive unit: Drive board
Data collection module: A/D conversion board + 12-channel photoelectric
conversion board
Level detection unit: Level detection board
Reagent refrigeration unit: Reagent refrigeration board
Syringe module: syringe optical coupler conversion board
Pump/Valve drive module: pump/valve drive board
Power supply module

Figure 4-1 Hardware system

Power supply

Reagent
Main control board Drive board
refrigeration board

Reaction disk Deionized water


Pump/Valve control AD collection
temperature temperature
board board
collection board collection board

12-channel
photoelectric
conversion board

4.2 Main Control Board


The main control board is the control center of the whole hardware system. It
consists of the control circuits of 1 main unit and 5 functional units (photoelectric unit,
temperature unit, sample/reagent unit, mixing unit, and wash unit). Each functional
unit has an MCU. They communicate in multi-unit mode and thus compose the
whole control system.

The main control board communicates with the 5 subunits through the extended
serial port, and stores the photoelectric data in FIFO mode that serves as the data
channel between the main unit and the photoelectric unit.

Figure 4-2 Structure of main control board

4-1
4 Functions of Boards

PC
Control Module Serial port

Main Unit Sensors

Bus
Sensors

BUS
Probe Unit Sensors

Temperature BUS
Control Unit
Reaction Disk BUS ISE module
Unit FPGA

Auto Wash BUS


Unit

Mixer Unit

Control Control
Signal Signal

Drive Module

Step Motor Heater Relay Pump Valve DC motor

4.2.1 Main Unit


The main unit communicates with the PC through RS-232C, and communicates with
the 5 units through the extended serial port.

4.2.2 Photoelectric Unit


Through the serial port, the photoelectric unit receives commands from the main unit,
controls the reaction disk to rotate, and controls transmission of photoelectric data.

4.2.3 Temperature Unit


The temperature unit detects and controls the temperature for reacting, cleaning fluid
preheating, and reagent preheating.

4.2.4 Sample/Reagent Unit


The sample/reagent unit is to:

Control rotation of the sample/reagent disk.


Control vertical/horizontal movements of the probe.
Control vertical movement of the syringe.
Switch on/off the wash pump and solenoid valve.

4-2
4 Functions of Boards

Detect signals sent from relevant photoelectric sensors.

4.2.5 Mixer Unit


The mixing unit receives commands from the main unit through the serial port and
completes the following actions:

Controlling vertical/horizontal movements of the mixing bar


Controlling movement of the DC motor
Switching on/off the washing pump and solenoid valve
Detecting signals sent from relevant photoelectric sensors.

4.2.6 Wash Unit


The wash unit receives signals from the main unit to control vertical movement of the
cuvette wash station and to control movement of the wash probe syringe.

4.3 Drive Board

4.3.1 Introduction
The drive board mainly consists of the step motor drive circuit and pump/valve drive
circuit.

The drive board is to receive the control signals from the main control board and
control the drive components. See the figure below for details about the drive board.

4-3
4 Functions of Boards

Figure 4-3 Drive board

Power supply Power supply


Main board Signal input
input system

Reaction disk
Lamp control
rotary motor

Sample/Reagent Reaction disk


Other drives
disk rotary motor heating control
Five
Mixer vertical 59D130
Reagent preheater
motor 0
motors
Probe vertical
motor

Logic conversion
Auto wash syringe
motor
Probe exterior
wash pump
Probe rotary motor

Probe interior
Pump/Valve drives
Sampling syringe wash pump
motor Four
42D212
0 Probe interior
Auto wash vertical motors wash valve
motor

Mixer rotary
DC motor drive Mixer DC motor
motor

4.3.2 Step Motor


Figure 4-4 Driving principle of step motor
clock
Optical
Logic A3985 Motor
direction coupler

Two signals are input from the main control board: rotation direction (direction) and
step pulse (clock), which are transferred to the step motor drive circuit after being
isolated by the optical coupler.

The step motors for the sample/reagent disk and reaction disk is powered by 24V/2A,
and other step motors by 24V/1A.

4.3.3 Temperature Control and Heating Drive Circuit


The temperature control and heating components for the reaction disk, deionized
water and wash solution are powered by AC 220V/110V, and have the control circuit
controlled by a solid-state relay. The two heating components are controlled by the
same solid-state relay.

4-4
4 Functions of Boards

Figure 4-5 Driving principle of solid-state relay for reaction disk temperature control

4.3.4 Pumps, Valves, Mixer Motor, and Reagent Preheating


Component

Figure 4-6 Driving principle of pumps, valves, mixer motor, and reagent preheating
component

Note: The reagent preheating component is powered by 24V, the mixer DC motor by
6V, and the others by 12V.

4.3.5 Lamp Power Supply Control Circuit

Figure 4-7 Lamp power supply control circuit

The lamp is controlled by a remote switch of 12V under the 5VTTL level output from
the main control board. The drive board is isolated by an optical coupler, which
outputs a signal to control the electromagnetic relay. The relay is connected to two
control ends of the remote switch through two cables on its two head ends, and it will
not output 12V if the contact is broken off.

4-5
4 Functions of Boards

4.4 A/D Conversion Board

4.4.1 Introduction

Figure 4-8 Structure of photoelectric conversion signal adjusting circuit

Photoelectric Signal adjusting


conversion circuit

Main control board


photoelectric data
Multi-way switch

AD conversion

12-channel
12 channel 12 channel

Photoelectric Photoelectric
conversion conversion

Photoelectric conversion circuit: The 12 photoelectric conversion circuits, consisting


of a PCB with photoelectric sensor, are respectively connected with the AD
conversion board through a five-core shielding wire.

AD conversion board circuit: including the 12 signal filtering, amplifying, and gain
adjustment circuits, multi-way gate, AD converter, and related control gate circuit.

The A/D conversion board is used to:

Adjust the 12 channels of converted signals, convert them into digital ones and
then transmit them to the CPU of the photoelectric unit.
Adjust the gains of the photoelectric signals.

4.4.2 Photoelectric Conversion Circuit


The photoelectric signals are converted respectively by the photoelectric conversion
board of corresponding wavelength. The light transmitted by the lamp is different in
intensity for different wavelengths, with the light of ultraviolet wavelength being the
weakest, and the light of visible wavelength being the strongest Photoelectric
conversion boards for different wavelengths have different gains and cannot be
replaced by each other.

4.4.3 AD Conversion Board Circuit

4.4.3.1 Signal Adjusting Circuit


The signal adjusting circuit includes the filtering circuit and gain adjustment circuit of
12 input photoelectric signals. The schematic diagram is as shown below:

Figure 4-9 Schematic diagram of signal adjusting circuit


Multi-way
5-core gate
Photoelectric shielding
conversion wire 12 signal adjusting circuits
circuit
Control
signal

4-6
4 Functions of Boards

By program-controlled gain adjustment, the 12 signal adjusting circuits make the


amplitude of all output signals close to the maximum AD input. As the light
attenuates, the power decreases, and the output signals amplitude lowers down, the
gain can be adjusted to have the output signals amplitude close to the maximum AD
input.

4.4.3.2 Multi-way Gate and AD Conversion

After being adjusted, the 12 adjusted photoelectric signals are input to the input end
of the multi-way selector, and then gated to the relevant channel for AD conversion,
which is done through a 16-bit converter.

4.5 Reagent Refrigeration Board

4.5.1 Introduction
The reagent refrigeration board consists of four circuits, which include refrigeration
control circuit, reaction disk fan feedback circuit, refrigeration temperature indication
circuit, and voltage conversion circuit, as well two power supply networks, including
12V power supply network and 12VFAN power supply network. The refrigeration
control circuit and refrigeration temperature indication circuit are powered by the 12V,
while the reaction disk fan feedback circuit by the 12VFAN.

In the system, the following fans are driven by the reagent refrigeration board:

2 radiator fans for the peltiers


1 radiator fan for the lamp
1 radiator fan for the drive board
4 temperature control fans for the reaction disk

4.5.2 Reagent Refrigeration Principle


Reagent refrigeration is realized through Peltier semi-conductor refrigeration
components. The two Peltier components (12V/6.3A) are connected in parallel and
powered by the 12V power supply network. The temperature sensor is a thermal
resistor with negative temperature coefficient, and has the resistance of 5Kohm
when the temperature is 25C.

Figure 4-10 Structure of reagent refrigeration circuit

4.5.3 Feedback Signal Processing for Temperature Control Fan


Four feedback signals of the reaction disk temperature control fans are sent from the
reagent refrigeration board to the OR logic combination circuit, and then isolated by
an optical coupler, and finally output to the temperature units CPU on the main
control board. If the signal is of high level, it indicates that at least one of the four
temperature control fans goes wrong. Also the four feedback signals from the

4-7
4 Functions of Boards

reagent refrigeration board are sent to the NOT-gate logic circuit to drive four LED
indicators, which indicate working status of the four temperature control fans and will
not be lit if the fans are working normally.

Figure 4-11 Feedback signal processing circuit for temperature control fans

Main control
OR logic

coupler
Optical

board
combination

4 temperature control fan


circuit

feedback sginals
FAN1_LED
FAN2_LED
NOT gate
FAN3_LED
FAN4_LED

4.5.4 Refrigeration Temperature Indication Circuit


The refrigeration temperature indication circuit takes the level comparator as its core
element, which compares the voltage drops of the temperature sensor with the
corresponding voltage of 0C and 10C in the 2.5V r esistance network, and then
outputs relevant logic status signals. The signals are logically combined and driven
to control lighting and extinguishing of three LEDs of different colors, thus indicating
the range of the current refrigeration temperature.

4.5.5 Voltage Conversion Circuit


1. In the 12V power supply network, the input +12V is converted into +9V and +5V.
The +9V powers the comparator and is transferred to 2.5V to power the resistor
network, providing a stable reference voltage for the comparator circuit. The +5V
is used to power the refrigeration temperature indication circuit.

2. In the 12VFAN power supply network, the 12VFAN is converted into 5VFAN,
which is used to power the feedback signal processing circuit for reaction disk
temperature control fans.

4.5.6 LEDs on Reagent Refrigeration Board


There are several LEDs on the reagent refrigeration board to indicate the status of
the power supply, peltiers, temperature control fans and refrigeration temperature.
Refer to the table below for details.

Table 4-1 LEDs on reagent refrigeration board


What to Network Label of Color of Description
indicate LED LED On Off
12V works 12V goes
12VLED Green
Power normally wrong
supply 12VFAN works 12VFAN goes
12VFAN_LED Green
normally wrong
Peltiers PELTIER_LED Green Peltiers work Peltiers go

4-8
4 Functions of Boards

What to Network Label of Color of Description


indicate LED LED On Off
normally wrong
FAN1_LED Red
FAN2_LED Red Corresponding
Corresponding
Fans fan works
FAN3_LED Red fan goes wrong
normally
FAN4_LED Red
Temperature
Temperature is
GREEN_LED Green is beyond
within 0-15
0-15
Refrigeratio
n Temperature is Temperature
YELLOW_LED Yellow
temperature below 0 is above 0
Temperature is Temperature
RED_LED Red
above 15 is below 15

4.6 Level Detection Board

4.6.1 Introduction
When aspirating reagent and sample, the chemistry analyzer requires the probe to
dip into the liquid for specific depth, so as to avoid carryover that has impacts on test
results, and to avoid invalid aspiration when the reagent and sample is insufficient.

4.6.2 Compoisition of Level Detection System

4.6.2.1 Dual-Tube Probe

The dual-tube probe is as shown below:

4-9
4 Functions of Boards

Figure 4-12 Profile of dual-tube probe

4.6.2.2 Level Detection Circuit


The level detection board detects the capacitance change when the dual-tube probe
contacts liquid level; the capacitance change is then converted into 0 and 5V pulse
signals and finally transferred to the main control board.

4.6.2.3 Level Detection Principle

Working principle of level detection system: When the probe contacts liquid level, the
compacitance between the inner tube and outer tube changes and then sent to the
MCU of the main control board after being trimmed. The level detection board ouputs
a positive pulse signal.

4.6.2.4 Power Supply of Level Detection Board

The level detection board requires 9V to power the phase-lock loop and 5V to power
other elements on the board. The two power supplies are converted from the 12V
power provided by the main control board.

4-10
4 Functions of Boards

4.7 Reaction Disk Temperature Collection Board

4.7.1 Introduction
The reaction disk temperature collection board collects real-time temperature of the
reaction disk and then feeds it back to the temperature control unit, which controls
heating of the reaction disk according to the temperature feedback.

4.7.2 Principle
Signals of the temperature sensor that has been connected to the reaction disk
temperature collection board are amplified, converted into digital signals, and then
transferred to the temperature control unit through the serial port communication
port.

4.8 Cleaning Fluid Temperature Collection Board

4.8.1 Introduction
The cleaning fluid temperature collection board collects real-time temperature of
wash solution and deionized water and then feeds it back to the temperature control
unit, which controls heating of the wash solution and deionized water according to
the temperature feedback.

4.8.2 Principle
Signals of the temperature sensor that has been connected to the cleaning fluid
temperature collection board are amplified, converted into digital signals, and then
transferred to the temperature control unit through the serial port communication
port.

4.9 Pump Valve Driving Board


It receive the siganal of the main control board ,and control the pumps and value of the
auto wash unit.

4.10 System Power Supply


The power supply unit of the system consists of three boards: 5V/12V board, 24V
board and PFC board.

The powers supplied by this unit include:

AC 110/220V - Heater
A. 12V/4.5A - Lamp
B. 12V/10A - Peltiers
C. 12V/4.7A Boards, pumps and valves

4-11
4 Functions of Boards

5V/4.5A - Boards
24V/5A Step motors

4.10.1 PFC Board


EMI filter network.
Providing APFC to conform to the IEC61000-3-2.
AC/DC conversion. Supplying the +390V and VDD voltage to drive the 24V board
and 12V&5V board.
Supplying stable A.12V for the lamp.
Controlling the 24V, C.12V and 5V outputs through the Power of the analyzing
unit

4.10.2 24V Board


Transferring and controlling power supply for AC heater
Converting the 390V into 24V
The 24V of this board is output under the control of the Power of the analyzing unit.

4.10.3 5V/12V Board


The 5V/12V board converts the 390V from the PFC board to B.12V(10A), 12V(4.7A)
and 5V. The C.12V(4.7A) and 5V are controlled by the Power of the analyzing unit.

Generally, the power supply of the system is controlled by two switches (MAIN
POWER and Power). The B.12V(10A) is controlled by the MAIN POWER of the
analyzing unit separately and powered by the 5V/12V board after the analyzer is
started, while others are controlled by the Power of the analyzing unit.

4.11 LED Indications on PCBs

LED Indicators LED On LED Off Remark


Main control board (051-000864-00)
Reagent is being Reagent preheating
D1
preheated. is stopped.
Reaction disk is Reaction disk
D2
being heated. heating is stopped.
Wash solution is Wash solution
D3
being heated. heating is stopped.
D4 \ \ Reserved
Temperature control
Temperature control
D5 unit is working
unit is abnormal.
normally.
Deionized water is Deionized water
D6
being heated. heating is stopped.
5V power supply is 5V power supply is
D7
normal. abnormal.

4-12
4 Functions of Boards

LED Indicators LED On LED Off Remark


12V power supply is 12V power supply is
D8
normal. abnormal.
3.3V power supply is 3.3V power supply is
D9
normal. abnormal.
Drive board (051-000828-00)
24V power supply is 24V power supply is
D1
normal. abnormal.
5V power supply is 5V power supply is
D2
normal. abnormal.
12V power supply is 12V power supply is
D3
normal. abnormal.
3.3V power supply is 3.3V power supply is
D4
normal. abnormal.
Interior wash pump is Interior wash pump is
D16
turned on. turned off.
Exterior wash valve is Exterior wash valve
D17
turned on. is turned off.
Exterior wash pump Exterior wash pump
D18
is turned on. is turned off.
AD collection board (BA40-30-61365)
+12V power supply is +12V power supply
D13
normal. is abnormal.
-12V power supply is -12V power supply is
D14
normal. abnormal.
5V power supply is 5V power supply is
D15
normal. abnormal.
Reagent refrigeration boardBA20-30-75227
12V power supply is 12V power supply is
D3
normal. abnormal.
Refrigeration Refrigeration
D4 temperature is below temperature is above
0. 0.
Refrigeration Refrigeration
D5 temperature is above temperature is below
15. 15.
Refrigeration Refrigeration
D6 temperature is temperature is
between 0~15. beyond 0~15.
Peltier is working
D7 Peltier is abnormal.
normally.
Relevant temperature Temperature control
D8 control fan is not fan is working
working. normally.
Relevant temperature Temperature control
D9 control fan is not fan is working
working. normally.

4-13
4 Functions of Boards

LED Indicators LED On LED Off Remark


Relevant temperature Temperature control
D14 control fan is not fan is working
working. normally.
12VFAN power 12VFAN power
D15
supply is normal. supply is abnormal.
Relevant temperature Temperature control
D16 control fan is not fan is working
working. normally.

Calibration of Calibration of
D2 liquid-level detection liquid-level detection
board is normal. board is abnormal.
Sample probe Sample probe fails to
D5 detects liquid level detect liquid level
signals. signals.
Sample probe Sample probe does
collides with an not collide with an
D6
obstruct in vertical obstruct in vertical
direction. direction.
Reaction disk temperature collection board (BA10-30-78268)
+12V power supply is +12V power supply
D1
normal. is abnormal.
Deionized water temperature collection board (BA38-30-88228)
5V power supply is 5V power supply is
D1
normal. abnormal.
12V power supply is 12V power supply is
D2
normal. abnormal.
Table 4-1 LED indicators on PCBs

4-14
4 Functions of Boards

Figure 4-1 LEDs on main control board

4-15
4 Functions of Boards

Figure 4-2 LEDs on drive board

4-16
4 Functions of Boards

Figure 4-3 LEDs on AD collection board

4-17
4 Functions of Boards

Figure 4-4 LEDs on reagent refrigeration board

4-18
4 Functions of Boards

Figure 4-5 LEDs on liquid-level detection board

4-19
4 Functions of Boards

Figure 4-6 LEDs on reaction disk temperature collection board

4-20
4 Functions of Boards

Figure 4-7 LEDs on deionized water temperature collection board

4-21
4 Functions of Boards

4.12 Circuit Diagram

4-22
NC

NC
8 LEVEL4
7 GND C39

6 LEVEL3
5 GND C39

4 LEVEL2
3 GND C25
2 LEVEL1
1 GND C26

J1
1 GND 1 GND
2 1 2 NC 2 NC 2 1 J20
3 NC 3 NC
4 3 4 NC 4 NC 4 3
5 NC 5 NC
6 5 6 NC 6 NC
6 5
7 NC 7 NC
8 7 8 PUMP_FILL_IN 8 8 7
9 VAVLE_FILL_IN 9
4 9 10 PUMP_FILL_OUT 10 4 9
11 VALVE_WASH_INJECT1 11
12 11 12 VALVE_WASH_INJECT2 12
12 11
14 13 13 PREHEAT_REAG 13
14 STIR_DC 14
14 13
15 LAMP_CTRL 15
16 15 16 CLK_WSAH_SYR 37 16 15
17 DIR_WASH_SYR 38
18 17 18 RELAY_T 18 18 17
19 GND 19
20 19 20 REAC-CLK 20 19
20
21 REAC-DIR 21
22 21 22 CLK_STIR_R 22 22 21
23 DIR_ STIR_R 23
24 23 24 CLK_RESERVED_MOTOR1 24 24 23
25 DIR_RESERVED_MOTOR1 25
26 25 26 CLK_WASH_UP 26 26 25
27 DIR_WASH_UP 27
28 27 28 CLK_FILL_T 28 28 27
29 DIR_FIIL_T 29
30 29 30 CLK_RESERVED_MOTOR2 30 30 29
31 DIR_ RESERVED_MOTOR2 31
32 31 32 CLK_STIR_UP
32 31
32
34 33 33 DIR_STIR_UP 33 34 33
34 GND 34
35 CLK_SYR_MOTOR1 35
36 35 36 DIR_ SYR_MOTOR1 36
36 35
38 37 37 CLK_RESERVED_MOTO4 16
38 DIR_RESERVED_MOTOR4
38 37
17
39 CLK_RESERVED_MOTOR3 39
40 39 40 DIR_ RESERVED_MOTOR3 40 40 39
41 CLK_FILL_R 41
42 41 42 DIR_FILL_R 42 42 41
43 CLK_FILL_UP 43
44 43 44 DIR_ FILL _UP 44
44 43
46 45 45 CLK_FILL_SYR 45 46 45
46 DIR_FILL_SYR 46
47 GND 47
48 47 48 VCC 48 48 47
49 VCC 49
50 49 50 VCC 50 50 49

BA38-30-88046
J2

009-000884-00
1 1

2 2

3 3

4 4

J17

009-000880-00
009-000886-00
1 SHIELD
2 SHIELD
9 NC
1 DIN 3
2 SYNC 4
3 DOUT 5
4 GND 13
5 CLK 6
6 BUSY 7
7 GND

4-23
14
Reagent Bar 8 S1_TEMP 10
9 S2_TEMP 12
10 S3_TEMP 8
11 GND 15
12 VPP 11
16 HEAT3
17 +24V
18 HEAT2
19 +24V
20 HEAT1

009-000885-00

1 5V 3
2 GND 1

5 F_REAC 2

009-000877-00
1 VCC 4
1 +15V 3 6
3 12V 3 4 2
14 +15V 2 5 4 GND 2
2 -15V 1 4 1 3 1
6 12GND
15 -15V
3 VCC
Figure 4-8 Circuit diagram of main control board

16 VCC
4 15GND
17 15GND
5 GND 1 SHIELD
18 AD_BUSY 2 SHIELD
6 AD_DIN 1 NC 4
19 AD_CLK 2 CS# 3
7 GND 3 DOUT 5
20 AD_RC 4 GND 13
8 GND 5 SCLK 6
21 CH_A3 6 NC
9 DCP_EN 7 GND 14
22 CH_A2 8 A_AU 10
10 DCP_CLK 9 B_AU 12
23 CH_A1 10 NC
11 DCP_DIN 11 GND 15
24 CH_A0 12 VPP 11
12 GND 7 NC
8 NC
25 GND 9 NC
13 GND 16 NC
17 NC
18 NC
19 NC
20 NC
4 Functions of Boards
4 Functions of Boards

Figure 4-9 Circuit diagram of drive board

4-24
4 Functions of Boards

Figure 4-10 Circuit diagram of AD collection board

4-25
4 Functions of Boards

Figure 4-11 Circuit diagram of reagent refrigeration board

4-26
4 Functions of Boards

Figure 4-12 Circuit diagram of probe/mixer connection board

4-27
4 Functions of Boards

Figure 4-13 Circuit diagram of reaction disk temperature collection board

4-28
4 Functions of Boards

2 4 6 8 10 12
1 3 5 7 9 11
1 3 5 7 9 11 13 15 17 19
2 4 6 8 10 12 14 16 18 20

4-29
4 Functions of Boards

Figure 4-14 Circuit diagram of deionized water temperature collection board

Figure 4-15 Circuit diagram of pump/valve drive board

4-30
5 Software Introduction

5.1 Software Structure and Response Mechanism


The system software is composed of the operating software and the control
software.

5.1.1 Operating Software

The operating software manages the test and sample information entered by you,
generates a test procedure based on the requested tests, and sends test instructions
to the analyzing unit. These instructions inform the analyzing unit to start testing and
then output and save the results.

The operating software controls the analyzing unit through the control software. They
communicate with each other through the serial port upon the specific protocols.

The operating software is composed of 13 modules: calculation, startup, shutdown,


database, interface, serial port receiving/sending, processing received data, error
processing, testing, commissioning, failure restore, printing and protocol
encapsulation.

5.1.1.1 Calculation

This module calculates the calibration parameters and the concentration of the
reaction mixture. The calculation procedure includes:

AD absorbance
Absorbance response
Response calibration parameters
Calibration parameters, response concentration of the mixture

5.1.1.2 Startup

This module initializes the operation unit and analyzing unit to prepare for testing.

The startup process includes: checking and initialization of the operation unit,
communication with and initialization of analyzing unit.

The operation unit is checked and initialized before the main screen is displayed.

1 To check the operating system of the PC


The operating software must run under Windows XP or Above. Otherwise, a
prompt will appear indicating that the operating software cannot run under
the operating system other than the specified, and then the operating
software will be closed automatically.

5-1
5 Software Introduction

2 To check the screen resolution of the current operating system


The operating software must run under the resolution of 1024768.
Otherwise, the software cant be displayed in full screen and a warning will
be given. You can set the resolution immediately and check again, or exit
the software and start it again after setting the resolution.
3 To check the color of the current operating system
If the color is less than 8 bits, the software cant be displayed normally and a
prompt will be given to inform you of wrong color. You can set the color
immediately and check again, or exit the software and start it again after
setting the color.
4 To disable the screen saver
The operating software must keep displayed while running. To prevent the
screen saver from disturbing you in operating and observing, the screen
saver should be disabled. A warning will be given for disabling failure, you
can try it again or neglect or exit the software.
5 To initialize the database
The current database is compressed and restored and will be backed up to
the historical database if the year is changed. When operation is failed, a
warning will be given to ask you to restore the database. You can exit the
software after confirming.
6 To check the printer
Check whether a printer has been set and connected to the PC.
Startup will not be affected when there is no printer. When you need to print,
the system will check the printer again.
7 Log on
If the username and password are not correct, the user must not proceed to
the next step.
The user can choose to cancel logging on the system.

After the operation unit is checked and initialized, the startup screen will be
displayed. The operation unit begins communicating with and initializing the
analyzing unit. In case that it is the first startup or the last startup was failed, you can
select a serial port and then click Start to start the analyzing unit. Otherwise the
system starts the analyzing unit automatically.

Communication with and initialization of the analyzing unit is finished during startup.

1 To set and initialize the communication port


Set the parameters regarding the serial port: baud rate, data bit, start bit,
stop bit, parity bit, sending/receiving buffer, control protocol, and start the
serial port receiving/sending thread and received data processing thread.
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.

5-2
5 Software Introduction

2 To shake hand with the analyzing unit


A handshake instruction is sent to the analyzing unit. If the analyzing unit
responds to it by sending a handshake instruction back to the PC, it
indicates the PC handshakes with the analyzing unit successfully.
Otherwise, another one will be sent again for 3 times at a specific interval
(2s).
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.
3 To check the self-check results of the analyzing unit
An instruction is sent to check the self-check result of each unit. The units
have been checked when the analyzing unit is started, and the results are
stored in the main unit.
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.
4 To download parameters to the analyzing unit
An instruction is sent to download parameters to the analyzing unit. If there
is no response within 30s, the instruction will be sent again for 3 times.
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.
5 To initialize the ISE unit and bar code reader
The instruction <ISE?> is sent to the ISE unit to check if it is connected. If
error occurs, ISE measurement can not be started.
ISE initialization: includes cleaning and calibration. If auto cleaning or
calibrator is configured for startup, ISE measurement will start if the
calibration is passed; otherwise another calibration is needed before
measurement.
Bar code reader initialization: includes query of bar code parameters. <H> is
sent to turn on the bar code reader, and <I> to turn off it.
6 To reset the mechanical parts
An instruction is sent to reset mechanical parts of each unit and wash the
sample proble and mixing bar
If failed, a prompt will be given and the startup is halted. You can take
actions immediately and try again, or exit the startup process.
7 To switch off the lamp and test the dark current
If the dark current is beyond the specified range, a warning will be given but
will not affect the startup and testing.
8 To switch on the lamp
And instruction is sent to open the lamp
9 To reset the auto wash parts
An instruction is sent to open the values and pumps, and to fill the deionzed
water and the diluted CD80 to the auto wash part
10 check the temperature and finish startup process
If the temperature becomes steady and is within specified range, the
analyzer will enter standby status, otherwise the incubation status.

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5 Software Introduction

5.1.1.3 Shutdown

This module restores the operation unit and analyzing unit to the default status.

During this process, the analyzing unit and the operation unit will be shut down.

You can start the shutdown process by selecting Exit on the main screen or Shut
Down on the Maintenance Alignment System screen. Then the system will
display a dialog box and start the shutdown automatically.

The following operations are conducted to shut down the analyzing unit.

1 To switch off the lamp


If failed, the system will enter the failure status and the shutdown is ended.
2 To clean the ISE unit
This step will be performed only if auto cleaning is configured for shutdown.
3 To wash the probe and the bar
When a prompt is displayed to ask you to prepare acid or alkaline detergent,
you should prepare it and confirm. Then the system will wash the probe and
the bar in enhanced washing mode. If failed, the system will enter the failure
status and the shutdown is ended.
4 To reset the mechanical parts
Each mechanical part will be reset. If failed, the system will enter the failure
status and the shutdown is ended.

The following operations are conducted to shut down the operation unit.

1 To stop all the threads


2 To stop the timer
3 To close the database

5.1.1.4 Database

This module saves the settings and test data, such as system, patient, sample
information and test data.

5.1.1.5 Interface

This module provides an interface for you to view each status and result, make
settings, request tests, start and stop testing, etc.

5.1.1.6 Serial Port Receiving/Sending

This module establishes the communication between the operating software and
control software. It sends the instructions in the sending buffer to the main unit,
through which the instructions are transferred to the specified units. Then the echo,
results, test data and warnings received from the main unit are saved in the received
data buffer.

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5 Software Introduction

5.1.1.7 Processing Received Data

This module processes the received echo, results, data, warnings, running reports
and requests. It gets the frame information from the received data buffer, sets
corresponding commands, records the measured photoelectric data and warnings,
and calls the error processing module when an error occurs.

5.1.1.8 Error Processing

When an error occurs, this module finds the causes and evaluates the level and type
of the error. Additionally, it records the error logs, reminds you of error, and refreshes
the system status.

5.1.1.9 Testing

The testing module is to:

Check the reaction temperature periodically.


Form a test list according to the requests and divide the testing into several
periods, which are converted to instructions and saved in the buffer.
Maintain the test list according to the results from the data processing module.
Inform the database and interface modules to update relevant information.

5.1.1.10 Commissioning

This module sends relevant commissioning instructions and processes the


commissioning results.

It sends instructions regarding simple operations, commissioning, parameter


downloading, temperature control switch, and etc, and processes the corresponding
results.

5.1.1.11 Failure Restore

This module restores the failed parts as required by you.

The failed parts can be restored actively or passively. The active restoring means
when a failure occurs during startup, shutdown or testing, the system will try to
execute the instruction again in terms of settings or reset the mechanical parts of
corresponding units and wash the probe/bar. While the passive restoring means the
system restores the failed parts only when you sends the reset instruction.

5.1.1.12 Printing

This module prints out in proper format the test results, calibration results, QC results
or statistic results.

5.1.1.13 Protocol Encapsulation

This module provides encapsulation functions for all the instructions in accordance
with the communication protocol.

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5 Software Introduction

5.1.2 Control Software


The control software receives the instructions from the operating software, analyzes
them and drives the corresponding units of the analyzing unit to execute them. And it
also transmits the data from the analyzing unit to the operating software.

The units of the analyzing unit can be functionally divided into the following ones:
main unit, photoelectric unit, reaction unit, sample/reagent unit, mixing unit,
temperature unit, and wash unit. The functions of these units are listed in the
following table.

Unit Function
Main unit Receives macroinstructions from the PC,
decomposes them into a series of action instructions,
and then delivers them to destination units (in specific
order) at a certain interval.
Monitors the status of each unit, and transmits the
data converted by the photoelectric unit to the PC.
Photoelectric unit Detects photoelectrical data of the solution in reaction
cuvettes, and amplifies and converts it. And stores
data at the dual port FIFO for the main unit to read
and transmit to the PC.
Reaction unit Contains 80 cuvettes.
Rotates specified cuvette, following the instruction
sent from the main unit, to the reagent/sample
dispensing position, mixing position and photoelectric
detection position at specified wavelength.
Sample/Reagent unit Contains 40 reagent positions in the inner circle and
40 sample positions in the outer circle.
Rotates specified reagent bottles, following the
instruction sent from the main unit, to the reagent
aspirating position.
Rotates specified sample tubes, following the
instruction sent from the main unit, to the sample
aspirating position.
Mixing unit Receives instructions from the PC, and controls the
mixing bar to mix the solution in the cuvette where the
reagent and sample has been dispensed and that has
been rotated to the mixing position.
Moves the mixing bar to the wash well, and washes it
after each mixing to avoid carryover.
Temperature unit Controls the reaction temperature, cleaning fluid
preheating temperature, reagent preheating
temperature and refrigeration temperature.
Wash unit Washes reaction cuvettes for 8 phases. It dispenses
wash solution and then deionized water into reaction
cuvettes, and then dries them so that they can be
used repeatedly.

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5 Software Introduction

5.2 Software Installation


Check the operating system and relevant settings, and ensure that a Window 7 or
above is used, with memory of above 1G, resolution of 1024*768, and color qulaity of
no less than 16 bit.

Check if the computer is connected to the analyzing unit and the analyzing unit is
powered on.

For the serial number of the operating software, contact Mindray customer service
department.

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6 Maintenance and Service

6.1 Cleaning and Washing


WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.

BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the used gauze in accordance with your local or national
guidelines for biohazard waste disposal.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer
or distributor of the reagents for details.

6.1.1 Cleaning Probe


1 Place the Power to OFF.
2 Remove the cover from the sample/reagent disk.
3 Remove the sample/reagent disk.
4 Pull the probe arm to the highest point by hand. Rotate the probe arm to
move the probe to a position above the sample/reagent compartment and
convenient to operate.

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5
CAUTION:
The tweezers may scratch the probe. Exercise caution when
using it to clean the probe. Avoid direct contact between the
tweezers and the probe. Do not use excessive force when
cleaning the probe. Otherwise it may bend.

NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.

Pinch CD 80 soaked gauze with tweezers and gently clean the exterior of
the probe until it is clean and smooth.
6 Pinch deionized water-soaked gauze to clean the probe.
7 After cleaning, gently pull the probe arm to its highest point and rotate the
probe arm to move the probe to a position above the wash well.
8 Load the sample/reagent disk.
9 Close the cover.

6.1.2 Cleaning Mixing Bar


1 Place the Power to OFF.
2 Pull the mixing bar arm to the highest point by hand. Rotate the bar arm to
move the bar to a position convenient to operate.
3
CAUTION:
The tweezers can scratch the bar. Exercise caution when using
the tweezers to clean the bar. Avoid direct contact between the
tweezers and the bar. Do not use excessive force when cleaning
the bar. Otherwise it may bend.

NOTE:
Mindray recommends the acid and alkaline detergents be used
alternately for this purpose. For instance, if the acid detergent
has been used for last maintenance, the alkaline detergent had
better be used for this time.

Pinch acid or alkaline detergent-soaked gauze with tweezers and gently


clean the exterior of the mixing bar until it is clean and smooth.
4 Pinch CD 80 soaked gauze with tweezers to clean the mixing bar.
5 After cleaning, gently pull the bar arm to its highest point and rotate the bar
arm to move the bar to a position above the wash well.

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6.1.3 Cleaning Sample/Reagent Compartment


1 Place the Power to OFF.
2 Remove the cover from the sample/reagent disk.
3 Take out all calibrators, controls, samples, reagents, distilled water and
detergent from the sample/reagent disk.
4 Remove the sample/reagent disk.
5 Wash the disk with clean water and wipe it dry with clean gauze.
6 Use clean gauze (water or disinfector-dipped gauze if necessary) to clean
the inside of the compartment.
7 Load the sample/reagent disk.
8 Close the cover.

6.1.4 Cleaning Wash Well of Probe


1 Place the Power to OFF.
2 Pull the probe arm to its highest point. Rotate the arm to move the probe
away from the wash well.
3 Clean the inside of and the place around the wash well with cotton swabs.
4 Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.

6.1.5 Cleaning Wash Well of Mixing Bar


1 Place the Power to OFF.
2 Pull the mixing bar arm to its highest point. Rotate the bar arm to move the
bar away from the wash well.
3 Clean the inside of and the place around the wash well with cotton swabs.
4 Pull the mixing bar arm to its highest point and rotate it to move the bar to a
position above the wash well.

6.1.6 Cleaning Panel of Analyzing Unit


1 Place the Power to OFF.
2 Wipe the panel of the analyzing unit with clean gauze (water or
disinfector-dipped gauze if necessary).

6.1.7 Washing Deionized Water Tank

CAUTION:
The deionized water to be used on the analyzer must meet the CAP
Type II water requirements.

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7 Maintenance and Test Software

1 Place the Power to OFF.


2
CAUTION:
After removing the cap of the deionized water tank (together
with the pickup tube and sensor), place it on a clean table.

Unscrew (counter-clockwise) the cap (together with the deionized water


pickup tube and the sensor).
3 Wash the tank interior with deionized water. Use a clean brush to clean the
interior if necessary.
4 Wash the pickup tube and the sensor with deionized water. Use clean gauze
to wash them if necessary.
5 Wipe water off the tank exterior, pickup tube and sensor cable with clean
gauze.
6 Add deionized water into the tank.
7 Screw (clockwise) the cap (together with the pickup tube and sensor) back
onto the tank until secure.

CAUTION:
When placing the deionized water tank, ensure the top of the tank is
lower than the bottom of the upper cabinet.
Ensure the deionized water pickup tube is not blocked, bent, or
twisted.

6.1.8 Washing Waste Tank

BIOHAZARD:
Exercise caution and do not spill the waste onto other people or
things.

1 Place the Power to OFF.


2
BIOHAZARD:
After removing the cap of the waste tank (together with the
waste tube and sensor), place it on an appropriate place to
avoid biohazard contamination.

Unscrew (counter-clockwise) the cap (together with the waste tube and the
sensor).
3 Empty the waste tank.

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7 Maintenance and Test Software

4 Wash the tank interior with clean water. Soak the tank with disinfector if
necessary.
5 Wash the waste tube and the sensor with clean water.
6 Wipe water off the tank exterior, waste tube and sensor cable with clean
gauze.
7 Screw (clockwise) the cap (together with the waste tube and sensor) back
onto the tank until secure.

CAUTION:
When placing the waste tank, ensure the top of the tank is lower than
the bottom of the upper cabinet.
Ensure the waste tube is over the tank and not blocked, bent, or
twisted. A blocked, bent or twisted waste tube may lead to wastewater
overflow that may damage the analyzer.

6.1.9 Washing Dust Screens


1 Place the MAIN POWER to OFF.
2 Use a screwdriver to unscrew the screws on the left and right plates and
remove the two plates.
3 Remove the dust screens from the plates. The dust screen is as shown in
the figure below.

4 Wash the screens with clean water and dry them by airing.
5 Install the screens back to the left and right plates.
6 Install the left and right plates with screws.

6.1.10 Cleaning Reaction Cuvettes


Contaminated reaction cuvettes may lead to incorrect results. The reaction cuvettes should
be cleaned regularly.

1 Place a 40ml bottle filled with CD80 detergent on specified position of


reagent disk.
2 On the Daily Maint. page, select Cuvette Cleaning and then click Execute.
All cuvettes on the reaction disk are washed.

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7 Maintenance and Test Software

6.2 Replacing
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.

BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.

CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.

6.2.1 Unclogging Probe


When the probe is clogged, the fluid flow will become abnormal. Follow the steps given
below to remove, unclog and install the probe.

6.2.1.1 Removing Probe

1 Place the Power to OFF.


2 Remove the cover from the sample/reagent disk.
3 Pull the probe arm to its highest point. Rotate the probe arm to move the
probe to a position above the sample/reagent compartment and convenient
to operate.
4 Grab the lower part of the arm cover with two hands and pull them slightly
outwards and remove the cover upward from the arm base. After you remove
the cover, the inside structure of the probe arm is as shown in the figure
below.

Probes Circuit Connector


Circuit Board Tubing Connector
Probes Fluid Connecor
Retaining Screw

Spring

5 Hold the probes fluid connector with one hand and the tubing connector with
the other. Rotate the tubing connector counter-clockwise until it disconnects
from the probe. Remove the tubing from the probe.

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7 Maintenance and Test Software

6 Press the circuit board with one hand and disconnect the probes circuit
connector from the board with the other hand.

CAUTION:
Exercise caution when disconnecting the connector. Excessive
force may damage the connector and/or the circuit board.

7 Use a small screwdriver to remove the retaining screw on the probe and take
out the spring.
8
WARNING:
Store the removed probe in a safe place where it will neither
endanger people working around the area nor be damaged.

NOTE:
Exercise caution when pulling the probe away from the arm.

Slowly pull the probe away from the probe arm. Exercise caution so that the
gasket inside the probe does not drop out and if it does, store it in a clean
place for later installation.

6.2.1.2 Unclogging Probe

BIOHAZARD:
Dispose of the used needle in accordance with your local or national
guidelines for biohazard waste disposal.

1 Place a container like beaker below the sample probe.


2 Connect the unclogging device to the tubing connector.
3 Use a single-use syringe to aspirate 3ml CD80 wash solution, remove the
needle and connect the syringe to the other end of the unclogging device.
Push the syringe plunger slowly until there comes liquid out of the sample
probe tip.

4 If no liquid comes out of the sample probe tip, insert a needle into the
sample probe tip and push the syringe plunger.

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7 Maintenance and Test Software

5 Leave the sample probe soaked with wash solution for about 10 minutes.
Push and pull the syringe plunger for several times until liquid comes out
of the probe tip evenly.
6 Use the syringe to aspirate deionized water and rinse the sample probe for
at least 3 times.
7 Remove the unclogging device and the syringe, and then connect the
tubing connector.
8 Remove the container.
9 Check the level detection function.

NOTE
A bent or damaged probe will lead to unreliable test results and should
be replaced immediately.

6.2.1.3 Installing Probe

1 Place the Power to OFF.


2 Insert the probe back into the hole on probe arm, and align the hole on probe
plate to the rotor inside the arm.
3 Sleeve the spring on the rotor and screw the retaining screws to secure.
4 Pinch the probe by the part near the probe arm. Gently push the probe upward
and then release the probe to see if the spring can move freely.
If so, proceed to the next step.
If not, check for errors and try again after removing the errors.
5 Connect the probes circuit connector back to the circuit board.
6 Ensure the gasket is inside the probe.

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7 Maintenance and Test Software

7
CAUTION:
The fluid tube inside the probe arm should be bent into a
circle when being installed.

Exercise caution when connecting the probe. Excessive


force may bend the probe.

Screw (clockwise) the probes fluid connector back to the tubing connector.
8 Place the ANALYZING UNIT POWER to ON while ensuring that the sample
probe is not attaching any conducting object, such as hands.

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7 Maintenance and Test Software

9 Calibrate the sample probe manually. Check if indicator D2 (yellow) is lightened


within 2 seconds when the ANALYZING UNIT POWER to ON. Press the switch
S2 on the level detection board and then release it, then check if indicator D2 is
first extinguished and then lightened. If it is, that means the calibration succeeds.
Exercise caution to prevent the sample probe from attaching any conducting
object during the calibration.

10 Add deionized water to a clean cup. Immerse the probe tip into the water by
2-3mm and indicator D5 on the circuit board should be lighted. Take the probe tip
out of water, and the indicator should go out. If the test succeeds, proceed to the
next step; if not, please contact our Customer Service Department or the
distributor.

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7 Maintenance and Test Software

11 Check the marks inside the probe arm cover to see the orientation of the cover.
Install the cover back to the probe arm.

CAUTION:
The marks inside the probe arm cover are shown in the figure
below.
To Probe To Rotor

12 Pull the probe arm to its highest point and rotate it to move the probe to a
position above the wash well.
13 Install the sample/reagent disk.

6.2.2 Replacing Probe


If the probe is bent or damaged, it must be replaced immediately. Follow the procedure
given below to replace the damaged or bent probe.

1 Remove the bent or damaged probe as instructed by 6.2.1.1 Removing


Probe.

BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your
local or national guidelines for biohazard waste disposal.

2 Install a new probe as instructed by 6.2.1.3 Installing Probe.

6.2.3 Replacing Mixing Bar


If the mixing bar is damaged, it must be replaced immediately. Follow the procedure given
below to replace the damaged mixing bar.

WARNING:
When replacing the bar, pinch the bar only by the knurled part and do
not touch the other part of the bar. Protect the flat part of the bar from
been scratched.

BIOHAZARD:
Dispose of the damaged mixing bar in accordance with your local or
national guidelines for biohazard waste disposal.

1 Place the Power to OFF.

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7 Maintenance and Test Software

2 Gently pull the bar arm to its highest point and rotate it to move the bar to a
position convenient to operate.
3
CAUTION:
When trying to pull out the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.

Pinch the bar by the knurled part with one hand and unscrew
(counter-clockwise) the retaining nut with the other hand until the mixing bar
looses. Pull the bar downward to remove it and remove the nut.

Retaining Nut
Knurled Part

4 Align the new mixing bar to the bigger hole end of the retaining nut and
gently screw it into the nut until the end of the bar is in line with the smaller
hole end of the nut.
Retaining Nut
Knurled Part

5 Pinch the mixing bar by the knurled part and align the hole of the nut to the
axis on the bar arm, then push the bar upward in the direction of the axis
until it cant proceed. Tighten the nut by screwing clockwise with the other
hand.

CAUTION:
When trying to push the bar, concentrate your force in the
direction of the axis on the bar arm. Biased force may damage
the bar and/or the axis.
Ensure the bar is all the way pushed to the end.

6 After replacing the bar, visually check whether the bar is vertical to the bar
arm.
If not, remove the bar and re-install it.
If so, proceed to the next step.
7 Pull the bar arm to its highest point and rotate it to move the bar to a position
above its wash well.

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7 Maintenance and Test Software

6.2.4 Replacing Plunger Assembly of Syringe


The old plunger assembly of syringe should be replaced with a new one when

The old one has served for three months; or


The old one has been used for over 100,000 tests; or
The old one is apparently damaged.

CAUTION:
Exercise caution when installing the assembly. Excessive force may
crack the syringe.

1 Place the Power to OFF.


2 Unscrew the screws on the syringe cover and remove the cover.
The structure of the syringe is as shown in the figure below.

Tee
Syringe Connector
Retaining Screw
Retaining
Screw Space Bar
Syringe
Retaining Screw
Retaining Space Bar
Screw
Plunger Guide Cap

Holder

Plunger Button

Lower Retaining Screw

3 Prepare a new plunger assembly (shown in the figure below) and soak the
plunger tip in deionized water to eliminate bubbles.

Plunger Tip Plunger Rod Plunger Button


Plunger Guide Cap
4 Unscrew (counter-clockwise) the lower retaining screw.
5 Unscrew (counter-clockwise) the four retaining screws, remove the screws
and space bars, and remove the syringe from the holder.

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7 Maintenance and Test Software

6
CAUTION:
There may be residual water in the syringe connector. Do not
drop water onto the analyzing unit.

Grab the Tee with one hand and the syringe connector with the other hand
and unscrew (counter-clockwise) the syringe.
7
CAUTION:
There may be residual water in the syringe. Do not drop water
onto the analyzing unit.

Unscrew (counter-clockwise) the plunger guide cap and pinch the plunger
button to gently pull the plunger assembly from the syringe.

Syringe Connector Syringe Plunger Guide Cap


Plunger Rod Plunger Button

8 Pinch the new plunger assembly by the plunger button and carefully insert
the plunger tip into the syringe and push it all the way to the end. Screw
(clockwise) the plunger guide cap until secure.
9 Immerse the syringe connector into deionized water. Pinch the plunger
button, pull it to aspirate half syringe of deionized water and then push it to
expel the deionized water and the air from the syringe.
10 Grab the Tee with one hand and the syringe connector with the other hand.
Screw (clockwise) the syringe into the Tee until secure.
11 Place the syringe on the holder. Install space bars and fix retaining screws.

NOTE:
The upper edge of the upper space bar must reach the seventh
line of the scale on the syringe.
When fixing retaining screws, be sure to tighten them
alternately with equilibrium force.

12 Screw (clockwise) the lower retaining screw until secure.


13 Place the Power back to ON.
14 Enter the Alignment screen of the operating software and set the Vol.(R.
Syringe) to 450. Click R. Syringe Aspirate. After the syringe finishes the
motion, click R. Syringe Dispense. You may repeat this action several
times.
Pay attention to bubbles during the aspiration/dispensing process.
If there are bubbles observed during the process, they may be caused by the
air leak between the syringe and the Tee. Uninstall the syringe and re-install
it.
If the bubbles are found again, there is something wrong with the fluid path.

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6.2.5 Replacing Lamp


Replace the lamp with a new one when the system reminds to do so, or the service time of
the lamp has added up to 2,000 hours.

CAUTION:
Do not touch the light entrance of the lamp. In case the entrance is
dirty, clean it with ethanol-soaked defatted cotton.

1 Place the MAIN POWER to OFF. Wait at least 15 minutes for the lamp and its
housing to cool down.

WARNING:
After working for a while, the lamp and its housing are usually
hot enough to burn you. Do not proceed with this procedure
until they have cooled down.

2 Remove the right cover of the analyzing unit.

Unscrew the two cable connectors, and then remove the cables.
3

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7 Maintenance and Test Software

Remove the retaining screw on the lamp.


4

Remove the lamp.


5

Install the new lamp in the reversed steps.


6

7 Install the right cover of the analyzing unit.


8 After replacing the lamp, you are allowed to readjust the photoelectric gain to
make water blank within 47000~50000. Refer to 6.5.2.2Gain Adjustment for
310H 31H

more information.

Note:
Gain adjustment is not recommended after lamp replacement
so as to ensure photometer performance.
Do not touch either the light entrance of the lamp. In case the
entrance is dirty, clean it with ethanol-soaked defatted cotton.
To prevent erroneous result, please ensure that there is no
space between the lamp and the lamp base, and that the
retaining screw of the lamp and the O ring terminals are
tightened.

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6.2.6 Replacing Reaction Cuvettes

After the photometer procedure is performed, if a cuvette is found to be damaged, write


down the cuvette number and follow this procedure to replace the cuvette.

BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the damaged cuvette in accordance with your local or
national guidelines for biohazard waste disposal.

CAUTION:
Please use Mindray-recommended consumables. Other
consumables may degrade the system performance.

1 Select Maintenance Daily Maint, and then click the Photometer button to
display the cuvette check screen.
2 Choose desired cuvette segment at the bottom of the screen and click
Replace. The selected cuvette segment is carried to the replacement port.
3. Open the small window, loosen the pressing plates and turn them around, take
out the old cuvette segment and install the new one. Fix the cuvette segment
with the pressing plates and close the small window. To replace other cuvettes,
repeat this step until all cuvettes are replaced.

4 Perform cuvette check on the cuvette check screen, and then view the check
results and observe the cuvette status. If the new cuvettes are flagged
damaged, check the lamp and lens, wipe the front lens assembly with
anhydrous ethanol, and if necessary, replace the lamp and fiber.

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6.2.7 Replacing Filter Assembly


1 Open the side cover of the instrument, disconnect the tubes from the filter,
and then remove the filter assembly.

2 Connect the new filter assembly to the tubes.


3 Expel air from the filter assembly
1). Place the Main Power and Power of the analyzer to ON. Turn on the
computer and start the operating software.
2). Reset 10 times (click Maintenance and then select Alignment, click
Reset) to expel the air in the filter assembly and the tubes.

3). Check for large amount of bubbles in the outlet tube. If yes, continue the
resetting process; if not, the air expelling is completed.
The installation is completed.

6.3 Bar Code Reader Adjustment

NOTE:
Do not stare into the lamp or the laser beam from the bar code reader
when the analyzer is in operation.

6.3.1 Adjusting Sample Bar Code Reader


Requirements:

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7 Maintenance and Test Software

The light beam of sample bar code reader is about 1mm wide and is centered to around
0.5mm from the left of the scanning hole.

Checking:

1) Place a bar-coded sample tube on the sample/reagent disk.

2) Start scanning the bar code label on the sample tube and turn on the laser.

3) Check the position of light beam according to the scanning hole.

Adjustment:

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7 Maintenance and Test Software

1) Turn on

2) If deviation in direction A (see figure above) occurs, loosen the screw A and adjust the
bar code reader until the position of light beam meets the requirements.

3) If deviation in direction B (see figure above) occurs, loosen the screw A and adjust the
bar code reader until the position of light beam meets the requirements.

6.3.2 Adjusting Reagent Bar Code Reader


Requirements:

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7 Maintenance and Test Software

The light beam of reagent bar code reader locates within 1mm from the center line of the
reagent bottle.

Movement
direction

Light beam

1mm

Checking:

1) Place a bar-coded reagent bottle on the sample/reagent disk.

2) Start scanning the bar code label on the reagent bottle and turn on the laser.

3) Check the position of light beam on the reagent bottle.

Adjustment:

1) First check if light beam of sample bar coder reader is adjusted properly. If not, adjust
it and then check the light beam position of the reagent bar code reader.

2) If the light beam of sample bar code reader is adjusted properly but the position of
reagent bar code reader light beam does not meet the requirements, please adjust the
rotation deviation of sample/reagent disk while considering the reagent aspiration
position and bar code scanning position.

6.4 ISE Unit(optional) Maintenance

6.4.1 Replacing tubings

Note

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Before replacing tubings, please follow the steps below:

1. Take off the ISE Unit gate

2. Take off the joint of Cal A tubing of the wand from that of the pump tubing

3. Lift up the Cal A tubing of the wand to make the solution is the tubing flow back to the
reagent pack.

4. Do the same operation to Cal B tubing.

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Note

Do not take off the waste tubing of the wand

5. Use the maintenance and test software to purge A and B for 25 times, then replace the
tubings. After the replacement, insert the tubings of the wand which has been taken off
before back to their original position. Then purge A and B for another 25 times to
ensure the replacement is successful.

6.4.1.1 Replacing Calibration tubings

1. Take off the tubing joint from the pump tubing, and another end from the ISE sample
port

2. Take off the joint from the replaced tubing.

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3. Insert the joint into the new tubing and make it connected to the ISE sample port and
the pump tubing.

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6.4.1.2 Replacing pump tubings

1. Take off the tubings which are connected to the pump tubing.

2. Hold on one side of the pump tubing, and lift up a little then take it off from the pump
shelf.

3. Take another side of the pump tubing from the shelf.

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4. Install the new pump tubing to the pump shelf and insert the tubings which have been
taken off in step 1 back to the new tubing.

6.4.1.3 Replacing the wand

After emptying the solution in the tubing, take off the waste pump of the wand and change
a new one.

Note

Do not insert the tubings of the wand into the wrong place of the pump tubings, otherwise it
will cause function failure.

6.4.2 Replacing ISE module


When the ISE module is damaged, it needs to be taken out of the analyzer with the
shielding box and then be replaced.

1. Disconnect the communication lines in the ISE module, and take off the Cal A and Cal
B tubings.

2. Release the screws which fix the shielding box to the main board.

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7 Maintenance and Test Software

3. Take off the shielding box from the analyzer

4. Release the four screws on top of the shielding box to replace the ISE module

5. After the replacement, put the shielding box back to the analyzer. Tight the screws and
insert the Cal A and Cal B tubings back to the sample port.

6.5 Adjusting

6.5.1 Adjusting Probe and Disks

NOTE:

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Adjust the position of the probe according to the position of the cuvette
first, and then adjust other positions.
Before adjusting parameters at the PARA and Speed tab of the
Maintenance and Test Software, remember to click the Enable
modifying parameters button at the Command Main Unit tab and
use a jumper to shortcut the 3.3V of J1 of the main control board; after
finishing adjusting, remember to use a jumper to shortcut GND of J1 of
the main control board.

1 Adjust the position of the probe.

NOTE:
To minimize cumulative errors, ensure that the probe returns
to the initial position before each adjustment.

(1) Adjust the dispensing position of the probe. Ensure the probe is in
the center of the cuvette and the probe tip is 2-3mm away from the
top of the cuvette.
(2) Adjust the position of the initial-position transducer of the
sample/reagent disk. Ensure the reagent bottles and sample tubes
fit the disk cover well.
(3) Adjust the washing position of the probe. Ensure the probe is in the
center of the wash well and the probe tip is 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
(4) Adjust the probes position on the outer circle of the disk. Ensure the
probe is in the center of the sample tube.
(5) Adjust the probes position on the inner circle of the disk. Ensure the
probe is in the center of the reagent bottle.
(6) Adjust the probes position on the ISE sample port. Ensure the port
is with the circle of diameter of 1 mm around the center of the port.
2 Adjust the position of the mixing bar.
(1) Adjust the mixing position of the bar. Ensure the bar is in the center
of the cuvette on the reaction disk.
(2) Adjust the vertical position of the bar in the cuvette. Ensure the bar
tip is 1-2mm away from the bottom of the cuvette.
(3) Adjust the washing position of the mixing bar. Ensure the bar is in
the center of the wash well and about 5mm away from the bottom of
the wash well. If necessary, adjust the position of the wash well.
3 In the Maintenance and Test Software, select corresponding command
to rotate the reaction disk and move the probe and the mixing bar to see if
they clash with any reaction cuvette. If the mixing bar knocks the side or
the bottom of any cuvette, repeat Step 2.

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6.5.2 Adjustment of Photoelectric Collection Position and


Photoelectric Gain

6.5.2.1 Adjustment of Photoelectric Collection Position


1. Open the shielding box of the AD conversion board, connect two probes of the
oscilloscope to the AD conversion initiating signal (RC and GND ends) and channel 1(VG1)
photoelectric detection analog signal (or other channels (VG1~VG12)), and the grounding
terminal to the earth. The relations between channel, wavelength and test points are shown
in the table below:

Channel 1 2 3 4 5 6 7 8 9 10 11 12
Wavelength 340 380 412 450 505 546 570 605 660 700 740 800
Test Point VG1 VG2 VG3 VG4 VG5 VG6 VG7 VG8 VG9 VG10 VG11 VG12

Channel 1
photoelectric
detection analog
signal VG1

AD conversion
initiating signal
RC
Grounding
terminal
(GND)

2. Measure the 340nm channel. Fill 200l deionized water into five consecutive
cuvettes, and then perform mechanical reset on the maintenance and test software.
Perform the Reaction tray rotate command on the Reaction Unit screen. The
oscilloscope shows the folloring complete waveform circularly. Press Stop to stop the
waveform from scrolling.

3. Find waveforms of the five cuvettes filled with deionized water. Generally, the five
waveforms are higher and more flat than those of other cuvettes. If the five waveforms
incline, it means that the entrance slit is on the edge of light spot. The light splitting
component adjustment is failed and should be performed again. If the waveforms are flat
and the AD conversion initiating signal at 340nm on the rightmost side is in the middle of
the photoelectric detection analog signal as shown in the figure below, the adjustment is

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succeeded meeting the requirements of photoelectric collection. The yellow wave of


channel 1 represents the AD conversion initiating signal, and the red wave of channel 2
represents the photoelectric detection analog signal. In a conversion signal, 340nm wave is
on the rightmost and 800nm on the leftmost. The photoelectric collection position in the
following figure is correct.

4. If the AD conversion initiating signal of 340nm is not in the middle but decreasing
part of the photoelectric detection analog signal as shown in the figure(see signal of
cuvette 1) below, the photoelectric collection position is incorrect and should be adjusted.
Adjust the reaction disk coder sensor according to the position of the AD conversion
initiating signal. If the signal deviates to left, move the sensor counterclockwise; if the
signal deviates to right, move the sensor clockwise.

5. After adjusting the 340nm channel, move probe 2 to VG12 of channel 12, and then
check the waveforms and photoelectric collection position of 800nm channel in the same
way as 340nm. Make sure that the AD conversion initiating signal completely lies in the flat
part of the photoelectric detection analog signal.

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6. After finishing adjustment of 800nm channel, adjust other 10 channels in the same way.
The photoelectric detection analog signals waveform for cuvettes filled with deionized
water should be flat; if not, readjust the photoelectric collection position.

6.5.2.2 Gain Adjustment

If light intensity is weak due to attenuated lamp performance, you are allowed to adjust the
photoelectric signal gain to extend the lamps life span. The following points should be
noted during photoelectric gain adjustment:

1. Gain adjustment is not recommended for extending lamps life span.

2. Before the system leaves the factory, the photoelectric gain has been set up
sufficiently for saturation. If the gain has not been readjusted, replace the lamp with a
new one instead of adjusting the gain. Perform lamp check on the Daily Maint. screen
after replacing the lamp.

3. Please check if the gain parameter of this channel does not meet the requirement
(340nm 50, 380nm 35, others 20).If the gain parameter falls in the correct range
and the water blank value is lower than or close to the alarm limit, replace the lamp.

Procedure:

Note:
Prior to photoelectric gain adjustment, ensure that the lamp has been
turned on for no less than 10 minutes; otherwise, the lamp power may not
get steady.

1. Fill 200l deionized water into cuvettes #1-#5.

2. Select Gain Adjustment on the Reaction Unit screen. The system adjusts the
photoelectric gain automatically.

3. View the photoelectric gains of each channel on the maintenance and test software and
check the gains. If the gain of 340nm is less than 50,380nm<35, or other 10 channels<20,
it indicates that the optical system decreases in power. Replace the lamp or troushoot other
optical components.

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6.6 Checking

6.6.1 Checking Reagent Refrigeration Board


Test Device
1. A multimeter

2. A constant power supply

3. A resistor

4. 4 jumpers

5. A slotted screwdriver (2mm)

Connection Diagram
Constant
Multimeter Resistor
power supply

Reagent refrigeration board

Checking Procedure
1. To test the power supply

Connect the constant power supply to J86 (PIN 1, 5, 6 to 12V; PIN 2, 3, 4 to GND) and J87
(PIN3 to +5V; PIN1 to GND). Use the multimeter to check the constant power supply
(12V0.6V and 5V0.3V). Power on the constant power supply and check the power
supply as following:

1 9V: 90.45V; test point: the voltage at two terminals of the C2 capacitor.

2 5FAN: 50.25V; test point: the voltage at two terminals of the C14 capacitor.

3 5V: 50.25V; test point: the voltage at two terminals of the C16 capacitor.

4 2.5V: 2.50.25V; test point: the voltage at two terminals of the C7 capacitor.

2. To adjust the temperature control point

Adjust VR1 to make the TP1 (TP3: GND): 1.75V0.01V.

Adjust VR2 to make the TP2 (TP3: GND): 1.84V0.01V.

After adjustment, fix the resistance of VR1 and VR2 with a little glue or other materials.

3. To adjust the temperature control

Connect a resistor to the slot of the J88 transducer and adjust the resistance to simulate
the variation of temperature.

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Adjust the resistor to make TP5 (TP3: GND) supply switch between 1.85V (reference
resistance of resistor is 12.5K) and 1.75V (reference resistance of resistor is 10.2K) and
measure the voltage at 1 and 2 terminals of the J89.

1) If the TP5 supply is more than 1.84V, the output is 0V0.6V.

2) If the TP5 supply decreases from 1.84V, the output doesnt change. If it is no more than
1.75V, the output is 12V0.6V.

3) If the TP5 supply increases from 1.75V, the output doesnt change. If it is no less than
1.84V, the output is 0V0.6V.

4. Test the feedback signals of fans

When no fan is connected to J71-J74, LED1-LED4 light and the U6 PIN4 (TP3: GND) has
a high level (>4V).

When PIN1 and PIN2 of any of the J71-J74 are short circuited with a jumper, the
corresponding LEDs are off and the U6 PIN 4 has a high level (>4V).

When PIN1 and PIN2 of the J71-J74 are short circuited with jumpers, all LEDs are off and
the U6 PIN 4 has a low level (<0.8V).

Tempe 2 3 4 5 6 7 8 9 10 11 12
rature
( )
Voltag 1.88 1.86 1.84 1.82 1.79 1.77 1.75 1.73 1.7 1.68 1.66
e (V)

6.6.2 Checking Optical Couplers


This procedure is applicable to all four-pin optical couplers used on the analyzer.

1 There are two labels E and S on the optical coupler. E stands for emitter and
S stands for sensor.

2 A constant DC 5V or above is needed.

3 Usually the two pins on the E terminal are red and black or red and blue. The
red end is for high level.

The E terminal that is powered by 5V is in serial connection with a 220


resistor.

4 Usually the two pins on the S terminal are white and green. The white end is
for high level.

The S terminal that is powered by 5V is in serial connection with a 5.1K


resistor.

5 Voltage of the white end can be measured with a multimeter.

When the optical coupler is not shielded, the white end has a low level which
does not exceed 0.6V; otherwise it has a high level which exceeds 4.4V.

If the measured voltage is within the above thresholds, the optical coupler

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runs normally.

6.6.3 Photometer Maintenance


Photometer maintenance is to check reaction cuvettes and the lamp. Poor evenness
resulted from contaminated interior and exterior as well as decreased light transmittance
may affect the accuracy of test result. Therefore, reaction cuvettes should be checked
regularly, and if necessary, replaced with new ones. Similarly, deterioration of light stability
and intensity will also affect the accuracy of test result, and the lamp should be checked
regularly, and if necessary, replaced with a new one.

6.6.3.1 Cuvette Check

After cleaning reaction cuvettes, perform this procedure to check if they are clean and
normal.

1 Select Maintenance Daily Maint., and then click the Photometer


button.
2 Check if the lamp has become steady, or the system has been powered
on for 10 minutes.
3 The photometer screen provides cuvette check and lamp check functions.
Select the Cuvette Check tab.
The Cuvette Check screen shows the status of reaction cuvettes in latest
test.
Cuvette status has the following two conditions:
No flag: Status is normal.
Yellow: Consistence out of range, which means that the absorbance
difference with the cuvette of the minimum absorbance is greater than
1200.

Note:
To ensure photometer performance, replace cuvettes
indicated in yellow, and then perform cuvette check again
and save the test result.
4 Place deionized water in position W and click Start. Cuvette check
begins.
The cuvette status displayed will be refreshed after the test. Click Save to
save the results.

Note:
The current results will not be saved if the Save button is
not selected, and the results of the last test still remain
when the Cuvette Check screen is opened next time.
Click the Results button to recall and print absorbance data of all
cuvettes in latest test.
Click on a cuvette button. The absorbance values of the cuvette in the
last two tests will be displayed.
On the cuvette absorbance result screen, manually input a cuvette

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number or choose one by clicking the left and right arrow buttons. The
Current Status field shows the status of the specific cuvette. Dirty
appears for cuvettes that are indicated in yellow.

6.6.3.2 Lamp Check

1 Select Maintenance Daily Maint., and then click the Photometer


button.
2 Select the Lamp Check tab to display the lamp check screen.

Note:
Before performing lamp check, check reaction cuvettes and
replace those that are flagged in yellow; otherwise, the lamp
check result may not be reliable.
3 Check if the lamp has become steady, or the system has been powered on
for 10 minutes.
4 Click Start. lamp check begins.
The lamp status displayed will be refreshed after the test. Click Save to
save the results.

Note:
The current results will not be saved if the Save button is not
selected, and the results of the last test still remain when the
Lamp Check screen is opened next time.

Lamp check results in latest two tests are displayed on the Lamp Check
screen. the system deems if the light intensity weak or too strong

Note:
To ensure photometer performance, replace the lamp
immediately if the light intensity is insufficient.

5 After replacing the lamp, readjust the gain to make the water blank value
within 47000~50000. Ensure that the gain for 340nm is no less than 50.
Refer to section 6.5.2.2Gain Adjustment for details.
312H 31H

Note:
To ensure photometer performance, you are not
recommended to readjust the gain after replacing the lamp.

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7.1 Basic Operations


7.1.1 Installation
It is not necessary to install the test and maintenance software. Just copy the software files
to the PC and click the NewDebug.exe icon to start the program. Parameters can be
downloaded automatically when software is running. The communication frame is shown
on the system interface when downloading the parameters. After downloading finished, you
can use the functions of the software.

7.1.2 Overview
7.1.2.1 Screen Layout
The main screen of the test and maintenance software consists of two parts.

The upper area provides various function buttons to test each unit.

The lower area displays the communication data associated with the main unit/subunits.
The lower-right area provides options and buttons to control the communication frame.

7.1.2.2 Function Distribution


Click Command on the higher-left area. At the Command screen you can select different
units and then you can see the debugging buttons of the corresponding units.

Similarly, you can choose PARA and Speed, Temperature, Photoelectric on the
higher-left area to run different debugging functions.The following is an introduction of the
Command, PARA and Speed, Temperature, Photoelectric.

The function buttons for serial port setup, version query are located on the higher-right area
of the main interface.

7.1.2.3 Language Switch


The software support English and Chinese display. After opening the software, click setup
on the higher-left area and input bs200 in textbox of the pupped-up dialog box
(see Figure 7-1), and then click ok. As long as the Language button is selectable, click it to
314H

change the language.

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Figure 7-1 Input Serial Port Password

7.2 Operating Commands


Click Command on the higher-left, and then you can see the tabs for each unit. The
probes, disk and mixers can be debugged easily. This section introduces the confusing
commands of the above units.

7.2.1 Main Unit


The Main Unit screen includes the following commands:

Download Parameters: Download parameters for all of units.

Mechanical reset: Select this command to reset the mechanical parts of subunits.

Enable modifying parameters: Select this command to enable modifying the


parameters of all units.

Disable modifying parameters: Select this command to disable modifying the


parameters of all units.

Shake Hands With Machine: Select this command to communicate with the main
unit.

NOTE
Enable modify parameters and Disable modify parameters can
be used only when the parameter write protection of the main
board is disabled.The main board will be at the status of parameter
write protection in normal situation. Please refer to 7.3.1 for details
315H

about how to cancel parameter write protection.

Send original command: Select this command to send the instruction to the main
unit directly. Please note that this function can be performed only by debug users.

7.2.2 Mixing Unit


Click Mixing Unit on the higher-left area and then you can see the fuction buttons of the
mixing unit.

Mixing bar to the top of wash poolMove the mixing bar to the position above
the wash pool

Mixing bar into wash poolMove the mixing bar into the wash pool to wash

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Mixing bar to the top of reaction tray move the mixing bar to the position above
the reaction tray

Mixing bar into reaction trayMove the mixing bar down into the reaction tray

Mixing bar stirs for given timeTurn on the motor and the mixing bar stirs for
given time

Mixing bar stirTurn on the motor and the mixing bar stirs for the system given
time that is 0.12s

Moving mixing bar ver for stepsthe mixing bar move for given steps in the
vertical direction

Mixing unit resetExecute mechanical resetting to the mixing unit. The mixing bar
moves to the top of the reaction tray from the current position and then back to the
wash pool to wash.

7.2.3 Reagent and Sample Unit


Click Reagent Unit on the higher-left area and then you can see the function buttons of the
reagent unit.

Rotate to given position: Select this command to rotate the reagent/sample disk at
specified speed for given circles and then stop it on specified position.
Find zero position: Select this option to rotate the reagent/sample disk to the zero
position and then rotate it at specified speed for given circles and then stop it on
specified position.
Rotate obversely: Select this option to rotate the reagent/sample disk clockwise.
7.2.4 Reaction Unit
Click Reaction Unit on the higher-left area and then you can see the fuction buttons of the
reaction unit.

Reaction tray rotateInput the number of the circles to rotate in the first edit box
and the position to stop in the second edit box, which means to stop the specified
cuvette to the 1# dispensing position of the reaction disk.

When you input 29 into the second edit box, the first cuvette segment will stop at the
replacement position; input 34, the second cuvette segment will stop at the replacement
position; input 39, the third cuvette segment will stop at the replacement position; input 4,
the fourth cuvette segment will stop at the replacement positionand the rest cuvette
segment can be deduced by analogy.

Reaction tray rotate some cupsThe number of cuvettes the reaction disk
passes while rotating.

Turn on light

Turn off light

Rotate and measure Collect photoelectric data of all the cuvettes on the reation
disk at all wavelengths.

7.2.5 ISE Module


Click ISE Module on the higher-left area and then you can see the fuction buttons of the
ISE module.

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The following is the introduction of the sending instruction and the returning instruction.

Handshake: shake hands with ISE module.Sending instruction: <ISE?>, returning


instruction <ISE!>

Purge A: Purge A cleaning. Sending instruction: <PUGA>

Purge B: Purge B cleaning. Sending instruction: <PUGB>

Bubble calibration: Sending instruction <BBCL>, returning instruction <BBC A xxx M


xxx L xxx>

Calibration: sending instruction <CALB>, returning instruction <CAL Li xx.xx Na xx.xx


K xx.xx Cl xx.xx eeeeeeec> <CAL Li xx.xx Na xx.xx K xx.xx Cl xx.xx eeeeeeec>

Maintenance: Sending instruction: <MANT>, returning instruction <ISE!>

Single step serum: Sending instruction: <SAMP>, returning instruction <ISE!>

Single step urine 1: Sending instruction: <UWBW>, returning instruction <ISE!>

Single step urine 2: Sending instruction: <UWBW>, returning instruction <ISE!>

Single step wash: Sending instruction: <CLEN>, returning instruction <ISE!>

Single step pump calibration: Sending instruction: <PMCL>, returning instruction


<ISE!>

Single step start: Sending instruction: <STRT>, returning instruction /

Dispense purge A: Sending instruction: <DSPA>, returning instruction <ISE!>

Debugging start 1: Sending instruction: <DVON>, returning instruction <ISE!>

Debugging start 2: Sending instruction: <MVON>, returning instruction <ISE!>

Debugging shutdown: Sending instruction: <DVFF>, returning instruction <ISE!>

Program check: Sending instruction: <CKSM>, returning instruction <ISV cccc>

Read reagent chip: Sending instruction: <DLRD_pp>, returning instruction <DSN


s0s0s1s1..s6s6s7s7 c>

Write reagent chip: Sending instruction: <DLWR_pp_aa_dd>

7.2.6 Temperature Unit


Click Temp Unit on the higher-left area and then you can see the fuction buttons of the
reaction unit.

Select the Reaction checkbox, and then click Enable/Disable temperature control to turn
on the reaction disk temperature control. Disselect the Reaction checkbox, and then click
Enable/Disable temperature control to turn off the reaction temperature control.

Reagent PreHeat, Wash solution and deionized water are the same with Reaction.

Length of Sensor Line: orginal line- 3.5cm extra line- 51.5 cm. Both are fixed
parameters.

Orginal Data: Input 0, 37 and 100 to the T column, and corresponding resistance values in the
R column. Click Caculate to get R0, A, B.

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When the reaction disk temperature sensor is replaced, the R0, A, B should be
recalculated by using the function provided by Orginal Data. The R0, A, B should be
configured in PARA and Speed-Temperature Unit.

When temperature collection board is replaced, AD should be reconfigured in PARA and


Speed-Temperature Unit.

Reagent preheating sensor: keep the default.

Reaction disk sensor: input the calculated R0, A, B in the first three column; input AD
value in the fourth column ( found in the temperature collection board. If the board is not
replaced, leave it unmodified.)

Target temp. of reaction disk[0.01]: keep 37.8 as default.

Reagent preheating temp. control: keep 12/10/2 as default.

Target temp. for reagent preheating: keep 45 as default.

Reaction temp. control: keep 100/250/50 as default.

7.3 Parameter
Select PARA and Speed on the higher-left area to enter the parameter configuration
screen.You can configure two types of parameters: the parameters of the subunits and the
parameters of the motor speed.To configure the parameters of the subunits, select the unit
from the Unit Name drop-down list. To configure the motor parameters, select the motor
from Speed Name drop-down list.

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7.3.1 The Precondition for Parameter Configuration


Enable the parameter modification before configuring the parameters.

To save the modification, follow the instruction below:

Connect socket J15 on main board as shown in Figure 7-2. The parameter modification
316H

function is then enabled.The default connection is shown in figure 8-12 (a). It is in


parameter write protection.

Figure 7-2 Connection Mode of the J15 Socket on Main Board

VDD GND VDD GND

(a)parameter write protection (b)parameter modification enabled

Select Enable modifying parameters on Command-Main Unit of the test and


maintenance software and then configure the parameters and save the modification.

After configuration, restore the main board to the status of parameter write protection.

NOTE
If not necessary, please do not use this method to modify parameters.
If really necessary, restart the analyzing unit and double check to
confirm the modification of the parameter after configuration,
After the parameter configuration is validated, restore the socket J15
on main board to the status of parameter write protection.

If it is not necessary to validate the modified parameters perpetually, you can restore the
previous parameters after restarting. Please follow the instructions as below:

Click the Setup button on the higher-right area of the software, input bs330e to the dialog
box, and then click OK.

2) There is System instruction under each unit name. Please change the value of byte 8
from 00 to 03 in the system instruction, and then click Run to validate the configuration.
The following figure takes the reaction unit as an example.

NOTE
The configuration modification is only effective to selected unit.If the
number of the units is more than 1, modify configuration of each unit
respectively.
If the main board is in the status of parameter write protection, you can
still use the method to modify parameter configuration, but the
parameters will be restored to the previous one after restarting.
If the main board is not in the status of parameter write protection, the
modification will be validated perpetually.

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7.3.2 Detailed Operations


The operation units related to the parameters include Inquire, Configure, Save, Read and
Configure All. Enable the parameter modification before configuring the parameters, The
detailed operations are described in the section 7.3.1
317H

Before performing the operation, select the target unit from the drop-down list of Unit
Name or Speed Name. If a unit from the Unit Name list and a motor from the Speed
Name list are both selected, the system can only identify the last selected one.

7.3.2.1 Query
Select the target unit and click Query to inquire about the parameters of the corresponding
units and the motors.

7.3.2.2 Config
1. Inquire or read the parameters of the selected unit.
2. Modify the parameter
3. Enable the parameters to be selectable and then click Config.
4. The parameter configuration will be completed, only when the Config command frame
(the third byte of the communication frame is 01), Reply frame (the third byte of the
communication frame is 02) and the result frame (the third byte of the communication
frame is 03) show up.
5. After parameter configuration, click Query to confirm.
The parameter configuration will be successful only when the parameter modification of the
target unit is enabled. Otherwise, the warning of parameter modification protection will
show up at the bottom of the screen.

For the units in the Unit Name drop-down list, if the main board is in parameter write
protection status, the new parameters will be validated after configuration; but the system
will restore the previous parameters after restarting. If the modification function is enabled,
the new parameters will be perpetually validated after configuration.

For the motors in the Speed Name list, the configuration modification will only be validated
after configuration. After the analyzing unit is shutdown, the motor parameters will be
stored to the original ones.

7.3.2.3 Save
Click Save to back-up the current parameters of the target unit in a new file after the
operations of Inquire, Configure, Read and Configure All.

7.3.2.4 Load
1) Select a target unit.

2) Click Read and then select a parameter file in the pop-up dialog box. If the selected file
is not belong to the target unit, the system will automatically switch the current unit to the
unit specified by the parameter file.

3) Click Config All to refresh all the parameters of the target unit.

7.3.2.5 Config All


1) Select a target unit.

2) Inquire or read the parameters of the selected unit, or modify the parameter if needed.

7-7
7 Maintenance and Test Software

3) Select Confiure All to complete the configuration with all current parameters to the
target unit.

7.4 Temperature
7.4.1 Functions
The Temperature provides the functions of real-time monitoring on the temperature of the
reaction disk, the reagent preheating, deionized water and washing solution.

7.4.2 Operation Details


This following content discribes the functions on the Temperature screen.

Value: current temperature

YRange: set up the Y coordinate range

XRange: set up the points on the X coordinate

Period: set up the interval of sampling. The unit is second.

Stop: stop temperature data collection

Freeze: stop refreshing the curve

Click Start to begin the collection of temperature data.

You can adjust the YRange during collection.

The startup temperature will be saved automatically under the running directory.

The operation to monitor the temperature curve of reagent preheating is the same as
reaction disk.

7.5 Photoelectric
The following operations are performed on the photoelectric screen:

1) Photoelectric gain auto-configuration;


2) Light source background test;
3) Dark current test.

7.5.1 Photoelectric Gain

NOTE
Before configuring the gain, make sure the filter offset has been
reasonably configured.

1) After start-up and the light source is stable, select Photoelectric-Others-Test Gain and
then click Start.

2) After the test is finished, you can view the gain value in the Gain column.The order is
340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm, 700nm, 740nm,
and 800nm

7-8
7 Maintenance and Test Software

3) During the test, the software will configure the gain value to the reaction unit.

4) After the test, you can select PARA and Speed-Reaction Unit-Query to confirm the
configuration.

5) Run background test to confirm the gain configuration.The recommended range for
background is 48000-62000.

6) If the gain values of a channel are not reasonable, adjust them manually. Change the
gain value of the specific channel on PARA and Speed-Reaction Unit. You will get low
background value by configuring large gain value. Similarly, you will get high background
value by configuring low gain value. The input range for gain value is 1-255.

NOTE
During the test, the software will configure the gain parameters of the
reaction unit. Therefore, enable the parameter modification function of
the reaction disk before testing.

NOTE
Run background test after configuration to confirm the configuration.
The recommended range for background is 48000-62000.

CAUTION
It is only necessary to run gain test after replacing the lamp and the
background overflows (exceeding 65535). Do not adjust the gain to
elevate the background.
Otherwise the performance will be affected.

7.5.2 Light Source Background


Run background test when it is necessary to confirm the intensity of the light source or to
confirm the gain configuration.

1) After start-up and the light source is stable, select Photoelectric-Others-Light Base
and then click Start.
2) When the green font above Start appears, remove the current cuvette segment and
then click Start.
3) When the test is finished, you can view the background on BackGround column. The
order is 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm,
700nm, 740nm, and 800nm
7.5.3 Dark Current Test
To test the dark current, select Photoelectric-Others-Dark current, and then click Start.
After the testing you can view the value of dark current in the Dark Current column. The
order is 340nm, 380nm, 412nm, 450nm, 505nm, 546nm, 570nm, 605nm, 660nm, 700nm,
740nm, and 800nm

7-9
7 Maintenance and Test Software

7.5.4 Other Functions of the Photoelectric Test


In the Photoelectric tab, you can also test the basic performance, including absorbance
repeatability, precision, stability, drift, stray light and carryover. Since they are not included
in the maintenance procedure, we will not introduce them in this manual.

7.6 Macro Instructions


7.6.1 Function
Each unit tab of the test and maintenance software only includes the basic commands and
procedures for ordinary alignment, which do not support more complex and comprehensive
tests. However, the Macro Instruction tab allows you to create necessary instructions or
instruction set (macroinstruction) for the tests.

7.6.2 Detailed Operations


7.6.2.1 Screen Layout
Click the Setup button on the higher-right area, input bs330e to the dialog box and then
click OK. You will enter the administrator interface.

On the right side of the screen is the Macro Instruction area, in which you can create and
edit macro instructions and execute them circularly.

On the left side of the screen is the instruction area, in which you can view the detailed
instructions of the specified unit.

7.6.2.2 Setting up Macro Instruction Name


1) Enter the administrator interface and click Setup, input serial port password bs330e
and then click OK;

2) Select New.

3) Enter the name of the new macro instruction in the popup dialog box, and then select
OK. The name appears in the drop-down list box above Index and Instruction.

7.6.2.3 Adding Single instruction


1) Select or create a macro instruction name.

2) Select an instruction.

Method: Select the desired unit and the instruction type in the Instruction area. All qualified
instructions of the unit are displayed in the lower table.

3) Enter the instruction values.

Enter instruction value in the Value column according to the other information in the
table.

The last two lines of the Value column can be left blank.

The Value column for the reserved instructions can be left blank.

4) Verify the instructions.

7-10
7 Maintenance and Test Software

After setting up an instruction, click Send to verify the exactness in the current environment.
If the instruction is correct, the proper response and results frames will be displayed and
the available data will be uploaded; If the instruction is not correct, the error message
explained in red will be showed up in the information box at the bottom of the screen.

5) Add an instruction to the macro instruction set.

Select Add to Macro. The selected instruction is added to the macro instruction list on the
right-hand side of the screen. Repeat steps 1) through 5) to add more instructions.

6) Select Save below the macro instruction list to save the macro instruction. The
newly-created macro instruction is temporarily stored in the memory. If not saved, the
macro instruction will disappear when you switch to other instructions or exit the
system.

7.6.2.4 Delete Macro Instruction


You can delete the created macro instruction.

To delete created macro instruction, you can choose the macro instructin in the name list,
and click Delete Instruction, and then confirm the deletion in the pop-up dialog box.

If you want to delete an instruction, select the instruction in the name list under the name of
the macro instruction set, and then click Delete Instruction.

7.6.2.5 Save Macro Instruction


Select Save to save a macro instruction to the database so as to be able to execute the
instruction after re-open the software. A new created instruction can not be saved after
exiting the software if not clicking save.

7.6.2.6 Run a Macro Instruction


Click Run to run the macro instruction. A macro instruction set can be built up with single
instruction or multiple instructions. If the macro instruction is built up with multiple
instructions, the macro instruction set will be executed by following the order of each single
instruction. When all the instructions are executed, the macro instruction finishes one
circle.

To run a macro instruction set once, select the checkbox next to the instruction name; the
instructions will be executed only once;

To run a macro instruction set circularly, deselect the checkbox; the instructions will be
executed circularly until clicking stop or pause.

7-11
Appendix A Product Number of Parts

SN P/N Description
1. 0000-10-11103 EPSON LQ-300+II 24-pin dot matrix printer
2. 023-000109-00 LCD Monitor
3. 023-000112-00 HP Deskjet Printer
4. 023-000113-00 HP LaserJet P1007
5. 023-000273-00 PC E3300 1GB 160G win7-Home
6. 105-000105-00 CD80
7. 115-009569-00 Reaction cuvette
8. 115-009569-00 Reaction cuvette(8pcs)
9. 801-BA10-00016-00 Reaction Temperature Detection Board
10. 801-BA10-00020-00 Reagent Refrigeration Board
11. 801-BA10-00021-00 Liquid Level Detection Board
12. 801-BA10-00023-00 DC Motor (6V)
13. 801-BA10-00024-00 Reagent Valve
14. 801-BA10-00025-00 Probe Interior-washing Pump
15. 801-BA10-00027-00 Three Probe Connection Board
16. 801-BA10-00028-00 Probe Exterior-washing Pump
17. 801-BA10-00029-00 Initial Position Sensor of Syringe
18. 801-BA10-00036-00 ISE Power Supply Board
19. 801-BA10-00037-00 Peltier Cooler

A-1
Appendix A Product Number of PartsProduct Number of Parts

SN P/N Description
20. 801-BA10-00038-00 Sample Probe
21. 801-BA10-00093-00 Elevation Sensor of Probe Drive Assembly
22. 801-BA10-00094-00 Rotation Sensor of Probe Drive Assembly
23. 801-BA10-00096-00 Code Sensor of Reagent/Sample/Reaction Disk
24. 801-BA10-00096-00 Code Sensor of Reagent/Sample/Reaction Disk
25. 801-BA10-00097-00 Home Position Sersor of Reagent/Sample/Reaction Disk
26. 801-BA10-00097-00 Home Position Sersor of Reagent/Sample/Reaction Disk
27. 801-BA10-00105-00 Washing Well
28. 801-BA10-00139-00 Fan D08T-12PH
29. 801-BA10-00140-00 Acupuncture Needle
30. 801-BA20-00001-00 Bar Code Scanner
31. 801-BA20-00006-00 White Tube Clip
32. 801-BA20-00007-00 Blue Tube Clip
33. 801-BA20-00011-00 Reagent/sample Disk Assembly
34. 801-BA20-00011-00 Reagent/sample Disk Assembly
35. 801-BA20-00053-00 Cover for Sample Probe
36. 801-BA20-00054-00 Mixing Bar
37. 801-BA20-00057-00 Step Motor
38. 801-BA20-00057-00 Step Motor
39. 801-BA20-00067-00 Reagent Preheater
40. 801-BA20-00072-00 Fan 0.21A
41. 801-BA20-00074-00 PFC Power Supply Board
42. 801-BA20-00075-00 12V Power Supply Board
43. 801-BA20-00076-00 24V Power Supply Board

A-2
Appendix A Product Number of Parts Product Number of Parts

SN P/N Description
44. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
45. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
46. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
47. 801-BA20-00122-00 42 Step Motor 1 With Wheel(horizontal)
48. 801-BA20-00123-00 59 Step Motor 1 With Wheel(vertical)
49. 801-BA20-00124-00 59 Step Motor With Wheel(Reagent/Sample Tray)
50. 801-BA20-00124-00 59 Step Motor With Wheel(Reagent/Sample Tray)
51. 801-BA20-00136-00 reactor axletree assembly
52. 801-BA20-00137-00 reagent refrigeration assembly
53. 801-BA20-00138-00 reagent axletree assembly
54. 801-BA20-00146-00 AC Heater 110V 125W
55. 801-BA20-00147-00 AC Heater 220V 125W
56. 801-BA20-00149-00 AC Heater 220V 350W
57. 801-BA20-00151-00 Reaction Temperature Sensor
58. 801-BA20-00176-00 WIRES OF REACTION DISK FANS
59. 801-BA23-00002-00 Barcode reader covering plate assembly(FRU)
60. 801-BA23-00003-00 The heater wire of demist(FRU)
61. 801-BA23-00004-00 tubing connector assembly(FRU)
62. 801-BA23-00005-00 BS-330E 8-Phase Washing Assembly(FRU)
63. 801-BA23-00006-00 BS-200E 8-Phase Washing Assembly(FRU)
64. 801-BA23-00007-00 Photometer Assembly(FRU)
65. 801-BA23-00008-00 Detergent Tank Assembly(FRU)
66. 801-BA23-00009-00 waste container assembly(FRU)
67. 801-BA23-00010-00 auto-rinse syringe subassembly(FRU)

A-3
Appendix A Product Number of PartsProduct Number of Parts

SN P/N Description
68. 801-BA23-00011-00 MOTOR STEP(FRU)
69. 801-BA23-00012-00 Waste 4-way assembly(FRU)
70. 801-BA23-00013-00 Auto-wash Heater Subassembly(220V)(FRU)
71. 801-BA23-00014-00 Auto-wash Heater Subassembly(110V)(FRU)
72. 801-BA23-00015-00 Wash solution preheat temperature sensor cable(FRU)
73. 801-BA23-00016-00 Main Control Board(FRU)
74. 801-BA23-00017-00 power driving board(FRU)
75. 801-BA23-00018-00 Relay(FRU)
76. 801-BA23-00019-00 probe drive subassembly(FRU)
77. 801-BA23-00020-00 shared module(with vibration damper)
78. 801-BA23-00020-00 shared module(with vibration damper)
79. 801-BA23-00020-00 shared module(with vibration damper)
80. 801-BA23-00021-00 Base of the Sample Probe Arm(FRU)
81. 801-BA23-00022-00 Mix Driver Assembly(FRU)
82. 801-BA23-00023-00 Base of the Mix Probe Arm(FRU)
83. 801-BA23-00024-00 Cover for Mixing Bar(FRU)
84. 801-BA23-00025-00 Reagent Syringe.500ul(ZDV)(FRU)
85. 801-BA23-00026-00 wire of sensor for syringe(FRU)
86. 801-BA23-00027-00 MPT12XL037-B-H6 timing pulleys(FRU)
87. 801-BA23-00027-00 temperature control system(220V)(FRU)
88. 801-BA23-00028-00 temperature control system(110V)(FRU)
89. 801-BA23-00029-00 cover board subassembly(220V)(FRU)
90. 801-BA23-00030-00 cover board subassembly(110V)(FRU)
91. 801-BA23-00032-00 press board(FRU)

A-4
Appendix A Product Number of Parts Product Number of Parts

SN P/N Description
92. 801-BA23-00033-00 wire of cooling sensor for reagent(FRU)
93. 801-BA23-00034-00 Tank Cap(FRU)
94. 801-BA23-00035-00 water tank(FRU)
95. 801-BA23-00036-00 Chinese power cord(FRU)
96. 801-BA23-00037-00 20ml Reagent bottle (Brown FRU)
97. 801-BA23-00038-00 40ml Reagent bottle (Brown FRU)
98. 801-BA30-00068-00 Retaining Nut (for mixing bar)
99. 801-BA30-00075-00 Fan 0.5W
100. 801-BA30-00089-00 Overheat Switch (60)
101. 801-BA31-00002-00 Spring Pole
102. 801-BA31-00003-00 3-way Connector of Syringe
103. 801-BA31-00020-00(1pcs) Obstruction Spring
104. 801-BA31-00024-00 power socket and switch assembly
105. 801-BA34-00001-00 Probe Exterior-washing Pump
106. 801-BA34-00007-00 Fan 0.55A
107. 801-BA38-00011-00 EM Valve
108. 801-BA38-00019-00 5ml Syringe Assembly
109. 801-BA38-00033-00 Wash Solution Preheat Temperature Control Board
110. 801-BA38-00040-00 Sensor of Washing Syringe Assembly
111. 801-BA38-00047-00 Waste Liquid Tank Cap Assembly
112. 801-BA40-00015-00 A/D Convertion Board
113. 801-BA40-00019-00 Pumps&Valves Drive Board
114. 801-BA40-00037-00 Collision Detection Board of Washing Unit
115. 801-BA40-00041-00 Sample Syringe Drive Assembly

A-5
Appendix A Product Number of PartsProduct Number of Parts

SN P/N Description
116. 801-BA40-00046-00 Washing Gun Drive Assembly
117. 801-BA40-00167-00 Fiber Bunch
118. 801-BA40-00168-00 Washing Unit Anti-collision Sensor
119. 801-BA40-00184-00 Elevation Sensor of Washing Unit
120. 801-BA40-00199-00 Antifogging Assembly
121. 801-BA40-00254-00 Main Power Switch
122. 801-BA40-00255-00 Analyzing Unit Switch
123. 801-BA40-00288-00 dishing filter
124. 801-BA80-00041-00 The temperature switch wire of rinse heat assembly
125. 801-BA80-00042-00 Wire of AC 100W HEATER
126. 801-BA80-00133-00 110v100w heater
127. 801-BA80-00136-00 lamp box fan thread
128. 801-BA80-00222-00 20W LAMP(FRU)
129. 801-BX50-00057-00 Encoder Sensor - Horizontal, Reagent and Sample Probes
130. 801-BX50-00121-00 Home Sensor, Mixer, Vertical
131. 801-BX50-00122-00 Home Sensor, Mixer, Horizontal
132. 801-BX50-00148-00 Sample &R2 Probe Flush Cleaning Tool

A-6
Appendix B Error Messages
Error Code Error Message Corrective Measure
10070001BBA5 ISE unit result error: Bubble calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
Air in calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001BBD5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Bubble detector failure
10070001BBF5 ISE unit result error: Bubble calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
No flow assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily
Maint tab. Click the Purge A button to see whether there is enough
Calibration A.
10070001BBN5 ISE unit result error: Bubble calibration cycle error. 1. Check whether Reagent Pack has been installed. If not, please install it.
Reagent module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001BBR5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Dallas read
10070001BBT5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Invalid command
10070001BBW5 ISE unit result error: Bubble calibration cycle error. Contact our Customer Service Department or your local distributor.
Dallas write

B-1
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001CAA5 ISE unit result error: Calibration cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001CAB5 ISE unit result error: Calibration cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant B assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge B button to see whether there is
enough Calibration B.
10070001CAF5 ISE unit result error: Calibration cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Contact our Customer Service Department or your local distributor.
10070001CAM5 ISE unit result error: Calibration cycle error Contact our Customer Service Department or your local distributor.
10070001CAN5 ISE unit result error: Calibration cycle error. 1. Check whether Reagent Pack has been installed. If not, please install it.
Reagent module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001CAQ5 ISE unit result error: Calibration cycle error. Contact our Customer Service Department or your local distributor.
Calibration value saving failed
10070001CAR5 ISE unit result error: Calibration cycle error. Dallas 1. Check whether Reagent Pack has been installed. If not, please install it.
read
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001CAT5 ISE unit result error: Calibration cycle error. Invalid Contact our Customer Service Department or your local distributor.
command

B-2
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001CAW5 ISE unit result error: Calibration cycle error. Dallas 1. Check whether Reagent Pack has been installed. If not, please install it.
write
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001CLA5 ISE unit result error: Clean cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001CLC5 ISE unit result error: Clean cycle error. Air in cleaner 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether there is enough cleaning solution on the
Sample/Reagent Disk. 3. Contact our Customer Service Department or
your local distributor.
10070001CLF5 ISE unit result error: Clean cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001CLM5 ISE unit result error: Clean cycle error Contact our Customer Service Department or your local distributor.
10070001CLN5 ISE unit result error: Clean cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001CLR5 ISE unit result error: Clean cycle error. Dallas read 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.

B-3
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001CLT5 ISE unit result error: Clean cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001CLW5 ISE unit result error: Clean cycle error. Dallas write 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001COM5 ISE unit result error: Communication error Contact our Customer Service Department or your local distributor.
10070001CON5 ISE unit result error: Communication error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001COR5 ISE unit result error: Communication error. Dallas 1. Check whether Reagent Pack has been installed.
read
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001COT5 ISE unit result error: Communication error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001COW5 ISE unit result error: Communication error. Dallas 1. Check whether Reagent Pack has been installed.
write
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001DAN5 ISE unit result error: Dallas cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001DAR5 ISE unit result error: Dallas cycle error. Dallas read 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001DAT5 ISE unit result error: Dallas cycle error. Invalid Contact our Customer Service Department or your local distributor.
command

B-4
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001DAW5 ISE unit result error: Dallas cycle error. Dallas write 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001MAF5 ISE unit result error: Maintenance cycle error. No 1. Make sure that the electrodes, the pumps and the tubing are
flow assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001MAM5 ISE unit result error: Maintenance cycle error Contact our Customer Service Department or your local distributor.

10070001MAT5 ISE unit result error: Maintenance cycle error. Contact our Customer Service Department or your local distributor.
Invalid command
10070001GAA5 ISE unit result error: Purge A cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001GAF5 ISE unit result error: Purge A cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001GAM5 ISE unit result error: Purge A cycle error Contact our Customer Service Department or your local distributor.
10070001GAN5 ISE unit result error: Purge A cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.

B-5
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001GAR5 ISE unit result error: Purge A cycle error. Dallas 1. Check whether Reagent Pack has been installed.
read
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001GAT5 ISE unit result error: Purge A cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001GAW5 ISE unit result error: Purge A cycle error. Dallas 1. Check whether Reagent Pack has been installed.
write
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001GBB5 ISE unit result error: Purge B cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant B assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge B button to see whether there is
enough Calibration A.
10070001GBF5 ISE unit result error: Purge B cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001GBM5 ISE unit result error: Purge B cycle error Contact our Customer Service Department or your local distributor.
10070001GBN5 ISE unit result error: Purge B cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001GBR5 ISE unit result error: Purge B cycle error. Dallas 1. Check whether Reagent Pack has been installed.
read
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.

B-6
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001GBT5 ISE unit result error: Purge B cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001GBW5 ISE unit result error: Purge B cycle error. Dallas 1. Check whether Reagent Pack has been installed.
write
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001PMA5 ISE unit result error: Pump calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
Air in calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001PMF5 ISE unit result error: Pump calibration cycle error. 1. Make sure that the electrodes, the pumps and the tubing are
No flow assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001PMM5 ISE unit result error: Pump calibration cycle error Contact our Customer Service Department or your local distributor.
10070001PMN5 ISE unit result error: Pump calibration cycle error. 1. Check whether Reagent Pack has been installed. If not, please install it.
Reagent module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001PMP5 ISE unit result error: Pump calibration cycle error. Contact our Customer Service Department or your local distributor.
Pump calibration
10070001PMQ5 ISE unit result error: Pump calibration cycle error. Contact our Customer Service Department or your local distributor.
Calibration value saving failed
10070001PMR5 ISE unit result error: Pump calibration cycle error. 1. Check whether Reagent Pack has been installed.
Dallas read
2. Check whether the wand is connected to the Reagent Pack firmly.

B-7
Appendix B Error Messages

Error Code Error Message Corrective Measure


3. Contact our Customer Service Department or your local distributor.
10070001PMT5 ISE unit result error: Pump calibration cycle error. Contact our Customer Service Department or your local distributor.
Invalid command
10070001PMW5 ISE unit result error: Pump calibration cycle error. 1. Check whether Reagent Pack has been installed.
Dallas write
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001SEA5 ISE unit result error: Serum cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001SEF5 ISE unit result error: Serum cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001SEM5 ISE unit result error: Serum cycle error Contact our Customer Service Department or your local distributor.
10070001SEN5 ISE unit result error: Serum cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001SER5 ISE unit result error: Serum cycle error. Dallas read 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001SES5 ISE unit result error: Serum cycle error. Air in Check whether there is enough sample in the sample container.
sample

B-8
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001SET5 ISE unit result error: Serum cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001SEW5 ISE unit result error: Serum cycle error. Dallas write 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001SIA5 ISE unit result error: SIP cycle error. Air in calibrant 1. Make sure that the electrodes, the pumps and the tubing are
A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001SIF5 ISE unit result error: SIP cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001SIM5 ISE unit result error: SIP cycle error 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001SIN5 ISE unit result error: SIP cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001SIR5 ISE unit result error: SIP cycle error. Dallas read 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.

B-9
Appendix B Error Messages

Error Code Error Message Corrective Measure


3. Contact our Customer Service Department or your local distributor.
10070001SIT5 ISE unit result error: SIP cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001SIW5 ISE unit result error: SIP cycle error. Dallas write 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001URA5 ISE unit result error: Urine cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant A assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A button to see whether there is
enough Calibration A.
10070001URB5 ISE unit result error: Urine cycle error. Air in 1. Make sure that the electrodes, the pumps and the tubing are
calibrant B assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge B button to see whether there is
enough Calibration A.
10070001URF5 ISE unit result error: Urine cycle error. No flow 1. Make sure that the electrodes, the pumps and the tubing are
assembled correctly.
2. Check whether Reagent Pack has been installed and initialized.
3. Enter the ISE screen of the Maintenance of the system software and
select the Daily Maint tab. Click the Purge A and Purge B buttons to see
whether there is enough Calibrator.
10070001URM5 ISE unit result error: Urine cycle error Contact our Customer Service Department or your local distributor.
10070001URN5 ISE unit result error: Urine cycle error. Reagent 1. Check whether Reagent Pack has been installed. If not, please install it.
module is not installed
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.

B-10
Appendix B Error Messages

Error Code Error Message Corrective Measure


10070001URR5 ISE unit result error: Urine cycle error. Dallas read 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
10070001URS5 ISE unit result error: Urine cycle error. Air in sample Check whether there is enough sample in the sample container.
10070001URT5 ISE unit result error: Urine cycle error. Invalid Contact our Customer Service Department or your local distributor.
command
10070001URW5 ISE unit result error: Urine cycle error. Dallas write 1. Check whether Reagent Pack has been installed.
2. Check whether the wand is connected to the Reagent Pack firmly.
3. Contact our Customer Service Department or your local distributor.
200700010000 ISE unit warning: Unit is busy Contact our Customer Service Department or your local distributor.
100700020085 ISE unit result error: Cl electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace the electrode and test.
1007000200C5 ISE unit result error: Cl, K electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
1007000200E5 ISE unit result error: Cl, K, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
1007000200A5 ISE unit result error: Cl, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
100700020045 ISE unit result error: K electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE

B-11
Appendix B Error Messages

Error Code Error Message Corrective Measure


module.
2. Replace the electrode and test.
100700020065 ISE unit result error: K, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
100700020025 ISE unit result error: Na electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal B/Sample) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace the electrode and test.
100700030085 ISE unit result error: Cl electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace the electrode and test.
1007000300C5 ISE unit result error: Cl, K electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
1007000300E5 ISE unit result error: Cl, K, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
1007000300A5 ISE unit result error: Cl, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
100700030045 ISE unit result error: K electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.

B-12
Appendix B Error Messages

Error Code Error Message Corrective Measure


2. Replace the electrode and test.
100700030065 ISE unit result error: K, Na electrodes voltage 1. Enter the ISE screen of the Maintenance of the system software and
overflow (Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace reference electrode and recalibrate.
100700030025 ISE unit result error: Na electrode voltage overflow 1. Enter the ISE screen of the Maintenance of the system software and
(Cal A in calib mode, Cal B in urine mode) select the Daily Maint tab. Click the Purge A button to recalibrate the ISE
module.
2. Replace the electrode and test.
100700040085 ISE unit result error: Cl electrode voltage noise (Cal 1. Replace the electrode and test.
B/Sample)
2. Contact our Customer Service Department or your local distributor.
1007000400C5 ISE unit result error: Cl, K electrodes voltage noise 1. Replace the electrode and test.
(Cal B/Sample)
2. Contact our Customer Service Department or your local distributor.
1007000400E5 ISE unit result error: Cl, K, Na electrodes voltage 1. Replace the electrode and test.
noise (Cal B/Sample)
2. Contact our Customer Service Department or your local distributor.
1007000400A5 ISE unit result error: Cl, Na electrodes voltage noise 1. Replace the electrode and test.
(Cal B/Sample)
2. Contact our Customer Service Department or your local distributor.
100700040045 ISE unit result error: K electrode voltage noise (Cal 1. Replace the electrode and test.
B/Sample)
2. Contact our Customer Service Department or your local distributor.
100700040065 ISE unit result error: K, Na electrodes voltage noise 1. Replace the electrode and test.
(Cal B/Sample)
2. Contact our Customer Service Department or your local distributor.
100700040025 ISE unit result error: Na electrode voltage noise 1. Replace the electrode and test.
(Cal B/Sample)
2. Contact our Customer Service Department or your local distributor.
100700050085 ISE unit result error: Cl electrode voltage noise (Cal 1. Replace the electrode and test.
A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
1007000500C5 ISE unit result error: Cl, K electrodes voltage noise 1. Replace the electrode and test.

B-13
Appendix B Error Messages

Error Code Error Message Corrective Measure


(Cal A in calib mode, Cal B in urine mode) 2. Contact our Customer Service Department or your local distributor.
1007000500E5 ISE unit result error: Cl, K, Na electrodes voltage 1. Replace the electrode and test.
noise (Cal A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
1007000500A5 ISE unit result error: Cl, Na electrodes voltage noise 1. Replace the electrode and test.
(Cal A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
100700050045 ISE unit result error: K electrode voltage noise (Cal 1. Replace the electrode and test.
A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
100700050065 ISE unit result error: K, Na electrodes voltage noise 1. Replace the electrode and test.
(Cal A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
100700050025 ISE unit result error: Na electrode voltage noise 1. Replace the electrode and test.
(Cal A in calib mode, Cal B in urine mode)
2. Contact our Customer Service Department or your local distributor.
100700060085 ISE unit result error: Cl electrode slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
1007000600C5 ISE unit result error: Cl, K electrodes slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
1007000600E5 ISE unit result error: Cl, K, Na electrodes slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
1007000600A5 ISE unit result error: Cl, Na electrodes slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
100700060045 ISE unit result error: K electrode slope drift 1. Repeat to calibrate the ISE module for several times.

B-14
Appendix B Error Messages

Error Code Error Message Corrective Measure


2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
100700060065 ISE unit result error: K, Na electrodes slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
100700060025 ISE unit result error: Na electrode slope drift 1. Repeat to calibrate the ISE module for several times.
2. Replace the electrode.3.Replace the Reagent Pack.
4. Contact our Customer Service Department or your local distributor.
100700070085 ISE unit result error: Cl electrode out of slope range 1. Remove the electrode to inspect the O-rings.
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
1007000700C5 ISE unit result error: Cl, K electrodes out of slope 1. Remove the electrode to inspect the O-rings.
range
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
1007000700E5 ISE unit result error: Cl, K, Na electrodes out of 1. Remove the electrode to inspect the O-rings.
slope range
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
1007000700A5 ISE unit result error: Cl, Na electrodes out of slope 1. Remove the electrode to inspect the O-rings.
range

B-15
Appendix B Error Messages

Error Code Error Message Corrective Measure


2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
100700070045 ISE unit result error: K electrode out of slope range 1. Remove the electrode to inspect the O-rings.
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
100700070065 ISE unit result error: K, Na electrodes out of slope 1. Remove the electrode to inspect the O-rings.
range
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
100700070025 ISE unit result error: Na electrode out of slope 1. Remove the electrode to inspect the O-rings.
range
2. Replace the Reagent Pack and retest.
3. Remove electrode, tap to dislodge bubble, reinstall and recalibrate.
4. Replace reference electrode.
5. Contact our Customer Service Department or your local distributor.
100701250005 ISE unit result error: Instruction sending failed Contact our Customer Service Department or your local distributor.
100701260005 ISE unit result error: Main unit does not receive Contact our Customer Service Department or your local distributor.
response from ISE unit
100701270005 ISE unit result error: Main unit does not receive Contact our Customer Service Department or your local distributor.
results from ISE unit
100640010007 Main unit result error: Command error Contact our Customer Service Department or your local distributor.

B-16
Appendix B Error Messages

Error Code Error Message Corrective Measure


100640020007 Main unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100640030007 Main unit result error: Shaking hands with other Contact our Customer Service Department or your local distributor.
units
100640040007 Main unit result error: Shaking hands with other Contact our Customer Service Department or your local distributor.
units error
100640050007 Main unit result error: E2PROM read error Contact our Customer Service Department or your local distributor.
100640060007 Main unit result error: E2PROM check sum error Contact our Customer Service Department or your local distributor.
100640070007 Main unit result error: E2PROM write protection Contact our Customer Service Department or your local distributor.
100640080007 Main unit result error: E2PROM write error Contact our Customer Service Department or your local distributor.
100640090007 Main unit result error: Downloading parameter Contact our Customer Service Department or your local distributor.
100640100007 Main unit result error: Parameter downloading failed Contact our Customer Service Department or your local distributor.
100640110007 Main unit result error: Resetting other units Contact our Customer Service Department or your local distributor.
100640120007 Main unit result error: Other units resetting error Contact our Customer Service Department or your local distributor.
100640130007 Main unit result error: Shutting down other units Contact our Customer Service Department or your local distributor.
100640140007 Main unit result error: Other units shutdown error Contact our Customer Service Department or your local distributor.
100640150007 Main unit result error: Invalid status. Self-check Contact our Customer Service Department or your local distributor.
100640150017 Main unit result error: Invalid status. Error Contact our Customer Service Department or your local distributor.
100640150027 Main unit result error: Invalid status. Waiting for Contact our Customer Service Department or your local distributor.
handshake
100640150037 Main unit result error: Invalid status. Shutdown Contact our Customer Service Department or your local distributor.
100640160007 Main unit result error: Unit busy. No response Contact our Customer Service Department or your local distributor.
100640170007 Main unit result error: Analyzing error. Reaction disk Contact our Customer Service Department or your local distributor.
affected
100640180006 Main unit result error: Analyzing error. Reaction disk Contact our Customer Service Department or your local distributor.
not affected
100640190007 Main unit result error: Undefined system operation Contact our Customer Service Department or your local distributor.

B-17
Appendix B Error Messages

Error Code Error Message Corrective Measure


100640200007 Main unit result error: Wrong system operation Contact our Customer Service Department or your local distributor.
parameter
100640210007 Main unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100640220007 Main unit result error: Wrong searching parameter Contact our Customer Service Department or your local distributor.
100640230007 Main unit result error: Undefined configuration Contact our Customer Service Department or your local distributor.
100640240007 Main unit result error: Wrong configuration Contact our Customer Service Department or your local distributor.
parameter
100640250007 Main unit result error: Undefined process Contact our Customer Service Department or your local distributor.
100640260007 Main unit result error: Wrong process parameter Contact our Customer Service Department or your local distributor.
100640270007 Main unit result error: Restoring E2PROM Contact our Customer Service Department or your local distributor.
100640280007 Main unit result error: Updating E2PROM Contact our Customer Service Department or your local distributor.
100640290007 Main unit result error: Please re-download Contact our Customer Service Department or your local distributor.
parameter
100640300007 Main unit result error: Parameter write protection Contact our Customer Service Department or your local distributor.
100640310007 Main unit result error: No result, or timeout Contact our Customer Service Department or your local distributor.
100650010005 Reaction unit result error: Command error Contact our Customer Service Department or your local distributor.
100650020005 Reaction unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100650030005 Reaction unit result error: Mechanical resetting error Reset the mechanical parts as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
100650040005 Reaction unit result error: Invalid status. Self-check Contact our Customer Service Department or your local distributor.
100650040015 Reaction unit result error: Invalid status. Error Contact our Customer Service Department or your local distributor.
100650040025 Reaction unit result error: Invalid status. Waiting for Contact our Customer Service Department or your local distributor.
handshake
100650040035 Reaction unit result error: Invalid status. Shutdown Contact our Customer Service Department or your local distributor.
100650050005 Reaction unit result error: Unit busy. No response Contact our Customer Service Department or your local distributor.

B-18
Appendix B Error Messages

Error Code Error Message Corrective Measure


100650060005 Reaction unit result error: Undefined speed Contact our Customer Service Department or your local distributor.
100650070005 Reaction unit result error: Wrong speed parameter Contact our Customer Service Department or your local distributor.
100650080005 Reaction unit result error: Configure undefined Contact our Customer Service Department or your local distributor.
parameter
100650090005 Reaction unit result error: Wrong configuration Contact our Customer Service Department or your local distributor.
parameter
100650100005 Reaction unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100650110005 Reaction unit result error: Wrong searching Contact our Customer Service Department or your local distributor.
parameter
100650120005 Reaction unit result error: Undefined system Contact our Customer Service Department or your local distributor.
operation
100650130005 Reaction unit result error: Wrong system operation Contact our Customer Service Department or your local distributor.
parameter
100650140005 Reaction unit result error: Rotation error. Cannot Check the reaction disk as instructed by 4.17.5 Alignment. If the error
reach the home position remains, contact our Customer Service Department or your local
distributor.
100650140015 Reaction unit result error: Rotation error. Cannot Check the reaction disk as instructed by 4.17.5 Alignment. If the error
move away from the home position remains, contact our Customer Service Department or your local
distributor.
100650140025 Reaction unit result error: Rotation error. Step Check the reaction disk as instructed by 4.17.5 Alignment. If the error
missing remains, contact our Customer Service Department or your local
distributor.
100650140045 Reaction unit result error: Rotation error. Mixing Contact our Customer Service Department or your local distributor.
100650140055 Reaction unit result error: Rotation error. Contact our Customer Service Department or your local distributor.
Aspirating/dispensing sample
100650140065 Reaction unit result error: Rotation error. Contact our Customer Service Department or your local distributor.
Aspirating/dispensing reagent
100650140075 Reaction unit result error: Rotation error. Contact our Customer Service Department or your local distributor.
Aspirating/dispensing R2

B-19
Appendix B Error Messages

Error Code Error Message Corrective Measure


100650150005 Reaction unit result error: Photoelectric error. Lamp Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
off contact our Customer Service Department or your local distributor.
100650150015 Reaction unit result error: Photoelectric error. Lamp Check the lamp status as instructed by 4.17.1 Daily Maintenance.
too dark Replace the lamp as needed. If the error remains, contact our Customer
Service Department or your local distributor.
100650150025 Reaction unit result error: Photoelectric error. Signal Contact our Customer Service Department or your local distributor.
collection busy
100650150035 Reaction unit result error: Photoelectric error. Lamp Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
On/Off actions are opposite contact our Customer Service Department or your local distributor.
100650150045 Reaction unit result error: Photoelectric error. Contact our Customer Service Department or your local distributor.
Timeout
100650160005 Reaction unit result error: Undefined commission Contact our Customer Service Department or your local distributor.
100650170005 Reaction unit result error: Wrong commissioning Contact our Customer Service Department or your local distributor.
parameter
100650180005 Reaction unit result error: Not commissioning Contact our Customer Service Department or your local distributor.
100650190005 Reaction unit result error: Parameter modify Contact our Customer Service Department or your local distributor.
protection
100651250005 Reaction unit result error: Main unit sending error Contact our Customer Service Department or your local distributor.
100651270005 Reaction unit result error: Main unit does not Contact our Customer Service Department or your local distributor.
receive the reaction unit result
100660010000 Temperature unit result error: Command error Contact our Customer Service Department or your local distributor.
100660020000 Temperature unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100660030000 Temperature unit result error: Mechanical resetting Reset the mechanical parts as instructed by 4.17.5 Alignment. If the error
error remains, contact our Customer Service Department or your local
distributor.
100660040000 Temperature unit result error: Status error. Contact our Customer Service Department or your local distributor.
Self-check
100660040010 Temperature unit result error: Status error. Error Contact our Customer Service Department or your local distributor.
100660040020 Temperature unit result error: Status error. Waiting Contact our Customer Service Department or your local distributor.

B-20
Appendix B Error Messages

Error Code Error Message Corrective Measure


for handshake
100660040030 Temperature unit result error: Status error. Contact our Customer Service Department or your local distributor.
Shutdown
100660050000 Temperature unit result error: Unit busy. No Contact our Customer Service Department or your local distributor.
response
100660060000 Temperature unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100660070000 Temperature unit result error: Wrong searching Contact our Customer Service Department or your local distributor.
parameter
100660080000 Temperature unit result error: Undefined Contact our Customer Service Department or your local distributor.
temperature parameter
100660090000 Temperature unit result error: Wrong temperature Contact our Customer Service Department or your local distributor.
parameter
100660100000 Temperature unit result error: Undefined sensor Contact our Customer Service Department or your local distributor.
parameter
100660110000 Temperature unit result error: Wrong sensor Contact our Customer Service Department or your local distributor.
parameter
100660120000 Temperature unit result error: Undefined target Contact our Customer Service Department or your local distributor.
temperature
100660130000 Temperature unit result error: Wrong target Contact our Customer Service Department or your local distributor.
temperature parameter
100660140000 Temperature unit result error: Undefined system Contact our Customer Service Department or your local distributor.
operation
100660150000 Temperature unit result error: Wrong system Contact our Customer Service Department or your local distributor.
operation parameter
100660160000 Temperature unit result error: Parameter write Contact our Customer Service Department or your local distributor.
protection
100661250000 Temperature unit result error: Main unit sending Contact our Customer Service Department or your local distributor.
error
100661270000 Temperature unit result error: Main unit does not Contact our Customer Service Department or your local distributor.

B-21
Appendix B Error Messages

Error Code Error Message Corrective Measure


receive the Temperature unit result
100670010005 Mixing unit result error: Command error Contact our Customer Service Department or your local distributor.
100670020005 Mixing unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100670030005 Mixing unit result error: Mechanical resetting error Reset the mechanical parts as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
100670040005 Mixing unit result error: Status error. Self-check Contact our Customer Service Department or your local distributor.
100670040015 Mixing unit result error: Status error. Error Contact our Customer Service Department or your local distributor.
100670040025 Mixing unit result error: Status error. Waiting for Contact our Customer Service Department or your local distributor.
handshake
100670040035 Mixing unit result error: Status error. Shutdown Contact our Customer Service Department or your local distributor.
100670050005 Mixing unit result error: Unit busy. No response Contact our Customer Service Department or your local distributor.
100670060005 Mixing unit result error: Undefined speed Contact our Customer Service Department or your local distributor.
100670070005 Mixing unit result error: Wrong speed parameter Contact our Customer Service Department or your local distributor.
100670080005 Mixing unit result error: Undefined configuration Contact our Customer Service Department or your local distributor.
100670090005 Mixing unit result error: Wrong configuration Contact our Customer Service Department or your local distributor.
parameter
100670100005 Mixing unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100670110005 Mixing unit result error: Wrong searching parameter Contact our Customer Service Department or your local distributor.
100670120005 Mixing unit result error: Undefined system operation Contact our Customer Service Department or your local distributor.
100670130005 Mixing unit result error: Wrong system operation Contact our Customer Service Department or your local distributor.
parameter
100670140005 Mixing unit result error: Undefined commission Contact our Customer Service Department or your local distributor.
100670150005 Mixing unit result error: Wrong commissioning Contact our Customer Service Department or your local distributor.
parameter
100670160005 Mixing unit result error: Not commissioning Contact our Customer Service Department or your local distributor.

B-22
Appendix B Error Messages

Error Code Error Message Corrective Measure


100670170005 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Cannot reach the home position remains, contact our Customer Service Department or your local
distributor.
100670170015 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Cannot move away from the home remains, contact our Customer Service Department or your local
position distributor.
100670170025 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
home position distributor.
100670170035 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
washing limit position distributor.
100670170045 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
mixing limit position distributor.
100670170055 Mixing unit result error: Mixing bar vertical Turn off the analyzing unit and check if the mixing bar is blocked
movement error. Collision horizontally. If yes, remove the barrier. If the error remains, contact our
Customer Service Department or your local distributor.
100670170065 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100670170075 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Wrong direction remains, contact our Customer Service Department or your local
distributor.
100670170085 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Horizontal position error remains, contact our Customer Service Department or your local
distributor.
100670170095 Mixing unit result error: Mixing bar vertical Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Reaction disk is rotating remains, contact our Customer Service Department or your local
distributor.
100670180005 Mixing unit result error: Mixing bar horizontal Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Cannot reach the home position remains, contact our Customer Service Department or your local

B-23
Appendix B Error Messages

Error Code Error Message Corrective Measure


distributor.
100670180015 Mixing unit result error: Mixing bar horizontal Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Cannot move away from the home remains, contact our Customer Service Department or your local
position distributor.
100670180045 Mixing unit result error: Mixing bar horizontal Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Vertical position error remains, contact our Customer Service Department or your local
distributor.
100670180065 Mixing unit result error: Mixing bar horizontal Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100670180085 Mixing unit result error: Mixing bar horizontal Check the mixing bar as instructed by 4.17.5 Alignment. If the error
movement error. Disabled remains, contact our Customer Service Department or your local
distributor.
100670190015 Mixing unit result error: Mixing bar motor error. Contact our Customer Service Department or your local distributor.
Cannot start up
100670190025 Mixing unit result error: Mixing bar motor error. Contact our Customer Service Department or your local distributor.
Cannot shut down
100670200005 Mixing unit result error: Write protection Contact our Customer Service Department or your local distributor.
100670220005 Mixing unit result error: Undefined simple operation Contact our Customer Service Department or your local distributor.
100670230005 Mixing unit result error: Wrong simple operation Contact our Customer Service Department or your local distributor.
parameter
100671250005 Mixing unit result error: Main unit sending error Contact our Customer Service Department or your local distributor.
100671270005 Mixing unit result error: Main unit does not receive Contact our Customer Service Department or your local distributor.
the mixing unit result
100680010005 Sample unit result error: Command error Contact our Customer Service Department or your local distributor.
100680020005 Sample unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100680030005 Sample unit result error: Mechanical resetting error Reset the mechanical parts as instructed 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.

B-24
Appendix B Error Messages

Error Code Error Message Corrective Measure


100680040005 Sample unit result error: Status error. Self-check Contact our Customer Service Department or your local distributor.
100680040015 Sample unit result error: Status error. Error Contact our Customer Service Department or your local distributor.
100680040025 Sample unit result error: Status error. Waiting for Contact our Customer Service Department or your local distributor.
handshake
100680040035 Sample unit result error: Status error. Shutdown Contact our Customer Service Department or your local distributor.
100680050005 Sample unit result error: Unit busy. No response Contact our Customer Service Department or your local distributor.
100680060005 Sample unit result error: Undefined speed Contact our Customer Service Department or your local distributor.
100680070005 Sample unit result error: Wrong speed parameter Contact our Customer Service Department or your local distributor.
100680080005 Sample unit result error: Undefined configuration Contact our Customer Service Department or your local distributor.
100680090005 Sample unit result error: Wrong configuration Contact our Customer Service Department or your local distributor.
parameter
100680100005 Sample unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100680110005 Sample unit result error: Wrong searching Contact our Customer Service Department or your local distributor.
parameter
100680120005 Sample unit result error: Undefined system Contact our Customer Service Department or your local distributor.
operation
100680130005 Sample unit result error: Wrong system operation Contact our Customer Service Department or your local distributor.
parameter
100680140005 Sample unit result error: Undefined commission Contact our Customer Service Department or your local distributor.
100680150005 Sample unit result error: Wrong commissioning Contact our Customer Service Department or your local distributor.
parameter
100680160005 Sample unit result error: Not commissioning Contact our Customer Service Department or your local distributor.
100680170005 Sample unit result error: Fluid controlling error Turn off the analyzing unit. Check the syringe for leakage and check the
sample probe to see if there are drops hanging on the probe tip. Then
commission the fluid as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
100680180005 Sample unit result error: Sample disk rotation error. Check the sample disk as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local

B-25
Appendix B Error Messages

Error Code Error Message Corrective Measure


Cannot reach the home position distributor.
100680180015 Sample unit result error: Sample disk rotation error. Check the sample disk as instructed by 4.17.5 Alignment. If the error
Cannot move away from the home position remains, contact our Customer Service Department or your local
distributor.
100680180025 Sample unit result error: Sample disk rotation error. Check the sample disk as instructed by 4.17.5 Alignment. If the error
Step missing remains, contact our Customer Service Department or your local
distributor.
100680180035 Sample unit result error: Sample disk rotation error. Move the sample probe outside the sample disk as instructed by 4.17.5
Probe in disk Alignment. If the error remains, contact our Customer Service Department
or your local distributor.
100680180045 Sample unit result error: Sample disk rotation error. Check the sample disk as instructed by 4.17.5 Alignment. If the error
Disabled remains, contact our Customer Service Department or your local
distributor.
100680190005 Sample unit result error: Disk and probe selection Contact our Customer Service Department or your local distributor.
error
100680200005 Sample unit result error: Syringe error. Full Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
aspiration failed contact our Customer Service Department or your local distributor.
100680200015 Sample unit result error: Syringe error. Full Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
dispensing failed contact our Customer Service Department or your local distributor.
100680200025 Sample unit result error: Syringe error. Cannot Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
reach the home position contact our Customer Service Department or your local distributor.
100680200035 Sample unit result error: Syringe error. Cannot Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
move away from the home position contact our Customer Service Department or your local distributor.
100680200045 Sample unit result error: Syringe error. Inadequate Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
aspiration contact our Customer Service Department or your local distributor.
100680200055 Sample unit result error: Syringe error. Inadequate Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
dispensing contact our Customer Service Department or your local distributor.
100680200065 Sample unit result error: Syringe error. Step missing Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
contact our Customer Service Department or your local distributor.
100680200075 Sample unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,

B-26
Appendix B Error Messages

Error Code Error Message Corrective Measure


Aspirating/dispensing not allowed now contact our Customer Service Department or your local distributor.
100680210005 Sample unit result error: Reagent probe horizontal Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Cannot reach the home position remains, contact our Customer Service Department or your local
distributor.
100680210015 Sample unit result error: Sample probe horizontal Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Cannot move away from the home remains, contact our Customer Service Department or your local
position distributor.
100680210045 Sample/Reagent unit result error: Sample probe Turn off the analyzing unit and check if the sample probe is blocked
horizontal movement error. Collision horizontally. If yes, remove the barrier. If the error remains, contact our
Customer Service Department or your local distributor.
100680210055 Sample unit result error: Sample probe horizontal Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100680210065 Sample unit result error: Sample probe horizontal Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Disabled remains, contact our Customer Service Department or your local
distributor.
100680220005 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Cannot reach the home position remains, contact our Customer Service Department or your local
distributor.
100680220015 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Cannot move away from the home remains, contact our Customer Service Department or your local
position distributor.
100680220025 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
initial limit position distributor.
100680220035 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
sample disk limit position distributor.
100680220045 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
washing limit position distributor.

B-27
Appendix B Error Messages

Error Code Error Message Corrective Measure


100680220055 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Trying to move away from the remains, contact our Customer Service Department or your local
reaction disk limit position distributor.
100680220065 Sample unit result error: Sample probe vertical Pause dispensing and check if there is a sample at the specified position.
movement error. No liquid surface detected If no, add one. If the error remains, contact our Customer Service
Department or your local distributor.
100680220075 Sample unit result error: Sample probe vertical Turn off the analyzing unit and check if the sample probe is blocked
movement error. Collision horizontally. If yes, remove the barrier. If the error remains, contact our
Customer Service Department or your local distributor.
100680220085 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100680220095 Sample unit result error: Sample probe vertical If this error occurs frequently, contact our Customer Service Department
movement error. Sample disk or reaction disk is or your local distributor.
rotating
100680220105 Sample unit result error: Sample probe vertical Check the sample probe as instructed by 4.17.5 Alignment. If the error
movement error. Disabled remains, contact our Customer Service Department or your local
distributor.
100680220115 Sample/Reagent unit result error: Sample probe Check the sample probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Keep collision remains, contact our Customer Service Department or your local
distributor.
100680230005 Sample/Reagent unit result error: Undefined simple Contact our Customer Service Department or your local distributor.
operation of this unit
100680240005 Sample/Reagent unit result error: Wrong simple Contact our Customer Service Department or your local distributor.
operation parameter
100680250005 Sample/Reagent unit result error: Tube position Contact our Customer Service Department or your local distributor.
error
100680260005 Sample unit result error: Parameter write protection Contact our Customer Service Department or your local distributor.
of this unit
100681250005 Sample unit result error: Main unit sending error Contact our Customer Service Department or your local distributor.
100681270005 Sample unit result error: Main unit does not receive Contact our Customer Service Department or your local distributor.

B-28
Appendix B Error Messages

Error Code Error Message Corrective Measure


the sample unit result
100690010005 Reagent unit result error: Command error Contact our Customer Service Department or your local distributor.
100690020005 Reagent unit result error: Self-check error Contact our Customer Service Department or your local distributor.
100690030005 Reagent unit result error: Mechanical resetting error Reset the mechanical parts as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
100690040005 Reagent unit result error: Status error. Self-check Contact our Customer Service Department or your local distributor.
100690040015 Reagent unit result error: Status error. Error Contact our Customer Service Department or your local distributor.
100690040025 Reagent unit result error: Status error. Waiting for Contact our Customer Service Department or your local distributor.
handshake
100690040035 Reagent unit result error: Status error. Shutdown Contact our Customer Service Department or your local distributor.
100690050005 Reagent unit result error: Unit busy. No response Contact our Customer Service Department or your local distributor.
100690060005 Reagent unit result error: Undefined speed Contact our Customer Service Department or your local distributor.
100690070005 Reagent unit result error: Wrong speed parameter Contact our Customer Service Department or your local distributor.
100690080005 Reagent unit result error: Undefined parameter Contact our Customer Service Department or your local distributor.
configuration
100690090005 Reagent unit result error: Wrong configuration Contact our Customer Service Department or your local distributor.
parameter
100690100005 Reagent unit result error: Undefined search Contact our Customer Service Department or your local distributor.
100690110005 Reagent unit result error: Wrong searching Contact our Customer Service Department or your local distributor.
parameter
100690120005 Reagent unit result error: Undefined system Contact our Customer Service Department or your local distributor.
operation
100690130005 Reagent unit result error: Wrong system operation Contact our Customer Service Department or your local distributor.
parameter
100690140005 Reagent unit result error: Undefined commission Contact our Customer Service Department or your local distributor.
100690150005 Reagent unit result error: Wrong commissioning Contact our Customer Service Department or your local distributor.

B-29
Appendix B Error Messages

Error Code Error Message Corrective Measure


parameter
100690160005 Reagent unit result error: Not commissioning Contact our Customer Service Department or your local distributor.
100690170005 Sample/Reagent unit result error: Fluid controlling Turn off the analyzing unit. Check the syringe for leakage and check the
error sample probe to see if there are drops hanging on the probe tip. Then
commission the fluid as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
100690180005 Sample/Reagent unit result error: Disk rotation Check the reagent disk as instructed by 4.17.5 Alignment. If the error
error. Cannot reach the home position remains, contact our Customer Service Department or your local
distributor.
100690180015 Sample/Reagent unit result error: Disk rotation Move the reagent probe outside the reagent disk as instructed by 4.17.5
error. Cannot move away from the home position Alignment. If the error remains, contact our Customer Service Department
or your local distributor.
100690180025 Sample/Reagent unit result error: Disk rotation Check the reagent disk as instructed by 4.17.5 Alignment. If the error
error. Step missing remains, contact our Customer Service Department or your local
distributor.
100690180035 Sample/Reagent unit result error: Disk rotation Move the reagent probe outside the reagent disk as instructed by 4.17.5
error. Probe in disk Alignment. If the error remains, contact our Customer Service Department
or your local distributor.
100690180045 Sample/Reagent unit result error: Disk rotation Check the reagent disk as instructed by 4.17.5 Alignment. If the error
error. Disabled remains, contact our Customer Service Department or your local
distributor.
100690190005 Sample/Reagent unit result error: Disk and probe Contact our Customer Service Department or your local distributor.
selection error
100690200005 Sample/Reagent unit result error: Syringe error. Full Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
aspiration failed contact our Customer Service Department or your local distributor.
100690200015 Sample/Reagent unit result error: Syringe error. Full Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
dispensing failed contact our Customer Service Department or your local distributor.
100690200025 Sample/Reagent unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
Cannot reach the home position contact our Customer Service Department or your local distributor.
100690200035 Sample/Reagent unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,

B-30
Appendix B Error Messages

Error Code Error Message Corrective Measure


Cannot move away from the home position contact our Customer Service Department or your local distributor.
100690200045 Sample/Reagent unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
Inadequate aspiration contact our Customer Service Department or your local distributor.
100690200055 Sample/Reagent unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
Inadequate dispensing contact our Customer Service Department or your local distributor.
100690200065 Sample/Reagent unit result error: Syringe error. Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
Step missing contact our Customer Service Department or your local distributor.
100690210005 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
horizontal movement error. Cannot reach the home remains, contact our Customer Service Department or your local
position distributor.
100690210015 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
horizontal movement error. Cannot move away from remains, contact our Customer Service Department or your local
the home position distributor.
100690210055 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
horizontal movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100690210065 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
horizontal movement error. Disabled remains, contact our Customer Service Department or your local
distributor.
100690220005 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Cannot reach the home remains, contact our Customer Service Department or your local
position distributor.
100690220015 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Cannot move away from remains, contact our Customer Service Department or your local
the home position distributor.
100690220065 Sample/Reagent unit result error: Reagent probe Pause dispensing and check if there is a reagent at the specified position.
vertical movement error. No liquid surface detected If no, add one. If the error remains, contact our Customer Service
Department or your local distributor.
100690220075 Sample/Reagent unit result error: Reagent probe Turn off the analyzing unit and check if the reagent probe is blocked
vertical movement error. Collision vertically. If yes, remove the barrier. If the error remains, contact our
Customer Service Department or your local distributor.

B-31
Appendix B Error Messages

Error Code Error Message Corrective Measure


100690220085 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Step missing remains, contact our Customer Service Department or your local
distributor.
100690220095 Sample/Reagent unit result error: Reagent probe Contact our Customer Service Department or your local distributor.
vertical movement error. Reagent disk or reaction
disk is rotating
100690220105 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Disabled remains, contact our Customer Service Department or your local
distributor.
100690220115 Sample/Reagent unit result error: Reagent probe Check the reagent probe as instructed by 4.17.5 Alignment. If the error
vertical movement error. Keep Collision remains, contact our Customer Service Department or your local
distributor.
100690230005 Sample/Reagent unit result error: Undefined simple Contact our Customer Service Department or your local distributor.
operation
100690240005 Sample/Reagent unit result error: Wrong simple Contact our Customer Service Department or your local distributor.
operation parameter
100690250005 Sample/Reagent unit result error: Bottle position Contact our Customer Service Department or your local distributor.
error
100690260005 Sample/Reagent unit result error: Parameter write Contact our Customer Service Department or your local distributor.
protection
100691250005 Sample/Reagent unit result error: Main unit sending Contact our Customer Service Department or your local distributor.
error
100691270005 Sample/Reagent unit result error: Main unit does Contact our Customer Service Department or your local distributor.
not receive the reagent unit result
100710010005 Wash unit result error: Invalid command Contact our Customer Service Department or your local distributor.
100710020005 Wash unit result error: Command parameter error Contact our Customer Service Department or your local distributor.
100710030005 Wash unit result error: Execute condition is not Contact our Customer Service Department or your local distributor.
satisfied
100710040005 Wash unit result error: Command execution is time Contact our Customer Service Department or your local distributor.
out

B-32
Appendix B Error Messages

Error Code Error Message Corrective Measure


100710050007 Wash unit result error: Wash unit vertical movement Contact our Customer Service Department or your local distributor.
error
100710060006 Wash unit result error: Water tank cannot be filled Contact our Customer Service Department or your local distributor.
100710070006 Wash unit result error: Syringe movement error Contact our Customer Service Department or your local distributor.
100711250008 Wash unit result error: Middle control unit sending Contact our Customer Service Department or your local distributor.
command failed
100711260008 Wash unit result error: Middle control unit receives Contact our Customer Service Department or your local distributor.
no response
100711270008 Wash unit result error: Middle control unit receives Contact our Customer Service Department or your local distributor.
no result
200650010000 Reaction unit warning: Step missing Contact our Customer Service Department or your local distributor.
200650020000 Reaction unit warning: Lamp too dark Check the lamp status as instructed by 4.17.1 Daily Maintenance.
Replace the lamp as needed. If the error remains, contact our Customer
Service Department or your local distributor.
200650030000 Reaction unit warning: Partial data missing Contact our Customer Service Department or your local distributor.
200660010000 Temperature unit warning: Reaction temperature Contact our Customer Service Department or your local distributor.
abnormal
200660020000 Temperature unit warning: Reagent pre-heating Contact our Customer Service Department or your local distributor.
temperature abnormal
200660030000 Temperature unit warning: Reagent refrigeration Contact our Customer Service Department or your local distributor.
temperature abnormal
200660110000 Temperature unit warning: Reaction temperature is Contact our Customer Service Department or your local distributor.
out of range
200660120000 Temperature unit warning: Reagent pre-heating Contact our Customer Service Department or your local distributor.
temperature is out of range
200660130000 Temperature unit warning: Wash solution Contact our Customer Service Department or your local distributor.
temperature is out of range
200660140000 Temperature unit warning: Cleaning water Contact our Customer Service Department or your local distributor.
temperature is out of range

B-33
Appendix B Error Messages

Error Code Error Message Corrective Measure


200660150000 Temperature unit error: System internal temperature Contact our Customer Service Department or your local distributor.
is out of range
200660160000 Temperature unit warning: Reaction disk cooling fan Contact our Customer Service Department or your local distributor.
is abnormal
200670010002 Mixing unit warning: Invalid mixing Check the mixing bar as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
200670020002 Mixing unit warning: Invalid washing Check the mixing bar as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
200680050000 Sample/Reagent unit warning: Sample syringe full Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
contact our Customer Service Department or your local distributor.
200680060000 Sample/Reagent unit warning: Sample syringe Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
empty contact our Customer Service Department or your local distributor.
200680070003 Sample unit warning: No liquid surface detected Pause dispensing and check if there is enough sample (calibrator or
when sample probe aspirating. exhausted control) at the specified position. If no, add more. If the error remains,
contact our Customer Service Department or your local distributor.
200680080003 Sample unit warning: Liquid surface below probe tip Pause dispensing and check if there is enough sample (calibrator or
when sample probe aspirating. exhausted control) at the specified position. If no, add more. If the error remains,
contact our Customer Service Department or your local distributor.
200680090002 Sample unit warning: No liquid surface detected Pause dispensing and check if there is a sample at the specified position.
when sample probe dispensing If no, add one. If the error remains, contact our Customer Service
Department or your local distributor.
200680100002 Sample unit warning: Inadequate dispensing of Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
sample probe contact our Customer Service Department or your local distributor.
200680110006 Sample unit warning: No liquid surface detected Turn off the analyzing unit. Check the syringe for leakage and check the
when washing sample probe sample probe to see if there are drops hanging on the probe tip. Then
commission the fluid as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
200690070003 Reagent unit warning: No liquid surface detected Pause dispensing and check if there is a reagent (distilled water or
detergent) at the specified position. If no, add one. If the error remains,

B-34
Appendix B Error Messages

Error Code Error Message Corrective Measure


when reagent probe aspirating. exhausted contact our Customer Service Department or your local distributor.
200690080003 Reagent unit warning: Liquid surface below probe Pause dispensing and check if there is enough reagent (distilled water or
tip when reagent probe aspirating. exhausted detergent) at the specified position. If no, add more. If the error remains,
contact our Customer Service Department or your local distributor.
200690100002 Reagent unit warning: Inadequate dispensing of Check the syringe as instructed by 4.17.5 Alignment. If the error remains,
reagent probe contact our Customer Service Department or your local distributor.
200690110006 Reagent unit warning: No liquid surface detected Pause dispensing and check if there is a reagent at the specified position.
when washing reagent probe If no, add one. If the error remains, contact our Customer Service
Department or your local distributor.
200710010000 Wash unit warning: Liquid in high-concentration Contact our Customer Service Department or your local distributor.
waste tank has reached the high level
200710020006 Wash unit warning: High-concentration waste tank Contact our Customer Service Department or your local distributor.
is full
200710030000 Wash unit warning: Deionized water is insufficient Contact our Customer Service Department or your local distributor.
200710040006 Wash unit warning: Deionized water is running out Contact our Customer Service Department or your local distributor.
200710050000 Wash unit warning: Wash solution is insufficient Contact our Customer Service Department or your local distributor.
200710060006 Wash unit warning: Wash solution is running out Contact our Customer Service Department or your local distributor.
200710070008 Wash unit warning: Waste fluid buffer tank is Contact our Customer Service Department or your local distributor.
overflowing. Check the drainage tube
300640010007 Main unit response error: Parity error Contact our Customer Service Department or your local distributor.
300640020007 Main unit response error: Instruction too long Contact our Customer Service Department or your local distributor.
300640030007 Main unit response error: Instruction too short Contact our Customer Service Department or your local distributor.
300640040007 Main unit response error: Incomplete instruction Contact our Customer Service Department or your local distributor.
300640050007 Main unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300640060007 Main unit response error: A value within 00-0x7F is Contact our Customer Service Department or your local distributor.
larger than 0x7F
300640070007 Main unit response error: Unmatched machine type Contact our Customer Service Department or your local distributor.

B-35
Appendix B Error Messages

Error Code Error Message Corrective Measure


300641260007 Main unit response error: No response, or timeout Contact our Customer Service Department or your local distributor.
300651260005 Reaction unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300651260015 Reaction unit response error: Parity error Contact our Customer Service Department or your local distributor.
300651260025 Reaction unit response error: Instruction too long Contact our Customer Service Department or your local distributor.
300651260035 Reagent unit response error: Instruction too short Contact our Customer Service Department or your local distributor.
300651260045 Reaction unit response error: Incomplete instruction Contact our Customer Service Department or your local distributor.
300651260055 Reaction unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300651260065 Reaction unit response error: A value within Contact our Customer Service Department or your local distributor.
00-0x7F is larger than 0x7F
300651260075 Reaction unit response error: Unmatched machine Contact our Customer Service Department or your local distributor.
type
300651261265 Reaction unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300660030000 Temperature unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300660030010 Temperature unit response error: Parity error Contact our Customer Service Department or your local distributor.
300660030020 Temperature unit response error: Instruction too Contact our Customer Service Department or your local distributor.
long
300660030030 Temperature unit response error: Instruction too Contact our Customer Service Department or your local distributor.
short
300660030040 Temperature unit response error: Incomplete Contact our Customer Service Department or your local distributor.
instruction
300660030050 Temperature unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300660030060 Temperature unit response error: A value within Contact our Customer Service Department or your local distributor.
00-0x7F is larger than 0x7F
300660030070 Temperature unit response error: Unmatched Contact our Customer Service Department or your local distributor.
machine type

B-36
Appendix B Error Messages

Error Code Error Message Corrective Measure


300660031260 Temperature unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300671260005 Mixing unit response error: No response, or timeout Contact our Customer Service Department or your local distributor.
300671260015 Mixing unit response error: Parity error Contact our Customer Service Department or your local distributor.
300671260025 Mixing unit response error: Instruction too long Contact our Customer Service Department or your local distributor.
300671260035 Mixing unit response error: Instruction too short Contact our Customer Service Department or your local distributor.
300671260045 Mixing unit response error: Incomplete instruction Contact our Customer Service Department or your local distributor.
300671260055 Mixing unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300671260065 Mixing unit response error: A value within 00-0x7F Contact our Customer Service Department or your local distributor.
is larger than 0x7F
300671260075 Mixing unit response error: Unmatched machine Contact our Customer Service Department or your local distributor.
type
300671261265 Mixing unit response error: No response, or timeout Contact our Customer Service Department or your local distributor.
300681260005 Sample unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300681260015 Sample unit response error: Parity error Contact our Customer Service Department or your local distributor.
300681260025 Sample unit response error: Instruction too long Contact our Customer Service Department or your local distributor.
300681260035 Sample unit response error: Instruction too short Contact our Customer Service Department or your local distributor.
300681260045 Sample unit response error: Incomplete instruction Contact our Customer Service Department or your local distributor.
300681260055 Sample unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300681260065 Sample unit response error: A value within 00-0x7F Contact our Customer Service Department or your local distributor.
is larger than 0x7F
300681260075 Sample unit response error: Unmatched machine Contact our Customer Service Department or your local distributor.
type
300681261265 Sample unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
300691260005 Reagent unit response error: No response, or Contact our Customer Service Department or your local distributor.

B-37
Appendix B Error Messages

Error Code Error Message Corrective Measure


timeout
300691260015 Reagent unit response error: Parity error Contact our Customer Service Department or your local distributor.
300691260025 Reagent unit response error: Instruction too long Contact our Customer Service Department or your local distributor.
300691260045 Reagent unit response error: Incomplete instruction Contact our Customer Service Department or your local distributor.
300691260055 Reagent unit response error: Check sum error Contact our Customer Service Department or your local distributor.
300691260065 Reagent unit response error: A value within 00-0x7F Contact our Customer Service Department or your local distributor.
is larger than 0x7F
300691260075 Reagent unit response error: Unmatched machine Contact our Customer Service Department or your local distributor.
type
300691261265 Reagent unit response error: No response, or Contact our Customer Service Department or your local distributor.
timeout
400000010009 System environment error: Operating system error Contact our Customer Service Department or your local distributor.
400000020009 System environment error: System language library Contact our Customer Service Department or your local distributor.
does not exist
400000030009 System environment error: Text resource library Contact our Customer Service Department or your local distributor.
does not exist
400000040009 System environment error: Resolution error Reset the resolution (1024x768) of the display. If the error remains,
contact our Customer Service Department or your local distributor.
400000050000 System environment error: Wrong color Reset the color (at least 8 bits) of the display. If the error remains, contact
our Customer Service Department or your local distributor.
400000060000 System environment error: Screen saver shutdown Close the screen saver. If the error remains, contact our Customer Service
error Department or your local distributor.
400000070000 System environment error: Sleeping shutdown error Shutdown the sleeping function. If the error remains, contact our
Customer Service Department or your local distributor.
400000080009 Operating software error: Memory error Contact our Customer Service Department or your local distributor.
400000110007 Operating software error: No empty command Contact our Customer Service Department or your local distributor.
buffer
400000120009 Operating software error: Void cursor Contact our Customer Service Department or your local distributor.

B-38
Appendix B Error Messages

Error Code Error Message Corrective Measure


400000130008 Operating software error: Data processing thread Contact our Customer Service Department or your local distributor.
error
400000140008 Operating software error: Test thread error Contact our Customer Service Department or your local distributor.
400000150009 Operating software error: Multi-media timer error Contact our Customer Service Department or your local distributor.
400000160000 System environment error: Mouse error If this error occurs once more, exit the operating software, then connect
the mouse again and re-start the operation unit.
400000180009 Operating software error: Database does not exist Contact our Customer Service Department or your local distributor.
400000190009 Operating software error: Database initialization Contact our Customer Service Department or your local distributor.
error
400000200009 Operating software error: Database version error Contact our Customer Service Department or your local distributor.
400000210009 Operating software error: Database error Contact our Customer Service Department or your local distributor.
400000220009 Operating software error: Database connection Contact our Customer Service Department or your local distributor.
error
400000230009 Operating software error: Database is read only! Contact our Customer Service Department or your local distributor.
400000250000 Operating software error: Database searching error Contact our Customer Service Department or your local distributor.
400000260008 Operating software error: Database updating Contact our Customer Service Department or your local distributor.
error(%d)
400000270000 Operating software error: Database connection Contact our Customer Service Department or your local distributor.
missing
400000280000 Operating software error: Database backing up Contact our Customer Service Department or your local distributor.
error
400000290000 Operating software error: Database importing error Contact our Customer Service Department or your local distributor.
400000300000 Operating software error: Database exporting error Contact our Customer Service Department or your local distributor.
400000310008 Operating software error: Serial port startup error Check if the analyzing unit is connected to the operation unit properly,
otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by

B-39
Appendix B Error Messages

Error Code Error Message Corrective Measure


4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000320008 Operating software error: Serial port initialization Check if the analyzing unit is connected to the operation unit properly,
error otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000330008 Operating software error: Serial port sending thread Check if the analyzing unit is connected to the operation unit properly,
error otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000340008 Operating software error: Serial port receiving Check if the analyzing unit is connected to the operation unit properly,
thread error otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000350008 Operating software error: Serial port sending error Check if the analyzing unit is connected to the operation unit properly,
otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,

B-40
Appendix B Error Messages

Error Code Error Message Corrective Measure


download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000360008 Operating software error: Serial port receiving error Check if the analyzing unit is connected to the operation unit properly,
otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000370009 Operating software error: Configuration file does not Contact our Customer Service Department or your local distributor.
exist
400000380009 Operating software error: Configuration file error Contact our Customer Service Department or your local distributor.
400000390009 Operating software error: Configuration file read Contact our Customer Service Department or your local distributor.
error
400000400000 Operating software error: Configuration file write Contact our Customer Service Department or your local distributor.
error
400000410000 Operating software error: Help file does not exist Contact our Customer Service Department or your local distributor.
400000420000 Operating software error: Help file opening error Contact our Customer Service Department or your local distributor.
400000430000 Operating software error: Log read error Contact our Customer Service Department or your local distributor.
400000440000 Operating software error: Log write error Contact our Customer Service Department or your local distributor.
400000450000 Operating software error: Log error Contact our Customer Service Department or your local distributor.
400000460008 Operating software error: Cannot connect to the Check if the analyzing unit is connected to the operation unit properly,
analyzing unit otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by

B-41
Appendix B Error Messages

Error Code Error Message Corrective Measure


4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000470008 Operating software error: Handshake failed Check if the analyzing unit is connected to the operation unit properly,
otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again to initialize the serial port as instructed by
4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000480008 Operating software error: Version No. checking Contact our Customer Service Department or your local distributor.
error
400000490000 Operating software error: Response does not Contact our Customer Service Department or your local distributor.
corresponds to the command
400000500000 Operating software error: Received frame does not Contact our Customer Service Department or your local distributor.
corresponds to the command
400000510009 System environment error: Self-check error Check if the analyzing unit is connected to the operation unit properly,
otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
perform self-checking again as instructed by 4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your
local distributor.
400000520008 Operating software error: Parameter downloading Check if the analyzing unit is connected to the operation unit properly,
error otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
download parameters again as instructed by 4.17.5 Alignment.
If the error remains, contact our Customer Service Department or your

B-42
Appendix B Error Messages

Error Code Error Message Corrective Measure


local distributor.
400000530008 Operating software error: Mechanical resetting error Reset the mechanical parts as instructed by 4.17.5 Alignment. If the error
remains, contact our Customer Service Department or your local
distributor.
400000540008 Operating software error: Cuvette segment Check the reaction disk as instructed by 4.17.5 Alignment. If the error
replacing error remains, contact our Customer Service Department or your local
distributor.
400000570008 Operating software error: Washing error Contact our Customer Service Department or your local distributor.
400000580008 Operating software error: Startup check is not Check if the analyzing unit is connected to the operation unit properly,
finished normally otherwise place the MAIN POWER to OFF and shut down the operation
unit, then reconnect and restart them.
After restarting the analyzing unit and operation unit, if the error remains,
start the startup check again as instructed by 4.17.1 Daily Maintenance.
If the error remains, contact our Customer Service Department or your
local distributor.
400000590000 Operating software error: Lamp intensity on the low Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
side contact our Customer Service Department or your local distributor.
400000600008 Operating software error: Lamp intensity too low. Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
Can't test contact our Customer Service Department or your local distributor.
400000610008 Operating software error: Dark current checking Contact our Customer Service Department or your local distributor.
failed
400000620008 Operating software error: Dark current too large Contact our Customer Service Department or your local distributor.
400000630008 Operating software error: Both AD values are too Contact our Customer Service Department or your local distributor.
similar
400000640008 Operating software error: Off AD is larger than the Contact our Customer Service Department or your local distributor.
On AD
400000650008 Operating software error: Lamp turning on failed Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
contact our Customer Service Department or your local distributor.
400000660008 Operating software error: Lamp turning off failed Check the lamp as instructed by 4.17.5 Alignment. If the error remains,
contact our Customer Service Department or your local distributor.

B-43
Appendix B Error Messages

Error Code Error Message Corrective Measure


400000670008 Operating software error: Ambient temperature out Check if the ambient temperature is within acceptable range. If the error
of range remains, contact our Customer Service Department or your local
distributor.
400000690008 Operating software error: Reaction temperature too Contact our Customer Service Department or your local distributor.
high
400000700008 Operating software error: Reaction temperature too Contact our Customer Service Department or your local distributor.
low
400000710000 Operating software error: Temperature fluctuation Contact our Customer Service Department or your local distributor.
400000720000 Operating software error: Sending buffer overflows Contact our Customer Service Department or your local distributor.
400000730000 Operating software error: Receiving buffer Contact our Customer Service Department or your local distributor.
overflows
400000810001 Test result error: No balance point found in Check the test parameters and rerun the test. If this error occurs
frequently, contact our Customer Service Department or your local
distributor.
400000820001 Test result error: No linear range found in Check the test parameters and rerun the test. If this error occurs
frequently, contact our Customer Service Department or your local
distributor.
400000830001 Test result error: Linearity of reaction curve of too Check the test parameters and rerun the test. If this error occurs
weak frequently, contact our Customer Service Department or your local
distributor.
400000840001 Test result error: Response of calculation error Check the test parameters and rerun the test. If this error occurs
frequently, contact our Customer Service Department or your local
distributor.
400000850001 Test result error: Response of exceeds the one Check the calibrator and calibration rule and rerun the test. If this error
of weakest calibrator occurs frequently, contact our Customer Service Department or your local
distributor.
400000860001 Test result error: Response of exceeds the one Check the calibrator and calibration rule and rerun the test. If this error
of strongest calibrator occurs frequently, contact our Customer Service Department or your local
distributor.
400000870001 Test result error: Concentration of exceeds the Check the test parameters and rerun the test. If this error occurs
low limit of linear range frequently, contact our Customer Service Department or your local

B-44
Appendix B Error Messages

Error Code Error Message Corrective Measure


distributor.
400000880001 Test result error: Concentration of exceeds the Check the test parameters and rerun the test. If this error occurs
high limit of linear range frequently, contact our Customer Service Department or your local
distributor.
400000910001 Test result error: Absorbance of too low Rerun the test. If this error occurs frequently, contact our Customer
Service Department or your local distributor.
400000920001 Test result error: Reagent blank of too high Rerun the test. If this error occurs frequently, contact our Customer
Service Department or your local distributor.
400000930001 Test result error: R2 blank of too low Rerun the reagent blank. If this error occurs frequently, contact our
Customer Service Department or your local distributor.
400000940001 Test result error: R2 blank of too high Rerun the reagent blank. If this error occurs frequently, contact our
Customer Service Department or your local distributor.
400000950001 Test result error: Sample blank of too low Rerun the reagent blank of this test. If this error occurs frequently, contact
our Customer Service Department or your local distributor.
400000960001 Test result error: R2 blank of too high Rerun the reagent blank of this test. If this error occurs frequently, contact
our Customer Service Department or your local distributor.
400000970001 Test result error: Sample blank of too low Rerun the test. If this error occurs frequently, contact our Customer
Service Department or your local distributor.
400000980001 Test result error: Sample blank of too high Rerun the test. If this error occurs frequently, contact our Customer
Service Department or your local distributor.
400000990001 Test result error: Substrate of exhausted Check the test parameters and rerun the test. If this error occurs
frequently, contact our Customer Service Department or your local
distributor.
400001000001 Test result error: Abnormal prozone check of Rerun the test. If this error occurs frequently, contact our Customer
Service Department or your local distributor.
400001010001 Test result error: Calibration parameter of Check the calibrator and calibration rule and rerun the calibration. If this
calculation failed error occurs frequently, contact our Customer Service Department or your
local distributor.
400001020001 Test result error: Calibration SD of too large Check the calibrator and calibration rule and rerun the calibration. If this
error occurs frequently, contact our Customer Service Department or your

B-45
Appendix B Error Messages

Error Code Error Message Corrective Measure


local distributor.
400001030001 Test result error: Difference between calibration Check the calibrator and calibration rule and rerun the calibration. If this
coefficients of too large error occurs frequently, contact our Customer Service Department or your
local distributor.
400001040001 Test result error: Calibration related coefficients Check the calibrator and calibration rule and rerun the calibration. If this
of too low error occurs frequently, contact our Customer Service Department or your
local distributor.
400001050001 Test result error: Incomplete repeated calibration Check the calibrator and calibration rule and rerun the calibration. If this
data of error occurs frequently, contact our Customer Service Department or your
local distributor.
400001060001 Test result error: Calibration curve of not Check the calibrator and calibration rule and rerun the calibration. If this
monotonic error occurs frequently, contact our Customer Service Department or your
local distributor.
400001070001 Test result error: Concentration of calculation Check the test parameters and rerun the test. If this error occurs
failed frequently, contact our Customer Service Department or your local
distributor.
400001080001 Test result error: Incomplete test result of If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001090001 Test result error: Error of repeated too large Check the calibrator and calibration rule and rerun the calibration. If this
error occurs frequently, contact our Customer Service Department or your
local distributor.
400001100000 Test result error: QC out of control If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001110001 Test result error: dispensing delayed If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001120001 Test result error: R2 of delayed If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001130001 Test result error: Photoelectric collection of If this error occurs frequently, contact our Customer Service Department
delayed or your local distributor.
400001140006 Operating software error: Detergent exhausted, or Check the deionized water tank. If the water is not enough, add more. If
invalid sensor the error remains, contact our Customer Service Department or your local

B-46
Appendix B Error Messages

Error Code Error Message Corrective Measure


distributor.
400001150006 Operating software error: Waste full Check and clear the waste tank. If the error remains, contact our
Customer Service Department or your local distributor.
400001230001 Test result error: Incomplete repeated QC data of If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001350000 Test result error: Blank response of too low If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001360000 Test result error: Blank response of too high If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400001370000 Test result error: Calibration sensitivity of too low If this error occurs frequently, contact our Customer Service Department
or your local distributor.
400003310008 Operating software error: No cuvette or light Check if reaction cuvettes and lamp have been installed correctly.
intensity too strong
400003320008 Operating software error: Light intensity too weak Check if the lamp has been installed correctly. Perform lamp power check
to determine lamp status, and if necessary, replace the lamp.
400003330008 Operating software error: Lamp is not turned on Check if the lamp has been installed correctly. Perform lamp power check
to determine lamp status, and if necessary, replace the lamp.
500000170000 System environment error: Printer connection error Check the connection between the operation unit and the printer and
ensure the printer is on. If the error remains, contact our Customer
Service Department or your local distributor.
500001160000 Operating software error: is out of date. Please Replace.
replace in time
500001170000 Operating software error: is out of date. Please Replace.
replace in time
500001180000 Operating software error: Calibration interval of is Rerun the calibration.
out. Please re-calibrate in time

B-47
P/N: 046-002278-00 (2.0)

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