CURRICULUM VITAE

ABHISHEK BAJPAI
MAINTENANCE ENGINEER
(OPERATIONS MAINTENANCE PROJECTS)
LinkedIn Profile :- https://www.linkedin.com/in/abajpai/
Contact: +971-582582578 , +971-505734108
E-Mail: abhishek.bajpai112@gmail.com
Current Location :- Abu Dhabi , UAE
Visa Status :- Visit Visa ( Valid up to 3rd July'17 )
Availability :- Immediately

Self-Motivated, Peak-performing Mechanical Engineer having nearly 7 Yrs of progressive experience in all phases of Plant
Operations & Maintenance. Excellent interpersonal and communication ability, and possess a wide range of technical
skills. Enjoys being a part of team, as well as managing, motivating and training a productive team, thrives in high pressure
and challenging working environments. Seeking senior level assignments with an organization of high repute.

CAREER SNAPSHOT

A Maintenance Engineering Professional with nearly 7 yrs. of experience in :

~Plant & Utility Maintenance ~Maintenance Management ~TPM Implementation
~Electrical Troubleshooting ~Fire Fighting Systems ~Safety Audits & Awareness
~Conditioning Monitoring ~HVAC Equipments ~Hydraulic Equipments

Expertise in Maintenance & troubleshooting of critical Hydraulic & Pneumatic Machineries, Conveyor system, Curing
Presses , Rotary Equipment.
Exposure in maintenance of AHU ,FCU, VRF ,Chiller , Cooling tower, Air Compressor , Hydraulic pumps etc.
Exposure to DC & AC Drives (Motion Control ) , VFDs , HMI,PCB Cards, Fixed & Variable Speed Motors (upto 100 HP) &
Electrical, Safety System troubleshooting
Familiar with CMMS (Computerized Maintenance Management Software) like Maintenance Pro, HolisTech.
Expertise in condition monitoring techniques (major component of predictive maintenance)
Expertise in Management of Machine Spare Parts Inventory and ensure the availability of critical spare parts.
Expertise in Maintaining the Maintenance Documentation & Control as per the ISO TS 16949 Quality Standards.
Possess sound knowledge of SAP, AutoCAD, MS Office, Emails and other useful applications for maintenance.
Abilities in maintaining 0% accidents by creating safety awareness program & conducting safety training to all
employees
A result oriented individual with excellent communication, presentation and negotiation skills
Hardworking and a Team player

ORGANIZATIONAL EXPERIENCE

21 Aug13 - 15 Sept'16 Beeah, The Sharjah Environment Company, Sharjah, UAE

(Worlds 3rd largest Material Recovery Facility) as Proactive
Maintenance Engineer - MRF
Role & Responsibilities:
Implementation & Control the Maintenance procedures as per ISO, Quality Standards.
Carrying out the preventive and predictive maintenance plans for all plant equipment including Hydraulic Baler, Belt
& Chain Conveyors, Trommel, Bag Openers, Capsule Separation machine.
Maintenance & up keeping of HVAC equipments of office building and plant including AHU , Chiller , Ducts , FCU , VRF
to optimize the energy use.
Preparing Schedules for Cleaning ducts , filters and other components , replacing the filters monthly and quarterly.
Periodically Clean the coils of air conditioner , fins straightening , checking for condensate drain.
 Inspection of Fan motor , bearings , motor belt condition and alignment , vibration dampers.
Diagnose malfunctioning systems, equipment, and electrical parts to identify the cause of breakdown; fix the problems
within designated schedules.
Managing a team of 15 employees of (technicians, supervisor & labours), ensuring adherence to safety procedures and
maintenance of high quality service standards expected by management.
Responsible for Machines spare parts inventory management and control
Procuring urgent and important items for smooth running of maintenance and operations without delay
Analyzing the trend and developing alternative or process improvements
Conducting work orders on daily basis, as well as annual safety inspections & audits on site according to international
auditing systems, scheduled and scheduled visits (spot checks)
Performing investigation report for incidents and insuring corrective action and or reward for proper action taken
Projects Handled:
BHS Bag Breaker & Residue Line Retrofit Preparation of Base plate layout , Complete Installation & Commissioning
of Belt Conveyors and Bag Breaker
Black Film separation Blower Unit and Ducting - Installation & Commissioning
Capsule Separation Machine - Installation & Commissioning

23 Aug11 30 Jun13 MSSL Mideast FZE, Saif Zone, Sharjah UAE as Sr. Engineer
Maintenance

Role & Responsibilities:

Conducted installation, commissioning & maintenance of machineries including:
o Belt Conveyors
o Cutting & Crimping Machines and Ultrasonic High Frequency Welding Machine
o Plastic Injection Molding Machine and Wire Cutting & Stripping Machines
o Electrical Panels (LV, DB & SMDB) and Printing Machine
Presented monthly & weekly performance reports targeting the MOP of the departments, analysis of breakdowns
Ensured the preventive maintenance of Air Conditioners, Chiller Unit, Air Compressor & Firefighting System
Conducted thermal imaging of electrical panels and motors during preventive & predictive maintenance
Organized all the maintenance activities like preventive maintenance plan, improvement activities plan, Electrical
panels cleaning plans, Safety Audits Plan, Thermal Imaging Schedules of Electrical Panels
Carry out monthly inspection of Safety Sensors, fire alarm system, fire hydrant system, sensor replacement &
repairing of hydrant system pumps.
Carried out AMC maintenance works timely and contact the contactors for the breakdown calls and make the records
of their visit
Oversaw all the utilities including Air Compressors, lifts, chiller etc and carry out their routine maintenance
Worked in AutoCAD- 2D for drawing study and preparation
Controlled inventory of machine spare and other tooling considering the high value, high lead time, slow moving &
nonmoving spares
Developed RFQ, receive the quotes, price verification through the VDP, then material procurements and follow up with
the vendors for orders
Provided authorization to the new machine operators by giving special trainings of machines operation and
conducting tests

Highlights:
Successfully monitored the implementation of Bar codes on the crimping tools to save the operator time in entering
the data manually in the machine and as well as done mistake proofing to assure the correct tool is fixed in machine
Skillfully reduced the power cost by 25 % by reducing the no. of 400 W halogen lights and replacing them with energy
saver 190 W T5 Lights & increased the LUX Level by 15% which results in the increased working efficiency of operator
and productivity
Continuous skill up-gradation of maintenance team by giving training about predictive and preventive maintenance of
machines in minimum time and reduced the risk of failure 35% reduction in breakdowns / downtime through
effective maintenance
Effective utilization of problem solving techniques such as RCA, Pareto chart to find out the major problems and
their solutions
30 Dec10 19 Aug11 TVS Srichakra Ltd., Uttarakhand as Jr. Manager Maintenance

01 Oct09 30 Sept10 Monotona Tyres Limited , Thane , Mumbai Area as Trainee Engineer
Maintenance

Role & Responsibilities:

Carry out preventive maintenance of Tyre curing press, pneumatic tyre building machines, bead preparation machine,
extruders, milling mills etc. as per schedule.
Carry out instrumentation work on the machines and for different automation work
Machine spare ordering and taking follow up with the suppliers.
If required, working in Shift & handle shift breakdowns.
Managing the shift schedules for all the subordinates on weekly basis.
Presentation of Monthly, weekly performance reports.

ACADEMIC DETAILS

MBA in Operations Management from Sikkim Manipal University, India.

BE in Mechanical Engineering from Bansal Institute of Science & Technology, RGTU Bhopal in 2009 with 67.8%
Diploma in Mechanical Engineering from Govt. Polytechnic College, Mandla, RGTU Bhopal in 2005 with 73.19%

TRAININGS ATTENDED

AutoCAD 2D & 3D
CNC Operating & Programming (Fanuc & Siemens Control) from CRISP, Bhopal, MP
Fire Fighting Training from SAIF Zone Authority
Bearings & applications , provided by SKF
SAP
7 QC Tools
Diploma in HVAC Engineering from TWG Group Chennai, TN

IT SKILLS

SAP ,AutoCAD, CMMS, MS Office, ERP & Internet Applications

PERSONAL DETAILS

Date of Birth : 10th April 1986

Languages Known : English, Hindi
Marital Status : Single
Nationality : Indian
UAE Driving License : Holding a valid UAE DL (Automatic )