Professional Documents
Culture Documents
1.0 SUMMARY
2.0 INTRODUCTION
1
Experiment 1: Refrigeration Cycle CLB 20704
thermoelectric means
vapor compression systems
expansion of compressed gases
Throttling or unrestrained expansion of gases.
The high pressure liquid then passes through an expansion valve (state 3) through
which the fluid pressure is lowered. The low-pressure fluid enters the evaporator at state
2
Experiment 1: Refrigeration Cycle CLB 20704
4 where it evaporates by absorbing heat from the refrigerated space, and reenters the
compressor. The whole cycle is repeated.
Compressor - which uses work input to reduce the pressure in the evaporator and
increase the pressure of the vapor being transferred to the condenser.
Expansion device - control the flow of liquid refrigerant and reduces the pressure.
Float operated needle valve fitted in condenser base plate.
Evaporator - heat is taken from low temperature region as the liquid evaporates at
low pressure. Flooded type-construction similar to condenser but with copper tube
surface specially treated to promote nucleate boiling.
3
Experiment 1: Refrigeration Cycle CLB 20704
There are several examples of refrigeration system. The most common one are the vapor-
compression refrigeration and absorption refrigeration (diagram). From the vapour
compression refrigeration cycle diagram, the operation from F- H is the vapour from
evaporation is drawn into the compressor. The P increase from Pe Pc. H J is the
process where vapour leaves he compressor. The heat is being rejected at constant
pressure until it reached the saturated line. The vapour cools slightly in the condenser. J
D is an expansion of fluid (refrigerant) from the saturation point to the wet region at
constant enthalpy. However, the temperature and pressure decreases. The decreasing
temperature is due to the expansion conducts heat out. D F is the drop caused by the
expansion that brings the refrigeration into vapour or liquid mixture region. Heat enters
from outer region to be cooled. This part is carried out at constant temperature and
pressure.
4
Experiment 1: Refrigeration Cycle CLB 20704
3.0 OBJECTIVE
The cooling water supply and the main supply were turned on.
The unit was started and was ensuring was air free by venting air from the
condenser.
Then the valves indicator is opened to allow vapor to be drawn from the evaporator
by the compressor and for condensed liquid to return to the evaporator from the
condenser.
The evaporator water flow was set to a mid range value which 25 g/s (constant
speed) and the unit was allowed to run approximately 15 20 minutes for steady
flow.
5
Experiment 1: Refrigeration Cycle CLB 20704
The condenser water flow were set at different speed which 50 g/s, 40 g/s, 30 g/s, 20
g/s and 10 g/s by adjust the valve. Each speed was run for approximately 15 20
minutes for steady flow.
First, the condenser water flow was set at 50 g/s. All the system parameters were
recorded.
No Test no 1 (50 g/s) 2 (40 g/s) 3 (30 g/s) 4 (20 g/s) 5 (10 g/s)
Evaporator
Gauge Evaporator Pressure
1 -48 -50 -45 -42 -40
Pe (kN/m2)
Absolute Evaporator Pressure
2 0.53 bar 0.51 bar 0.6 bar 0.6 bar 0.61 bar
Pe (kN/m2)
Evaporator Temperature
3 16 19 19 20 20
T5 (oC)
Evaporator Water Flow Rate
4 25 25 25 25 25
ms (g/s)
Evaporator Water Inlet Temp
5 26 27 27 28 28
T1 (oC)
Evaporator Water Outlet Temp
6 25 25 25 25 25
T2 (oC)
Condenser
Condensed Liquid Temp
7 31 38 38 39 40
T8 (oC)
8 Gauge Condenser Pressure 90 100 110 118 130
6
Experiment 1: Refrigeration Cycle CLB 20704
Pc (kN/m2)
Absolute Condenser Pressure
9 1.9 bar 2.0 bar 2.1 bar 2.2 bar 2.3 bar
Pc (kN/m2)
Condenser Temperature
10 33 37 40 40 40
T6 (oC)
Condenser Water Flow Rate
11 50 40 30 20 10
mc (g/s)
Condenser Water Inlet Temp
12 26 27 27 27 27
T4 (oC)
Condenser Water Outlet Temp
13 28 28 29 31 35
T3 (oC)
Compressor
Compressor Power Input
14 217 225 230 236 239
W (watts)
Compressor Discharge Temp
15 50 54 64 68 71
T7 (oC)
7
Experiment 1: Refrigeration Cycle CLB 20704
6.0 DISCUSSION
In these experiments, refrigeration cycle unit was run to determine the coefficient
of performance. The refrigeration cycle is a heat engine operating in reverse, known as a
phase change heat pump. Using a refrigerant, which boils at a low temperature produces a
relative coldness, lowering the temperature of the refrigerator. The purpose of the
refrigeration cycle is to take heat from the inside of the refrigerator and transfer it to the
outside. Other liquids, including some known as refrigerants, produce even lower
temperatures when they evaporate. In these experiments, R141b and water was used in
evaporator and condenser. R141b known as dichlorofluoroethane, (C2H3FCl2). This
refrigeration cycle experiment is based on the vapor compression cycle and the cycle can
be plotted on a pressure enthalpy diagram.
There were two reaction process occurred in refrigeration cycle unit. The
evaporator goes through an endothermic process while condenser goes through an
exothermic process. Endothermic process is process in which heat has to be supplied to
the system from the surroundings. That was the reason why around the vessel of
evaporator having water vapor during the experiment, because of condensation process
occurred. Exothermic process is process that gives off heat, which transfers thermal
energy from the system to the surroundings. That was the reason why the vessel of
condenser hot when touched it.
8
Experiment 1: Refrigeration Cycle CLB 20704
By refer to Table 8, it was observed that the value of heat transfer to water in
evaporator increased as the speed of condenser water flow increased. But at speed of 10
g/s of condenser water flow, it decreased a bit. This is due to the speeds evaporator water
flow constant at speed of 25 g/s. So, as time pass by, the heat transfer to water in
evaporator is slowly increase. By compared to heat transfer to water in condenser, the
value was decrease until second speed but then increasing. The reason the speed of 50 g/s
contained high value of heat transfer, 418W, because when the refrigeration cycle unit
was started, the time period to wait for steady flow was much longer compared to other
speeds. For speed of 40 g/s, the heat transfer to water in condenser only 167.2W because
of the flow was too high and time taken for steady was only 15 minutes. For speed of 30
g/s, 20 g/s and 10 g/s the value of heat transfer to water in condenser seem to be
increased. The reason because as the speed became more slow, more heat transfer can
occur because the surface area became much wide as the speeds were slow that can favor
heat transfer process.
Compressor pressure ratio value was fluctuated. The value was increased then
decreased and then increased back. The reason this happen must be because of the time
taken for each speed for steady flow not same.
9
Experiment 1: Refrigeration Cycle CLB 20704
Overall heat transfers in evaporator value were increasing as the time pass by.
Even the evaporator water flow was set at constant value, which at 25 g/s, there was
slight decrease value at reading 2 and 3. This occurred because the time taken between
both readings to reach steady flow less compared to other readings. The overall heat
transfer coefficient, U, is the reciprocal of the overall thermal resistance across a
refrigerator. It is used to determine the total heat transfer between evaporator and
condenser in the refrigerator. By refer to table 8, in evaporator, at water flow rate 50 g/s,
it is recorded that the temperature is 16 oC compare to water flow rate at 10 g/s whereby
the temperature increase to 20oC. Based on this decreasing water flow rate and increasing
temperature, the overall heat transfer coefficient obtained were 344.076 at 50 g/s (at
16oC) and 1534.839 at 10 g/s (at 20 oC) which obey the theory stated previously that to a
higher amount of overall heat transfer coefficient is needed to increase the temperature
different between the water going into the evaporator and water leaving the evaporator.
By comparing to overall heat transfer in condenser, the value was decrease until
second speed but then increasing. The reason was because the speed of 50 g/s contained
high value of overall heat transfer, 2197.59 W m-2 K-1, because when the refrigeration
cycle unit was started, the time period to wait for steady flow was much longer compared
to other speeds. So time for heat to be transferred in condenser was longer. Then at 40
g/s, the overall heat transfer value decreased compared to speed of 50 g/s because the
time taken was less compared to first experiment. As the speed decrease for 40g/s, 30 g/s,
20 g/s and 10 g/s the value of overall heat transfer in condenser respectively were
550.522 W m-2 K-1, 654.653 W m-2 K-1, 960.655 W m-2 K-1 and 1248.208 W m-2 K-1. This
show that at lower water inlet flowrate in the condenser, more heat is being transferred to
the water compare to higher water flowrate.
10
Experiment 1: Refrigeration Cycle CLB 20704
compression cycle, at the Evaporator Temperature T5 (C) (at the test number 1, T5 =
16C), which is liquid phase. Evaporator functioning to evaporate the refrigerant by
lowering the pressure of the refrigerant, this way, the boiling point of
the refrigerant is lower than the temperature of water going into the
evaporator. This is due to the water inlet temperature is higher than
the boiling point of refrigerant in the evaporator. Due to temperature
flow down the temperature gradient, the liquid refrigerant will absorb
heat from the water and causing the water temperature to become
cooler while liquid refrigerant is evaporated to become vapor. Next, it
will goes into compressor that will changed to the saturated vapor phase by using
the compressor to compress liquid vapor to gas as shown at the compressor discharge
temperature, T7 (C) (at the test number 1, T7 = 50C). The evaporator temperature T5
(C) which will change the temperature at the compressor discharge temperature T 7 (C)
is due to the mechanical compression done by the compressor. Then, it will flows to the
condenser. At T8, liquid vapor condenses at this pressure, and the resultant heat is
dissipated to the surrounding and will draw at expansion valve. The enthalpy, h3 = h4
value. Condenser functioning to condense the inlet vapor-like liquid and rejecting heat to
surrounding which make the temperature become hot. Here, the superheated vapor of
refrigerant enter at high temperature, before entering the condenser the vapor refrigerants
is send to the compressor where the vapor refrigerants is compresses to higher pressure so
that the boiling point will be increases, the water is coming into the at temperature lower
then boiling point of the vapor refrigerant, this causes the high pressure vapor refrigerant
to condensate and transfer the heat to water causing the outlet water temperature to
increase.
11
Experiment 1: Refrigeration Cycle CLB 20704
Conclusion
Recommendation
12
Experiment 1: Refrigeration Cycle CLB 20704
of parameters. So, it needs to be maintained to make sure its in good condition to prevent
any fluctuated result.
Appendixes
Data was recorded during experiment was running. All the data was use in calculation to
get the value of Absolute Evaporator Pressure, Absolute Condenser Pressure, Coefficient
of Performance, Heat Transfer to water in Evaporator, Heat Transfer to water in
Condenser, Compressor Pressure ratio, Overall Heat Transfer Coefficient in Evaporator
and in Condenser:
To get the value of Absolute Evaporator Pressure, Pe (kN/m2) formula that used
was:
To get the value of Absolute Condenser Pressure, Pc (kN/m 2) formula that used
was:
13
Experiment 1: Refrigeration Cycle CLB 20704
= h1 - h4
h2 h1
To get the value of Heat Transfer to water in Evaporator, formula that used was:
Qc = mc cp t,
To get the value of Heat Transfer to water in Condenser, formula that used was:
Qc = mc cp t,
To get the value of Compressor Pressure ratio, formula that used was:
= Pc
Pe
Qc = UAQm
14
Experiment 1: Refrigeration Cycle CLB 20704
5.3 TUTORIAL
a) i- Plot the cycle on the P-h diagram for different condenser pressure to determine
the enthalpy values.
Refer to appendix.
ii- Determine the COP for different condenser pressure. Use the chart provided.
15
Experiment 1: Refrigeration Cycle CLB 20704
478 449
= 7.21
h1 450 T5 19
h2 488 T7 64
h3 246 T8 38
h4 246
h1 454 T5 20
h2 490 T7 68
16
Experiment 1: Refrigeration Cycle CLB 20704
h3 248 T8 39
h4 248
17
Experiment 1: Refrigeration Cycle CLB 20704
18
Experiment 1: Refrigeration Cycle CLB 20704
Qc = 104.5kJ/ s
Qc = 104.5W
b ii)
Heat Transfer to Water in Condenser
Qc = mc cp t,
Qc = mc cp ( t3-t4)
Qc = 0.05 kg x 4.18 x 103 kJ x (28 26) K
s kg.K
Qc = 418 kJ/ s
Qc = 418 W
b iii)
19
Experiment 1: Refrigeration Cycle CLB 20704
b iv) A graph of heat transfer (W) in evaporator and condenser versus compressor
pressure ratio (Pc/Pe) were plotted after done the calculation. The graphs were plot by
using data below:
Table 9: Data for heat transfer to water in evaporator versus compressor pressure ratio.
Compressor
X axis Pressure
Ratio 3.58 3.92 3.50 3.67 3.77
Transfer
Y axis Eater in
Evaporator 104.5 209 209 313.5 313.3
20
Experiment 1: Refrigeration Cycle CLB 20704
Table 10: Data for heat transfer to water in condenser versus compressor pressure ratio.
Compressor
X axis Pressure
Ratio 3.58 3.92 3.50 3.67 3.77
Transfer
Y axis Eater in
Condenser 418 167.2 250.8 334.4 334.4
b v)
Overall Heat Transfer Coefficient in Evaporator
Qinlet = 26 16 = 10 K
Qoutlet = 25 16 = 9 K
21
Experiment 1: Refrigeration Cycle CLB 20704
Qc = UAQm
Qc = Heat Transfer Rate (W)
U =
U = Overall Heat Transfer Coefficient (W m-2 K-1)
Qc
A = The Surface Area (m2) (0.032m2)
Qm = The Temperature between at Inlet and Outlet (K)
AQm
= 104.5 W
0.032 m2 x 9.491 K
Qmean = 75
ln 7
5
= 5.944 K
Qc = UAQm
22
Experiment 1: Refrigeration Cycle CLB 20704
U = Qc
AQm
= 418W
0.032 m2 x 5.944K
7.0 REFERENCES
1. http://www.wisegeek.com/what-is-a-refrigeration-cycle.htm
2. Lab Manual Experiment 1; Refrigeration Cycle, Thermodynamics, CLB
20403, by Miss Suhaini Bt. Mamat.
23