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Title Explain a wet and dry process for the production of casein and
caseinate in a dairy processing operation
Level 5 Credits 20
People credited with this unit standard are able to explain: the
wet and dry process for the production of casein products, and
explain the wet and dry process for the production of caseinate,
in a dairy processing operation.
Explanatory notes
Legislation
Legislation relevant to this unit standard includes but is not limited to the Animal Products
Act 1999, Health and Safety in Employment Act 1992, and Animal Products (Dairy)
Regulations 2005.
Outcome 1
Explain the wet and dry process for the production of casein products in a dairy processing
operation.
Evidence requirements
1.1 The composition of whole milk for processing is explained in terms of the
influence on casein production.
Range influences include but are not limited to seasonal variations, form
of solution or dispersion, physical state and stability, trends in the
casein to fat ratio.
1.2 The casein fraction of milk is explained in terms of its physical micelle structure,
destabilisation and precipitation by acid and enzyme, and dissolving of acid
casein by alkoli.
1.3 The principles of whole milk separation and pasteurisation are explained in
terms of their influences on casein and whey processing.
1.4 The precipitation of casein and whey proteins from skim milk is explained in
terms of the methods used.
Range methods include but are not limited to acid precipitation at the
isolelectric point of casein, proteolytic enzyme precipitation at
neutral pH, use of heat and alkoli treatment, resultant solubility of
the precipitates in sodium hydroxide.
1.5 The principles used in the production of lactic acid casein are explained in terms
of the methods used.
Range principles include but are not limited to lactic acid starter
selection and addition, casein coagulation, casein cooking,
acidulation of whey and curd, dewheying, casein curd washing,
casein curd dewatering, casein drying, cooling and tempering
casein, grinding and sieving casein, casein blending;
methods include but are not limited to direct steam injection,
indirect cooking, combination cooking.
1.6 The principles used in the production of mineral acid casein are explained in
terms of the methods used.
1.7 The principles used in the production of rennet casein are explained in terms of
the methods used.
Range principles include but are not limited to kappa casein peptide
bond specificity, reaction rates for the enzymic and clotting stages,
casein concentration, enzyme concentration, temperature pH,
calcium ion concentration, heat treatment of the milk, disruption of
gel formation, rennet addition;
methods include but are not limited to cold set, hot set, cooking.
1.8 The analysis and grading of casein is explained in terms of the basis of grading
specifications, testing methods and texting frequencies, and common reasons
why the casein may be out of specification.
Range analyses and grading may include but is not limited to moisture
content and homogeneity, protein, fat, acidity, pH, lactose, ash,
Outcome 2
Explain the wet and dry process for the production of caseinate in a dairy processing
operation.
Evidence requirements
2.4 The total milk protein (TMP) conversion process is explained in terms of the
differences between acid casein conversion and the TMP process technique.
2.5 The process of atomisation and spray drying of soluble caseinate concentrate is
explained in terms of viscosity control and prevention of heat denaturation, the
purpose of atomisation, the process variables that affect the degree of
atomisation and the main stages involved.
2.6 The main components of a spray drier are explained in terms of their functions
and principles of operation.
2.7 The prevention of fire and explosions during spray drying is explained in terms
of operator responsibilities.
2.8 The analysis and grading of caseinate is explained in terms of the basis of
grading specifications, testing methods and testing frequencies, and common
reasons why the caseinate may be out of specification.
Range analyses and grading may include but are not limited to protein,
moisture, lactose, fat, ash, sodium, calcium, pH, trace metals,
nitrates and nitrites, pesticides, colour, sediment, rate of solution,
particle size, wettability, dustiness, flowability, dispersibility,
blendability, static electricity, hydration viscosity;
evidence is required of six analyses and grading specifications.
Replacement information This unit standard replaced unit standard 768 and unit
standard 8959.
Status information and last date for assessment for superseded versions
Process Version Date Last Date for Assessment
Registration 1 18 June 2015 N/A
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.