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LASER PRINTER

ML-1430

SERVICE Manual

LASER PRINTER CONTENTS

1. Precautions

2. Specifications

3. Disassembly and Reassembly

4. Troubleshooting

5. Exploded Views and Parts List

6. Block Diagram

7. Connection Diagram
This service manual is also provided on the web, Samsung Electronics Co.,Ltd. December. 2002
the ITSELF system Samsung Electronics Co., Ltd. Printed in Korea.
http://itself.sec.samsung.co.kr VERSION NO. : 1.01 CODE : JC-0072A
- This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -
This manual is stated and
provided for service description.
All rights reserved. Any parts of the
information in this manual are prohibited
from free duplication, use or translation
without prior written approval except in
cases allowed by the Copyright Act.
Specifications are subject to change without
prior notice.

Samsung Electronics Digital Printing CS Group


Copyright (c) 2002. 12.
1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.

1.1 Safety Precautions

1. Safety Precautions
LASER STATEMENT (LASERTURVALLISUUS)
There are some electric or machinery parts with
safety related property. If the parts replaced are dif- WARNING : NEVER OPERATE AND SERVICE THE PRINTER
WITH THE PROTECTIVE COVER REMOVED
ferent from the original, the safety may not function. FROM LASER/SCANNER ASSEMBLY. THE
Even if the part could allow higher voltage than that REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN
DAMAGE YOUR EYES.
of the part used, do not replace it and use a regular
product clarified in specifications. Class 1 laser product
2. Be careful not to leave a switch, a cover or a safety Luokan 1 laserlaite
device out when reinstalling or assembling the prod- Klass 1 laser apparat
uct after repair.
Allonpituus 770-795nm
3. Replacing Precautions Teho 0.3mW0.03mW
Do not change or add parts as you like. You cannot
benefit from such a remodeled product at your will CAUTION INVISIBLE LASER RADIATION WHEN
during the term of guarantee. THIS COVER OPEN. DO NOT OPEN
THIS COVER.
4. You must replace overheated or damaged parts or VORSICHT UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEOFFNET.
cords with regular products. Please solve the prob- NIGHT DEM STRAHL AUSSETZEN.
lem causing any damage or overheating and troubles ATTENTION REYONNEMENT LASER INVISIBLE EN CAS
beforehand. DOUVERTURE. EXPOSITION DANGERUSE AU
FAISCEAU.

Especially mind the safety on the part with ATTENZIONE RADIAZIONE LASER INVISIBLE IN CASO DI
APERTURA. EVITARE LESPOSIZONE LA FASCIO.
this mark.
PRECAUCION REDIACION LASER INVISIBLE CUANDO SE
You must use regular parts described in specifi- ABRE. EVITAR EXPONERSE AL RAYO.
cations for the parts inflammable and where the
current can be flown. Otherwise any hazard CAUTION : Avoid exposure to invisible laser radiation when the
such as an electric shock or a fire could occur. development unit is not installed.

1.2 Precautions on Disassembly and Reassembly


Very careful precautions should be taken when replacing 7. When disassembling, assembling, also observe small
parts. Before replacing, please check cables because components are located in place.
you cannot put the cables that you removed for replacing 8. If you uncover and turn the machine over to replace
parts into the proper place if you would not make sure of some parts, toner or paper particles may contaminate
where they were connected and in which condition. the LSU window. Protect the LSU window with clean
paper.
Please do the following before disassembling for a repair
or replacement of parts.
Releasing Plastic Latches
1. Pull out paper cassette, printer cartridge installed.
Especially careful not to be scratched by the surface of Many of parts are held in
developer or not to expose them to light. place with plastic latches.
2. Turn the power switch off. The latches break easily :
3. Take out the power plug, printer cable from the printer. release them carefully.
4. Use only the same type of part as original when replac- To remove such parts,
ing parts. press the hook end of the
5. Do not force to open or fasten plastic material compo- latch away from the part to
nents. which it is latched.
6. Be careful that small parts such as screws should not
get in the printer.

Samsung Electronics 1-1


Precautions

1.3 Tools for Troubleshooting

The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1 DCU(Diagnostic Control Unit)


Standard: Test equipment to diagnose the 4 Driver
Standard: "-" type, "+" type (M3 long, M3
Laser printer supplied by Samsung short, M2 long, M2 short).
Electronics.

5 Pinset
Standard: For general home use, small
type.

2 DVM(Digital Volt Meter)


Standard: Indicates more than 3 digits. 6 Cotton Swab
Standard: For general home use, for med-
ical service.

7 Cleaning Equipments a
IPA(Isopropyl Alcohol)dry cloth or a
soft stuff neutral detergent.

3 Electronic Scale
Standard: Equipment to check the weight
8 Software(Driver) installation CD
ROM
of consumables(toner cartridge) supplied
by Samsung Electronics. (The gram unit
can be measured.)

Mind your hands not to be touched when


you disassemble and reassemble PBA ASS'Y,
Note such as the main board, SMPS, HVPS.

1-2 Samsung Electronics


2. Specifications

ML-1430
Engine Speed 14 ppm
Resolution 600 x 600 dpi
FROP(Fist Power On Time) Under 12.0 sec
Warm-Up Time 30 sec
Power Consumption 250 W (Print), 10W (Sleep)
Dimension 329 x 355 x 231 mm (13 x 14 x 9.1)
Weight Max 6.5Kg (With Toner Cartridge)
Controller Processor Jupiter3 66MHz
Memory 8MB Equivalent
Emulation SPL (Samsung Printer Language)
Interface IEEE1284, USB
OS Support Windows 95/98/2000/Me/NT,
Linux(Radhat 6.0), iMac(Mac OS 8.0)
N/W External
Paper Input 150 sheets
Output 100 sheets
Manual 1 sheet
Media Type A4, Letter. Legal, Executive, B5, A5, Folio,
7 3/4(Monarch), #10, DL, C5, C6, B5
Toner Type Single Cartridge
Life 2,500 sheets
Cartridge 2,500 pages(Initial : 1,000 pages)
Pick up Roller 60,000 pages
Feed Roller 60,000 pages
Transfer Roller 60,000 pages
Fuser 40,000 pages
User interface Key & LED 3Key, 4LEDs
LCD No
Toner Save YES
Reprint YES

Samsung Electronics 2-1


3. Disassembly and Reassembly

3.1 Cover Assembly

3.1.1 Front Cover

1. Pull the both side of the cover to open. 4. Remove a screw of the front cover PCB and remove
the connector, then remove the cover.

2. Remove a screw and remove the stopper that holds


the printer cover.

3.1.2 Other Covers

1. Before you remove other covers, you should remove the


Front cover in advance.
2. Rear Cover : Remove the cover in the direction of a .
3. Top Cover : Remove the cover in the direction of b .
4. Side Cover L, R : Remove the cover in the direction of c .
3. Loosen the right lower part of the cover, then push the
cover in the direction of arrow to loosen the left lower
part.

Samsung Electronics 3-1


Disassembly and Reassembly

3.2 LED Panel PBA

1. Before you remove other covers, you should remove. 3. Remove two screws, and remove LED panel.
Front Cover (see [3.1 Main Cover])

2. Remove two screws of PCB cover, and widen the


hooks( a b c ) to remove.

4. Remove PCB from the PCB cover.

3.3 LSU(Laser Scanning Unit)

1. Before you remove LSU, you should remove front 3. Remove two connectors from the LSU, then remove
cover, rear cover and top cover. the LSU.
Main Cover (see [3.1 Main Cover])

2. Remove three screws securing the LSU.

3-2 Samsung Electronics


Disassembly and Reassembly

3.4 Transfer Roller

1. Open the front cover.

2. Use a proper tool("-" type screwdriver) to pull the one


end of the roller slightly, then take it out.

3.5 FAN & Motor Assembly

1. Before you remove the motor assembly, you should 3. Remove five screws securing the Motor Assembly
remove: and remove a connector from Engine Board(Engine
board and SMPS Board are integrated), then take the
Main Cover (see [3.1 Main Cover])
Motor Assembly out.
Shield Engine Assembly

2. Remove one screws securing the Fan.

Shield
Ground

X O

When you reassemble the FAN, make


Note sure that the direction of the Fan is cor-
rect(the shield ground is downcast)

Samsung Electronics 3-3


Disassembly and Reassembly

3.6 HVPS Board

1. Before you remove HVPS board, you should remove:


Main Cover (see [3.1 Main Cover])

2. Remove four screws and a connector from HVPS


board, then take the board out.

When you reassemble the HVPS board, make


Note sure that five terminals should be put in place.

Terminal

3.7 Fuser Assembly

1. Before remove fuser assembly, you should remove: 3. Remove two screws and unplug a fuser assembly
harness. Then use a " - " screwdriver to unlatch the
Main Cover (see [3.1 Main Cover])
fuser assembly to remove.

2. Remove two ground screws and a connector as illus-


trated.

3-4 Samsung Electronics


Disassembly and Reassembly

3.8 Thermostat and Halogen Lamp

1. Remove a screw from the fuser assembly and 3. Take the halogen lamp out from the Heat Roller.
remove the thermostat cover, then remove two
screws securing the thermostat.

When you reassemble the halogen lamp,


Note handle it with care as it is fragile.

2. Remove two screws from the fuser assembly, and


take the Heat Roller out.

Samsung Electronics 3-5


Disassembly and Reassembly

3.9 SMPS Board

1. Before you remove the SMPS board, you should 3. Unplug connectors from the main board and connec-
remove: tors from SMPS, then remove the SMPS. Remove
four screws from SMPS and remove the SMPS
Main Cover (see [3.1 Main Cover])
board.

2. Remove screws in the order of a b then remove


the shield engine assembly.

The Engine board and SMPS board are


Note integrated in a body.

3-6 Samsung Electronics


Disassembly and Reassembly

3.10 Main Board and Sensor Board

1. Before you remove the main board, you should 3. Release four snap-fits securing the insulator engine
remove: board and then remove the insulator.
Main Cover (see [3.1 Main Cover])
SMPS board (see [3.9 SMPS Board])

2. Remove two screws from the main board and unplug


all of connectors, then remove the board.

Main Bd

4. Release four snap-fits securing the sensor board and


then remove the sensor board.

Samsung Electronics 3-7


4. Troubleshooting

4.1 How to use DCU 4.4 The cause and solution of the malfunction
4.1.1 DCU Setup.......................................Page(4-2) 4.4.1 All LEDs blinking (Fuser Error) ........Page(4-16)
4.1.2 Code.................................................Page(4-2) 4.4.2 All LEDs blinking (SCAN ERROR)..Page(4-16)
4.1.3 Self Diagnostic Mode ......................Page(4-3) 4.4.3 Not function of the gear of the fuser due to melt-
4.1.4 Self Test Button.................................Page(4-4) ing away ............................................Page(4-17)

4.1.5 Paper Path Layout............................Page(4-4) 4.4.4 Paper Empty.....................................Page(4-17)


4.4.5 Paper Empty without indication .......Page(4-17)
4.4.6 Cover Open ......................................Page(4-18)

4.2 The cause and solution of Bad image 4.4.7 No lamp on when the cover is open
...........................................................Page(4-18)
4.2.1 Vertical Black Line and Band...........Page(4-5)
4.4.8 Defective motor operation................Page(4-19)
4.2.2 Vertical White Line............................Page(4-5)
4.4.9 No Power ..........................................Page(4-19)
4.2.3 Horizontal Black Band......................Page(4-6)
4.4.10 Vertical Line Getting Curved..........Page(4-20)
4.2.4 Black/White Spot ..............................Page(4-6)
4.2.5 Light Image .......................................Page(4-7)
4.2.6 Dark Image or a Black .....................Page(4-7)
4.5 Toner Cartridge Service
4.2.7 Uneven Density ................................Page(4-8)
4.5.1 Precautions on Safe-keeping of Toner Cartridge
4.2.8 Background.......................................Page(4-8) ..........................................................Page(4-21)
4.2.9 Ghost (1) ...........................................Page(4-9) 4.5.2 Service for the Life of Toner Cartridge
4.2.10 Ghost (2) ..........................................Page(4-9) ..........................................................Page(4-21)
4.2.11 Ghost (3)...........................................Page(4-10) 4.5.3 Service for Judgement of Inferior Expendables
and the Standard of Guarantee......Page(4-21)
4.2.12 Ghost (4) .........................................Page(4-10)
4.5.4 Signs and Measures at Poor toner cartridge
4.2.13 Satins on the Face of Page ............Page(4-10)
..........................................................Page(4-22)
4.2.14 Satins on Back of Page ..................Page(4-11)
4.2.15 Blank Page Print out (1)..................Page(4-11)
4.2.16 Blank Page Print out (2)..................Page(4-11)
4.6 The cause and solutions of bad environment
of the software
4.6.1 The printer is not working (1)...........Page(4-25)
4.3 The cause and solution of the bad discharge 4.6.2 The printer is not working (2) ..........Page(4-26)
4.3.1 Wrong Print Position........................Page(4-12) 4.6.3 Abnormal Printing .............................Page(4-27)
4.3.2 JAM 0...............................................Page(4-12) 4.6.4 SPOOL Error ...................................Page(4-28)
4.3.3 JAM 1...............................................Page(4-13)
4.3.4 JAM 2...............................................Page(4-13)
4.3.5 Multi-Feeding ...................................Page(4-14)
4.3.6 Paper rolled in the fuser..................Page(4-14)
4.3.7 OPC..................................................Page(4-15)

Samsung Electronics 4-1


Troubleshooting

4.1 How to use DCU


4.1.1 DCU Setup

You can examine the malfunction of the printer. To perform DCU, open the front discharge cover and leave the connect
the harness wire(10 pin/4 pin) to the CN10(4 pin) of the Main control board.

4.1.2 Code

Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the
printer.

Normal Code

While printing or warming up, it indicate the position of the paper

61 Warm up The printer is on, the cover is open or close.


00-05 Ready(kind of paper) The printer is ready, the paper is detected when the first paper is printed.
00: Legal , 01: Letter , 02: A4 , 03: EXEC , 04: B5 , 05: Folio
20 Print Start The engine controller received the print order from the video controller.
30 Feed Sensor On The paper is passing out of the Feed Sensor.
40 Feed Sensor off The paper has passed out of the Feed Sensor.
50 Paper Out The paper has passed out of Exit Sensor.
69 Sleep Mode The fuser power turned off to minimize the power consumption.

Error Code

When detecting the malfunction, the printing is stopped to indicate error code.

60, 62, 68 Fuser Error The error in the fuser occurred. There is a short circuit in the thermistor and the
thermostat while printing, Low Temperature Error occurs.
60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
64 Cover Open The Printer Cover is open or Toner Cartridge not installed.
70 No Paper No paper in the paper cassette.
71 Paper Jam 0 The front part of paper is jammed between pickup unit and Feed sensor.
72 Paper Jam 1 The front part of paper is jammed between the Discharge sensor and Feed sensor.
73 Paper Jam 2 The front part of paper is jammed just after passing through the discharge sensor.
95 LSU Not Ready LSU Scanner Motor not ready or Hsync signal not output.

4-2 Samsung Electronics


Troubleshooting

4.1.3 Self Diagnostic Mode

If Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode to solve the problem.

The printer works only in the self-test mode to solve the malfunction problem.
To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same time.
Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up] or [Shift]
to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift] and [Enter] together.

00 Main Motor Operating System


Only the main motor is in operation.
01 Main High Voltage On(THV-)
-1550 voltage output by MHV terminal. Caution : High voltage probe should be used.
02 Transfer High Voltage(-)On(THV-)
-1300 voltage output by MHV terminal. Caution : High voltage probe should be used.
03 Transfer High Voltage (+)Reference on (THV +)
1300 voltage output by MHV terminal. Caution : High voltage probe should be used.
04 DEV/supply High Voltage : DEV/Supply High Voltage Test.
The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output
by each HV terminal. Press the [Up] button to switch the voltage. The middle and right one of the three LEDs
are on and -530 voltage output by DEV HV terminal. Caution : High voltage probe should be used.
05 LSU Operating System
The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the [Up] button to
Check LD. LD is functioning and the middle button is on. If the LD is normal, all LEDs are on.
06 Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together.
07 Pempty/PWIDTH/New CRU Sensor Test : Pempty/PWIDTH.HEW CRU sensor test.
If activate the Actuator of the PEMPTY/PWIDTH Sensor, the left and right of the three LEDs are on.
If you install new toner Cartridge in this mode, the right LED is on.
08 Feed & Exit Sensor Test
Test the Feed sensor and Discharge sensor in the same way as '06'.
09 Cover Open Sensor Test
The same way as code '06'.
10 Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the
[Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.
11 Hot Burn Test
If the [enter] button pressed, the printer is continuously printing without detection. Turn the power off to stop
operation.
12. Cleaning Mode Print Mode
Print the paper to clean the OPC Drum in the Cartridge.

Samsung Electronics 4-3


Troubleshooting

13. THV(+) TRIGGER. ALL HV


All high voltage output by each HV terminal and LSU and the fan is in operation. In this mode, electronic
resistance of transfer roller and high voltage is detected. If no toner cartridge in the printer, output of THV is
+199V ~ + 2100V.
14. PTL Test
Indicates the PTL LED.
15. Fan Test
Indicates the function of the fan.

4.1.4 Self Test Button

If the Self-Test button pressed, vertical lines are printed.

Turn the power on while pressing this button, '89' shows in the DCU and the printer is warming up. After warming-up the
printer is in READY Mode, and '88' shows in the DCU. In this mode, without any detection, the printer begins
printing(trial printing and data from the PC). It is convenient to use this mode when the engine malfunction is detected in
the control board.

4.1.5 Paper Path Layout

)
ETS
SHE
)
ETS

(150
HE
0S

ER
(10

PAP
ER

ET
PAP

L 1 SHE

ED
ORD
ED
RD

REC
MANUA
CO
RE

FACE DOWN

LSU

KNOCK UP

EXIT 2
PICK UP
CARTRIDGE
CR
DR
FUSER SR IDLE
OPC
H R/L
FEED EMPTY SEN
FACE UP
TR
FEED SEN
PTL
EXIT 1 SENSOR BOARD
Pr R/L MAIN BOARD

EXIT SENSOR
SMPS
SHIELD SHIELD

4-4 Samsung Electronics


Troubleshooting

4.2 The cause and solution of Bad image

4.2.1 Vertical Black Line and Band

1. Straight thin black vertical line occurs in the printing.


Description
2. Dark black vertical band occur in the printing.

Check and Cause Solution


Digital Printer
1. Damaged develop roller in the Developer 1. If causes 1 and 2 occur in the developer
Digital Printer
or deformed Doctor-blade. cartridge, replace the developer and try to
Digital Printer print out.
Digital Printer
Digital Printer 2. Scratched surface of the discharge roller 2. Replace the transfer roller if occurred as
in the developer, or heavily accumulated No. 3.
foreign matters between the discharge
roller and fur transfer roller/ charge roller.

3. Partly depression or deformation on the


surface of the transfer roller.

4.2.2 Vertical White Line

Description White vertical voids in the image.

Check and Cause Solution


Digital Printer
1. Foreign matter stuck onto the window of 1. Foreign matter stuck onto the window :
Digital Printer
internal lenses of LSU mirror. Clean the LSU window with recommend-
Digital Printer ed cleaner(IPA) Clean the window with a
Digital Printer clean cotton swab.
Digital Printer 2. Foreign matter or toner particles between
the developer roller and blade. 2. Foreign matter in the LSU : Open the
(In case the life of the developer has cover of LSU and clean with a cotton
been expired, white lines occur in front of swab on the surface of the reflex mirror.
the image.)

3. It may occur when Burr and foreign sub- 3. No 3. : Remove the foreign matter and
stances are on the window of the devel- burr of the exposure window.
oper frame.

4. If the fuser is defective, voids occur peri- 4. No. 4. : Open the front cover and check
odically at the top of a black image. ribs that corresponds to the position of
the voids. Remove if found.

5. If the problems are not solved, check to


see if the weight of the developer is
below 670g. If so, replace the developer
cartridge.

Samsung Electronics 4-5


Troubleshooting

4.2.3 Horizontal Black Band

1. Dark or blurry horizontal stripes occur in the printing periodically.


Description
(They may not occur periodically.)

Check and Cause Solution


Digital Printer
1. Bad contacts of the voltage terminals to 1. Clean each voltage terminal of the Charge,
Digital Printer
developer. Supply, Develop and Transfer roller.
Digital Printer (remove the toner particles and paper par-
Digital Printer ticles)
Digital Printer
2. The rollers of developer may be stained. 2. Clean the right Gear that has relatively
Charge roller = 37 mm small gap of the teeth in the OPC.
Supply roller = 27 mm
Develop roller = 32 mm
Transfer roller = 47 mm

3. If the malfunction persists, replace the


developer.

4.2.4 Black/White Spot

1. Dark or blurry black spots occur periodically in the printing.


Description
2. White spots occur periodically in the printing.

Check and Cause Solution


Digital Printer
1. If dark or blurry black spots occur periodi- 1. Run OPC cleaning Mode Print and run the
Digital Printer
cally, the rollers in the Developer may be Self-test 2 or 3 times.
Digital Printer contaminated with foreign matte or paper
Digital Printer particles.
Digital Printer ( Charge roller : 37 mm interval
OPC drum : 75mm interval)

2. If faded areas or voids occur in a black 2. In case of 75mm interval unremovable in 1,


image at intervals of 75 mm, or black cleanly remove foreign substances stuck on
spots occur elsewhere, the OPC drum the OPC location equivalent to black spots
surface is damaged. and white spots with a dry duster.

3. If a black image is partially broken, the 3. The transfer roller guarantees 50,000
transfer voltage is abnormal or the trans- sheets printing. If the roller's life is expired,
fer roller's life has expired. replace it.

4. In case of 37mm interval unremovable in 1,


take measures as to replace the developer
cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.

4-6 Samsung Electronics


Troubleshooting

4.2.5 Light Image

Description The printed image is light, with no ghost.

Check and Cause Solution


Digital Printer
Digital Printer 1. Develop roller is stained when the toner 1. Check if the Toner Save mode is off.
of developer cartridge is almost con-
Digital Printer sumed.
Digital Printer
Digital Printer 2. Ambient temperature is below than 10C. 2. Replace the developer cartridge and try to
print out.

3. Wait 30 minutes after printer is powered on


before you start printing.
3. Bad contact caused by the toner stains
between the high voltage terminal in the
HVPS and the one in the set. 4. Clean up the contaminated area by the
toner.
4. Abnormal output from the HVPS.
(Run self-test and check 1~4)
5. Replace the HVPS if the problems are not
solved by the above four directions.
( Service parts : Figure 11, Chapter 5)

4.2.6 Dark Image or a Black

Description The printed image is dark.

Check and Cause Solution


Digital Printer
Digital Printer 1. No charge voltage in the engine board. 1. Clean the high voltage charge terminal.
( Perform DCU diagnostic code 01)
Digital Printer
Digital Printer 2. Charge voltage is not turned on due to 2. Check the state of the connector which
Digital Printer the bad contacts between power supply connects the engine board and HVPS.
in the side of the Developer and charge
terminal of HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.

Samsung Electronics 4-7


Troubleshooting

4.2.7 Uneven Density

Description Print density is uneven between left and right.

Check and Cause Solution


1. The pressure force on the left and right 1. Replace both the left and right Spring
springs of the transfer roller is not even, Holder.
the springs are damaged, the transfer
roller is improperly installed, or the trans-
fer roller bushing or holder is damaged.

2. The toner level is not even on the devel- 2. Occur in the developer cartridge, replace
oper roller due to the bad blade. the developer and try to print out.

4.2.8 Background

Description Light dark background appears in whole area of the printing.

Check and Cause Solution


Digital Printer
1. Recycled recording paper has been 1. B/S is not guaranteed when using recycled
Digital Printer
used. paper.
Digital Printer
Digital Printer
Digital Printer 2. The life of the Developer has expired. 2. Replace the Developer that has expired.
(The weight at the expiration of the
developer's life: 800 20g)

3. The up-to-down movement of the trans- 3. Clean the busing part of the transfer roller.
fer roller is swift?

4. The HVPS is normal? 4. Replace the Developer if not solved by the


(Perform DCU diagnostic code 01~04) above direction 1~3.

4-8 Samsung Electronics


Troubleshooting

4.2.9 Ghost (1)

Description Ghost occurs at 75 mm intervals of the OPC drum in the whole printing.

Check and Cause Solution


Digital Printer 1. Bad contacts caused by contamination 1. Clean the terminals when contaminated by
Digital Printer from toner particles between high voltage toner particles.
75mm

Digital Printer terminal in the main body and the elec-


Digital Printer trode of the Developer.
Digital Printer
Digital Printer 2. Bad contacts caused by contamination 2. Occur in the developer cartridge, replace
from toner particles between high voltage the developer and try to print out.
terminal in the main body and the one in
the HVPS board.

3. The life of developer is expired. 3. Replace the engine board if not solved by
the above directions 1-2.
(Service Parts : Figure 9 , chapter 5)

4. Transfer roller lifetime(50,000 sheets) has 4. If not solved by the direction 3, check the
expired. transfer roller lifetime and replace it.
(Service Parts : Figure 8-2 , chapter 5)

5. Abnormal low temperature(below 10C). 5. Wait about 1 hour after power on before
using printer.

4.2.10 Ghost (2)

Ghost occurs at 75 mm intervals of the OPC drum in the whole printing.


Description
(When printing on card stock or transparencies using manual feeder)

Check and Cause Solution


Digital Printer When printing on card stock thicker than nor- Select 'Thick Mode' on paper type menu from
Digital Printer mal paper or transparencies such as OHP, the software application and after using return-
75mm

Digital Printer higher transfer voltage is required. ing to the original mode is recommended.
Digital Printer
Digital Printer
Digital Printer

Samsung Electronics 4-9


Troubleshooting

4.2.11 Ghost (3)

Description White ghost occurs in the black image printing at 32mm intervals.

Check and Cause Solution


Digital
Digital Printer
Printer 1. The life of the developer may be expired. 1. Occur in the developer cartridge, replace
32mm

the developer and try to print out.


Digital
Digital Printer
Printer
2. The abnormal voltage and bad contact of 2. Check the approved voltage of the supply
Digital
Digital Printer
Printer the terminal of the supply roller
roller. roller and contact of the terminal and adjust
if necessary.

4.2.12 Ghost (4)

Description Ghost occurs at 47mm intervals.

Check and Cause Solution


Digital Printer
Digital Printer The temperature of the fuser is maintained 1. Disassemble the fuser and remove the
high. contaminated toner particles on the roller
47mm

Digital Printer
Digital Printer and clean the foreign matter between
Thermistor and Heat roller.
Digital Printer
Digital Printer ( Caution: can be deformed)

4.2.13 Satins on the Face of Page

Description The background on the face of the printed page is stained.

Check and Cause Solution


Digital Printer
1. Toner leakage due to improperly sealed 1. Replace the developer cartridge.
Digital Printer
developer.
Digital Printer
Digital Printer 2. If the transfer roller is contaminated, satins 2. If the transfer roller is contaminated, run PC
Digital Printer on the face of page will occur. Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.

4-10 Samsung Electronics


Troubleshooting

4.2.14 Satins on Back of Page

Description The back of the page is stained at 47mm intervals.

Check and Cause Solution


Digital
Digital Pri 1. Transfer roller is contaminated. 1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the conta-
Digital Printer mination of the transfer roller.
Digital Printer
Digital Printer 2. Pressure roller is contaminated. 2. Replace the transfer roller if contaminated
severely.

3. Disassemble the fuser and clean the


H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.

4.2.15 Blank Page Print out (1)

Description Blank page is printed.

Check and Cause Solution


Digital Printer
Bad ground contacts in OPC and/or devel- Remove contamination of the terminals of the
Digital Printer
oper. developer and the unit.
Digital Printer
Digital Printer
Digital Printer

4.2.16 Blank Page Print out (2)


1. Blank page is printed.
Description 2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.

Check and Cause Solution


1. Bad ground contacts in OPC and/or 1. Remove contamination of the terminals of
developer. the developer.

2. Abnormal solenoid. 2. Perform the engine self test using DCU to check
if the Solenoid is normal.(refer to code 06)

3. If not solved by the above directions 1-2,


Replace the engine board.
(Service Parts : Figure 9 , chapter 5)
4. Turn the power off, delete the data of PC
and try printing again.

Samsung Electronics 4-11


Troubleshooting

4.3 The cause and solution of the bad discharge

4.3.1 Wrong Print Position

Description Printing begins at wrong position on the paper.

Check and Cause Solution


Wrong sense time caused by defective feed sensor Replace the defective actuator
actuator. (Service Parts : Figure 8-16 , chapter 5)

4.3.2 JAM 0

1. Paper is not exited from the cassette.


Description
2. Jam-0 occurs if the paper feeds into the printer.

Check and Cause Solution


1. Check the Solenoid by using DCU 1. Replace the solenoid. (Service Parts :
diagnostic mode 06. Figure 8-11 , chapter 5)
LSU

EXIT 2
PICK UP 2. Check if the pad is loose due to bad 2. Replace the side-pad Assembly L or
CARTRIDGE sealing of the side-pad. R, if necessary.
EXIT 1
FEED SEN (Service Parts : Figure 8-13 , 8-14,
EXIT SENSOR chapter 5)
3. Check the surface of the roller-pick-
JAM 0
up for foreign matter. 3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.

4. If continuous clusters occur, check 4. Replace the Housing-Pickup and/or


whether the assembly slot between Shaft-Pickup.
shaft-pickup and housing-pickup (Service Parts : Figure 8-135, 8-12, chapter 5)
become open or is broken away.

5. If the paper feeds into the printer


rand Jam 0 occurs, perform DCU to
check feed-sensor of the sensor
board.

4-12 Samsung Electronics


Troubleshooting

4.3.3 JAM 1

1. Recording paper is jammed in front of or inside the fuser.


Description 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Check and Cause Solution


1. If the recording paper is jammed in 1. Replace the SMPS. (Service Parts :
front of or inside the fuser. Figure 10, chapter 5)
LSU
(Perform DCU diagnostic code of)
EXIT 2
PICK UP

CARTRIDGE

FEED
EXIT 1
FEED SEN
2. If the recording paper is stuck in the 2. Reassemble the Actuator-Feed and
EXIT SENSOR discharge roller and the fuser just Spring-Actuator if the returning is bad.
JAM 1
after passing through the Actuator-
Feed, Feed Actuator may be defec-
tive.

4.3.4 JAM 2

1. Recording paper is jammed in front of or inside the fuser.


Description 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.

Check and Cause Solution


1. If the paper is completely fed out of 1. Check if the exit sensor actuator is
the printer, but Jam 2 occurs : Exit defective.
LSU sensor is defective. Check if the actuator exit is unformed
EXIT 2
PICK UP
After the paper is completely dis- (Check if the lever part is unformed
CARTRIDGE
charged, actuator Exit should return in shape).
to the original position to shut the Check whether burrs occur in the
FEED SEN
EXIT 1 photo-sensor. Sometimes it takes assembly part of the actuator exit or
EXIT SENSOR
longer hour than it should and does not and if the actuator is smoothly
JAM 2 not return. operated.
Check if foreign matters and wire get
caught in the actuator exit's operation.

2. If the paper is rolled in the Fuser Roller: 2. If the paper is stuck in the fuser : dis-
This occurs when a Guide claw is assemble the fuser and remove the
broken away or transformed. jammed paper, and clean the surface
It occurs when the Spring of a Guide of the pressure roller with dry gauze.
claw is broken away or transformed.
It occurs when the Heat-Roller or
Pressure-Roller is seriously contami-
nated with the toner.

3. Paper is accordion in the fuser. 3. Remove the jammed paper after disas-
sembling the fuser : Clean the surface
of the pressure roller with dry gauze.
Remove the toner particles stained
on the rib.
Check the assemblage and perfor-
mance of the exit.

Samsung Electronics 4-13


Troubleshooting

4.3.5 Multi-Feeding

Description Multiple sheets of paper are fed at once.

Check and Cause Solution


1. Solenoid malfunction(the solenoid does not work 1. Replace the solenoid if necessary.
properly): Perform DCU mode : solenoid check 06. (Service Parts : Figure 13, chapter 5)

2. Pad-Friction is contaminated with foreign matter.(oil...) 2. Clean the pad friction with soft clothe dampened
with IPA(Isopropyl Alcohol).

3. The face of paper is blended. 3. Use the smooth paper.

4.3.6 Paper rolled in the fuser

Description If contaminated at intervals of 57mm on the back of a paper.

Check and Cause Solution


1. Contamination of the pressure roller. 1. Disassemble the fuser, clean the area between the
(Background, Hot off set) Heat-roller and Thermistor and remove the foreign
matter of the pressure roller.

2. If background appears badly in the printing, fix it by


referring to the solutions for background.
(See 4.2.8 Background)

4-14 Samsung Electronics


Troubleshooting

4.3.7 OPC

Description Paper is rolled up in the OPC.

Check and Cause Solution


1. Paper is too much thin. 1. Recommend to use normal paper.

2. The face of paper is curled. 2. How to remove the rolled paper in the OPC.
Remove the paper while turning the OPC against
the ongoing direction.
Clean fingerprints on the OPC softly with soft
cloth dampened with IPA(Isopropyl Alcohol) or tis-
sue.

Samsung Electronics 4-15


Troubleshooting

4.4 The cause and solution of the malfunction

4.4.1 All LEDs blinking (Fuser Error)

1. All the lamps on the operator panel blink.


Description 2. Gear of the fuser does not work and breaks away melt away.
When printing, motor breaks away from its place due to defective fuser gear.

Check and Cause Solution


1. Check if the thermostat, AC wire and Heat Lamp is 1. If the thermostat is open replace the fuser and
open. check following items.

2. Check if the thermistor sensor is in place. 2. If the thermistor sensor device is located deep in the
sponge, replace the fuser.

3. Check if the heat lamp works properly. 3. Check if the circuit of overheat mode works properly.

4. Check if the overheat circuit works properly. 4. Run DCU mode : Perform DCU diagnostic code 10.

5. The fuser gear is defective due to melting away.

4.4.2 All LEDs blinking (Scan Error)

Description 1. All lamps on the operator panel blink.

Check and Cause Solution


DCU Mode : Perform DCU diagnostic code 05. If the DCU Replace LSU.
error code 95 is displayed, replace LSU. (Service Parts : Figure 13, chapter 5)

If you cannot solve the problem after you replace LSU,


replace the main board.

4-16 Samsung Electronics


Troubleshooting

4.4.3 Not function of the gear of the fuser due to melting away

Description The motor breaks away from its place due to gear melting away.

Check and Cause Solution


DCU Mode : Check if the Error States '60' '62' '68' occur. 1. Replace the Fuser.
Check the operation of Fuser Erasing Lamp On/Off with (Service Parts : Figure 8-4, Chapter 5)
the Error Code Check -10-.
2. Replace the Main Control board.
(Service Parts : Figure 9, Chapter 5)

4.4.4 Paper Empty

Description The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor. (Service Parts : Figure 8-17, Chapter 5)

2. The function of the sensor board is defective Perform 2. Replace the sensor board.
DCU mode: Perform DCU diagnostic code 8. (Service Parts : Figure 8-10, Chapter 5)

4.4.5 Paper Empty without indication

Description The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause Solution


1. Bending or deformation of the actuator of the paper sen- 1. Replace the defective actuator.
sor. (Service Parts : Figure 8-17, chapter 5)

2. The function of the sensor board is defective Perform. 2. Replace the sensor board.
DCU mode : Perform DCU diagnostic code 8. (Service Parts : Figure 8-10, chapter 5)

Samsung Electronics 4-17


Troubleshooting

4.4.6 Cover Open

Description The ERROR lamp is on even when the print cover is closed.

Check and Cause Solution


1. The hook lever in the top cover may be defective. 1. Replace the hook lever, if defective.
(Service Parts : Figure 1, chapter 5)

2. Check the connector and circuit of the cover switch 2. Check the insertion of the Cover Open Sensor
department in the Main Control board. Perform DCU Connect.
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error.

3. Replace the Main Control board or Cover Open


Sensor.
(Service Parts : Figure 9, chapter 5)

Hook Lever

4.4.7 No lamp on when the cover is open

Description The ERROR lamp does not come on even when the printer cover is open

Check and Cause Solution


1. Check the connector(CN8) and circuit of the cover switch 1. Check the insertion of the Cover Open Sensor
department in the Main Control board. Perform DCU Connect.
mode : If Error state '64' occurs, Check the related codes
of the Cover Open Error

2. Replace the Main Control board or Cover Open


Sensor.
(Service Parts : Figure 9, chapter 5)

4-18 Samsung Electronics


Troubleshooting

4.4.8 Defective motor operation

Description Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause Solution


1. Motor harness or sub PCB may be defective. 1. Check the motor harness, replace it, if defective.
(Service Parts : Figure 12, chapter 5)

2. Perform DCU diagnostic code 00 and Check the motor 2. Replace the SMPS, if necessary.
operation. (Service Parts : Figure 10, chapter 5)

4.4.9 No Power

Description When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause Solution


1. Check if the power input and SMPS output are normal. 1. Replace the power supply cord or SMPS.
(Service Parts : Figure 10, chapter 5)

2. Check the inferiority of LED-Panel on the front-cover if 2. Replace the control board.
the LED of Panel does not appear after normal warming- (Service Parts : Figure 9, chapter 5)
up.

3. Replace the LED-panel.


(Service Parts : Figure 1-1, chapter 5)

Samsung Electronics 4-19


Troubleshooting

4.4.10 Vertical Line Getting Curved

Description When printing, vertical line gets curved.

Check and Cause Solution


1. If the supply of +24v is unstable in the Main Control board 1. Replace LSU.
linking with LSU, check drive by DCU Mode: LSU Check (Service Parts : Figure 13, chapter 5)
-05- LSU Motor on.

2. Replace the Main Control board.


(Service Parts : Figure 9, chapter 5)

4-20 Samsung Electronics


Troubleshooting

4.5 Toner Cartridge Service


It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.

4.5.1 Precautions on Safe-keeping of Toner Cartridge

Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.

4.5.2 Service for the Life of Toner Cartridge

If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.

4.5.3 Service for Judgement of Inferior Expendables and the Standard of Guarantee

Please refer to User's Manual or Instructions on Fax/Printer Expendables SVC for the judgement of inferior expend-
ables and the standard of guarantee besides this service manual.

Samsung Electronics 4-21


Troubleshooting

4.5.4 Signs and Measures at Poor toner cartridge

Fault Signs Cause & Check Solution

Light image and The printed image 1. If the image is light or unclean 1. All of 1, 2, 3 above-
partially blank is light or unclean and untidy printed image - (1)The weight of the developer
image and untidy. Shake the developer and ended: 800g 20g
(The life is ended.) then recheck. (2)If it become better by shaking,
Some part of the (1)NG: Check the weight of the replace with a new developer
Digital Printer image is not print- developer after 50-100 sheets in the clos-
ed. (2)OK: Lack of toner, so the life ing state of the life span.
Digital Printer
is nearly closed. 2. In case of 2-
Digital Printer Periodically a noise 2. Some part of image is not If it becomes better after clean-
Digital Printer as "tick tick" occurs. printed - Shake the develop- ing the LSU window, then the
Digital Printer er and then recheck. developer is normal.
(1)NG: Check the weight of the (Because of foreign substance
developer and clean on the LSU window, the image
the LSU window with a has not been printed partly.)
cotton swab, then
recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick 3. In case of 3-
tick" occurs - Measure the If the cycle of noise is about 2
cycle and the weight of the seconds, the toner inside the
developer. developer has been nearly
exhausted.( Purchase and
replace with a new developer
after using about 200 sheets at
the point of occurrence)
4. White vertical stripes on the 4. In case of 3-
whole screen or partly : This is a phenomenon caused
Check the weight of the by lack of toner, so replace with
developer. a new developer.

Toner Toner is fallen on 1. Toner is fallen on the paper 1. If both ends of the OPC drum
Contamination the papers periodi- periodically. are contaminated with toner:
cally. (1)Check the cycle of the Check the life of the developer.
falling of the toner. (In case of less than 820g, the
Contaminated with (2)Check the appearance of life may be expired.)
toner on prints part- both ends of the developer
ly or over the whole OPC drum.
surface.
2.The center of the printed mat- 2. Check whether it could be recy-
ter is contaminated with toner. cled.
(1)Check whether foreign sub-
stances or toner are stuck
to the terminal (contact
point) of the developer.
(2)Check whether the state of
the terminal assembly is
normal.

3. If it cannot be recycled:
Replace the developer.

4-22 Samsung Electronics


Troubleshooting

Fault Signs Cause & Check Solution

White Black spot Light or dark black 1. If light or dark periodical black 1. In case of 1 above -
dots on the image dots occur, this is because the Run OPC Cleaning Mode Print
occur periodically. developer rollers are contami- 4-5 times repeatedly to remove.
Digital Printer nated with foreign substance Especially check foreign sub-
Digital Printer White spots occur or paper particles. stance on the OPC surface, then
Digital Printer in the image period- (1)35mm interval : Charged remove them with a clean gauze
Digital Printer ically. roller moistened with IPA(Isopropyl
Digital Printer (2)75mm interval : OPC cycle Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. If white spots occur in a black
2. In case of 2
image at intervals of 75mm, or
If they are not disappeared by
black spots occur elsewhere,
running OPC Cleaning Mode
the OPC drum is damaged or
Print 4-5 times.
foreign substance is stuck to
: at intervals of 37mm - Replace
the surface.
the developer.
: at intervals of 75mm - Remove
foreign substance.
: Broken image - Replace the
developer according to care-
lessness.
3. If a black and white or graphic 3. In case of 3 - Exchange the
image is partially broken at transfer roller because the life of
irregular intervals, the transfer the transfer roller in use has been
roller's life has been expired or expired. (Check the transfer volt-
the transfer voltage is abnor- age and readjust if different.)
mal.

Recycled product Poor appearance of 1. Poor appearance of the devel- 1. In case of 1 -


the developer. oper. (1)If there is an evidence of disas-
(1)Check the damage to label sembling the developer.
Unclean and rough and whether different materi- (2)If materials other than normal
printouts. als are used. parts of the developer are
(2)Check the appearance of added or substituted.
Bad background in parts of the developer, such
the image. as frame, hopper.

2. Unclean and rough printouts. 2. In case of 2 - If there are any


(1)Check whether foreign sub- abnormals in connection with the
stance or toner are stuck to situation of 1.
the terminal (contact point) of (1)It occurs when the developer
the developer. is recycled over 2 times.
(2)Check whether the state of (2)If toner nearly being expired
the terminal assembly is nor- are collected to use, it is
mal. judged as the recycled devel-
oper.

Samsung Electronics 4-23


Troubleshooting

Fault Signs Cause & Check Solution

Ghost & Image The printed image 1. The printed image is too light 1. All of 1, 2, 3 above
Contamination is too light or dark, or dark, or partially contami- (1)Remove toner and foreign sub-
or partially contami- nated black. stances adhered to the contact
nated black. (1)Check whether foreign sub- point of the developer.
stance or toner are stuck to (2)The contact point of the unit
Totally contaminat- the terminal(point of contact) facing that of the developer
edblack. of the developer. also must be cleaned.
(Black image print- (2)Check whether the terminal (3)If the terminal assembly is
ed out) assembly is normal. unsafe:
Fully stick the terminal to or
The density of print- reassemble it after disassem-
outs is too dark and bling.
ghost occurs. Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.

2. Totally contaminated black. 2. In case of 2


(Black image printed out) It is a phenomenon when the
(1)Check whether foreign sub- OPC drum of the developer is not
stances are stuck to the ter- electrically charged. Clean the
minal(point of contact) of the terminals of the charged roller,
developer and the state of then recheck it.
assembly.
(Especially check the
charged roller terminal.)

3. The printed image is dark and 3. In case of 3


ghost occurs. It is a phenomenon as the devel-
(1)Check foreign substance oping bias voltage of the devel-
attached to the terminal oper. Clean the terminals of the
(point of contact) of the developing roller, then recheck it.
developer and the state of
assembly.
(Especially check the devel-
oping roller terminal.)

4-24 Samsung Electronics


Troubleshooting

4.6 The cause and solutions of bad environment of the software

4.6.1 The printer is not working (1)

Description While Power turned on, the printer is not working in the printing mode.

Check and Cause Solution


1. Run Self-Test Mode: Turn the power on while pressing 1.Check the power of the printer and perform the Self-
the test printing button for 2 or 3 seconds before printing Test. If the test printing works, that means no prob-
works. lems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.

2. Check if the PC and the printer is properly connected 2. Replace the printer cable. If the problems not solved
and the toner cartridge installed. even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)

3. Printing is nor working in the Windows. 3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer dri-
ver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not work-
ing in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378

4. If the scanner needs to be connected to the printer,


4. Check if the printer cable is directly connected to periph- first the remove the scanner from the PC to see if the
eral devices printer is properly working alone.

Samsung Electronics 4-25


Troubleshooting

4.6.2 The printer is not working (2)

Description After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.

Check and Cause Solution


1. Secure more space of the hard disk. 1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.

2. Printing error occurs even if there is enough space in 2. The connection of the cable and printer port is not
the hard disk. proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.

3. Check the parallel-port-related items in the CMOS 3. As a printer port, Select ECP or SPP among
Setup. SPP(Normal), ECP, and EPP modes(increase print-
ing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print. 4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.

4-26 Samsung Electronics


Troubleshooting

4.6.3 Abnormal Printing

The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
Description
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defec-
tive or wrong setup in the CMOS Setup.

Check and Cause Solution


1. Set up the parallel port in the CMOS SETUP. 1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error. 2. Check the printer in My Computer.(to see if the


printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)

3. Error message from insufficient memory. 3. Delete the unnecessary files to secure enough
(The printing job sometimes stops or due to insufficient space of the hard disk and start printing job again.
virtual memory, but it actually comes from the insuffi-
cient space of the hard disk.)

Samsung Electronics 4-27


Troubleshooting

4.6.4 SPOOL Error

To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
Description
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).

Check and Cause Solution


1. Insufficient space of the hard disk in the directory 1. Delete the unnecessary files to provide more space
assigned for the basic spool. to start printing job.

2. If the previous printing error not solved. 2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.

3. When expected to collide with other program. 3. Shut down all other programs except the current
one, if possible.

4. When an application program or the printer driver is 4. Delete the printer driver completely and reinstall it.
damaged.

5. When some files related to OS are damaged or virus 5 After rebooting the computer, check for viruses,
infected. restore the damaged files and reinstall the program
to do the printing job.

6. Memory is less than suggested one. 6. Add up enough memory to the PC.

How to delete the data in the spool manager.

In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

4-28 Samsung Electronics


5. Exploded Views and Parts List

5.1 Main Assembly................................................................................... page(5-2)


5.2 Front Cover Assembly...................................................................... page(5-4)
5.3 Shield Engine Unit Assembly.......................................................... page(5-5)
5.4 Frame Lower Assembly.................................................................... page(5-6)
5.5 Engine Assembly............................................................................... page(5-8)
5.6 Fuser Assembly................................................................................. page(5-10)
5.7 Plate-Upper Unit Assembly.............................................................. page(5-12)

For the latest exact information, see ITSELF System. (http://itself.sec.samsung.co.kr)

Samsung Electronics 5-1


Exploded Views and Parts List

5-1 Front Cover Assembly

4
13
5

16
11

6
17

8+9
2

14 12-1

1
12

10

15

5-2 Samsung Electronics


Exploded Views and Parts List

Main Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
1 ELA UNIT-CVR FRONT ,1430 * 1 X
2 PMO-STACKER RX JC72-00302A 1 O
3 PMO-COVER TOP JC72-00522A 1 O
4 PMO-COVER REAR JC75-00094A 1 O
5 PMO-COVER SIDE(L) JC72-00523A 1 O
6 PMO-COVER_SIDE R 14 JC72-00955A 1 O
7 MEC-TRAY(P) JC75-00099A 1 O
8 ELA UNIT-FRAME LOWER,1430 JC96-02544A 1 O ML-1430/XAA,/XAC
ELA UNIT-FRAME LOWER,1430 JC96-02544B 1 O ML-1430/XIL, /XEV
9 MEA ETC-ENGINE,1430 * 1 X
10 ELA UNIT-SMPS_V1 JC96-02559A 1 O ML-1430/XAA,/XAC
ELA UNIT-SMPS_V2_CHANA JC96-02234B 1 O ML-1430/XIL, /XEV
11 SMPS-HVPS JC44-00024A 1 O
12 ELA UNIT-RX DRIVE JC96-02125A 1 O
12-1 MOTOR-STE 7.5 JC31-00005B 1 O
13 UNIT-LSU JC59-00017A 1 O
14 PBA MAIN-CON 14 JC92-01413A 1 O ML-1430/XAA,/XAC,/XEV
PBA MAIN-CON 14 JC92-01413B 1 O ML-1430/XIL
15 ELA HOU-SHIELD_ENGINE * 1 X
16 MEC-PLATE UPPER JC75-00111A 1 O
17 MEA UNIT-TONER CARTRIDGE * 1 X

Samsung Electronics 5-3


Exploded Views and Parts List

5-2 Front Cover Assembly

11
2 3
5

10

4
13

8 10

6
1

12 7
9

Front Cover Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 ELA UNIT-CVR FRONT,1430 * 1 X
1 CBF HARNESS-FRONT PANEL JC39-00112C 1 O
2 PMO-COVER FRONT JC72-00677W 1 O ML-1430/XAA,/XAC
PMO-COVER FRONT JC72-00677Y 1 O ML-1430/XIL
COVER-M-FRONT(XEV) JC63-00133A 1 O ML-1430/XEV
3 PMO-GUIDE STACKER JC72-00511A 1 O
4 PMO-DOOR FACE UP * 1 X
5 PPR-SHEET PAPER GUIDE * 2 X
6 PMO-KEY A * 1 X
7 PMO-KEY B * 1 X
8 PMO-LENS SED * 1 X
9 PMO-COVER PCB JC72-00678A 1 O
10 PMO-STOPPER JC72-00519A 1 O
11 PMO-BRKT PUSH DEVE * 1 X
12 PBA SUB-LED PANEL JC92-01280A 1 O
13 NPR-BADGE * 1 X

5-4 Samsung Electronics


Exploded Views and Parts List

5-3 Shield Engine Unit Assembly

2
S-1
3
S-2 S-3

1-1

1-2

Shield Engine Unit Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 ELA HOU-SHIELD_ENGINE 1210 * 1 X
1 MEC-SHIELD BRKT CONTROL JC75-00105C 1 O
1-1 IPR-SHIELD ENGINE,USB JC70-00130C 1 O
1-2 IPR-BRKT CONTROLLER JC70-00131A 1 O
2 PCT-INSULATOR_SMPS1210 JC72-00828A 1 O
3 CBF HARNESS-INLET-SWITCH JC39-00134A 1 O

Samsung Electronics 5-5


Exploded Views and Parts List

5-4 Frame Lower Assembly

2
2-2
2-3
2-1
0 2-4
33 15
34

12
3
4 3-1
2-3
5 6 6
2-1

17
10-2
10-1
10
31 35
25
16 9
1

24
22
23 8
21 7
26
11 19
13 30
29
22 14
23 18
21 26 38-2 32
38

38-1
36
37

39
20

28

27

5-6 Samsung Electronics


Exploded Views and Parts List

Frame Lower Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 ELA UNIT-FRAME LOWER,KOR 1430 JC96-02544A 1 O ML-1430/XAA,/XAC
ELA UNIT-FRAME LOWER,KOR 1430 JC96-02544B 1 O ML-1430/XIL, /XEV
1 PMO-FRAME LOWER JC72-00533B 1 O
2 MEA UNIT-HOLDER-TR,L CKD * 1 X
2-1 PMO-HOLDER-TR * 1 X
2-2 PMO-BUSHING_TR(L) JC72-00102A 1 O
2-3 SPRING ETC-TR,L 1210 JC61-00458A 1 O
2-4 IPR-PLATE_TR * 1 X
3 MEA UNIT-HOLDER-TR,R CKD * 1 X
3-1 PMO-HOLDER-TR * 1 X
3-2 PMO-BUSHING_TR(R) JC72-00101A 1 O
3-3 SPRING ETC-TR(300) JC61-00024A 1 O
4 PMO-CAP PLTE G/DEV R * 1 X
5 PMO-CAP PLTE G/DEV L * 1 X
6 SPRING ETC-GUIDE DEVE * 2 X
7 PMO-ACTUATOR_EXIT,14 JC72-00957A 1 O
8 PMO-HOLDER EXIT,14 JC72-00956A 2 O
9 PMO-BUSHING_TERMINAL * 1 X
10 ELA HOU-OPEN SENSOR JC96-01584A 1 O
10-1 IPR-BRKT-SENSOR * 1 X
10-2 CBF HARNESS-COVER * 1 X
11 IPR-GUIDE-TR * 1 X
12 IPR-PLATE-TERMINAL * 1 X
13 IPR-SAW_PLATE * 1 X
14 PCT-FILM SAW * 1 X
15 IPR-EARTH TRANS * 1 X
16 IPR-GROUND_GUIDE * 1 X
17 IPR-GROUND_HVPS * 1 X
18 IPR-GROUND_FUSER * 1 X
19 IPR-GROUND DRIVE * 1 X
20 CBF HARNESS-OPE GND * 1 X
21 PMO-HOLDER PR * 2 X
22 BEARING-PRESSURE R * 2 X
23 SPRING ETC-PR_1430 * 2 X
24 MEC-ROLLER_PR,1430 JC75-00159A 1 O
25 PMO-GUIDE_INPUT 14 * 1 X
26 RMO-RUBBER_FOOT * 2 X
27 AS-FUSER 110V JC81-00808A 1 O 110V
AS-FUSER 220V JC81-00809A 1 O 220V
28 CBF HARNESS-FUSER(110V) * 1 X
29 ELA HOU-MOTOR GND,Z * 1 X
30 PMO-BUSHING SHAFT JG72-40849A 1 O
31 PMO-HINGE FRONT(L) * 1 X
32 PMO-HINGE FRONT(R) * 1 X
33 PMO-COVER PTL JC72-00534A 1 O
34 ELA HOU-PTL ASSY JC96-02037A 1 O
35 PCT-COVER SHEET LAMP * 1 X
36 MEC-ROLLER FEED JC75-00054A 1 O
37 PBA MAIN-SENSOR JC92-01197A 1 O
38 MEC-HOLDER FEED JC75-00055A 1 O
38-1 PMO-ACTUATOR_FEED JC72-00119A 1 O
38-2 PMO-ACTUATOR_EMPTY * 1 X
39 PCT-INSULATOR SENSOR BD * 1 X

Samsung Electronics 5-7


Exploded Views and Parts List

5-5 Engine Assembly

13

19
21 19-2
19-1

21-1 21-2
17

17-3
21-3

17-1

17-2

15

14 16
10
4
14-2
12
20-1
14-1

20-3 20-2 20-4

20

2
18
18-1
18-3
18-2

9 8

1 5
3

22 23
11 6

5-8 Samsung Electronics


Exploded Views and Parts List

Engine Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 MEA ETC-ENGINE,1430 * 1 X
1 FAN-DC 3103-001085 1 O
2 SOLENOID-SWALLOW JC33-00002B 1 O
3 SPRING ETC-CLUTCH * 1 X
4 SPRING ETC-KNOCK UP * 1 X
5 CBF HARNESS-MOTOR * 1 X
6 CBF HARNESS-MAIN_HVPS * 1 X
7 IPR-CLAMP EMI * 1 X
8 PMO-GEAR_FEED * 1 X
9 PMO-CLUTCH_FEED * 1 X
10 PMO-CAP_PAD JC72-00124A 1 O
11 CBF HARNESS-PANEL MAIN * 1 X
12 RPR-PAD_DAMPER * 2 X
14 MEC-TERMINAL JC75-00049A 5 O
14-1 IPR-TERMINAL JC70-00050A 1 O
14-2 SPRING ETC-HV APOLLO * 1 X
15 MEC-SIDE PAD(L) * 1 X
16 MEC-SIDE PAD(R) JC75-00051B 1 O
17 MEC-KNOCK UP ASSY JC75-00053A 1 O
17-1 PMO-PLATE-KNOCK UP * 1 X
17-2 PMO-CAM-KNOCK UP * 1 X
17-3 IPR-BAR_KNOCK UP * 1 X
18 MEC-GEAR PICK UP JC75-00056A 1 O
18-1 PMO-GEAR_PICKUP,1 * 1 X
18-2 PMO-GEAR_PICKUP,2 * 1 X
18-3 SPRING ETC-PICK UP GEAR * 1 X
19 MEC-CAM PICK UP JC75-00072A 1 O
19-1 PMO-CAM_PICKUP * 1 X
19-2 PMO-SHAFT_PICKUP * 1 X
20 MEA UNIT-HOLDER PAD 1210 JC97-01486A 1 O
20-1 PMO-HOLDER PAD LARGE * 1 X
20-2 PMO-HOLDER_PAD,S 6200 * 1 X
20-3 RPR-PAD FRICTION * 1 X
20-4 SPRING ETC-PAD * 2 X
21 MEA UNIT-TRANSFER ROLLER 1430 * 1 X
21-1 PMO-GEAR_TRANSFER * 1 X
21-2 PPR-SPACER_TR * 2 X
21-3 MEC-ROLLER_TRANSFER 1430 JC75-00157A 1 O
22 CBF HARNESS-THERMISTOR * 1 X
23 CBF HARNESS-LSU * 1 X

Samsung Electronics 5-9


Exploded Views and Parts List

5-6 Fuser Assembly

0
24
30

29
27
26
28

24
21 23
25
17

7
13 S-1
9 2
12
20

31
15 4
16
1 18
S-2

14-2 14-1 22 17
10
11

14

S-1
5

3
S-1
8
19

5-10 Samsung Electronics


Exploded Views and Parts List

Fuser Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 AS-FUSER ASSY 110V JC81-00808A 1 O 110V
AS-FUSER ASSY 220V JC81-00809A 1 O 220V
1 THERMISTOR-NTC 1404-001188 1 O
2 THERMOSTAT 4712-000001 1 O
3 LAMP-HALOGEN 4713-001155 1 O 100V
LAMP-HALOGEN 4713-001156 1 O 220V
4 PMO-COVER FUSER * 1 X
5 PMO-BUSHING H/R L * 1 X
6 PMO-BUSHING H/R R * 1 X
7 PMO-COVER_THERMOSTAT * 1 X
8 NPR-ROLLER HEAT,411 JC71-00012B 1 O
9 IPR-ELECTRODE_PLATE * 1 X
10 IPR-GROUND_FU * 1 X
11 PMO-GUIDE CLAW * 5 X
12 IPR-ELECTRODE WIRE1 * 1 X
13 IPR-ELECTRODE WIRE,S * 1 X
14 MEA ETC-SHAFT EXIT * 1 X
14-1 PMO-SHAFT_EXIT(Z15) * 1 X
14-2 RMO-RUBBER_EXIT * 4 X
15 PMO-ROLLER_IDLE EXIT * 4 X
16 SPRING ETC-EXIT * 4 X
17 PMO-GEAR_EXIT_DRV16 * 2 X
18 PMO-GEAR_EXIT_IDLE * 1 X
19 GEAR-FUSER 1210 JC66-00037B 1 O
20 LABEL(P)-CAUTION, HOT_FUSER * 1 X
21 SPRING ETC-EXIT DOWN * 4 X
22 SPRING ETC-CLAW * 5 X
23 GEAR-EXIT F/DOWN * 1 X
24 BEARING-EXIT FU L * 1 X
25 PMO-COVER FUSER F/DOWN * 1 X
26 PMO-HOLDER_EXIT_DOWN * 4 X
27 PMO-EXIT_DOWN,L * 4 X
28 PMO-EXIT_DOWN,S * 4 X
29 RMO-RUBBER-KICKER * 8 X
30 MEC-EXIT,F/DOWN * 1 X
31 IPR-PIN ROLLER EXIT * 4 X

Samsung Electronics 5-11


Exploded Views and Parts List

5-6 Plate-Upper Unit Assembly

1
3-3
7

4
3-2
3
8 3-1

3-3
7

2
4

Plate-Upper Unit Assembly Parts List

O : Service available X : Service not available


No. Description SEC.Code Qty SA Remark
0 MEC-PLATE UPPER JC75-00111A 1 O
1 IPR-UPPER-PLATE * 1 X
2 IPR-PLATE SPRING DEV * 2 X
3 MEA ETC-ROLLER PICK UP * 1 X
3-1 PMO-HOUSING_PICKUP JC72-00109A 1 O
3-2 PMO-IDLE_PICKUP * 2 X
3-3 RMO-ROLLER_PICKUP * 1 X
4 SPRING ETC-FEED * 2 X
5 ICT-ROLLER IDEL FEED * 1 X
6 CABLE CLAMP * 1 X
7 PMO-HOLDER_PICKUP * 2 X
8 PMO-HOLDER_IDLE,FEED * 2 X

5-12 Samsung Electronics


MAIN

POWER
SWI TCH

Samsung Electronics
+5V
USB 74LVX161284 SMP S POWER
FLASH +24V CORD
PC Line I N-LET
IEEE 1284 CABLE MEMORY EXI T
Transcei ver ( 0 .5MB) SENSOR
6. Block Diagram

Po we r SDRAM MOTOR
On ( 8MB)
Re s e t Engine SOLENOIDE
VOL TAGE
DETECT OR FAN
CPU DEV_FUSE
Jupiter3 Crystal
S3C46M0X 10MHz
Mai n
Clock
LSU
FS781BZB
PANEL Vi deo
B' D Osci l l ator Clock
44 MHz
4 LED MHV
MHVPWM
OPC GND
3 KEY
BI ASPWM
BUFFER HV PS SUPPLY
THVPWM
B' D DEV

TH V

6-1
7. Connection Diagram

+24V_T
1 1
IEEE1284 2 +24V GND 2 POLYGON
*PMOTOR 3
COMPATI ABLE 3 MOTOR
4 +3. 3V 4
CABLE 5 EXT_C LK 5
36
PI N
J1
CN9 6 * HSYNC
1 LSU
7 +5V 2
8 +5V GND
3 LD DIODE
9 * LD_ON 4
10 VDO 5
11 +5V GND 6

4PI N
HOST USB CABLE 1 +5V
1
CONN- 2 +5V GND 2
COMPUTER ECTOR CN3 3 LED_ERROR 3
f or 4 LED_PAPER 4 LED
USB LED_DATA
CN13 5 5
6 LED_TONER 6 DISPLAY
7 * KEY_TONER 7
8 * KEY_CANCEL
* KEY_DEMO
8 PANEL
9 9

1 +5V 1
2 DCU_DATA 2
DCU DCU_CLK 3 CN1
3 +5V
4 +5V GND 4 1 1
CN6 2 PTL 2 PTL LEDARRAY
SPL
1 +5V
1 Main
SENSOR 2 *PEMPTY
2 CN7
BOARD 3 * FEED
3
Board 1 +5V GND 1
4 +5V GND 4 +5V
2 2
3 +5V GND 3
4 +5V 4
+5V GND
5 5
6 +5V 6
7 +24V GND 7
+24V CN502
1 +24V
1
8
9 +24V GND
8
9
SMPS FUSER
COVER Not Use d +24V
2 2 CN11 10 10
SW ITCH 3 +24VS 3 +24V GND
11 11
CN5 12 +24V 12
13 EXIT 13 CN5
14 +24VS 14
1 THERM_A
1 15 FUSER ON 15
THERMI STOR 2 THERM_B
2 CN12 +24VS
16 16
17 * EGMOT_B1
CLUTCH
17 SOL E-
18 18 NOID CN1
19 EGMOT_PHB
+24V_T 19
1 1 20 FA N 20 STEP-
2 +24V GND 2 21 DEV_FUSE
21
ENGINE
THV PWM 22 * EGMOT _A1
PING CN2
3 3 22 MOTOR
4 *THV_EA 4 CN8 23 * NEW_DEVE 23
HV PS 5 THVRE AD
* M H VP WM
5 24 EGMOT_PHA 24 DEV_FUSE CN3
6 6
7 BI ASPW M 7 FAN CN4
8 +5V 8
9 +5V GND 9

ENGI NE + SMPS
Unification B d

Samsung Electronics 7-1


Repair Manual
LASER PRINTER

ML-1430
CONTENTS
1. Block Diagram

2. Connection Diagram

3. Schematic Diagrams
This manual is made and
described centering around
circuit diagram
and circuit description needed
in the repair center
in the form of appendix.

Samsung Electronics Digital Printing


CS Group

Copyright (c) 2002. 4


MAIN 1

Samsung Electronics
POWER
+5V SWI TCH
USB 74LVX161284 SMP S POWER
FLASH +24V CORD
PC Li ne I N- L ET
IEEE 12 84 CABLE MEMORY EXI T
Transcei ver ( 0 .5MB) SENSOR
1. Block Diagra m

Po we r SDRAM MOTOR
On ( 8MB)
Eng i ne SOLENOIDE
1.1 SPL Block Diagram(ML-1430)

VOL TAGE Re s e t
DETECT OR FAN
C P U DEV_FUSE
Jupiter3 Crystal
S3C46M0X 10MHz
Mai n
Clock
LSU
FS781BZB
P ANE L Vi deo
B D Osci l l ator Clock
44 MHz
4 L ED MHV
MHVP WM

- This Document can not be used without Samsung's authorization -


OPC GND
3 KEY
BI ASPW M
BUFFER HV PS SUPPL Y
THVPWM
B D DEV

TH V

Repair Manual
B LOCK DIAG R A M

1-1
C O N N E C T I O N D I AG R A M

2
2. Connection Diagra m
2.1 SPL Connection Diagram(ML-1430)

IEEE1284
COMPATI ABLE
1
2
3
4
+24V_T
+24V GND
*PMOTOR
+3. 3V
1
2
3
4
POLYGON
MOTOR
CABLE 5 EXT_C LK 5
36
PI N
J1
CN9 6 * HSYNC
1 LSU
7 +5V 2
8 +5V GND
3 LD DIODE
9 * LD_ON 4
10 VDO 5
11 +5V GND 6

4PI N
HOST USB CABLE 1 +5V
1
CONN- 2 +5V GND 2
COMPUTER ECTOR CN3 3 LED_ERROR 3
f or 4 LED_PAPER 4 LED
USB LED_DATA
CN13 5 5
6 LED_TONER 6 DISPLAY
7 * KEY_TONER 7
8 * KEY_CANCEL
* KEY_DEMO
8 PANEL
9 9

1 +5V 1
2 DCU_DATA 2
DCU DCU_CLK 3 CN1
3 +5V
4 +5V GND 4 1 1
CN6 2 PTL 2 PTL LEDARRAY

1 +5V
1 Main
SENSOR 2 *PEMPTY
2 CN7
BOARD 3 * FEED
3
Board 1 +5V GND 1
4 +5V GND 4 +5V
2 2
3 +5V GND 3
4 +5V 4
+5V GND
5 5
6 +5V 6
7 +24V GND 7
+24V CN502
1 +24V
1
8
9 +24V GND
8
9
SMPS FUSER
COVER Not Use d +24V
2 2 CN11 10 10
SWITCH 3 +24VS 3 +24V GND
11 11
CN5 12 +24V 12
13 EXIT 13 CN5
14 +24VS 14
1 THERM_A
1 15 FUSER ON 15
THERMI STOR 2 THERM_B
2 CN12 +24VS
16 16
17 * EGMOT_B1
CLUTCH
17 SOL E-
18 18 NOID CN1
19 EGMOT_PHB
+24V_T 19
1 1 20 FA N 20 STEP-
2 +24V GND 2 21 DEV_FUSE
21
ENGINE
THV PWM 22 * EGMOT _A1
PING CN2
3 3 22 MOTOR
4 *THV_EA 4 CN8 23 * NEW_DEVE 23
HV PS 5 THVRE AD
* M HVPWM
5 24 EGMOT_PHA 24 DEV_FUSE CN3
6 6
7 BI ASPW M 7 FAN CN4
8 +5V 8
9 +5V GND 9

ENGI NE + SMPS
Unification Bd

Repair Manual
2-1
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

3
3. S ch e m atic Diagra m s
3.1 Main Circuit Diagram (1/5)

Repair Manual
3-1
Samsung Electronics

- This Document can not be used without Samsung's authorization -


S C H E M ATIC DIAG R A M S

Main Circuit Diagram (2/5)

Repair Manual
3-2
Samsung Electronics

- This Document can not be used without Samsung's authorization -


S C H E M ATIC DIAG R A M S

Main Circuit Diagram (3/5)

Repair Manual
3-3
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

Main Circuit Diagram (4/5)

Repair Manual
3-4
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

Main Circuit Diagram (5/5)

Repair Manual
3-5
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

3.2 HVPS Circuit Diagram (1/2)

5V 18V
C402 R407 24VS
R401 103 240K
100

T401 C404 D401


KAB-006 4KV R426
R405 3KV 471
R422 R411 MGR1/2W 100KF
220KF 1 7
5.6K 2.2K MHV
R403 R404
110KF 33K R413
Q401 12 Q402 MGR1/2W 6MF
+ 14 5 6
A708-Y D526-Y C406
MHV-PWM 13 2 3KV 471 R416
- C405 D402
3 4 D111 2KV 680 4KV MGR1/2W 15MF
1N4148 U1-D R408
CN1-#6 R402 47K
U2-B 56KF KA324 R414
7407 4 MGR1/2W 6MF
R412
R409
2K C408 C401 430 OPC
104 222 R406
2.2KF C403
VR401 333 R410
50K 1W 3 ZD401
D403 1W 130V R417
1N4148 MGR1/2W 15MF

24VS
5V 18V T501 D502
KAB-006 4KV R514 R516
MGR1/2W 15MF MGR1/2W 50K
1 7
SUPPLY
C503 R510
R501 104 47K
5.6K Q502 5 6
R503 R508 C506
100 86.6KF D526-Y 2 ZD501
C505 3KV 471
Q501 2KV 680 1W 100V
BIAS-PWM A708-Y
1 2 9 -
R507
27K 8 4
R502 10 DEV
CN1-#7 U2-A 2.2K + R515
R511 R512 MGR1/2W 15MF R519
7407 MGR1/2W 50K
R505 U1-C 47K 430
100KF R506 C501 KA324
100KF 104
R517
R504 C502 C504 R513 MGR1/2W 15MF
2K 222 R509 D501 333 1W 3
12KF 1N4148
VR501
50K

CN1
GIL-S-9P-S2T2-EF
24VS U3
1 24VS
A-GND KA7818
2
3 THV-PWM
4 THV-EA IN OUT 18V
5 THV-READ +
MHV-PWM GND
6
7 BIAS-PWM C1 C2 C3
8 5V 104 104 35V 47uF
9 D-GND

Repair Manual
3-6
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

HVPS Circuit Diagram (2/2)

24VS T201 C206 C208


5V
18V HVT-2A 6KV 471 6KV 471
1 7
D204 D206
R201 D207
10K 6KV 6KV
D205 6KV
R206 Q204 5 6 6KV
100 D526-Y 2
THV-PWM C205
13 12 11 10 D201 U1-B C207 C209
R208 6KV 101
30KF 1N4148 KA324 6KV 471 6KV 471
CN1-#3 R205 5 R213
U2-F U2-E 1K Q203 +
7 2.2K 4
7407 7407 A708-Y C201 6
103 -
R209 THV
24VS R207
2K 110KF
R215 R216 R218
+ 430 BR1/2W 30MJ MGR1/2W 100KF
R214
C101
35V 47uF C202 R210 D202 1.2K

VR201 331 510KF 1N4148 C204 R217


50K R212 C203 D203 ZD201 ZD202 473 BR1/2W 200MG
5V 470K 472 1N4148 5.6V 7.5V

CN1-#8
18V
R211
1MF
18V
R3
1/2W 560 ZD1 C7
5.6V 104 T301 D304
C307
R309 Q301 KAB-006 4KV
3KV 471
14

2.2K A708-Y 1 7
THV-EA
9 8
R315
CN1-#4 U2-C R307 BR1/2W 30MJ
7407 33K 5 6
7

2
C306 D303 C308
Q303
D-GND 18V 2KV 680 4KV 3KV 471
D526-Y
24VS
4
D301
1N4148 R310
C4 2.2K R314
104 R308
33K 2.2KF

R311
4

VR302
Q302 100KF
3 5K
THV-READ + A708-Y
1
2 R302 R303 C305
CN1-#5 R316 U1-A - 33K 100KF R304 R306 333
1KF KA324 200KF 26.1KF
11

C303
R317 333
2KF R305
5.1KF
R301 C302 D302
470K 102 1N4148
C304
VR301 500V 103
10K
C301
222

Repair Manual
3-7
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

3.3 SMPS Circuit Diagram (110V)

R502 V501
F501 1/2W F502 T501 R518 C522
125V 8A LF501 LF502 SCK-054
560K APOLLO12 125V 3A APOLLO12 EER2828 22 1KV 102

CN501
L C501 D504

TVR 14D 221K


R517

TVR 10D 561K


222MAD C508 R505 R509 ER1002FCT
- + 1W 3W
F.G 1W 82 47K

224
CN5-7,9,11

200V 470uF
47K
N C511 +24V 1.8A
BD501 1 12
FL406

50V 1000uF

50V 1000uF
C520 C521 R519 C519

103
TNR501 TNR502 C503 C502 C505 NP N24
222MAD 104 5W 104
500
C512 3 11
R506 D502

2KV 221K
1W
47K CN5-8,10,12
L501

UF1010
300uH
R501 C504 GND

1W 47 R514 C514
333
FUSIBLE U502 D501 R507 22 1KV 102
CN502 STRT-G6153 B501 ER102 L502
30 10uH
1 5
2 U501 DRAIN VCC
1 APOLLO12 R512 CN5-1,3,5

GND
OCP
BTA12-600 D503 R515

FB
330 +5V 1.0A
SB1040FCT 2.2K-F R521 R520
R503 C507 R508

4
150 47K
1/4W 104 1W 180 R511 PC501
100 FUSIBLE 6 10 4.3K K1010H C518 C517
C513 104

10V 470uF
NB N5 1uF
C515 EXIT
C509
C510 10V CN5-14

3
PC502 5 7 1000uF

2A 223K

50V 33uF
KMOC3063 R504 1 R516
R510 68K U503 OP501
2.2K-F ITR8406-S

2
1W KA431
0.3

R513 PC501 CN5-2,4,6


1/2W K1010H C506 GND
1.5K 222MAD

+5V +24VS CN5-13,15 NO MARKING RESISTOR 1/4W-J (5%)


+24VS2
FUSER_ON
CN5-16
50V 47uF

50V 47uF

C8 C3 +24VS +24V

CN4 CN1
3 D2
C1

1N4003
GND GND D3 2

1N4003
2
11 5 U1 1 1
A2918SWH
VCC

VBB

331 35301-0350 35303-0250


CN2
EGMOT_PHA 13 1
8
PHASE1 1A
17
1
EGMOT_PHB PHASE2 1B 2 Q3 R12 Q1
R13
+EGMOT_A1 14 2A 2 FAN CLUTCH 1008-Y
7
+ENABLE1
4 3 1008-Y 510
+EGMOT_B1 +ENABLE2 2B 4 2.2K
R2 R1
SENSE2
SENSE1

C2
VREF

5.6K
RC1

5.6K
GND

RC2
E2
E1

35303-0450
12 16 5 15 18 3 6 9 331 +5V

GND GND
R7
1.2K
R10 R8
2W 0.37
2W 0.37

1K 1K
C5 R11 R6 C6 R15 C4 R9
56K C7 R5 17.4K-F
331 103 103 56K 331

GND GND GND GND

Repair Manual
3-8
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

SMPS Circuit Diagram (220V)

R502
F501 1/2W F502 V501 T501 R518 C522
250V 5A LF501 LF502 SCK-054
560K 250V 2A EER2828 22 1KV 102
APOLLO12 APOLLO12
CN501
L C501 D504

TVR 10D 561K


222MAD C508 R505 R517 R509 ER1002FCT
- + 1W 3W
F.G 1W 82 47K

224

450V 150uF
100K CN5-7,9,11
N C511 +24V 1.8A
BD501 1 12
FL406

50V 1000uF

50V 1000uF
C520 C521 R519 C519

103
TNR501 C503 C502 C505 NP N24
222MAD 104 5W 104
500
C512 3 11
R506 D502

1KV 221K
1W
100K CN5-8,10,12
L501

UF1010
300uH
R501 C504 GND

1W 47 R514 C514
333
FUSIBLE U502 D501 R507 22 1KV 102
CN502 STRT-G6153 B501 ER102 30
L502
1 5 10uH
2 U501 DRAIN VCC
1 APOLLO12 R512 CN5-1,3,5

GND
OCP
BTA12-600 D503 R515

FB
330 +5V 1.0A
SB1040FCT 2.2K-F
R503 R521 R520

4
C507 R508 150 47K
1/4W 104 1W 180 R511 PC501
22 6 10 4.3K K1010H C518 C517
FUSIBLE
C513
104

10V 470uF
N5 1uF
NB C515 EXIT
C509
C510 10V CN5-14

3
PC502 5 7 1000uF

2A 223K

50V 33uF
KMOC3063
R510 R504 1 R516
22K U503 OP501
2.2K-F ITR8406-S

2
1W KA431
0.6

R513 PC501 CN5-2,4,6


1/2W K1010H C506 GND
1.5K 332MAD

+5V +24VS CN5-13,15 NO MARKING RESISTOR 1/4W-J (5%)


+24VS2
FUSER_ON
50V 47uF

CN5-16
50V 47uF

C8 C3 +24VS +24V

CN4 CN1
3 D2
C1

1N4003
GND GND D3 2

1N4003
11 5
2
U1 1 1
A2918SWH
VCC

VBB

331 35301-0350 35303-0250


CN2
EGMOT_PHA 13 1A 1
8
PHASE1
17 1
EGMOT_PHB PHASE2 1B 2 Q1
R13 Q3 R12
+EGMOT_A1 14 +ENABLE1 2A 2 3 FAN 1008-Y CLUTCH 1008-Y
+EGMOT_B1 7 4 2.2K 510
+ENABLE2 2B 4 R2 R1
SENSE1

SENSE2

C2 5.6K
VREF
RC1

RC2

5.6K
GND
E1

E2

35303-0450
12 16 5 15 18 3 6 9 331 +5V

GND
R7
1.2K
R10 R8
1K 1K
2W 0.37

C5 R11 R6 C6 R15 C4 R9
2W 0.37

56K C7 R5 17.4K
331 103 103 56K 331

GND GND GND GND

Repair Manual
3-9
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S

3.4 Panel Circuit Diagram

Repair Manual
3-10
Samsung Electronics
- This Document can not be used without Samsung's authorization -
- This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -

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