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Test report

Electrical siteworks

Scope of application
This document applies to: International
Mechanical Induction Installation Update Precast concrete tower Installation
Electrical Rotor blade Grid connection Concrete repair Precast concrete tower Prestressing

Document details
Document ID TD-esc-03-de-en-15-048 Rev001 Electrical siteworks

Confidentiality INTERNAL

Date Language DCC Plant/Department


2016-02-18 en WT Service Deutschland GmbH/Betriebsmittel

Revision table

Copyright ENERCON GmbH. All rights reserved.


Revision Date Section Change
000 2015-07-06 - Document created
General information updated
1
Items added under "Measurement details"
Info box added
2.1
Comments box added
001 2016-02-18 2.2.1 Section added
2.2.2 Table updated
2.3 Revised contents of section
2.4 Revised contents of section
4 Section added

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Test report
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Table of contents
1 General information ...............................................................................................................3
2 Test items and measured values ..........................................................................................5
2.1 Earth resistance measurement ..........................................................................................5
2.2 Continuity measurement of protective conductor system limits ..........................................7
2.2.1 Back-up power generator ...........................................................................................7
2.2.2 Construction site main distributor ...............................................................................8
2.3 Insulation resistance measurement of supply cable to construction site main distributor ...9
2.4 Testing RCDs ..................................................................................................................10
2.4.1 Testing RCDs in back-up power generator ...............................................................12
2.4.2 Testing RCDs in construction site main distributor ...................................................13
2.4.3 Testing other equipment with an RCD ......................................................................14
3 Conclusion............................................................................................................................19
4 Point of contact ....................................................................................................................19

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Test report
Electrical siteworks

1 General information
This document uses simplified terms as shown in Table 1:
Original term Simplified term
Residual Current Device RCD
Table 1: Original term vs. simplified term

This inspection report documents the necessary electrical measurements for the initial commis-
sioning and changes to the electrical siteworks based on the following standards:
IEC 60364-4-41 (DIN VDE 0100410) Protection for safety; Protection against electric shock
IEC 60364-6 (DIN VDE 0100-600) Low voltage electrical installation - Part 6: Verification
IEC 60364-7-704 (DIN VDE 0100-704) Requirements for special installations or locations -
Construction and demolition site installations
Also, the following information from the German liability insurance association is referenced:
DGUV-I-203-006
DGUV-I-203-032
Electrical siteworks include the following components:
Back-up power generator

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Construction site main distributor
Containers
Power outlet combination box
Work platforms
Water barrel
All other equipment with an RCD
The electrical measurements assess the effectiveness of the protective measures in case of direct
and indirect contact. The measurements must be taken by an electrician with limited qualification
for specific tasks or an (electrically) skilled person. The (electrically) skilled person can be an EN-
ERCON Group employee or an employee from an external company.
When assessing the measurements, in particular earth resistance RE, take seasonal influences
into account (particularly soil moisture). The minimum value must be achieved even when the soil
is dry.
If any changes are made to the earthing system (for example moving or reconnecting parts) or to
the electrical siteworks (for example replacing construction site main distributor), the earth re-
sistance must be measured again and a new measurements report must be completed. The
measurements report must be signed and filed in a folder stored in the container. Be sure to file all
and ensure that no reports are missing.
The test device used must comply with IEC 615575 (VDE 0413 General), have a CE mark and be
tested according to accident prevention regulations BGV V3. If the certification of the test device
has expired, the measurement and the report is invalid.

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If the measurements reveal that the values are outside the permitted range, appropriate measures
must be taken. Repeat the measurements after having taken appropriate measures.
The electrical measurement of the protection devices does not replace the daily check of all RCDs
used on the construction site by pressing the TEST button.
This report is based on the electrical siteworks described in TD-esc-01-de-xx-15-017 and is in-
tended for the Fluke 1654B test device.
For details on how to use and operate the multifunction tester Fluke 1654B, refer to technical in-
structions TD-esc-08-de-xx-15-007.
This document replaces test report TD-esc-03-de-xx-14-007; its content has been revised to reflect
the most recent knowledge.

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Electrical siteworks

Measurement details
Company:
Company address:
Phone number and e-mail address:
Employee in charge:
Project number:
Brand / type and serial no. of test de-
vice:
SAP numbers
Next DGUV V3 inspection date of test
device:

2 Test items and measured values

2.1 Earth resistance measurement

Before earthing the construction site, be sure that the tower earthing has been meas-

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ured. Pay attention to the measurement checklist available from PM.

Earthing connection points:


Properly installed and free of corrosion? Yes No

Type of earth electrode:


Cross-profile earth- Earthing rod Surface earth elec- Foundation earth
ing rod trode electrode

Type of earthing measurement:


2-terminal sensing 3-terminal sensing 4-terminal sensing Wenner method

Type of soil:
Loam Humus Sand Gravel
Rocks

Soil conditions:
Wet Humid Dry

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Measurement values:

Measured value OK
Measurement
RE [] Yes No
Measurement 1
Measurement 2
Measurement 3
Average value of all three measurements
Measured value RE OK ( 50 ):
Earthing system approved:

Remarks:

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Test report
Electrical siteworks

2.2 Continuity measurement of protective conductor system limits


For the continuity check of the protective conductor system, the limit as per Table 2 applies.
Resistance RLO
RLO 0.5
Table 2: Minimum value for continuity measurement

2.2.1 Back-up power generator


OK
Measured value
Measuring path/point Not pre-
RLO [] Yes No
sent
PE connection back-up power generator cross-
profile earthing rod
PE connection of back-up power generator PE
connection of CEE 7/3 (Schuko) socket
PE connection of back-up power generator PE
connection of industrial power socket 1
PE connection of back-up power generator PE

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connection of industrial power socket 2
PE connection of back-up power generator PE
connection of industrial power socket 3
PE connection of back-up power generator PE
connection of industrial power socket 4
PE connection of back-up power generator PE
connection of industrial power socket 5
PE connection of back-up power generator PE
connection of industrial power socket 6
PE connection of back-up power generator PE
connection of industrial power socket 7
PE connection of back-up power generator PE
connection of industrial power socket 8

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2.2.2 Construction site main distributor


OK
Measured value
Measuring path/point Not pre-
RLO [] Yes No
sent
PE connection of construction site main distributor
cross-profile earthing rod
PE connection of construction site main distributor
PE connection of industrial power socket 1
PE connection of construction site main distributor
PE connection of industrial power socket 2
PE connection of construction site main distributor
PE connection of industrial power socket 3
PE connection of construction site main distributor
PE connection of industrial power socket 4
PE connection of construction site main distributor
PE connection of industrial power socket 5
PE connection of construction site main distributor
PE connection of industrial power socket 6

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PE connection of construction site main distributor
PE connection of industrial power socket 7
PE connection of construction site main distributor
PE connection of industrial power socket 8
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 9
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 10
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 11
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 12
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 13
PE connection of construction site main distributor
PE connection of CEE 7/3 (Schuko) socket 14

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2.3 Insulation resistance measurement of supply cable to construction site main


distributor

Before measuring the insulation resistance of the supply cable to the construction site
main distributor, make sure that all protective devices have been switched on. Make
sure that no loads are connected.

Limits
For the insulation resistance measurement, the limit as per Table 3 applies.
Unom of electric circuit Test voltage Insulation resistance RISO
UNom 500 V 500 V 1.0 M
Table 3: Minimum values for insulation resistance measurement

OK
Measuring path/point Measured value RISO [M]
Yes No
Phase L1 against PE of construction site main
distributor

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Phase L2 against PE of construction site main
distributor
Phase L3 against PE of construction site main
distributor
Neutral conductor against PE of construction site
main distributor

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2.4 Testing RCDs


Test all equipment used at the construction site that is protected by an RCD and record the results
in this report.
When measuring the trigger current, check which RCD is installed in the equipment. Depending on
the type of RDC, either only alternating current and pulsating direct current (RCD Type A & F) or
alternating current, pulsating direct current and the smooth direct current (RCD Type B & B+ have
to be tested.
To find out which RCD is installed in the equipment, refer to the Technical Information document
TD-esc-02-de-xx-15-035.

Type AC RCDs are no longer allowed and must be immediately replaced!

In order to measure the trigger current and trigger time of a type B RCD, a FLUKE 1654B test
device is required.

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Trigger time limits:


For the RCD test, the limits as per Table 4 apply.

The maximum trigger time for the RCD types listed in Table 4 is 300 ms or 500 ms if
measured using the test current multiplier 1 IN.

RDC type Current multiplier In Trigger time limits Trigger current selection
A, B X1 300 ms 30 mA, 300 mA, 500 mA
A/S and B/S X1 130 ms and 500 ms 30 mA, 300 mA, 500 mA
Table 4: Trigger time limits for testing RCDs

Trigger current limits:


For the RCD test, the limits as per Table 5 apply.
With the FLUKE 1654B test device, the measuring accuracy of the trigger current is 5%.
RCD Symbol on Test current Maximum RCD Maximum RCD trigger current
RCD symbol on trigger current
IN = 30 mA IN = 300 mA IN = 500 mA
FLUKE 165x

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1 IN 30 mA 300 mA 500 mA
Type A
1.4 IN 42 mA 420 mA 700 mA

1 IN 30 mA 300 mA 500 mA

Type B 1.4 IN 42 mA 420 mA 700 mA

2 IN 60 mA 600 mA 1000 mA

Table 5: Specified maximum trigger currents (excerpt from DIN EN 61008-1)

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2.4.1 Testing RCDs in back-up power generator

Designation of back-up power generator:

ID Number of back-up power generator:


RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180
Alternating
0

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current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180
Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180

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2.4.2 Testing RCDs in construction site main distributor

Type of construction site main distributor:


BV 1C BV 2C BV 3

ID Number of construction site main distributor:


RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180
Alternating
0

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current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180
Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180
Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180
Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current
Smooth 0
direct current 180

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2.4.3 Testing other equipment with an RCD


The following fall under other equipment:
Containers
Power outlet combination box
Work platforms
Water barrel
Other equipment

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
0

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socket rect current

Smooth direct 0
current 180

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

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Electrical siteworks

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:

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RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

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Electrical siteworks

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:

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RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

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Electrical siteworks

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:

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RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

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Electrical siteworks

Device:
ID Number:
RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

Device:
ID Number:

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RCD no. Trigger Measured Measured OK
/ Char- current Phase value value
Electric circuit Test current UL [V]
acteris- angle Yes No
tic I [mA] I [mA] T [ms]

Alternating
0
current
Industrial power Pulsating di-
socket 0
rect current

Smooth direct 0
current 180

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3 Conclusion
The electrical siteworks correspond to the expected parameters according to the Yes No
original project specifications.

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Date Signature

4 Point of contact
Service technicians Technical Service Dispatch
Technical Service Dispatch ESC Operating Equipment Department

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