Professional Documents
Culture Documents
Technical Manual
LIST OF CONTENTS
SECTION PAGE
1 INTRODUCTION
1.1 Approvals 1
1.1.1 Temperature Range 1
1.2 General Information 1
1.3 Description Of Inergen Systems 2
1.4 Properties Of Inergen 3
1.5 Safety Of Inergen 3
1.5.1 General 3
1.5.1.1 Physiological Effects 3
1.5.1.2 Noise 4
1.5.1.3 Turbulence 4
1.5.1.4 Visibility 4
1.5.1.5 Exits 4
1.5.1.6 Post Discharge Ventilation 4
1.5.2 Material Safety Data Sheet 5
2 SYSTEM DESIGN 9
SECTION PAGE
3 EQUIPMENT DESCRIPTION 35
SECTION PAGE
SECTION PAGE
3.23 Nozzles - Total Flooding Standard (Non Vds. NPT and BSPT thread) 72
3.24 Nozzles - Total Flooding GRD (VdS approved DIN thread) 73
3.25 Nozzles - Gas Extinguishing Nozzle GOD (VdS approved DIN thread) 74
3.26 Pressure Reducing Unit, Single Container (200 bar to 60 bar) - DRE-2S 76
3.27 Pressure Reducing Unit, Multiple Containers (VdS 200 bar to 60 bar) - DRE-2N 77
3.28 Pressure Reducing Unit, Multiple Containers (Non VdS 200 bar to 60 bar) - DRE-3 78
3.29 Fixing Components 79
3.29.1 Fixing Components - Retention Plate 80
3.29.2 Fixing Components - Retention Bar 80
3.29.3 Fixing Components - Fixing Link 82
3.29.4 Fixing Components - Manifold Bracket 82
3.29.5 Fixing Components - Manifold Bracket Fixing Kit 82
3.29.6 Fixing Components - Free Standing Post 83
3.30 Distribution Valve Assembly (Non VdS) 84
3.31 Distribution Valve Assembly (VdS) - HD-BV / 3 85
3.32 Pressure Relief Valve 87
3.33 Manual By-Pass Valve 88
3.34 Pilot Cylinder 88
3.35 Curtain Trip 90
3.36 Warning Signs - Manual Release Caution Plate 91
3.37 Warning Signs - Door plate - Lock Off Required 92
3.38 Warning Signs - Door plate - No Lock Off Required 93
3.39 Over Pressurisation Vent 94
4 INSTALLATION INFORMATION 95
SECTION PAGE
SECTION PAGE
1. INTRODUCTION
This manual has been prepared primarily for the use of Designers/Installers of INERGEN (300 bar) Fire Fighting
Equipment. Its purpose is to provide general information on Inergen and its use in Fire Fighting systems and to give more
detailed information covering the design, installation, testing and servicing of these systems.
Note: The manual covers the minimum requirements for the design of Total Flooding Systems. Local
application and explosion suppression systems are not covered by the manual. Whilst marine and
inerting systems are not specifically excluded these applications require additional considerations. If
in doubt refer to the Extinguishing Technical Department.
This manual has been prepared in the light of the best information available at the time of publication. It has been
assumed that users of this manual have sufficient experience of Fixed Fire Fighting Systems to enable the correct
interpretation to be made of the contents.
It must be recognised that correct system design, installation and maintenance are fundamental to the safe and effective
use of any gaseous Fire Fighting System.
1.1 APPROVALS
The 300 bar INERGEN system is based on a number of components, some of which have been approved or listed by
VDS. See Section 8 for VDS approved configurations.
The components are designed to operate in the temperature range -20C to 50C, or as otherwise stated in separate
component listings.
INERGEN has been introduced as an alternative to Halon 1301, production of which ceased at the end of 1993, under the
agreed adjustment made to the Montreal Protocol in November 1992.
INERGEN is a mixture of three naturally occurring gases that do not support combustion, nor have an impact on the ozone
layer.
The three gases, Nitrogen, Argon and Carbon Dioxide are mixed in the following proportions:
Nitrogen 52%
Argon 40%
Carbon Dioxide 8%
INERGEN storage containers are designed to hold INERGEN in gaseous form at a nominal pressure of 300 bar at 15C.
Handling and Installation of INERGEN equipment should only be carried out by persons experienced in dealing with this
type of equipment.
INERGEN systems are designed to extinguish fires involving flammable liquids, gases and class A hazards, especially
electrical equipment.
The systems are designed to be total flooding and consist of a fixed supply of INERGEN connected to a piping system
with nozzles to direct the agent into an enclosed hazard. INERGEN extinguishes fires by lowering the oxygen content
below the level that supports combustion. In simple terms if the oxygen content of the atmosphere is reduced to a level
below 15%, most ordinary combustibles will not burn.
As an example an INERGEN system will reduce the oxygen content from 20.9% to approximately 12.5% whilst
increasing the carbon dioxide content from 0.03% to around 3%. The increase in carbon dioxide content increases an
individuals respiration rate and the bodys ability to absorb oxygen thus allowing the body to compensate for the lower
oxygen content.
Since INERGEN is stored as a gas, it discharges as an invisible gas, allowing people to safely exit a protected space
without obscured vision.
INERGEN systems are particularly valuable in extinguishing fires in enclosures containing hazards or equipment where
a clean, electrically non-conductive medium is essential or where the cleaning up of foam, water or powder would be
problematic.
LOAEL
Acceptable
4 CO2 Content In Exhaled Breath
Range For
NOAEL Occupied
Areas
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
RESIDUAL OXYGEN CONCENTRATION (Percentage By Volume)
Table 1: Acceptable Concentration Range
PAGE 2 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Under normal conditions INERGEN is an odourless colourless gas with a density similar to that of air.
INERGEN does not decompose when subjected to heat from a fire so avoiding hazardous breakdown products, but it must
be recognised that in a fire condition, decomposition products from the fire itself especially carbon monoxide, smoke and
heat will create a hazard in the protected enclosure and the reduced oxygen level occurring in a fire situation may lower
the resultant level below that calculated from the agent discharge alone.
The following specification applies to INERGEN.
INERGEN simultaneously reduces the oxygen concentration in an enclosure and increases the carbon dioxide
concentration.
Proper and safe INERGEN design requires that the design concentration falls within a design window that limits the upper
and lower concentrations of oxygen and carbon dioxide. (as shown table 1)
INERGEN has been accepted for use in occupied spaces when the design concentration falls within this window.
If the INERGEN design concentration must be outside the design window, special safety devices based on national
requirements have to be used.
1.5.1.2 NOISE
Discharge of an INERGEN system can cause noise loud enough to be startling but ordinarily insufficient to cause
traumatic injury.
1.5.1.3 TURBULENCE
High velocity discharge from nozzles may be sufficient to dislodge substantial objects directly in the path of the
discharge. General turbulence in the enclosure may be sufficient to move light objects, unsecured paper etc. Ceiling tiles
in the vicinity of the nozzles should be clipped in place to prevent them being dislodged during the discharge.
1.5.1.4 VISIBILITY
Under normal conditions INERGEN will not reduce visibility in the protected enclosure. However in a fire situation
especially where large amounts of smoke are produced it is likely that the INERGEN discharge will produce some
displacement of that smoke around the enclosure and this could reduce visibility in some circumstances.
1.5.1.5 EXITS
Adequate means of escape from the protected area should be provided. Doors should open outwards and be self
closing. They should be arranged to open easily from inside and any that need to be secured must be fitted with escape
overrides.
In order to allow for the ventilation of INERGEN and/or the post fire atmosphere, a normally closed means of ventilation
with extract arrangements will be required as with any gaseous extinguishing system. Any mechanical ventilation
provided should not form part of the normal ventilation system. Controls for the ventilation system should be outside the
protected enclosure and should be key operated. In some circumstances the normally closed means of ventilation may
be provided by doors and windows.
National standards or local fire brigade rules need to be taken into account and may differ from the information given
above.
PAGE 4 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Substance or preparation
Additional information: - Not a hazardous substance as defined by the German Ordinance on Hazardous
Substances!
3. Possible hazards
After inhaling: - Ensure protection for yourself, and move the injured person into the fresh air.
Administer artificial respiration or mechanically assisted respiration as appropriate.
Consult a doctor.
After contact with the skin: - Not Applicable
After contact with the eyes: - Not Applicable
After swallowing: - Not Applicable
Notes for the doctor: - Symptomatic treatment
5. Fire-fighting measures
Personal precautions: - Ensure adequate incoming and outgoing ventilation; Leave closed rooms if necessary.
Cleaning procedure: - Thoroughly ventilate the rooms.
Breathing protection: - With an oxygen concentration of less than 10 % by volume or if persons are present
for longer periods, independent breathing protection apparatus is required.
Protection for the hands: - Leather protective gloves
Protection for the eyes: - Not Applicable
Protection for the body: - Protective shoes as specified by DIN/EN 344
PAGE 6 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Conditions and substances to be avoided: - Prevent increased effects of heat on compressed gas cylinders - danger of
cylinders bursting!
Hazardous decomposition products: - No data available.
Effect after repeated or lengthy exposure: - No toxic effect, the product displaces the oxygen in the air and has a
suffocating effect.
Effects which cause cancer, modifiy genetic
material or endanger reproduction: - None.
Other information: - None.
Identification:
Identification of hazard and code letter: - n. a.
R-sentences (risk): - High concentrations cause suffocation
S-sentences (safety: - n. a.
Other information: - Compressed gas cylinders to be identified according to the transport
regulations and ISO 7225
Water endangerment class: - n. a.
Other regulations: - Ordinance on Operational Safety (BetrSichV), TRG 102 "Gas Mixtures",
TRG 280 "General Requirements for Compressed Gas Containers,
Operating Compressed Gas Containers, TRGS 900 "Limit Values",
UVV "Gases" (BGV B 6).
Further Information When used in fire extinguishing systems, the quantities of INERGEN are
mostly designed so that oxygen concentrations of between 15 % by volume and
10 % by volume, and CO2 concentrations of between 2 % by volume and
5 % by volume, are present in the flooded room. No hazards for healthy people
are known if they are present in this atmosphere for a short period. However,
the combustion products generated during a fire may be highly toxic, so people
leave any room that has been flooded with INERGEN This information
reproduces the status of knowledge of the party putting the product into
commercial circulation. The information is not a contractual assurance
of the product's quality characteristics, nor of the delivery specification
PAGE 8 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
2. SYSTEM DESIGN
Prior to commencing with the design of any INERGEN system, the designer should have, as a minimum the following
details:
Enclosure dimensions
Specific details of the hazard
The minimum and maximum temperatures of the hazard enclosure
Height of the enclosure above (or below) sea level
Confirmation that the containment is adequate
Details of the ventilation system
Intended occupancy of the enclosure
Storage container location, (this should preferably be outside the protected enclosure), but must not be
exposed to weather or other potential hazards. Floor loading should also be taken into consideration.
Details of National laws or requirements that need to be taken into account, for example TRG 280,
which is applicable in Germany
The following notes provide additional information to assist the designer in providing the correct system for the hazard.
INERGEN is suitable for the protection of hazards involving Class A, B & C materials.
Providing a Class A fire is detected quickly, the INERGEN is discharged promptly and the concentration is maintained
for an adequate period of time to allow embers to cool, then surface fire and the embers associated with the burning of
solid materials are quickly extinguished.
INERGEN is suitable for use on fires involving live electrical equipment but is not effective on, and should not be used
to fight fires involving:
Chemicals containing their own supply of oxygen, such as cellulose nitrate.
Mixtures containing oxidising agents such as sodium chlorate or sodium nitrate.
Chemicals capable of undergoing autothermal decomposition such as some organic peroxides.
Reactive metals.
Solid materials in which fires quickly become deep seated.
Class B & C fires are quickly extinguished by INERGEN at the appropriate concentrations, but in the case of Class C
fires the risk of explosion should be carefully considered and where possible the flammable gas flow should be isolated
before or as soon as possible after extinguishment.
Determine the gross room volume. Only permanent impermeable building structures within the area may be deducted
from the gross volume.
1) Establish the minimum anticipated temperature of the protected enclosure. This should be used as the
design temperature when determining the agent quantity.
2) Determine the minimum design concentration for the hazard involved. As INERGEN is released into an
enclosure it displaces air and some INERGEN. Therefore more INERGEN is injected into an enclosure
than remains when the discharge is completed. The proportion of air that has been replaced by INERGEN
when the discharge is complete is called the design concentration.
The ratio of the volume of an enclosure to the volume of INERGEN injected into it is called the flooding factor.
The relationship between the design concentration and the flooding factor may be summarised by the following
equations.
Design Concentration = 100 - 100 / eff
Flooding Factor = ln (100 / (100 - dc))
The minimum design concentration as specified by ISO14520 is 36.5% however Tyco Safety Products would recommend
the use of a minimum design concentration for the protection of electrical hazards of 40% - flooding factor 0.51 @ 20C
(cu.m INERGEN / cu.m protected space).
Class B and C hazards will require separate consideration. A list of substances and the minimum design concentration
applicable are indicated in Table 4. These values taken from ISO 14520 are based on the extinguishing value plus 30%
and then rounded up to the next nearest full number. If any doubt exists refer to the Extinguishing Technical Department.
If the system is being designed in accordance with the VdS standard then the VdS requirement 2380 will have to be
followed.
3) Multiply the gross volume by the appropriate flooding factor from table 5 or determine the agent quantity
required by using the following formula.
Agent Quantity =V x (ln (100 / (100 - dc)) x ((0.70818 / (0.65799 + (0.00239 x t)))
Note: Adjust the agent quantity if the system is to be installed at altitudes that vary from sea level by more
than 11%. The multiplying factor is shown in Table 6.
4) Determine the quantity of INERGEN containers required by dividing the INERGEN quantity required by
the capacity of each INEGEN container as shown in Table 3.
PAGE 10 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
NFPA Concentration:
The NPFPA design concentrations shown are based on cup burner values, from Ansul where available, plus a safety
factor of 1.3
VDS Concentration:
The VdS design concentration shown for n-heptan (Heptane) is based upon a large full scale value and has safety factor
of 1.3.
All other VdS design concentrations shown are based on cup burner values. They have a safety factor of 1.3 and a scaling
factor of 1.2. applied to them.
Note: If quantities of fuel listed in Table 4 are sufficient to generate explosive atmospheres, higher inerting
concentration may be required.
Specific
Hazard Design Concentration % and Agent Volume Requirement V/V
Vapour
Temp.
Volume 34 36 38 40 42 44 46 48 50 52 54 56
-40 0.5624 0.5232 0.5620 0.6020 0.6432 0.6859 0.7301 0.7759 0.8234 0.8728 0.9242 0.9778 1.0338
-35 0.5743 0.5123 0.5503 0.5894 0.6299 0.6717 0.7149 0.7598 0.8063 0.8547 0.9050 0.9575 1.0123
-30 0.5863 0.5019 0.5391 0.5774 0.6170 0.6580 0.7004 0.7443 0.7899 0.8373 0.8866 0.9380 0.9917
-25 0.5982 0.4919 0.5283 0.5659 0.6047 0.6448 0.6864 0.7294 0.7741 0.8205 0.8689 0.9192 0.9719
-20 0.6102 0.4822 0.5180 0.5548 0.5929 0.6322 0.6729 0.7151 0.7589 0.8045 0.8518 0.9012 0.9528
-15 0.6221 0.4730 0.5080 0.5441 0.5815 0.6201 0.6600 0.7014 0.7444 0.7890 0.8355 0.8839 0.9345
-10 0.6341 0.4641 0.4984 0.5339 0.5705 0.6084 0.6476 0.6882 0.7303 0.7741 0.8197 0.8673 0.9169
-5 0.6460 0.4555 0.4892 0.5240 0.5600 0.5971 0.6356 0.6755 0.7168 0.7598 0.8046 0.8512 0.8999
0 0.6580 0.4472 0.4803 0.5145 0.5498 0.5863 0.6240 0.6632 0.7038 0.7460 0.7900 0.8358 0.8836
5 0.6699 0.4392 0.4718 0.5053 0.5400 0.5758 0.6129 0.6514 0.6913 0.7327 0.7759 0.8209 0.8678
10 0.6819 0.4315 0.4635 0.4965 0.5305 0.5657 0.6022 0.6399 0.6791 0.7199 0.7623 0.8065 0.8526
15 0.6938 0.4241 0.4555 0.4879 0.5214 0.5560 0.5918 0.6289 0.6674 0.7075 0.7491 0.7926 0.8379
20 0.7058 0.4169 0.4478 0.4797 0.5126 0.5466 0.5818 0.6183 0.6561 0.6955 0.7365 0.7792 0.8238
25 0.7177 0.4100 0.4403 0.4717 0.5040 0.5375 0.5721 0.6080 0.6452 0.6839 0.7242 0.7662 0.8100
30 0.7297 0.4033 0.4331 0.4639 0.4958 0.5287 0.5627 0.5980 0.6347 0.6727 0.7123 0.7536 0.7968
35 0.7416 0.3968 0.4262 0.4565 0.4878 0.5202 0.5537 0.5884 0.6244 0.6619 0.7009 0.7415 0.7839
40 0.7536 0.3905 0.4194 0.4492 0.4800 0.5119 0.5449 0.5791 0.6145 0.6514 0.6897 0.7297 0.7715
45 0.7655 0.3844 0.4128 0.4422 0.4726 0.5039 0.5364 0.5700 0.6049 0.6412 0.6790 0.7183 0.7595
50 0.7775 0.3785 0.4065 0.4354 0.4653 0.4962 0.5281 0.5613 0.5956 0.6314 0.6685 0.7073 0.7478
55 0.7894 0.3727 0.4004 0.4288 0.4582 0.4887 0.5201 0.5528 0.5866 0.6218 0.6584 0.6966 0.7365
60 0.8014 0.3672 0.3944 0.4224 0.4514 0.4814 0.5124 0.5445 0.5779 0.6125 0.6486 0.6862 0.7255
65 0.8133 0.3618 0.3886 0.4162 0.4448 0.4743 0.5049 0.5365 0.5694 0.6035 0.6391 0.6761 0.7148
70 0.8253 0.3566 0.3830 0.4102 0.4383 0.4674 0.4975 0.5287 0.5611 0.5948 0.6298 0.6663 0.7045
75 0.8372 0.3515 0.3775 0.4043 0.4321 0.4608 0.4904 0.5212 0.5531 0.5863 0.6208 0.6568 0.6944
80 0.8492 0.3465 0.3722 0.3987 0.4260 0.4543 0.4835 0.5139 0.5453 0.5780 0.6121 0.6476 0.6847
85 0.8611 0.3417 0.3670 0.3931 0.4201 0.4480 0.4768 0.5067 0.5378 0.5700 0.6036 0.6386 0.6752
90 0.8731 0.3370 0.3620 0.3877 0.4143 0.4418 0.4703 0.4998 0.5304 0.5622 0.5953 0.6299 0.6659
Table 5: INERGEN Design Concentration.
V/V Is the agent volume requirements (m3/m3); ie, the quantity Q of agent required at a given hazard temperature and
a pressure of 1013 bar per cubic metre of protected volume to produce the indicated concentration at the
temperature specified. Q is given by the following formula:-
V Is the net volume of the hazard (m 3); ie, the enclosed volume minus the fixed structures impervious to
extinguishant.
SR Is the specific reference volume (m3/kg); ie, the specific vapour volume at the filling reference temperature.
t Is the temperature (C); ie, the design temperature of the protected area.
s Is the specific volume (m3/kg); the specific volume of INERGEN at a pressure of 1013 bar may be approximated
by the formula; s = K1 + K2t. Where:- k1 = 0.65799 and k2 = 0.00239
c Is the concentration (%); i.e., the volumetric concentration of INERGEN in air at the temperature indicated and a
pressure of 1.013 bar absolute.
Equivalent Altitude In Metres -1,000 Sea Level 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500
Correction Factor To Be Applied 1.130 1.000 0.885 0.830 0.785 0.735 0.690 0.650 0.610 0.565
PAGE 12 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Design Flooding Factor Achieved Concentration Design Flooding Factor Achieved Concentration
Conc. Volume Weight Oxygen CO2 Argon Nitrogen Conc. Volume Weight Oxygen CO2 Argon Nitrogen
Vol. % m3 / m3 Kg / m3 Vol. % Vol. % Vol. % Vol. % Vol. % m3 / m3 Kg / m3 Vol. % Vol. % Vol. % Vol. %
34.00 0.4156 0.5918 13.86 2.73 14.27 69.14 57.50 0.8557 1.2185 8.93 4.61 23.43 63.03
34.50 0.4232 0.6026 13.76 2.77 14.46 69.01 2.13 58.00 0.8676 1.2355 8.82 4.65 23.63 62.90
35.00 0.4308 0.6135 13.65 2.81 14.66 68.88 2.18 58.50 0.8795 1.2524 8.72 4.69 23.82 62.77
35.50 0.4386 0.6246 13.55 2.85 14.85 68.75 2.23 59.00 0.8916 1.2696 8.61 4.73 24.02 62.64
36.00 0.4463 0.6355 13.44 2.89 15.05 68.62 2.28 59.50 0.9039 1.2872 8.51 4.77 24.21 62.51
36.50 0.4542 0.6468 13.34 2.93 15.24 68.49 2.34 60.00 0.9163 1.3048 8.40 4.81 24.41 62.38
37.00 0.4621 0.6580 13.23 2.97 15.44 68.36 2.39 60.50 0.9289 1.3228 8.30 4.85 24.60 62.25
37.50 0.4701 0.6694 13.13 3.01 15.63 68.23 2.45 61.00 0.9417 1.3410 8.19 4.89 24.80 62.12
38.00 0.4781 0.6808 13.02 3.05 15.83 68.10 2.50 61.50 0.9546 1.3594 8.09 4.93 24.99 61.99
38.50 0.4862 0.6923 12.92 3.09 16.02 67.97 2.56 62.00 0.9676 1.3779 7.98 4.97 25.19 61.86
38.90 0.4927 0.7016 12.84 3.12 16.18 67.86 2.61 62.50 0.9809 1.3968 7.88 5.01 25.38 61.73
39.00 0.4943 0.7039 12.81 3.13 16.22 67.84 2.62 63.00 0.9943 1.4159 7.77 5.05 25.58 61.60
39.50 0.5026 0.7157 12.71 3.17 16.41 67.71 2.68 63.50 1.0079 1.4352 7.67 5.09 25.77 61.47
40.00 0.5109 0.7275 12.60 3.21 16.61 67.58 2.75 64.00 1.0217 1.4549 7.56 5.13 25.97 61.34
40.50 0.5192 0.7393 12.50 3.25 16.80 67.45 2.81 64.50 1.0357 1.4748 7.46 5.17 26.16 61.21
41.00 0.5277 0.7514 12.39 3.29 17.00 67.32 2.88 65.00 1.0499 1.4951 7.35 5.21 26.36 61.08
41.50 0.5362 0.7635 12.29 3.33 17.19 67.19 2.95 65.50 1.0643 1.5156 7.25 5.25 26.55 60.95
42.00 0.5448 0.7758 12.18 3.37 17.39 67.06 3.02 66.00 1.0789 1.5364 7.14 5.29 26.75 60.82
42.50 0.5534 0.7880 12.08 3.41 17.58 66.93 3.09 66.50 1.0937 1.5574 7.04 5.33 26.94 60.69
43.00 0.5622 0.8006 11.97 3.45 17.78 66.80 3.17 67.50 1.1240 1.6006 6.83 5.41 27.33 60.43
43.42 0.5696 0.8111 11.89 3.48 17.94 66.69 3.23 68.00 1.1395 1.6226 6.72 5.45 27.53 60.30
43.50 0.5710 0.8131 11.87 3.49 17.97 66.67 3.24 68.50 1.1552 1.6450 6.62 5.49 27.72 60.17
44.00 0.5799 0.8258 11.76 3.53 18.17 66.54 3.32 69.00 1.1712 1.6678 6.51 5.53 27.92 60.04
44.50 0.5888 0.8385 11.66 3.57 18.36 66.41 3.40 69.50 1.1875 1.6910 6.41 5.57 28.11 59.91
45.00 0.5979 0.8514 11.55 3.61 18.56 66.28 3.49 70.00 1.2040 1.7145 6.30 5.61 28.31 59.78
45.50 0.6070 0.8644 11.45 3.65 18.75 66.15 3.58 70.50 1.2208 1.7384 6.20 5.65 28.50 59.65
45.70 0.6107 0.8696 11.41 3.66 18.83 66.10 71.00 1.2379 1.7628 6.09 5.69 28.70 59.52
46.00 0.6162 0.8775 11.34 3.69 18.95 66.02 3.67 71.50 1.2553 1.7875 5.99 5.73 28.89 59.39
46.50 0.6255 0.8907 11.24 3.73 19.14 65.89 3.77 72.00 1.2730 1.8128 5.88 5.77 29.09 59.26
47.00 0.6349 0.9041 11.13 3.77 19.34 65.76 3.87 72.50 1.2910 1.8384 5.78 5.81 29.28 59.13
47.50 0.6444 0.9176 11.03 3.81 19.53 65.63 3.97 73.00 1.3094 1.8646 5.67 5.85 29.48 59.00
48.00 0.6540 0.9313 10.92 3.85 19.73 65.50 4.08 73.50 1.3281 1.8912 5.57 5.89 29.67 58.87
48.50 0.6636 0.9450 10.82 3.89 19.92 65.37 4.19 74.00 1.3471 1.9183 5.46 5.93 29.87 58.74
49.00 0.6734 0.9589 10.71 3.93 20.12 65.24 4.31 74.50 1.3665 1.9459 5.36 5.97 30.06 58.61
49.50 0.6832 0.9729 10.61 3.97 20.31 65.11 4.44 75.00 1.3863 1.9741 5.25 6.01 30.26 58.48
50.00 0.6932 0.9871 10.50 4.01 20.51 64.98 75.50 1.4065 2.0029 5.15 6.05 30.45 58.35
50.50 0.7032 1.0014 10.40 4.05 20.70 64.85 0.18 76.00 1.4272 2.0323 5.04 6.09 30.65 58.22
51.00 0.7134 1.0159 10.29 4.09 20.90 64.72 0.18 76.50 1.4482 2.0622 4.94 6.13 30.84 58.09
51.50 0.7237 1.0305 10.19 4.13 21.09 64.59 0.18 77.00 1.4697 2.0929 4.83 6.17 31.04 57.96
52.00 0.7340 1.0452 10.08 4.17 21.29 64.46 0.18 77.50 1.4917 2.1242 4.73 6.21 31.23 57.83
52.50 0.7445 1.0602 9.98 4.21 21.48 64.33 0.18 78.00 1.5142 2.1562 4.62 6.25 31.43 57.70
53.00 0.7551 1.0753 9.87 4.25 21.68 64.20 0.19 78.50 1.5372 2.1890 4.52 6.29 31.62 57.57
53.50 0.7658 1.0905 9.77 4.29 21.87 64.07 0.19 79.00 1.5607 2.2224 4.41 6.33 31.82 57.44
54.00 0.7766 1.1059 9.66 4.33 22.07 63.94 0.19 79.50 1.5848 2.2568 4.31 6.37 32.01 57.31
54.50 0.7875 1.1214 9.56 4.37 22.26 63.81 0.19 80.00 1.6095 2.2919 4.20 6.41 32.21 57.18
55.00 0.7986 1.1372 9.45 4.41 22.46 63.68 0.19 80.50 1.6348 2.3280 4.10 6.45 32.40 57.05
55.50 0.8097 1.1530 9.35 4.45 22.65 63.55 0.19 81.00 1.6608 2.3650 3.99 6.49 32.60 56.92
56.00 0.8210 1.1691 9.24 4.49 22.85 63.42 0.2 81.50 1.6874 2.4029 3.89 6.53 32.79 56.79
56.50 0.8325 1.1855 9.14 4.53 23.04 63.29 0.2 82.00 1.7148 2.4419 3.78 6.57 32.99 56.66
57.00 0.8440 1.2019 9.03 4.57 23.24 63.16 82.50 1.7430 2.4820 3.68 6.61 33.18 56.53
Table 7: Achieved Gas Concentration
The Halon Alternatives Group report, A review of the toxic and asphyxiating hazards of clean agent replacements for
Halon 1301, advises that INERGEN systems may be used in the fully automatic mode in occupied areas where the
oxygen level does not reduce below 12% (flooding factor 0.56).
In the event that the oxygen level is between 10% and 12% (flooding factor 0.74 - 0.56), the system may be on automatic
providing the enclosure can be evacuated in less than 2 minutes. If the oxygen level falls below 10% (flooding factor
greater than 0.74), the system must not be used in the automatic mode whilst the enclosure is occupied.
In order to determine or confirm the theorectical oxygen concentration or confirm which of the above conditions apply,
the following steps should be taken.
1) Calculate the exact volume of INERGEN to be discharged into the protected enclosure by multiplying the
number of containers to be provided by the volume of INERGEN contained in each (refer to Table 3).
2) Divide the actual volume of INERGEN being provided by the net hazard volume to determine the actual
flooding factor
3) Correct the flooding factor calculated above for temperature by dividing it by:-
0.70818 / (0.6598 + (0.002416 x t)) where, t = maximum enclosure temperature
4) Relate the actual flooding factor to the conditions of use outlined above.
Note: See also Section 1.5.1.1.
The minimum design concentration is defined as the quantity of INERGEN required to achieve a concentration not less
than the extinguishing value, plus a 30% safety factor, even if the actual design concentration for the hazard enclosure is
greater than the minimum value.
For example, if the hazard consists of combustible materials that are extinguished at 28.1% to give a minimum design
concentration of 36.5% (say 37%) but the actual design is based on 40% design concentration, then the requirement is for
95% of the minimum value (0.95 x 37%) ie, 35.2% concentration to be discharged within 1 minute.
Expressed as an oxygen level the following calculation will apply: 100% - 35.2% = 64.8% of start level.
Therefore (assuming initial oxygen level of 21%) - 64.8% of 21% = residual oxygen level of 13.7%.
Connected reserves can be accommodated in the system. The means to achieve this will normally be by means of a
duplicate bank of INERGEN containers connected into a common manifold. All parts of the storage system will be
duplicated but the pipework system from the container storage area and the discharge nozzles will normally be common.
PAGE 14 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
A functional description of the system shown below in Fig. 1 can be found in section 2.2.6.1.
Main Pilot Cylinder
Vent To
Atmosphere Main
System
Reserve Pilot Cylinder
Reserve
System
Test And Relief Device PRE-1 (204.1)
The PRE-1 test and relief device is only for
use with the 27 and 80 litre pilot cylinders.
Fig 1: Main And Reserve System
Pilot Cylinder Selection (201)
2 - 40 Container System - 8 Litre Pilot Cylinder, 200 bar
41 - 100 Container System - 27 Litre Pilot Cylinder, 200 bar
101 - 250 Container System - 80 Litre Pilot Cylinder, 200 bar
Additional Information Relating To German Health & Safety Requirements
For Safety Class I + II ref. BGI888: Use electric actuator (108) at the pilot cylinder.
For Safety Class III + IV ref. BGI888: Use stepper motor (106) at the pilot cylinder.
Note: Whilst the use of a filter in the actuation line (item 204.2) is not a VdS requirement, Tyco Safety
Products requires that this filter be used and its location within a system should be as shown above.
Within the electical detection and control panel (101) the signal from either the automatic detectors (102), or the manual
release (103), is processed internally, and initialy the following functions are carried out.
The accoustic alarm devices (104) are switched on in the extinguishing area (two independant alarm
devices)
Visual indicators and alarms, if present, are switched on.
An adjustable delay period of between 10 and 60 seconds starts, enabling the staff the leave the extin-
guishing area. This delay can be achieved in one of two ways, either:
a) electonically, by the module in the fire detection and control panel (101), or
b) via a stepper motor (106) and controller (101.1) with pulse technology.
The air conditioning / ventilation system is switched off, together with any operating equipment which
may be present such a power supply (107).
A signal is given to close doors or other operational enclosures (107)
An alarm signal is sent to a permantly occupied location if one has been identified.
Other secondary signals are possible on a project specific basis.
After the delay period has elapsed, the actiation signal is given to the components of the extinguishing system:
When this happens, a release membrane is destroyed, causing gas from the pilot cylinder to move the valve piston
downwards, which in turn opens the pilot cylinder valve (202), which can no longer be closed. The pilot cylinder gas,
INERGEN 200 bar, flows via the pilot pipe (203) to the connected container valves (302) of the extinguishing agent
containers (301)
The container valves (302) of the container battery that is to be opened are opened pneumatically.
The extinguishing agent, INERGEN 300 bar, flows via the pressure reduction unit (303): with its pressure reduced to
200 bar, it flows through the respective container connection hose (304) and the non return valve (305) into the manifold
(501).
The extinguishing agent, which has already been reduced to a pressure of 200 bar, flows on through the downstream
pressure reduction devise (405) where the pressure is further reduced from 200 bar to 60 bar.
The INERGEN then flows into the distribution pipe (503) and on to the extinguishing area where it exits the pipe through
the extinguishing nozzles (504) and is distributed in the room.
PAGE 16 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Note: The 8 Ltr pilot cylinder operated system as shown below is suitable for systems comprissing of up to
40 main containers. For systems that have more than 40 main containers do not use the 8 Ltr pliot
operated system shown below.
For systems that have between 41 and 100 main containers the 8 Ltr pilot cylinder is replaced as a
means of actuation by a 27Ltr pilot cylinder.
For systems having between 101 and 250 main containers an 80 Ltr pilot cylinder is required, as shown
in Fig: 4.
Fig 2: Typical Pilot Cylinder Operated INERGEN System (With 8 Litre Pilot Cylinder)
For details of components that correspond to the numbers shown below, please see section 3.0. of this manual.
Fig 3: Typical Pilot Cylinder Operated INERGEN System (With 8 Litre Pilot Cylinder) Exploded View.
PAGE 18 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
1 3 100mm
Technical Data
Nominal Diameter DN8
A - Inlet Thread M16 x 1.5 DIN2353L
B - Outlet Thread M16 x 1.5 DIN2353L
Operating Pressure 200 bar
110mm B
Max Operating Pressure 240 bar
Test Pressure 315 bar
Operating Temperature -20oC to +50oC
Material Steel, Nickel Plated.
Approval VdS C
Identification Marking CE 85mm
Certification Body 0786-VdS
EC Certificate Of Conformity 0786-CPD-30020
Requirements DIN EN 12094-6 and CEA 4032
Weight 0.8 Kg.
Order Number KO 246 289 6 Fig 5: Lock Off Unit For Single Bank Systems.
PAGE 20 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Main
Pilot
Cylinder
Reserve EPSL-3
Pilot
Cylinder
Main
Bank 2
Bank 1
System
Container
Container
Reserve
Bank 2
Bank 1
System
Within the electical detection and control panel (101) the signal from either the automatic detectors (102), or the manual
release (103), is processed internally, and initialy the following functions are carried out.
The accoustic alarm devices (104) are switched on in the extinguishing area (two independant alarm de-
vices)
Visual indicators and alarms, if present, are switched on.
An adjustable delay period of between 10 and 60 seconds starts, enabling the staff the leave the extin-
guishing area. This delay can be achieved in one of two ways, either:
a) electonically, by the module in the fire detection and control panel (101), or
b) via a stepper motor (106) and controller (101.1) with pulse technology.
The air conditioning / ventilation system is switched off, together with any operating equipment which
may be present such a power supply (107).
A signal is given to close doors or other operational enclosures (107)
An alarm signal is sent to a permantly occupied location if one has been identified.
Other secondary signals are possible on a project specific basis.
After the delay period has elapsed, the actiation signal is given to the components of the extinguishing system:
a) signal to the solenoid valve (204.4) responsible for the extinguishing area to be flooded and
to the electric actuator (108) for the pilot cylinder (201): or
b) signal to the solenoid valve (204.4) responsible for the extinguishing area to be flooded and to
the stepper motor (106, which has run out) mechanically opens the cylinder valve (202) on
the pilot cylinder (201).
In both cases a membrane is destroyed. As a result of this it is no longer possible to close the pilot cylinder valve (202).
The pilot gas, INERGEN 200 bar, flows into the ESPL-3 (204). Here the stream of pilot gas is split up into two flows.
The first of these flows at full pressure to the transmitter valves (204.7, one per container bank) which are still closed.
The second flow, after reducing its pressure to 10 bar, flows through the solenoid valve (204.4, one per extinguishing
area) which has already opened allowing the flow to continue onto to the pneumatic drive (402) which then opens the
associated distribution valve (401).
In addition, pilot gas is supplied to the input of the confirmation valve (204.5), which is still closed.
When the distribution valve (401) has reached the open position, a signal is sent to the detection and control panel (101)
by the position switch (403). After this signal has been processed within the panel the confirmation valve (204.5) for the
extinguishing area that is to be flooded is activated.
PAGE 22 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
On opening the 10 bar pilot gas flows automatically via the pneumatic directional valves (204.8.1) in the control unit
(204.8) of the EPSL-3 (204) to one or more transmitter valves (204.7). The 10 bar signal is used here to send pilot pressure
of 200 bar to the necessary container bank/s which are required to flood the extinguishing area in question. The 200 bar
pilot gas flows via the optional Main / Reserve switchover unit (205) to the extinguishing agent bank.
Example:
Extinguishing area A requires bank 1
Extinguishing area B requires bank 2
Extinguishing area C requires banks 1 and 2.
The container valves (302) of the corresponding container bank/s are opened pneumatically. The extinguishing agent
flows via the pressure reduction unit (303), reduced to a pressure of 200 bar, via the respective container connection hose
(304) and the non return valve (305) into the manifold (501). The connection pipe (502) to the distribution valves (401)
is connected here.
The extinguishing agent, which has already been reduced to a pressure of 200 bar, flows through the opened distribution
valve (401) and downstream pressure reduction device (405), which reduces the pressure from 200 bar to 60 bar, and then
through the pipe (503) to the extinguishing area where it exits from the extinguishing nozzles (504) and is distributed in
the room.
If fire breaks out it is detected in the early stages by the automatic detectors (smoke detectors, heat detectors etc.) (102)
positioned in the extinguishing area and is signalled to the detection and control panel (101). Alternatively, a manual
release push button (103) is also provided: this is positioned in the extinguishing area and can be operated manually be
the staff.
Within the electical detection and control panel (101) the signal from either the automatic detectors (102), or the manual
release (103), is processed internally, and initialy the following functions are carried out.
The accoustic alarm devices (104) are switched on in the extinguishing area (two independant alarm de-
vices)
Visual indicators and alarms, if present, are switched on.
An adjustable delay period of between 10 and 60 seconds starts, enabling the staff the leave the extin-
guishing area. This delay can be achieved in one of two ways, either:
a) electonically, by the module in the fire detection and control panel (101), or
b) via a stepper motor (106) and controller (101.1) with pulse technology.
The air conditioning / ventilation system is switched off, together with any operating equipment which
may be present such a power supply (107).
A signal is given to close doors or other operational enclosures (107)
An alarm signal is sent to a permantly occupied location if one has been identified.
Other secondary signals are possible on a project specific basis.
After the delay period has elapsed, the actiation signal is given to the components of the extinguishing system:
a) signal to the solenoid valve (204.4) responsible for the extinguishing area to be flooded: or
b) The stepper motor (204.6) has run out and opens the integrated control valve mechanically.
Due to the activation of the area specific solenoid valve (204.4) or (204.6) the pilot pressure of 10 bar is fed to the
pneumatic drive (402) which opens the associated distribution valve (401). In addition, the input of the confirmation valve
(204.5, which is still closed) is supplied with pilot gas.
When the distribution valve (401) has reached the open position, a signal is sent to the detection and control panel (101)
by the position switch (403). After this signal has been processed within the panel the confirmation valve (204.5) for the
extinguishing area that is to be flooded is activated.
On opening the 10 bar pilot gas flows automatically via the pneumatic directional valves (204.8.1) in the control unit
(204.8) of the EPSL-3 (204) to one or more transmitter valves (204.7). The 10 bar signal is used here to send pilot pressure
of 200 bar to the necessary container bank/s which are required to flood the extinguishing area in question. The 200 bar
pilot gas flows via the optional Main / Reserve switchover unit (205) to the extinguishing agent bank.
Example:
Extinguishing area A requires bank 1
Extinguishing area B requires bank 2
Extinguishing area C requires banks 1 and 2.
The container valves (302) of the corresponding container bank(s) are opened pneumatically. The extinguishing agent
flows via the pressure reduction unit (303), reduced to a pressure of 200 bar, via the respective container connection hose
(304) and the non return valve (305) into the manifold (501). The connection pipe (502) to the distribution valves (401)
is connected here.
The extinguishing agent, which has already been reduced to a pressure of 200 bar, flows through the opened distribution
valve (401) and downstream pressure reduction device (405), which reduces the pressure from 200 bar to 60 bar, and then
through the pipe (503) to the extinguishing area where it exits from the extinguishing nozzles (504) and is distributed in
the room.
PAGE 24 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
An means of mounting distribution valves when a fully VdS complient system is not required is by utilising the welded
distribution pipe assembly as shown below.
See section 3 of this manual for further information on the distribution valve used in the system shown.
Note: The dimension shown for the height to the top of the container fixing bar from floor level (1738mm) is
the correct dimension when using 80 Litre containers.
The room height dimension shown (2213mm) would be the minimum height requirement of a room
used for container storage if standard components are used as shown. This is based on the use of 80
Litre containers and a dimension of 100mm from the centre line of the distribution pipework to the
storage rooms ceiling.
When a fully VdS complient system is required an alternative means of mounting distribution valves is by utilising the
screwed distribution pipe assembly is shown below.
HD-BV / 3 direction valves are used for this VdS approved version and they are tested to EN 12094 - part 5
This arrangement requires a support leg be
placed at each union joint with additional
support legs located at each end.
See section 3 of this manual for further
information on the distribution valve.
1 2
Dimension A Dimension H
This is the distance from the centre line of This is the height above floor level of
the distribution pipe to the wall. the distribution pipe.
50mm distribution Pipe = 150mm 50mm distribution Pipe = 765mm min, 860mm max.
80mm distribution Pipe = 150mm 80mm distribution Pipe = 780mm min, 875mm max.
PAGE 26 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
For a description of the components identified on this page please see the section 3.0 of this manual.
Technical Data
Nominal Diameter DN6
Inlet Thread R 1/4 - A
D
Outlet Thread 16 x 1.5 - A
Operating Pressure 10 bar
Test Pressure 15 bar E
Operating Temperature o o
-20 C to +50 C
Material Steel, Nickel Plated.
Approval VdS
Identification Marking CE
A - Pilot Pipe
Certification Body 0786-VdS
B - Connecting Piece
EC Certificate Of Conformity 0786-CPD-30019
C - Ball Valve DN6 Order No. KO 241 289 6
Weight 0.5 Kg.
D - Connecting Hose DN8 Order No. KO 241 463 6
Order Number KO 246 285 6
E - L Screwing GL 10 1/4 Order No. KO 029 324 6
Requirements
The Lock Off Unit also consists of a fixing clamp which
DIN EN 12094-6 and CEA 4032 is not shown in this diagram.
PAGE 28 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Nominal Bore Specific Flow Rate Specific Flow Rate Note: The relationship between
cubic metres / minute and
mm inch Kg / min. m3/ min. Kg / minute is given by the
10 3/8 15 10 specific weight which is:
1.424 Kg / cubic metre
15 1/2 20 14
20 3/4 35 24.5
25 1 65 45.5
32 1 1/4 120 87.5
40 1 1/2 170 119
50 2 310 216
65 2 1/2 570 398
80 3 1100 698
Table 8: Estimated Pipe Diameters
Following receipt of instructions from the client to proceed with an installation, system layout drawings must be prepared
which contain the following information as a minimum:
Extent of the protected enclosure.
Details of the hazards.
Location of the INERGEN containers and associated equipment.
Position of Pressure Reducing Unit and orifice size.
Layout, type and size of pipework.
Position of nozzles and orifice size.
Calculations to show how the quantity of INERGEN and number of containers were determined.
Over pressurisation vent calculations.
Drawings are to be submitted to the client for approval and installation must only proceed against approved drawings.
The successful performance of a Gaseous Total Flooding system is largely dependent on the integrity of the protected
enclosure. It is strongly recommended that a room integrity test is performed on any protected enclosure to establish the
total equivalent leakage area and enable a prediction to be made of the enclosures ability to retain INERGEN. The
required retention time will vary depending on the particulars of the hazard but will not normally be less than 10
minutes. Longer retention times may sometimes be necessary if enclosures contain hazards that may readily become
deep seated.
In considering room integrity the designer should be aware that the discharge of any gaseous extinguishing agent into an
enclosure will give rise to a change in the pressure within that enclosure, which under some conditions could affect the
structural integrity of the enclosure.
In most cases the protected enclosure will require a pressure relief device and in all cases the client must be made aware
of the pressurisation level expected (from calculation) within the enclosure.
In order to calculate the venting area required the formula on the next page may be used:
In order to calculate the venting area required the following formula may be used:
Q
A = ------------------------------------
P V HOM
Detection and control systems associated with fixed fire fighting systems are outside the scope of this manual. Reference
should be made to the applicable company technical manuals and the relevant national standards and code of practice for
the operation of fire protection measures pertaining to the electrical actuation of gaseous total flooding extinguishing
systems.
For guidance on the requirements for earthing and safety clearances refer to the appropriate section of the design standards
listed in Section 2.1.
Once the gas quantities and nozzle flow rates have been determined, an isometric sketch of the system should be
prepared. The sketch will show:
1) The number of containers.
2) The length of every pipe on the system.
3) Node numbers associated with every pipe. A node number is given at the following locations:
a) Each point in the container manifold where the flow from one or more containers enters the manifold.
b) At each change in pipe diameter.
c) At each location of a tee in the system, ie, where the flow rate changes.
d) Either side of the orifice plate.
The first container in the system is considered to be node 1. Where the discharge hose enters the manifold is considered
to be node 2. Node 3 will be where the second container discharge hose enters the manifold. This continues until the
discharge nozzles are reached. At this point the nozzles are given node numbers commencing with the number 301
The program will calculate the pressure drop in the system and will provide pipe diameters, orifice plate sizes and nozzle
sizes.
PAGE 30 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Once the program has completed the calculations and the Design Engineer has taken account of any warnings issued, the
appropriate nozzles and pressure reducing units are to be ordered.
The calculated nozzle and pressure reducing unit orifice areas are used to provide drilling information from the Tables in
Sections 2.9 and 2.10.
Tables 9 to 11 details all the available orifice sizes for each type and size of nozzle. When ordering it is necessary to quote
the nozzle part number and orifice size.
The nozzle pattern used in any system design will depend on the location of the nozzle within the system.
The nozzle diameter and orifice diameter used in any system design will depend on the result of the system hydraulic
calculations.
Note: The KS 241 GRD 1/2 nozzle has a filter included as standard for drill diameters up to 2.5mm
2.10 ORIFICE AT THE CONTAINER (300 BAR - 200 BAR) DRILLING DETAILS
Table 12 details all the available orifice sizes for the DRE-V/S container pressure reducing unit. When ordering it is
necessary to quote the container pressure reducing unit part number and orifice size as listed in section 3.3 of this manual.
Tables 13 and 14 detail all the available orifice sizes for the 50mm and 80mm versions of the DRE-2N main pressure
reducing unit. When ordering it is necessary to quote the main pressure reducing unit part number and orifice size as listed
in section 3.3 of this manual.
PAGE 32 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
From 15mm up to and including BS 3799 (socket welded) BS 3799 (socket welded)
40mm BS 1640 (butt welded) BS 1640 (butt welded)
Pipe / Fitting Size BS 3799 (screwed) BS 3799 (socket welded)
From 50mm up to and including BS 3799 (socket welded) BS 1640 (butt welded)
150mm BS 1640 (butt welded) ---------------
Flanges - All sizes BS 1560 Pt 2 Class 600 BS 1560 Pt 2 Class 2500
Raised Face ANSI B 16.5 Class 600 ANSI B 16.5 Class 2500
All fittings are 3000lb class.
Table 16: Fittings For General Use
Note: All closed section pipework must be assembled using the high pressure fittings detailed in
Section 3.17, unless the pipework is manufactured off site and tested to 360 bar.
Section For Pipe Class Nominal Outside For Pipe Weight Internal Volume Order Number
Application Diameter Diameter Thread Cross
(VDS and TOTAL and Wall According Section
Marking
WALTHER) Thickness To DIN 259
and 2999 Without
DN mm kg / m cm2 L/m Paint Galvanised
High Pressure
INERGEN 300 bar.
Fittings HF In
System Up - Stream
Accordance With See Technical Datasheet
Of The 200 - 60 Bar
Technical Data
Pressure Reducer
Sheet 5-433-04
Welded Steel 15 21.3 x 2.6 R 1/2" 1.2 2.04 0.204 431 0156 431 1156
Pipe. DIN 2458 /
DIN 1626, Page 20 26.9 x 2.6 R 3/4" 1.56 3.70 0.370 431 0206 431 1206
"INERGEN" Red Ends
3 St 37.0, Test
Pressure 80 Bar, 25 33.7 x 3.2 R 1" 2.41 5.85 0.585 431 0256 431 1256
Certificate DIN
INERGEN 300 bar. EN 10204-2.2,
System Down - Steel Stamped 32 42.4 x 3.2 R 1 1/4" 3.09 10.18 1.018 431 0306 431 1306
Stream Of The With
200 - 60 Bar Manufacturer 40 48.3 x 3.2 R 1 1/2" 2.56 13.79 1.379 431 0356 431 1356
Pressure Reducer And Materials
Both Ends. 50 60.3 x 3.6 R 2" 5.03 22.15 2.215 431 0406 431 1406
Seamless Steel 65 76.1 x 4.5 R 2 1/2" 7.92 35.36 3.536 420 0456 420 1456
Yellow
PAGE 34 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
3. EQUIPMENT DESCRIPTION
Note: Whilst every effort has been made to ensure the accuracy of the information contained within this
section, as a result of continuous product development, the information listed here may not be the most
recent available. To ensure the most up to date information is being used please consult the individual
product data sheets.
Supervisory Equipment
Number Item Number
Of Items Order Number Product Description As Shown In
In Set Fig. 3
N/A KO 241 098 6 Pressure Indicator DKE-5 (200 bar) 2
PAGE 36 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
PAGE 38 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
N/A KO 240 315 6 Union Joint. 80mm L/H - R/H Thread ---
N/A KO 240 323 6 Tee 80mm R/H, 50mm R/H, 80mm L/H ---
N/A KO 240 325 6 Tee 80mm R/H, 25mm R/H, 80mm L/H ---
N/A KO 240 329 6 Tee 50mm R/H, 25mm R/H, 50mm L/H ---
All fittings described above are 100% pressure tested to 360 bar at the manufacturers workshops in accordance with
VdS requirements.
N/A KO 240 315 7 Union Joint. 80mm L/H - R/H Thread ("RP") ---
N/A KO 240 314 7 End Joint. 50mm R/H Thread ("RP") ---
N/A KO 240 258 7 Connecting Pipe 50 x 560 R/H - L/H ("RP") ---
10% of all fittings described above are randomly pressure (RP) tested to 360 bar at the manufacturers workshops and
therefore are not in accordance with VdS requirements.
Pressure Reducing Unit DRE 2N-50 (Open & Flanged Version) - SET
Number Item Number
Part Number / Order
Of Items Product Description As Shown In
List Number
In Set Fig. 3
1 KO 240 373 6 Inlet Flange DN 50 ---
Pressure Reducing Unit DRE 2N-80 (Open & Flanged Version) - SET
Number Item Number
Part Number / Order
Of Items Product Description As Shown In
List Number
In Set Fig. 3
1 KO 240 371 6 Inlet Flange DN 80 ---
PAGE 40 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
PAGE 42 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
N/A KO 240 311 6 Union Joint. 50mm L/H - R/H Thread ---
N/A KO 240 323 6 Tee 80mm R/H, 50mm R/H, 80mm L/H 55
N/A KO 240 329 6 Tee 50mm R/H, 25mm R/H, 50mm L/H ---
All fittings described above are 100% pressure tested to 360 bar at the manufacturers
workshops in accordance with VdS requirements.
10% of all fittings described above are randomly pressure (RP) tested to 360 bar at the manufacturers workshops and
therefore are not in accordance with VdS requirements.
PAGE 44 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
PAGE 46 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
INERGEN 300 bar systems are configured around a range of container and valve assemblies, each consisting of:
1) INERGEN Container c/w transport cap
2) INERGEN Valve assembly
3) INERGEN Standard container labels
Each assembly is provided with a specific charge of INERGEN to a maximum pressure of 300 bar (minimum 295 bar) at
15 degrees C. Filling details are shown in Table 18.
* approximate values
Container Part Number INERGEN Volume INERGEN Weight Tare Weight* Gross Weight*
The CI 12-8 quick action valve is a container valve for INERGEN which can be opened automatically or manually. The
automatic opening procedure can be initiated electrically and / or pneumatically.
Functional Description of the CI 12-8 Valve
Electrical Release
The actuating disk in the valve is punctured by means of Release Head III and actuator SF-2 or the Step Motor SMV-1
delay device. The gas that is released presses the piston downwards so that the valve opens. The valve only closes again
when the container has been emptied.
Pneumatic Release
The valve can be actuated pneumatically via a control cylinder or
pilot cylinder. In both cases the pressure is between 200 and 240
bar.
Pilot Cylinder
Pilot cylinders with a filling pressure of 200 bar are used
(maximum developed pressure 240 bar at 50 degrees C)
Valve Components
1) Outlet for extinguishing agent and filling
nozzle with protective cap.
2) Connecting cap ASK-2 with intake for pilot
gas
3) Test connection (special thread)
4) Safety device for bursting disk
5) Container screwed end:
- Max torque: 220 Nm (+20 / -0 Nm)
- Recommended sealing
material: PTFE Tape
Technical Data
Nominal Diameter 12mm
Maximum Filling Pressure 300 bar / 150 C
Minimum Pilot Pressure 120 bar
(at 300 bar filling pressure)
Maximum Pilot Pressure 250 bar
Maximum Operating Pressure 360 bar Fig 11: CI 12-8 INERGEN Container Valve
Weight Approx 1.6 Kg
Order Number: KO 241 028 6
Material Brass
Burst Disk Bursting Pressure 420 bar nominal For filling instructions, spare parts and
At 20 Degrees C 450 bar maximum special tools see Data Sheet 5-422-09E
At 65 Degrees C 420 bar +30 bar / -10 bar
PAGE 48 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
3.3 ORIFICE AT THE CONTAINER - DRE-V/S (reduction from 300 bar to 200 bar)
Technical Data
Maximum Operating Pressure 360 bar
Test Pressure 720 bar
Orifice Plate Diameter D: 3mm to 9mm
(in steps of 0.5mm)
Material Brass
Weight 0.25 Kg
Order using part list KS 241-DRE-VS-300 Fig 12: DRE-V/S Pressure Reduction Unit
3.4 RELEASE HEAD III (Only For Use With The 200 bar Pilot Cylinder)
Technical Data
Maximum Operating Pressure 360 bar
Test Pressure 540 bar
Material Brass
Weight 0.3 Kg
PAGE 50 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
It is fitted onto the Release Head III by means of a knurled swivel coupling
which enables the unit to be positioned as preferred for electrical connection.
The solenoid resetting tool is used to reset both the standard (SF-2) and
the explosion proof solenoid actuator following operation.
The resetting tool is to be fitted into the connecting thread on the
solenoid actuator and is turned until it stops. A click will be heard to
confirm that the solenoid has reset.
The resetting tool is supplied with the solenoid actuator.
Net weight 0.25kg.
Technical Data
Nominal Voltage 24 V=
Power Consumption 15 W
Duty Cycle 100% (Continuous Duty)
Inpact Force 450 N
Type Of Protection IP 54
(In Installed Position)
Ambient Temperature -20oC / +50oC
Screwed Joint For Cable M 16
Weight 2.5 Kg
Material Gunmetal / Aluminium
Approval VdS G302010
Order Number KO 241 397 6
PAGE 52 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The local manual actuator may be used to mechanically operate the pilot cylinder.
The actuator is fitted directly on top of the container valve.
A solenoid actuator may be fitted to the top of the local manaul actuator to facilitate operation of the system by electrical
means.
Remote operation of the actuator may be accomplished pneumatically by means of a pilot cylinder.
Part Number: KO 240 6276
The pressure switch is mounted in the distribution pipework and may be used to provide an electrical indication of the
release of INERGEN or to perform ventilation shut-downs or other interlock functions.
It is a normally open switch which closes under pressure and latches, therefore it needs to be manually reset following
operation.
A minimum pressure of 3 bar is required to ensure satisfactory operation. Pressure connection to the switch can be either
1
/2" N.P.T. (male) or 1/4" N.P.T. (female).
Test Pressure 450 bar
Maximum working pressure 350 bar.
Part Number: 305.205.006
Net weight 1.4kg.
Electrical Connections
The red and green cables combine to provide the input to the
switch from the control panel and the Blue and Yellow cables
combine to provide the output from the switch, which is
returned to the control panel.
There is a 4K7 resistor provided within the circuit of the
switch as this is a requirement for certain control panels.
If there is any uncertainty as to whether the resitor is required
for the control panel being used please consult the control
panel manufacturer.
If the resitor is not required it may be removed by the
installation engineer and a direct connection soldered to
replace it. The resistor may be accessed by removing the top
cover plate of the switch.
PAGE 54 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Order Number KO 246 299 6 Fig 23: Discharge Pressure Switch - Non-Latching
Connection Terminal
Diagram Arrangement
PAGE 56 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The DKE-6 pressure indicator is used to indicate the INERGEN container pressure. It is connected to the test socket for
the container valve (CI 12-8). When installing the DKE-6, the seal is made when the pin is pressed into the test socket.
This allows the device to be installed and removed without loss of pressure.
Technical Data
Type: Spring Tube Manometer
Class: 1.6
Weight: Approx 1.5 Kg
Max Operating 360 bar
Pressure:
Ambient 0oC / +45oC
Temperature:
Material: Various Corrosion
Resistant Materials
Installation Note
When connecting the pressure monitoring device to the container valve, note that the union nut (SW 19) must only be
tightened with the tool until it is finger- tight.
The pressure monitoring device consists of a pressure contact gauge (1), the two cable pieces (2), and a connection piece (3).
Refer to assembly, installation notes and adjustment of switching point on Technical Data Sheet 5-457-10E
Technical Data
Precision Class: 1.6
Protection: IP 54
Max Operating Pressure: 360 bar
Measuring Range: 0 - 400 bar
Ambient Temperature: 0oC / +35oC
Switching Pressure: 50 - 350 bar (pre set to 270 bar)
Alarm Current: 20mA (externally limited) at approx 7.5 VDC
Connection Thread: Special thread suitable for direct connection on valve CI 12-8
Materials: Helical spring, bronze. Housing, stainles steel. Contact pins, hard silver (gold plated)
Ordering number: KO 241 099 6
Replacement O-ring: KO 010 005 6
PAGE 58 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Wiring Diagram
The Contact position shown corresponds to the operating pressure at 300 bar. The contact gauge switches when the low
pressure threshold is reached.
Assembly
The pressure monitoring device consists of the following components:
Contact pressure gauge with connecting cable.
Connection piece with special thread to match container valve CI 12-8 and CI 12-6.
The complete unit has undergone a tightness test in the factory.
The complete unit is already equiped with a ready made length of cable to enable a simple plug/screw connection on site.
The cable length (500mm) is sufficient for connections from one container to another and from one row to another with
a system distance of 280 mm, so that all the manometers in one battery block can be looped into one line.
The set of accessories for KM-4 is required for the terminal and connection cables. The terminal cable is assembled as
described in Technical Data Sheet 5-457-09E.
Installation
The contact manometer is fixed directly onto the container valve. When screwing the pressure monitoring device onto the
container valve, note that the union nut (SW 19) must only be finger-tightened with the tool.
The alarm diode D1 and the LED (Yellow) are allready pre-fitted, to match the the Fast 2000 technology as well as 6350
6351. Adjustments must be made for other technologies in certain cases.
Note: For third-party control panels: The alarm current must be limited to a maximim of 20 mA by resistor R1.
Resistor 1 must be calculated for ULED = 2V
The terminal resitor RE must always we retro-fitted on site.
PAGE 60 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Manifolds are used on all multi-container arrangements and are designed to allow the installation of single and double
rows of containers into a single manifold.
The manifolds have opposite handed threads at each end (right hand / left hand), so that they can be connected easily and
safely on site, using the standard high pressure fittings detailed in Section 3.12.
The Single range of manifolds are used where the containers are configured in a single row.
The Combination range of manifolds are used where an odd number of containers is required and they
are configured as a double row of containers combined with and a single container.
The Double range of manifolds are used where the containers are configured in a double row.
Plugs and check valves are factory fitted to the inlet ports as specified as per order.
All manifolds are pressure tested to 320 bar.
When ordering please refer to list KS 246 ISR
3.16.2 COMBINATION CONTAINER ROW MANIFOLD (Double And Single Container Rows Combined)
PAGE 62 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The RSVI manifold check valves are fitted into the inlet ports of the system manifold, as shown on the previous page.
The end of the manifold check valve which has the R1/2 thread screws directly into the manifold inlet port. The fitting
of these check valves needs to be carried out by trained personel. As part of the installation procedure the check valves
must be tightened to a specific torque setting. Please contact the technical department for further information.
The other end of the check valve has an M24 x 1.5 thread to enable direct connection with the discharge hose.
Note: The Union Joint and End Cap shown on this page and some of the Connection Pipes shown on the
following page are available in two versions.
A version which is 100% pressure tested to 360 bar at the manufacturers workshops in
accordance with VdS requirements. The part numbers for these items can be found in
Tables 25, 26, and 27 within this manual.
An alternative version for which 10% of all fittings described above are randomly pressure
tested to 360 bar at the manufacturers workshops and therefore are not fully in accordance
with VdS requirements. For part numbers of these items see pages 39 and 43 of this manual.
The High Pressure Tees and High Pressure Elbows shown on the following page are all 100%
pressure tested to 360 bar at the manufacturers workshops in accordance with VdS requirements.
A B C A B C
D D
Fig 32: Union Joint (Sectional View) Fig 33: End Cap (Sectional View)
PAGE 64 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
A C B
D D
A
B
Fig 34: High Pressure Tee Fig 35: High Pressure Elbow
Part Nominal A B C D Weight
Description
Number Size (mm) Thread Thread Thread (mm) Kg
Elbow 50 RL KO 240 307 6 50 2".ISO right 2".ISO left n/a 102.5 2.2
Elbow 80 RL KO 240 309 6 80 3".ISO right 3".ISO left n/a 127.5 4.3
Tee 50 RRL KO 240 327 6 50 2".ISO right 2".ISO right 2".ISO left 102.5 4.4
Tee 50 x 25 x 50 RRL KO 240 329 6 50/25 2".ISO right 1".ISO right 2".ISO left 102.5 3.2
Tee 80 RRL KO 240 321 6 80 3".ISO right 3".ISO right 3".ISO left 127.5 6
Tee 80 x 50 x 80 RRL KO 240 323 6 80/50 3".ISO right 2".ISO right 3".ISO left 127.5 5.6
Tee 80 x 25 x 80 RRL KO 240 325 6 80/25 3".ISO right 1".ISO right 3".ISO left 127.5 5.3
Table 26: High Pressure Tee & Elbow
A B C
D
Fig 36: Connection Pipes
1392mm
Part Numbers
Manifold Down Pipe - 308.208.004
2 Way Manifold - 308.208.002
3 Way Manifold - 308.208.003
335mm 450mm
Fig 37: Manifold Down Pipe Fig 38: Distribution Valve Manifold 2 Way
450mm 450mm
PAGE 66 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The 12mm discharge hose connects the container valve outlet to the Technical Data
check valve on the manifold and is sufficiently flexible to
Nominal Diameter 12 mm
accommodate the small variations found in container height.
Max Pressure 350 bar
The M24 Swivel female connections, which are fitted to both ends of
the hose, allow ease of installation in any orientation. Test Pressure 700 bar
The connections have pre-installed o-ring seals fitted. Minimum Bend Radius 150 mm
Ambient Temperature -20oC / +55oC
Material Thermoplastic/
Galvanised Steel
Weight Approx 0.8 Kg Order Number KO 247 021 3
Application
The check valve is used in the actuation lines on distribution valve systems. It ensures that a pneumatic pilot signal
reaches only its intended container bank by preventing the flow of the pilot gas to other container banks within the
system. See Fig. 7.
Use And Maintenance
An arrow on the body of the device identifies the required direction of flow through the valve.
Technical Data
Cracking Pressure Approx 0.03 bar
Max Working Pressure 460 bar 10mm
Operating Temperature -20oC / +50oC
Housing Material Brass
Weight 62mm
Approx 0.05 Kg
Order Number 302.208.001 Fig 41: Check Valve
Application
An ELV-1 Pressure Relief Valve is required for each actuation line.
The ELV-1 Pressure Relief Valve is used to manualy relieve to
atmosphere the residual pilot pressure in the actuation line of an
extinguishing system or, in the case of distribution valve systems,
the actuation lines of individual battery groups within the system.
PAGE 68 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Application
An SGV-1 Vent Valve in conjenction with the an ELV-1 Pressure Relief Valve is required for each actuation line
The SGV-1 Vent Valve is used to automatically relieve to atmosphere any minor flows of pilot gas that might occur due
to leakage in the pilot system.
Such a leak could build up pressure in the actuation line of the extinguishing system or, in the case of a distribution valve
system, the actuation lines of the individual container banks within the system, and unles a SGV-1 Vent Valve is utilised
this pressure build up could otherwise lead to the accidental discharge of the container bank / extinguishing system.
When the pilot sytem is operated the pressure within the actuation line closes the SGV-1 Vent Valve preventing escape
of the pilot gas to atmosphere. Therefore the SGV-1 Valve must only be used in conjunction with the ELV-1 Pressure
Relief Valve (see above) as this provides a means to relieve the trapped pressure with the actuation line.
Use And Maintenance
Install at the end of each of each actuation line.
The actuation line must be free of impurities.
If used correctly the vent valve is maintenance free.
Any valves that become damaged must be
imediately replaced with new ones.
Technical Data
Operating Pressure 200 bar
Max Operating Pressure 240 bar
Operating Temperature -20oC / +50oC
Housing Material Brass
Install Position As Presented
Weight Approx 0.05 Kg
Order Number KO 241 233 6 Fig 43: SGV-1 Automatic Vent Valve
The DN 8 Actuation Hose is used to connect between the INERGEN slave container branch tees.
Technical data for The Pilot Cylinder Tee and the Main Container Branch Tee
PAGE 70 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The PRE-1 test and relief unit is used for functional tests of the Technical Data
pneumatic pilot system associated with distribution valve
systems. Max Operating Pressure 240 bar
Test Pressure 320 bar
It is also used to to vent the pilot circuit and actuation line after
use when pilot cylinders of 27 Litres or larger are used. Operating Temperature -20oC / +45oC
Accessories
Switch Set KO 246 287 6
Ball - 14mm Diameter KO 242 405 6
Fig 48: PRE-1 test and relief unit function
The total flooding nozzles are designed to uniformly distribute INERGEN throughout the hazard area. All nozzles are
specifically drilled to suit the individual design requirements as established by the hydraulic calculations.
These nozzles are permitted to cover an area of up to 95sq metres based on a maximum nozzle height restriction of
3.7 metres. However, this height restriction can be increased to 5 metres, but in doing so the area coverage must be
reduced from 95sq meteres to 70sq metres maximum per nozzle. The total volume being protected by one nozzle must
not exceed 352 cu. metres.
Where the size of any hazard enclosure determines that one nozzle does not provide coverage within the above parameters
the hazard should theoretically be sub divided into appropriately sized modules.
Note: For systems fully complying with the VdS standard the area of coverage per nozzle is limited to 30sq
metres. In addition only VdS approved nozzles GRD 1/2" and GRD 1 nozzle may be used.
Nozzles are available with a 180 pattern or 360 pattern and with either
BSPT or NPT thread.
The 180 pattern nozzle should not be located in the corner of a room, Orifice Diameter
nor should it be located more than 300mm from the wall. Is Stamped Here
It is recomended that 360 pattern nozzles are placed at least 1 metre
away from the wall.
Nozzle Weights: 1/2" = 0.05Kg, 1 = 0.15 Kg, 1 1/2" = 0.35 Kg,
The hexagon part of the nozzle is notched to indicate BSPT thread.
Chrome plated trim rings are available for 1/2" and 1" nozzles.
The maximum throw for a 180 pattern nozzle is 7.775m.
The maximum throw for a 360 nozzle is 5.5m.
C
Nozzles are provided in brass as standard.
Diameter Pattern Part No. Thread Form Dimensions (NPT and BSPT Thread)
1 180 310.208.007 BSPT
/2" 1/ 1" 1 1/2"
A 2"
1 360 310.208.008 BSPT
/2" B 13.5 mm 17 mm 29 mm
1" 180 310.208.009 BSPT
C 40 mm 54 mm 75 mm
1" 360 310.208.010 BSPT
3.0 mm 11.0 mm 21.0 mm
1 1/2" 180 310.208.011 BSPT D to to to
1 1/2" 360 310.208.012 BSPT 10.0 mm 20.0 mm 35.0 mm
Table 29: BSPT Nozzle Part Numbers Table 30: Standard Nozzle Dimensions
PAGE 72 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The total flooding nozzle type GRD has DIN thread connection
and is approved for use in fully complient VdS systems
Technical Data
Max Coverage Area 30 sq metres per nozzle at
a maximum height of 5m
Material Brass
C
Weight
GRD 1/2 Approx 0.05 Kg
GRD 1 Approx 0.15 Kg
Application
The cup like design of the GOD Local Application Nozzle gives it the ability to discharge INERGEN in a soft, mist like
manner. It is this characteristic of the nozzle that allows it to build up an extinguishing concentration local to the object
being protected.
As with total flood nozzles, the GOD nozzle is installed on the pipe network of the extinguishing system and the required
orifice size is established by means of hydraulic calculations at the system design stage. The nozzles location within the
system should be determined at this time.
E
The GOD Local Application Nozzle can be used in cable voids as part
of a larger extinguishing system. G
Use And Maintenance
The nozzle should be thoroughly inspected and overhauled as part of
the maintenance for the extinguishing system. During the maintenance
they should be cleaned to remove any dust, fibres, paint or other dirt.
Any damaged nozzles must be immediately replaced with new ones.
Requirements
DIN EN 12094-7, Voids CEA 4016, Voids CEA 4010
C
Technical Data
Max Operating Pressure 60 bar
Scope Of Use Local Application, Cable Voids
Installed Position As Desired
Identification VdS F
B
Approval VdS - G398011
Material Brass / Stainless Steel D
Ordering List KO 241 GOD
A
Please note that nozzles with orifice sizes of 1.5mm, 2.0mm, and
2.5mm have an integral filter fitted to them. Fig 51: GOD Nozzle
PAGE 74 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Fig 52: GOD nozzle small head Fig 53: GOD nozzle full head
Installation Advice
To screw a GOD 1/2" nozzle in to place use a 27 mm A/F open-jawed spanner.
To screw a GOD 1" nozzle into place use a 41mm A/F open-jawed spanner.
The recomended thread sealent material is PTFE Tape
3.26 PRESSURE REDUCING UNIT - DRE-2S 200 BAR TO 60 BAR (SINGLE CONTAINER)
The DRE-2S Single Container pressure reducing unit is only used on single container systems. It reduces the INERGEN
pressure from 200 bar to the pipework system design pressure, typically 60 bar max.
The DRE-2S Single Container pressure reducing unit must be installed downstream of the DRE V/S pressure reducing
unit which is located at the container and is shown below. It is this unit, which is used on all containers in an INERGEN
system, that performs the intial pressure reduction from 300 bar to 200 bar. The DRE-2S Single Container pressure
reducing unit then completes the pressure reduction from 200 bar to 60 bar max for single container systems.
The DRE-2S Single Container pressure reducing unit comes complete with a filter for orifice diameters up to 3 mm.
The required orifice size is established by means of hydraulic calculations at the system design stage.
Net weight 0.1kg.
22
D
1
/2" DIN 2999
(Compatible
with 1/2" NPT).
16
14 Orifice diameter
is stamped on
the hexagonal
section flats.
12
Fig 55: DRE V/S 300 - 200 bar pressure reducer Fig 56: DRE 2S 200 - 60 bar pressure reducer
PAGE 76 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Item DN 50
DRE-2N Dimensions And Orifice Sizes.
Inlet Flange KO 240 373 6
* DN 50 DN 80
Orifice Plate KO 242 756 6
A 128 mm 147 mm
O-ring For Orifice Plate KO 010 105 6
B 170 mm 240 mm
Outlet Flange KO 240 373 6
KO 058 013 6 C G 2" - ISO 228 G 3" - ISO 228
Bolts, M12 x 85
3.0 mm 13.0 mm 20.0 mm
Item DN 80 to to to
Inlet Flange KO 240 371 6 D 12.0 mm 35.0 mm 56.0 mm
Orifice Plate KO 242 758 6 (0.5 mm steps) (1 mm steps) (2 mm steps)
O-ring For Orifice Plate KO 010 178 6 *
E G 2" - ISO 228 G 3" - ISO 228
Outlet Flange KO 240 371 6 Table 36: DRE-2N Available orifice diameters
Bolts, M16 x 110 KO 058 023 6
Table 35: DRE-2N Part numbers * See Form 617 / 11E
O-ring Circlip
Orifice Plate
B
Fig 58: DRE 3 - DN50 200 - 60 bar pressure reducer
PAGE 78 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The fixing components have been designed to enable the INERGEN containers to be racked quickly and safely. A number
of components are available. Some or all of these may be used on any installation.
Refer to the Installation section (Section 4) for further details of how these components may be used in an installation.
The main fixing components are shown below. Further details of these components, together with information on other
fixing components, may be found on subsequent pages.
1
Fig 59: Isometric view of fixing components
93 mm
The retention plate screws directly onto the container neck thread.
Weight 2.3 Kg
Order Number KO 240 140 6
10 mm
6 mm
272 mm
The retention bar may be anchored to the wall, or appropriate support frame such as the fixing post. The containers are
then attached to it by means of the fixing links as shown in Fig: 58. For part numbers and dimensions please see below.
The Retention Bar is available in two sizes, a 560mm long version which is suitable for connecting to 2 containers, and
an 840mm lomg version which is used to for 3 containers.
840mm Version
For 3 Containers
560mm Version
For 2 Containers
PAGE 80 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Weight 1.5 Kg 93 mm
Order Number KO 240 102 6
93 mm
110 mm
16 mm
30 mm 36 mm
Weight 2.3 Kg
Order Number KO 240 104 6
93 mm
93 mm
110 mm
16 mm
30 mm 36 mm
Links Required
For single row container installations 2 links are 8 mm
required for the first container and an additional 4
links will be needed for every subsequent
container. 30 mm
For double row container installations 4 links are
required for the first pair of containers and an
additional 8 links will be needed for every
subsequent pair of containers.
55 mm
Weight 0.06 Kg
20 mm
Order Number KO 240 080 6 Fig 64: Fixing Link
The Manifold Brackets are bolted to the retention bar and are used to provide a base on to
which the manifold is clamped using the U Bolts which are included in the fixing kit.
There are two versions of the manifold bracket, the standard short version, which is shown
here, will mount the manifold so that its centre line is approximately 100mm from the wall.
When the installation conditions require it, the longer version
manifold brackets may be used. They will mount the manifold so
that its centre line is approx 380mm from the wall.
Weight - Short 1.5 Kg
Order Number KO 240 106 6
Weight - Long 2.54 Kg
Order Number KO 240 108 6
Fixing Kit
Manifold Bracket
Retention Bar
PAGE 82 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
Technical Data
Material Steel, Powder Coated RAL 3000 2090mm
Weight 16 Kg 2025mm
Order Number KO 240 142 6
83 mm x 50 mm Channel
125mm 180mm
Screws and dowels suitable for use with the
Free Standing Post are included in the fixture
parts list order number KO 240 1096
220mm
The distribution valve is used in applications where multiple areas require to be protected from a single bank of
containers.
The valves are operated pneumatically by a pilot cylinder (P/No. 304.208.002) or manually by use of the manual
operating lever. A typical pilot cylinder operated distribution valve system is shown in Fig 1 - page 14.
The distribution valve requires a minimum pressure of 7 bar to satisfactorily operate it and the precise configuration of
the actuation system is critical in ensuring that the system operates as intended. The actuation port is 1/4" NPT (fit stud
coupling 309.010.003 to allow connection to the actuation tubing).
The valve is supplied in 50mm NPT connections as standard, but is available in other sizes to order.
Distribution valve assembly comprises of ball valve/actuator, pressure regulator, bleed valve and pressure relief valve.
Net weight: 17.5kg
Part Number: 308.208.001
Bleed
Valve
Pressure
Regulator
Ball
Valve
Indicator in-line
with the direction
of flow shows
Pneumatic that the valve is
Actuator open.
Indicator at 90 degrees
Direction of INERGEN to the direction of flow
flow through a directional shows that the valve is
valve. closed.
PAGE 84 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
The type HD-BV/3 high pressure distribution valve assembly is closed and unpressurised when in standby mode.
The HD-BV/3 high pressure distribution valve assembly performs two duties, it acts as both a distribution valve and a
pressure reduction unit (200 bar to 60 bar) by utilising the orifice plate that is included as part of the HD-BV/3 assembly.
The required orifice size is established by means of hydraulic calculations at the system design stage.
The valve will open after the integrated activation device has been triggered. Once open, the distribution valve allows
INERGEN to flow into the pipe network for its respective extinguishing area. The remainder of the distribution valves
remain closed and therefore prevent flow of INEGEN into the other extinguishing areas.
In order to open the distribution valve the attached pneumatic actuator is exposed to pilot gas at a pressure of 10 bar. After
a discharge, the distribution valve is closed manually, for details of this please see the relevant operating instructions.
The outlet pipe from the orifice unit must be the same diameter as the orifice unit, reduction of the pipe diameter at the
exit of the orifice plate unit is not permitted.
A B F
E 8
Limit
Switch
Fitted
As
Standard C
D 7 Detail X
Inlet Outlet
Pressure Pressure
200 bar 60 bar
6 3
G
5 H
3
2
2
4
1
J
Shown in the
open position
I
Detail X Fig 68: VdS approved directional valve
Bolt
HD-BV / 3 Distribution Valve Dimensions Torque
Zeta Weight
Setting
Valve A B C D E F G H I J Value Kg
(Item 5)
Size mm mm mm mm mm mm mm mm mm mm mm Step Nm
3 - 12 0.5 mm
DN 25 116 43.5 259 127 85 157 52 183 20 28 0.25 4.3
13 - 18 1.0 mm
3 - 12 0.5 mm
DN 50 116 62 343.5 175.4 101 171.5 58 228 20 28 0.2 9.2
13 - 35 1.0 mm
DN 80 121 105 494.5 246 145.5 270 65 294 25 20 - 56 2.0 mm 76 0.1 30.3
Table 38: HD-BV / 3 directional valve dimensions
* The actual Orifice diameter will be calculated at the system design stage. The Orifice plate will then be made to order.
PAGE 86 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
In the event that INERGEN becomes trapped in a closed section of pipework it is necessary to provide a means for it to
be safely vented. Two methods may meet this requirement:
1) Controlled operation of a distribution valve to allow INERGEN into the protected space.
2) By means of the pressure relief valve and manual overide arrangement as shown below.
30mm
6,000 lb Union
1
/4 NPT
Pressure
Relief
Valve.
Fig 69: Pressure relief valve
1/
4 Schedule 80 pipe.
1
/2 Schedule 80 pipe.
The manual by-pass valve is used in conjunction with pressure relief valve shown above. Its function is to allow
INERGEN to be safely vented to atmosphere if it becomes trapped within a closed pipework section. The valve is
available as standard in 1/2" NPT.
Pilot cylinders are filled with INERGEN gas and are pressurised to 200 bar.
They are used in conjunction with the release head III to pneumatically
operate the main container of the INERGEN fire suppression system.
A pilot cylinder can also be actuated manually, using the local manual
actuator and release head III. It may also be actuated electrically using the
solenoid actuator or the step motor delay device, again in conjunction with
release head III.
If the INERGEN fire suppression system is designed to utililise
distribution valves, a pilot cylinder may also be used to operate a
distribution valve as well as the main container for the associated area.
The size of the pilot cylinder required will depend on the number of main B
(80 Litre) containers the pilot cylinder will be required to pneumatically
actuate. Please see details below:
8 Litre Pilot Cylinder: Used when then are 2 - 40 main containers.
27 Litre Pilot Cylinder: Used when then are 41 - 100 main containers.
80 Litre Pilot Cylinder: Used when then are 101 - 250 main containers.
* Approximate
Cylinder Dimension A Dimension B* Dimension C* Weight
8 Litre 140 mm 655 mm 810 mm 17 Kg
27 Litre 204 mm 1060 mm 1200 mm 49 Kg
80 Litre 267 mm 1745 mm 1885 mm 128 Kg A
Table 40: Pilot Cylinder Dimensions Fig 72: Pilot Cylinder Dimensions
PAGE 88 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
cylinders must not be subjected to direct sunlight or adverse weather conditions and must not be positioned where water
can accumulate around the base.
Labels providing handling, maintenance and recharge instructions are fitted to all containers.
For details of the cylinder dimensions and weights please see table 41.
Technical Data
Fill Pressure 195 - 200 bar @15o C Cylinder Nominal Fill Order
Test Pressure 300 bar Size Weight Volume Number
The Pilot Cylinder fill range and relationship between the cylinder pressure and temperature are shown in the
graph below.
The curtain trip assembly is a pneumatically actuated device which utilises a pressure source from the INERGEN fire
suppression system discharge pipework to automatically release drop curtains.
It is important that the pressure source used is located in the system discharge pipework downstream of the pressure
reducing unit that reduces the system pressure to 60 bar maximim.
Connection to the pressure trip is by means of 3/8" pipe. The pressure trip is designed to be used in the horizontal plane.
The curtain trip comes complete with a 3/8" NPT x 10mm standpipe fitting to aid connection to the INERGEN discharge
pipework.
Net weight 1.5 kg. Part Number 305.200.007
19mm 38.1mm
12.7mm
50mm 80mm
Cable
Connected
To Curtain 12.7mm
5mm
Cable
Connected
To Curtain
190mm
Hand
Release
PAGE 90 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
4 Holes
4mm
Diameter
Red
Backround
Red
Letters
210mm
White
Backround
Black
Outline
75mm
4 Holes Black
4mm Letters
Diameter
Ye l l o w
Backround
Black
Letters
210mm
White
Backround
Black
Outline
210mm
PAGE 92 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
4 Holes Black
4mm Letters
Diameter
Ye l l o w
Backround
Black
Letters
210mm
White
Backround
Black
Outline
210mm
To prevent over pressurisation of an enclosed space at the time of a discharge, vents must be installed in the perimeter
wall. Two sizes are available:
The depth of the units are variable for different wall thicknesses. The units can be fitted into a door.
Outer Door
PAGE 94 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
4. INSTALLATION INFORMATION
This section provides general guidance on the installation of INERGEN Fire Fighting Systems. However, it is of
paramount importance that persons involved in the installation of this equipment have had previous experience in the
installation of this or similar equipment. Appropriate items of safety equipment such as safety shoes should be worn by
those involved in the installation work.
Equipment is to be installed in accordance with an approved drawing. It is not permitted for changes to equipment,
pipework or nozzle positions to be made without the authority of the Extinguishing Systems Design Engineer.
It should be noted that special components have been designed to allow for the safe assembly of the high pressure side
of the installation (the sections up to and including the pressure reducing units).
Under no circumstances should alternative components be used in this part of the installation.
The components are supplied with a variety of left hand (referred to as L), right hand (referred to as R) and left and right
hand threads (referred to as RL etc.) to ease assembly. All left handed threads are identifiable by a groove around the
circumference of the component.
Gas tight seals are made using O-rings. All O-rings should be lubricated with non-acidic grease. O-rings required to
make gas tight seals are supplied as part of union joints/pressure reducing device and do not need to be ordered separately.
1) Check all equipment delivered against the Despatch Note. Notify the extinguishing stores immediately if
there is any discrepancy between the equipment received and that indicated on the Despatch Note.
2) Store all equipment in a dry room at a temperature between 0C and 50C and protect from direct sunlight,
until it is required for installation. Keep containers upright and secure them so that they cannot fall over.
Make no attempt to move INERGEN containers unless they are fitted with transport caps and
anti-recoil caps.
3) It is usual for, but not essential, for the installation to start with the fitting of the containers. To move
INERGEN containers use a trolley and if containers are to be raised over steps etc; ensure that appropriate
lifting gear is employed. Under no circumstances must containers be rolled or dropped into position.
Until containers are fully connected into a completed pipework system the transport caps must
not be removed except temporarily to allow for the fitting of the container retention ring.
1) The container bank will be constructed to allow fitting to wall/supporting structure or free-standing us-
ing the appropriate components detailed in the manual. Follow the instructions below depending on which
fixing method is required.
2) Check that there is at least 300mm free access at the ends of the container bank, and at least 1000mm free
access at the front of the bank.
3) Ensure that the floor and walls are flat. If it is suspected that the floor is likely to become wet, place the
containers on metal grating to keep them off the floor. The metal grating will raise the height of the bank
by 30mm.
4) The container bank will be made up of one or more manifolds. Manifolds come in two types:
for single bank use, where all inlets are used.
for double bank use, where all or most of the inlets are used.
5) For container banks to be fixed to a wall, mark the positions of the retention bars on the wall, for an
80 Litre container the top face of the fixing bar will be 1738mm from the floor, and fix them to the wall.
It may assist with the installation to bolt two or more retention bars together before fixing to the wall.
6) For 'free standing' container banks, mark the position of the free standing posts on the floor and fix to the
floor. Use a spirit level to ensure that the post is vertical. Bolt the retaining bar(s) to the post and then fix
the other free standing post.
7) Bolt the two manifold brackets to the retention bars in the appropriate place.
1) On systems using between one and two rows of containers the following steps will require to be
completed. To install the manifold, check that the end cap has an 'O' ring fitted, screw the end cap onto
the manifold by hand. Ensure that the fitting is screwed fully home.
2) Check that the union joint has an 'O' ring fitted and screw the union joint onto the other end of the
manifold. Ensure that the fitting is screwed fully home.
3) Locate the manifold onto the manifold fixing brackets. Manifold fixing brackets are positioned at either
end of the container bank. They are bolted to the retention bar and fix the manifold at the end cap or union
joint. The 560mm pipe is screwed into the union joint, please see diagram below. The orifice plate is then
screwed onto the 560mm pipe. If the container bank has more than two rows of containers then there will
be a second row of manifolds and free standing posts will be required. A high pressure tee and elbow will
be required for the assembly. Consult the approved working drawing for the specific layout.
Note: 65mm pipe clamps should be used for 50mm unions and 100mm pipe clamps for 80mm unions
2) Use a 'pair of distribution pipes' (302.402.576) to fit either side of the distribution valve. Connect the 2"
ISO left hand thread into the distribution valve manifold using a union joint. The other end of this pipe
has a 2"NPT end. Screw this into the distribution valve. The other pipe has 2" NPT at one end and 2" ISO
right hand at the other. Screw the 2" NPT into the distribution valve and the 2"ISO into the orifice plate.
There will be one pair of distribution valve pipes for each distribution valve.
PAGE 96 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
1) Check against the drawing that the correct sized orifice has been supplied.
2) Observe the following procedure to ensure correct assembly of the pressure reducing unit:
3) Ensure that the orifice plate, circlip and O ring are properly installed into the unit. Screw the unit onto
one of the pair of distribution pipes. This will be the 2" ISO right hand thread. Do not overtighten. The
system pipework can now be installed from this point.
Connection and all pipework up-stream of selector valves is classified as high pressure piping and HF fittings must be
used as specified in Data Sheet 5-433-04.
Fabrication of high pressure piping and components on site is not allowed.
For assembly of fittings and pipes see the diagram below. Installation should preferably follow the direction of gas flow.
Special attention should be paid to the following:
Two sizes of elbow are available, DN50 and DN80. Both of them have left and right hand threads.
Pipe is stocked in 560mm lengths in DN50 and DN80 sizes.
Special pipe can be supplied in lengths from 170mm.
From reducing or increasing diameters for 50mm to 80mm, a 80 x 50 x 80 Tee must be used, with one
outlet capped if necessary.
The distribution pipe below the selector valve must be supported at the first and last union joints and
also between every two selector valves. Standard support brackets are available. See exploded view on
page 25 of this manual.
All connection pipe between the main manifold and the selector valve distribution pipe must be
supported so as to avaoid any instability, especially at changes of direction. This could happen because
of the easily rotable o-ring seals. Pipe clamps and brackets should be used. Supports shall be fitted to
the union joints and not directly to the pipework or tees.
Note: 65mm pipe clamps should be used for 50mm unions and 100mm pipe clamps for 80mm unions
1) The distribution valves valves are fitted to the distribution pipe between flanges. The lower flange is fitted
to the outlet of the tee on the distribution pipe via a greased o-ring joint. The correct position of the bolt
holes is shown in the diagrams below.
2) Insert the appropriate o-ring into the groove in the top of the flange.
3) Before each flange is placed on the flange, temporary means should be used to support the weight of the
pneumatic drive.
4) The next o-ring is now fitted, together with the orifice plate (with the correctly drilled orifice for the zone
in question)
5) The upper flange is now placed on top of the orifice plate, with another greased o-ring.
6) The two flanges are now bolted together and tightened to the appropriate torque.
7) The low pressure system piping can now be screwed to the upper flange and fixed.
8) The temporary support may now be removed and the next valve installed.
9) Once all the valves are in place, the lock off unit for each valve is installed by clamping it to the piping
above the selector valve. It is connected to the pneumatic drive of the selector valve.
Since all the components in a 300 bar system from the manifold to the distribution valves are fully pressure tested and
the HF series of fittings is approved by VdS, it is not necessary to carry out pressure tests on site. To check correct
assembly, a leakage test should be carried out at 2 bar using INERGEN. See stage 1 of instruction 5-037-03 for details.
This test report must be recorded in a written report and signed by the responsible supervisor.
Warning: Water should not be used to test the pipework since it would penetrate into the small
cavities of the o-ring seal units and be difficult to remove.
1) When the containers are in the general vicinity of the container bank, unscrew the transport cap, screw
on the container retention ring, and screw the transport cap back on. The threads on the container
retention ring must be fully engaged by the threads on the container to ensure that upon fixing the
container will be securely fastened.
2) Secure the first container to the retention bar with the fixing links provided. Bring the next container into
position. Ensure that the retention ring is at the same height as the first container, and secure this
container to the previous container and retention bar. Continue with the installation of all containers in
the bank in a similar manner.
PAGE 98 of 133
EQUIPMENT: INERGEN 300 Bar
PUBLICATION: 14A-09
ISSUE No. & DATE: 1.00 16/12/05 CN
1) Install all pipework from the pressure reducing unit to the nozzles in accordance with the approved
installation drawing.
All nozzles are to be strictly positioned in accordance with these drawings and are to be adequate-
ly fixed to prevent movement resulting from the reaction to the discharge.
2) If a requirement at the time of installation, carry out a purge of the pipework using CO2, nitrogen or air.
Ensure that all personnel are outside the protected area or any other area that could be affected by a
discharge. If a purge of the pipework is not required or possible at this stage, ensure this is reported to the
Extinguishing Systems Design Engineer or Installation Manager so that arrangements can be made for
this to be done at the commissioning stage.
1) Remove the plugs from the manifold as required and replace with manifold check valves. Ritelok TL 43
nutlock must be used on the threads to ensure a proper seal. Check valves should be tightened to a torque
of 50lbs/ft.
2) Remove brass recoil cap from INERGEN gas outlet and fit pressure reducer DRE-V/S and the discharge
hoses between outlet and the manifold. Ensure that all the o-rings are fitted the between the container
valve and non-return valves.
3) Install the actuation line using a combination of actuation hoses, branch tees and elbows.
For the purpose of this manual the checking of the actuation lines are shown in the
commissioning section, but the checks may be carried out during installation (if so, the
commissioning section should be consulted at this stage).
5. COMMISSIONING INFORMATION
This section provides guidance on the commissioning of INERGEN Fire Fighting Systems and is in the form of a check
list to be completed by the person carrying out the commissioning. The commissioning schedule (Document
14A-08-C1, an example of which is shown on pages 100 to 108) is intended to cover the majority of the equipment or
configurations likely to be encountered, however, where appropriate it may be necessary to carry out additional checks
to those listed.
All sections must be completed, or if not applicable, write N/A in the appropriate space.
It is essential that persons carrying out commissioning of INERGEN systems are experienced in the commissioning of
this type of equipment.
Container pressures adjusted for temperature are to be checked for compliance using Table 35, Page 100.
Pages 101 to 108 are an example of the schedule to be completed by the responsible person. The schedule is to be
completed during the commissioning of all new systems and those that have been modified.
Upon completion of commissioning of the system, confirm in writing, any defects or actions arising, to the responsible
person within the company or the clients representative as applicable.
A copy of the completed commissioning schedule and any correspondence arising from defects or outstanding actions
must be retained in the project file.
As soon as reasonably practicable after commissioning, ensure a User Manual and As Installed drawings are sent to
the clients representative and such transmission is recorded/confirmed in writing. Confirm in writing the clients
responsibilities in respect to over pressurisation venting.
Fig 79: Main Container 300 bar pressure / temperature chart for filling & inspection.
PROJECT: COMMENTS:
ADDRESS:
ADDRESS:
Checked Remarks
Advise all personnel working in or near to the protected area
a
of possible audible or visual alarms
Checked Remarks
Carry out checks described in sections:- 5.2.2, 5.2.3 or 5.2.4
a
with T510 changeover switch in main position.
Checked Remarks
Place the system in automatic mode and check lamps are
a
amber on control panel and all status units.
b Operate one detection zone.
Checked Remarks
c Check fire alarm sounds.
d Check extinguishant release solenoid does not operate.
Switch system to manual mode and check lamps are green
e
on control panel and all status/indicator units.
f Operate second detection zone.
g Check extinguishant release solenoid does not operate.
Switch system to automatic mode with two detection zones
h
still in alarm.
I Check evacuation alarm sounds.
j Check A/C shutdowns etc.
Check extinguishant release solenoid operates after preset
k
time delay.
Reset the pressure switch and then reset the fire alarm
m
system.
Checked Remarks
Place the system in manual mode and check lamps are green
a
on control panel and all status units.
b Operate detection system.
c Check fire alarm sounds.
d Check extinguishant release solenoid does not operate.
Checked Remarks
f Check evacuation alarm sounds.
g Check A/C shutdowns etc.
Check extinguishant release solenoid operates after preset
h
time delay.
Reset the pressure switch and then reset the fire alarm
j
system.
Checked Remarks
Reset the pressure switch and then reset the fire alarm
f system. Ensure frangible washers are refitted to manual
release units.
Checked Remarks
With systems in quiescent state, depress hold switch. Check
a
system fault is generated.
Checked Remarks
Checked Remarks
With system in quiescent state depress abort switch. Check
a
system fault is generated.
Checked Remarks
Detach solenoid flexible lead and check system fault is
a
generated.
Checked Remarks
a Check pipes and fittings are to correct standard.
Check pipework supports have been fitted at the correct
b
intervals and are adequate for the purpose.
Checked Remarks
5.4.4.2 CONTAINERS
Checked Remarks
Check containers are safe from mechanical damage,
a
corrosion or unauthorised interference.
Checked Remarks
Check all 'extinguishant released' pressure switches are
a
fitted.
Check all pressure trips are fitted in the correct plane and are
b
securely fixed.
c Check pneumatic actuation tubing is firmly fixed.
Checked Remarks
On systems utilising a local manual actuator, check safety
k
pin is fitted.
Checked Remarks
Confirm that a room integrity test has been carried out in the
a
protected area.
b Record whether a satisfactory retention time was achieved.
If no, visually inspect the perimeter of the area and record
c
any leakage sites
d Confirm the free movement of any over presurisation vents.
5.4.7 COMPLETION
Checked Remarks
On completion ensure the client is informed of any
a
outstanding actions on his part and confirm these in writing.
This section provides general guidance on the maintenance of INERGEN Fire Fighting Systems. Maintenance as
detailed should be carried out at least every six months, although local conditions may indicate a need for more frequent
visits. However, it is of paramount importance that persons involved in the maintenance of this equipment have had
previous experience in the maintenance of this or similar equipment.
Document 14A-08-S1 (Pages 107 to 114 of this manual provides an example) is to be completed during each visit and a
copy held in the relevant project file for future reference.
Before carrying out any checks, ensure the extinguishing system is isolated electrically and mechanically. Remove all
actuators.
Upon completion of all checks ensure all electrical/mechanical actuators are reset and refitted.
The Pressure temperature charts on page 100 of this manual are to be used to determine compliance with the relevant
section of the Maintenance Schedule.
Pneumatic actuation tubing is to be tested in accordance with the procedure detailed in Section 5.
Operation of all actuators is to be checked as detailed in section 5.
On completion of the work, obtain the signature of the customer's representative on the visit record and leave a copy with
the customer. If any part of the system is left inoperable note this clearly on the visit record and point it out to the
customer's representative when signing.
PROJECT: COMMENTS:
ADDRESS:
ADDRESS:
Checked Remarks
Advise all personnel working in or near to the protected area
a
of possible audible or visual alarms
Checked Remarks
Carry out checks described in sections:- 5.2.2, 5.2.3 or 5.2.4
a
with T510 changeover switch in main position.
Checked Remarks
Place the system in automatic mode and check lamps are
a
amber on control panel and all status units.
b Operate one detection zone.
Checked Remarks
c Check fire alarm sounds.
d Check extinguishant release solenoid does not operate.
Switch system to manual mode and check lamps are green
e
on control panel and all status/indicator units.
f Operate second detection zone.
g Check extinguishant release solenoid does not operate.
Switch system to automatic mode with two detection zones
h
still in alarm.
I Check evacuation alarm sounds.
j Check A/C shutdowns etc.
Check extinguishant release solenoid operates after preset
k
time delay.
Reset the pressure switch and then reset the fire alarm
m
system.
Checked Remarks
Place the system in manual mode and check lamps are green
a
on control panel and all status units.
b Operate detection system.
c Check fire alarm sounds.
d Check extinguishant release solenoid does not operate.
Checked Remarks
f Check evacuation alarm sounds.
g Check A/C shutdowns etc.
Check extinguishant release solenoid operates after preset
h
time delay.
Reset the pressure switch and then reset the fire alarm
j
system.
Checked Remarks
Reset the pressure switch and then reset the fire alarm
f system. Ensure frangible washers are refitted to manual
release units.
Checked Remarks
With systems in quiescent state, depress hold switch. Check
a
system fault is generated.
Checked Remarks
Checked Remarks
With system in quiescent state depress abort switch. Check
a
system fault is generated.
Checked Remarks
Detach solenoid flexible lead and check system fault is
a
generated.
Checked Remarks
a Check pipes and fittings are to correct standard.
Check pipework supports have been fitted at the correct
b
intervals and are adequate for the purpose.
Checked Remarks
6.1.4.2 CONTAINERS
Checked Remarks
Check containers are safe from mechanical damage,
a
corrosion or unauthorised interference.
Checked Remarks
Check all 'extinguishant released' pressure switches are
a
fitted.
Check all pressure trips are fitted in the correct plane and are
b
securely fixed.
c Check pneumatic actuation tubing is firmly fixed.
Checked Remarks
On systems utilising a local manual actuator, check safety
k
pin is fitted.
Checked Remarks
Confirm that a room integrity test has been carried out in the
a
protected area.
b Record whether a satisfactory retention time was achieved.
If no, visually inspect the perimeter of the area and record
c
any leakage sites
d Confirm the free movement of any over presurisation vents.
6.1.7 COMPLETION
Checked Remarks
On completion ensure the client is informed of any
a
outstanding actions on his part and confirm these in writing.
7. RELATED PUBLICATIONS
14A-01-G1
GASEOUS FIXED FIRE FIGHTING SYSTEMS - REQUIREMENTS FOR PERIODIC INSPECTION OF
TRANSPORTABLE GAS CONTAINERS
14A-01-S1
GASEOUS FIXED FIRE FIGHTING SYSTEMS - SERVICE AND MAINTENANCE REQUIREMENTS
14A-04-C1
COMMISSIONING SCHEDULE
14A-04-S1
SERVICING AND MAINTENANCE SCHEDULE
14A-01-G2
GAS DISCHARGE TESTS
M414.05E
IMPORTANT INFORMATION FOR YOUR SAFETY
617 / 11E
ORIFICE PLATES FOR INERGEN
CN November 2005