You are on page 1of 34

1.

Appearance

SANY Heavy Industry Co., Ltd. 1/34 Quality Changes the World
2.Classification
According to rush-procedure:
Four rush-procedure and two rush-procedure
Four rush-procedure:
Working circle for two circle of rotation of crank shaft.
Two rush-procedure:
Working circle for one circle of rotation of crank shaft.
According to arrange of air cylinder:
Line typeV typeW type and star type.
According to air cylinder: single cylinder and multi cylinder.
(two cylinders or more than it.)

SANY Heavy Industry Co., Ltd. 2/34 Quality Changes the World
According to air inlet type: nature suctionpressurize and
pressurize via middle cold.

According to medium: water cooling and wind cool diesel


engine
According to rotation speed: High speed enginemiddle
speed engine and lower speed engine
rotation speed: n1000r/min high speed engine
600r/minn1000r/min medium speed engine
n600r/min low speed engine
According to application: fixed diesel engine and migration
diesel engine.

SANY Heavy Industry Co., Ltd. 3/34 Quality Changes the World
3.Constitute

Constitute of Diesel Engine

Engine crank Air Fuel Lubrica Cooling Start


supply supply tion system
group Handle mech system system system
parts Connec anism
tion
stick
mechan
ism

SANY Heavy Industry Co., Ltd. 4/34 Quality Changes the World
4.Components

Turbine
pressurize

Exhaust
branch
pipe

Start
motor

SANY Heavy Industry Co., Ltd. 5/34 Quality Changes the World
Generat
or

Fan belt
wheel

Water
pump belt
wheel

crank reduce
Oil supply vibration
pump device

Belt
wheel
Fan belt
tighten wheel

SANY Heavy Industry Co., Ltd. 6/34 Quality Changes the World
Flameout Generator
solenoid
valve

Water
pump
Single
body
pump
Machine
oil filter

Geer
pump

Diesel
oil filter

SANY Heavy Industry Co., Ltd. 7/34 Quality Changes the World
Breathe
device

Speed
controller

SANY Heavy Industry Co., Ltd. 8/34 Quality Changes the World
Engine group parts
Function Framework of each mechanism and
system, while it used as the part of some
systems.

Constitution Air cylinder coverair cylinder


casingcrank shaft boxoil bottom shell

SANY Heavy Industry Co., Ltd. 9/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 10/34 Quality Changes the World
Tighten moment of force

First step 50Nm


Second step 130Nm
Third step 90

Tighten order of screw of cylinder cover

SANY Heavy Industry Co., Ltd. 11/34 Quality Changes the World
Deutz engine casing 1 cylinder
2 screw in shaft
3 fixed pin
4 bolt
5 seal gasket
6 bolt
7 bolt
8 bolt
9 bush
10 bush
11 water sleeve
bolt
13 bolt
14 guide gasket
23 guide gasket
24 screw bolt

Cylinder body

SANY Heavy Industry Co., Ltd. 12/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 13/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 14/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 15/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 16/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 17/34 Quality Changes the World
Crank handle connecting rods
Function It changes the forward and back motion to the rotation
motion, while it exchanges the thermal energy to the mechanical
energy; The crank handle fly wheel groups also bear the function
for output of diesel engine power.
ConstitutionPiston groupsConnecting rodscrank handle fly
wheel groups.

SANY Heavy Industry Co., Ltd. 18/34 Quality Changes the World
Crank handle connecting rods

SANY Heavy Industry Co., Ltd. 19/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 20/34 Quality Changes the World
1. Piston installed logo 2 Piston circle groove 3.Pre-heat stuff

SANY Heavy Industry Co., Ltd. 21/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 22/34 Quality Changes the World
SANY Heavy Industry Co., Ltd. 23/34 Quality Changes the World
Air-supply mechanism
Function Supply the enough clear fresh air to
the cylinder of diesel engine in fixed period.
Constitute Inletoutlet air valvewave arm
camshaftclockwise gearair valve rodair
valve rodair valve spring etc.

SANY Heavy Industry Co., Ltd. 24/34 Quality Changes the World
Wave arm

Inlet air valve

Push rod

outlet air valve

Support rod

Camshaft
Inlet air valve

Camshaft gear

Crank shaft gear

SANY Heavy Industry Co., Ltd. 25/34 Quality Changes the World
Camshaft Support pillar Push pillar

SANY Heavy Industry Co., Ltd. 26/34 Quality Changes the World
Cooling system
Function Cooling the high temperature
component, it can guarantee the normal working
temperature, it is one of the necessary conditions
for long time working.
Constitute Water pumpwater tankradiator
and energy saving device and pipeline etc.

SANY Heavy Industry Co., Ltd. 27/34 Quality Changes the World
Constant Air cylinder cover
temperature
device
Water chamber

Air cylinder casing

Radiator
Water pump

Oil cooling device

SANY Heavy Industry Co., Ltd. 28/34 Quality Changes the World
Energy saving seat Cooling water from radiator

Cooling water to radiator


Cooling cylinder head

Cooling water
Cooling cylinder
circulate pump
sleeve

Lubrication oil
cooling device

SANY Heavy Industry Co., Ltd. 29/34 Quality Changes the World
Start system
Function It offers external power for start of
engine, and make sure the security and reliability.

ConstituteElectrical start type: start key and


switch, start the power, while start the wire-line
and start the motor etc.

SANY Heavy Industry Co., Ltd. 30/34 Quality Changes the World
Generator
Start motor

Start safety relay

Start switch

Relay of battery

Bottom frame
Battery

SANY Heavy Industry Co., Ltd. 31/34 Quality Changes the World
Park solenoid valve

SANY Heavy Industry Co., Ltd. 32/34 Quality Changes the World
Start of diesel engine

Prepare before Item check


start 1 Voltage of battery is enough or not
2 The rotation part of diesel has the part or not;
3 Clutch is took off or not
4Check fuelcooling waterlubrication oil (inner diesel engine and
spurt oil pump)are enough or not? The brand of oil is correct or not?
Finish the start
5 Check the oil leakage and water leakage for diesel engine
process, via it keep
in running

The start time can not over 10s,


After start, loose the key, interval 1s for start if first start lost, If it owns pre-
lay the accelerator in the otherwise, it damages the motor heat start device,
min-position, via the and battery. Stop the check after 3 start the engine
engine idling running times start, solve the problem via after pre-heat
start.

SANY Heavy Industry Co., Ltd. 33/34 Quality Changes the World
Quality Changes the World!

Thank you!

SANY Heavy Industry Co., Ltd. 34/34 Quality Changes the World

You might also like