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1729-102
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1
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REV. N. ISSUE PURPOSE
DATE DATE DATE
ISSUED DATE J.Z.H.C. DOC. N.: 1729-102
Mod. UC/34
Format rev. 4
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WHBSYSTEM Documento Cliente
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PAINTINGPROCEDURE
RIFERIMENTOCLIENTE
ITT1792
Clientreference
RIFERIMENTOO.C.S.
20/6913
O.C.S.reference
PROGETTO
SADAFEOPPROJECT
ProjectName
NUMERODOCUMENTOCLIENTE
1729102
Clientsdoc.Number
NUMERODOCUMENTOO.C.S.
PP6913
O.C.S.doc.Number
0 20/01/2016 FirstIssue L.Caratti L.Caratti M.Elerdini
DATA DESCRIZIONE COMPILATO APPROVATO VERIFICATO
REV.
Date Description Executed Approved Verified
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0 Index
0 Index................................................................................................................................................2
1 Scope................................................................................................................................................3
2 Referencecodesanddocumentation................................................................................................3
2.1 Referencedocumentation...............................................................................................................3
3 Paintsystemqualification.................................................................................................................3
3.1 QualificationforsystemSESPCS4..................................................................................................3
4 Incomingmaterialreceivingandstorage...........................................................................................4
5 Externalpainting...............................................................................................................................5
5.1 Surfacepreparation.........................................................................................................................5
5.2 Blastcleaning...................................................................................................................................5
5.3 Sandblastingcontroloperationsandpreparationforpainting.......................................................6
5.4 Paintproducts..................................................................................................................................6
5.5 Paintproductsapplication...............................................................................................................6
5.6 Environmentalconditions................................................................................................................7
5.7 Touchup..........................................................................................................................................7
6 Controloperations............................................................................................................................7
6.1 Finalinspectionanddocumentation...............................................................................................9
6.2 Packagingandshipment..................................................................................................................9
7 Paintingsystemschedule..................................................................................................................9
7.1 Coatingsystemschedule..................................................................................................................9
7.2 Paintingsystemschedule...............................................................................................................10
Enclosures
A Paintingsketches
B Paintproductstechnicaldatasheets
C SADAFdatasheetsandinspectionreports(templates)
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1 Scope
This procedure establishes the requisites and operating methods to be employed for the preparation,
externalpaintingandcontroloperationsforthefollowingequipment:
No.1WasteHeatBoilersystem
OCSdeawing20/6913100
Composedby:
WasteHeatBoiler(WHB)item36E25
OCSdrawing20/6913120
S/N8099A
SteamDrumitem36V25
OCSdrawing20/6913110
S/N8099B
RisersandDowncomers
OCSdrawing20/6913130
S/N8090C
2 Referencecodesanddocumentation
2.1 Referencedocumentation
a) O.C.S.drawing20/6913100WHBSystemGeneralArrangement;
b) O.C.S.drawing20/6913110SteamDrumGeneralarrangementdrawing;
c) O.C.S.drawing20/6913120WasteHeatBoilerGeneralarrangementdrawing;
d) O.C.S.drawing20/6913130WHBRisersandDowncomers;
e) TCCspec.T15B0300MC07rev.CPaintingSpecifications;
f) TCCspec.T15B03064MC07rev.AGeneralSpecificationsofEnvironmentEngineering;
g) SADAFspec.T01S01rev.0PaintingandCoatingSpecifications(SESPCS).
3 Paintsystemqualification
Beforeactualpaintingcantakeplaceatestplateshallbepreparedforeachpaintingsystemtobeapplied.
SampleshallbemadefromcarbonsteelandshallbepreparedaccordingtorequirementsofISO1513.
3.1 QualificationforsystemSESPCS4
Thefollowingtestsareapplicable:
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4 Incomingmaterialreceivingandstorage
Theincomingmaterialmanagermustbeprovidedwithvarioustypesofliftingequipmentfortheunloading
ofthematerialtobetreatedfromthetransportvehicles.
Thepositioningofsuchmaterialsonthegroundrequirestheuseofshockabsorptionmaterialsinorderto
avoidaccidentalimpactandsubsequentdamage.
Allpaintsandpaintmaterialsusedshallbeobtainfrommanufacturesapprovedbyclient.
Allmaterialsshallbestoredinthemanufacturersoriginalcontainers,durablyandlegiblymarkedwiththe
descriptionofthecontents.Thisshallincludethespecificationnumber,thecolourreferencenumber,the
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methodofapplicationforwhichitisintended,thebatchnumber,dateofmanufacture,theshelflifeexpiry
dateandthemanufacturernameorrecognizedtrademark.
Differentbrandsortypeofpaintsshallnotbeintermixed.
AllpaintsSafetyDataSheetsshouldbeavailablefortheirconsultation.
5 Externalpainting
5.1 Surfacepreparation
Thepreparationofthesurfacestobepaintedincludesalltheoperationsperformedaccordingtothetype
ofsurfaceandtheproducttobeappliedinordertoguaranteethegreatestduration,protectionefficiency,
andaestheticresultofthepainttreatment.
Priortoanysurfacepreparation,allsharpedges,cornersandweldsshallbeproperlyprofiledbygrindingin
ordertoeliminatingallsharpedges.
The presence of foreign substances detrimental to the paint treatment, such as oil, grease, dirt, NDT
control operation compounds, welding residue or other contaminants must be eliminated using the
appropriate systems prior to painting as per SSPCSP1 standards. All the surfaces of the manufactured
article will be checked and inspected and must be free of any and all serious defects that might
compromise the efficiency of the paint cycle (such as flaking, welding residue, etc.). The parts of the
manufactured article where sandblasting and/or painting will not be performed and the airtight sealed
parts will be protected and plugged using rubber parts and reinforced tape in order to prevent any
mechanicaldamage,infiltrationofabrasivesanddustfromblastcleaning.
Adjacentareasnottobepaintedoralreadyfinishedshallbeprotected.Oncompletionoftheworkinany
area,allmaskingmaterialsshallberemoved.
5.2 Blastcleaning
The temperature and humidity must be maintained at suitable levels in order to prevent the parts to be
painted from reaching the dew point. Surface preparation shall not take place when the ambient air
temperature is below 10C, when the relative humidity is greater than 85%, or when the metal surface
temperatureislessthan3Cabovetheambientdewpoints.
Surface area cleaned to base material shall be coated with specified primer the same day that surface
preparationhasbeencompletedandbeforererustingoccurs.Theseparameterswillbeapplieduntilthe
completionofthepaintcycle.
Blast cleaning shall employ only sharp angular abrasive, which must be free from dust, salts and other
impurities.Theabrasiveshallbeselectedtoachievethespecifiedsurfaceamplitudeandshallberegularly
checkedandsievedtoremovedirtandimpurities.
Abrasivesusedforblastingshouldhavethefollowingcharacteristics:
Solublesaltcontent 0,05%max.
Oilcontent(whereapplicable) 10mg/kgmax.
Hardnessfactor 67MOHSrange
Shatterindex 1825range
Silicacontent 1%max
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5.3 Sandblastingcontroloperationsandpreparationforpainting
Thecomparisontablesforthevisualcheckontheconditionsofthemanufacturedarticleaftersandblasting
arebasedonSSPCVIS1Standardphotographyandavisualassessmentofthedegreeofsurfacecleaning.
Surface roughness will be checked using the surface profile PressOfilm replica tape and loaded
micrometerorotherapprovedmethod.Intheeventofnonconformity,themanufacturedarticlesmustbe
immediatelyrestoredtostandards.
Prior to subjecting the manufactured article to painting, all the surfaces must be carefully dusted, after
which the article will be positioned on the appropriate supports for the paint treatment established in
accordancewiththespecificationsprovidedinthisprocedure.
5.4 Paintproducts
Allthepaintproductsmustbeappliedinrespectoftheprescriptionsprovidedbytheproducerofthepaint,
withparticularattentiononthemin./max.intervalsestablishedforthefinishingcoats.
Thepaintstorageroomsmustbeadequatelyprotectedfromalltemperatureextremesinordertoprevent
suddenchangesintemperaturefromcompromisingthesatisfactoryconservationoftheproduct.
The products from the supplier must be conserved in their original containers and kept sealed until the
moment of use constantly available for inspection. All such containers must be equipped with seals and
trademarks,andtheinformationthatclearlyindicatestheinstructionsprovidedbytheproducer,andthe
productstype,quality,identificationcodeanddateofproduction.
Whenopened,theproductmustnotpresentsignsofdeteriorationofanytype,includingtheirreversible
sedimentationofthepigment,theformationofhairs,livering,gelling,crawling,fattening,orthepresence
ofbreaking,etc.
One new container must not be opened before the product in the previous contained opened has been
finished.Thedilutionoftheproductsispermittedonlywhenprescribedbytheproducer,andinsuchcase
must be performed using the appropriate solvents prescribed exclusively with the percentages and
methodsindicatedbytheproducerandalwaysinsuchwayastoobtainthedryfilmthicknessprescribed
foreachcoat.
Perishableproductsmustbeusedwithinthedateofexpiryprescribedbytheproducer.
5.5 Paintproductsapplication
Thepaintmustbeappliedbyfollowingtheinstructionsprovidedbythemanufactureronthetechnicaldata
sheets.
Thefirstcoathastobeappliedwithin4hoursafterthecompletionofthepreparationofthesurface.
Coating shall be applied in a uniform manner to the specified film thickness without runs, sags or other
blemishesandwithstrictobservanceoftherecommendedtimeintervalsbetweencoats
Priortotheapplicationofeachcoat,asupplementarycoatappliedbybrush,stripecoat,shallbeusedto
ensureadequatefilmthicknessatcriticalareaslike:corners,edges,weldsandareasnotfullyreachableby
spray.
Spray method including overlap, gun adjustment and direction of spray shall be in accordance with the
manufacturersrecommendations.
Sequential coats shall be contrasting colors so that each stage of the work can be readily identified and
theirfilmthicknessdetermined.
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Appliedcoatingshallbeadequatelyprotectedandthetemperatureandhumiditycontrolledinaccordance
withmanufacturersrecommendationstoensurethatallcoatingarecorrectlydriedandcured.
5.6 Environmentalconditions
Coatingworkshallnottakeplaceduringthefollowingconditions:
Underadverseweather conditions,e.g.rain,fog,snoworwhen such conditionsarelikely before
thecoatinghasbecomedry.
Whentheambienttemperatureisbelow10C,unlessapprovedbymanufacturer;
Whentheambienttemperatureisabove40C;
When the relative humidity is greater 85% (for zinc silicate, minimum relative humidity shall be
50%);
Whenmetalsurfacetemperatureislessthan3Cabovetheambientdewpoint.
Theaboveconditionsshallbeensureduntilfinalcuringiscompleted.
5.7 Touchup
Afterthehandlingand/orassemblyoperationsofthemanufacturedarticleinwhichthesystemhavebeen
completed,anydamagedpaintedsurfacescanbetouchedupasrequired.Touchupsareusuallyperformed
after carefully surfaces preparation, all damage and loosely adhering paint shall be removed by hand or
powertoolcleaning,edgeofthebreaksshallbefeathered,surfacewillbethoroughlycleanedbybrushing,
abrasiveblastedorpowertoolcleanedinordertoachieveaoriginalsurfacecleanlinessandaminimum25
manchorprofile.
Designated primer and finish coats must be applied using the same products, number of coats and
thicknessesemployedfortheoriginalcoats.
6 Controloperations
ACCEPTABLE
TESTTYPE METHOD FREQUENCY CONSEQUENCE
CRITERIA
Paint Storage
Once per week As per paint
(storage conditions, New product to be
Visualinspection during storage manufacturer
containers integrity, provided
period instruction
shelflife)
T(air)5C
RH80%
T(metal) 3C above No blasting or
Ambient and steel Before start of each
Dewpoint coating.
temperature. shift + twice per day
Environmental T(metal)45C Useofheaterand/or
Relativehumidity. and when ambient
conditions Any more stringent dehumidifiers to
Dewpoint conditions are
requirement indicate match the
AsperISO85024 obviouslychanging
in the product data acceptancecriteria
sheet
Rainorfog
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Minimumnumberof
Area/Lengthofinspectionarea[m2orm]
measurements
upto1 5
above1to3 10
above3to10 15
above10to30 20
above30to100 30
Add10foreveryadditional100
above100
m2/m
Table1DFTMeasurementsFrequency.Eachmeasurementconsistofthemeanof3individualreadingstakeninan
inspectionareawithacircularsurfacediameterof30mm.
6.1 Finalinspectionanddocumentation
The painter must permit the client and/or the inspector free access to his paint shop during normal
businesshoursandprovidealltheassistancenecessaryfortheperformanceofthecontroloperationsand
inspectionsrequired,includingtheuseoftheinstrumentsnecessaryforsuchchecksfreeofcharge.
Thefinalinspectioncertificationmustbedraftedbythepainter,signed,anddeliveredtothefinalclientat
the end of working, and must contain all the necessary data and the results of the control operations
conducted.
6.2 Packagingandshipment
Thepackingandshipmentmethodsmustcomplywiththespecificationsprovidedinthefinalclientsorder
andbebegunonlyafterthemanufacturedarticlehascompletelydried.Thepainterwillberesponsiblefor
anydamagescausedtothemanufacturedarticleduringpackingandloadingontotheshippingvehicles.
7 Paintingsystemschedule
7.1 Coatingsystemschedule
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Surfaces out of
201,3 CS NO SESSPC4 18
insulation
Weld end of
201,3 CS YES W 1
nozzles
All insulated
201,3 CS YES SESSPC4 35
surfaces
Risersand Surfaces out of
downcomers 201,3 CS NO SESSPC4 2
insulation
Weldend 201,3 CS YES W 2
7.2 Paintingsystemschedule
PaintingsystemSESSPC4
Surfacestobecoated Allinsulatedsurfaces
SurfacePreparationtype Acc.tosuppliersindications
Painting Typeofpaint Inorganiczincprimer
Paintproduct Sigmazinc 158 (manufacturer: Sigma
1stcoat Coatings)
DFT 65m
Color Grey
Typeofpaint Siliconealuminum
Paintproduct Sigmatherm 540 (manufacturer: Sigma
2ndcoat Coatings)
DFT 25m
Color Aluminum
Typeofpaint
Paintproduct
TopCoat NotRequired
DFT
Color
Totaldrythickness 90m
PaintingsystemW
Surfacestobecoated Surfacestobewelded
SurfacePreparationtype Acc.tosuppliersindications
Painting Typeofpaint Inorganiczincweldableprimer
Paintproduct Sigmaweld 165 (manufacturer: Sigma
st
1 coat Coatings)
DFT 13m
Color Grey
Typeofpaint
Paintproduct
2ndcoat Notrequired
DFT
Color
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Typeofpaint
Paintproduct
TopCoat Notrequired
DFT
Color
Totaldrythickness 13m
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ENGINEERING
NUMBER T01-S01
SABIC ENGINEERING STANDARDS Rev. No. 0
Paint and Coating Specifications (SES - PCS) DATE May 2004
Page 191 of 194
Date: ____________________
Time: ________ To ________
Crew Supvr:
I. Surface Preparation
A. Chemical Cleaning
Remarks: _________________________________________
_________________________________________________
_________________________________________________
191 of 194
NUMBER T01-S01
SABIC ENGINEERING STANDARDS Rev. No. 0
Paint and Coating Specifications (SES - PCS) DATE May 2004
Page 192 of 194
Crew Supvr:
D. Pre-Priming Cleanliness
1. Dust And Abrasive Removed By Brushing? ___________ ___________
(Circle) Yes No
2. Substrate Vacuumed (Circle) Yes No ___________ ___________
* 3. Acceptable For Priming (Circle) Yes No ___________ ___________
II. Painting
A. Prime Coat
* 1. Ensure All Non-Explosion Proof Lighting ___________ ___________
Has Been Disconnected Prior To The Start
And During Painting
2. Ventilation Acceptable? (Circle) Yes No ___________ ___________
3. Mixing Acceptable? (Circle) Yes No ___________ ___________
4.1 Ratio Of Thinning (If Req): __________ ___________ ___________
5. Dew Point:Start ______, Mid Point _____ ___________ ___________
6. Substrate Temp:Start ____, Mid Point____ ___________ ___________
7. Average Wet Film Thickness: __________ ___________ ___________
8. Average Dry Film Thickness: __________ ___________ ___________
* 9. Prime Coat Acceptable (Circle) Yes No ___________ ___________
Remarks: ___________________________________________________________________
___________________________________________________________________________
B. Intermediate Coat
* 1. Ensure All Non-Explosion Proof
Lighting Has Been Disconnected Prior
To The Start And During Painting
2. Ventilation Acceptable? (Circle) Yes No ___________ ___________
3. Mixing Acceptable? (Circle) Yes No ___________ ___________
4. Ratio Of Thinning: (If Req) _____________ ___________ ___________
5. Dew Point: Start _____, Mid Point ________ ___________ ___________
6. Substrate Temp:Start _____, Mid Point _____ ___________ ___________
7. Average Wet Film Thickness _____________ ___________ ___________
8. Average Dry Film Thickness _____________ ___________ ___________
* 9. Intermediate Coat Acceptable (Circle) Yes No ___________ ___________
Remarks: ___________________________________________________________________
___________________________________________________________________________
192 of 194
NUMBER T01-S01
SABIC ENGINEERING STANDARDS Rev. No. 0
Paint and Coating Specifications (SES - PCS) DATE May 2004
Page 193 of 194
Crew Supvr:.
C. Top Coat
* 1. Ensure All Non-Explosion Proof ___________ ___________
Lighting Has Been Disconnected Propr
To The Start And During Painting
2. Ventilation Acceptable? (Circle) Yes No ___________ ___________
3. Mixing Acceptable? (Circle) Yes No ___________ ___________
4.1 Ratio of Thinning - (If Req) ______________ ___________ ___________
5. Dew Point: Start _____, Mid Point _________ ___________ ___________
6. Substrate Temp:Start _____, Mid Point ______ ___________ ___________
7. Average Wet Film Thickness _____________ ___________ ___________
8. Average Dry Film Thickness _____________ ___________ ___________
9. Final Curing Time
Time ________ At Steel Temp ________ ___________ ___________
* 10. Top Coat Acceptable (Circle) Yes No ___________ ___________
Remarks: ___________________________________________________________________
___________________________________________________________________________
193 of 194
NUMBER T01-S01
SABIC ENGINEERING STANDARDS Rev. No. 0
Paint and Coating Specifications (SES - PCS) DATE May 2004
Page 194 of 194
Date: __________________
CONTRACTOR ORGANIZATION:
Name __________________________ Reg. No. ____________ Phone No. ___________
Work Started ____________________ Work Completed _________________________
Area Covered_____________________
REMARKS: ________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
194 of 194