Fabrics

1. Denim 145 Oz
2. Voile - roll width =60
3. Crepe- 42
4. Single Jersy Knits -
Width Available :30" Onwards

Form :Tube and Open

Gsm :110 Onwards

Blends Available : 100% Micro Polyester/ Spun/ 100% Cotton/ PC/ Viscose/ Modal/ Linen/ PV
5. Poplin- 60 width
Total Quantity = 14,400
Production Capacity 1000 pieces/day
 The primary tasks in the cutting department are:
1. Loading the spreading machine
2. Spreading the fabric
3. Cutting the fabric
4. Stacking cut pieces

LOADING THE SPREADING MACHINE

Types of Fabric Spreading:

The spreads can be of two basic types:

1. Flat spreads- all plies are of the same length.

2. Stepped spreads- this as the name suggests, is built up in steps, with all the plies in one
step having the same length. A stepped spread is generally used when the quantities to be cut
precludes the use of a flat spread. The cut order plan details the colours and ply lengths for a
stepped spread, if it is needed.

Requirements of Spreading Process:

1. Alignment of plies in both length and width direction- length and width of fabric must be at least
equal to marker length and width.
2. Elimination of fabric defects/flaws- any faults identified on the incoming fabrics will be tagged
and will be avoided.
3. Correct ply direction (especially for asymmetrically printed fabrics) - all faces up, all faces
down, face to face etc.
4. Correct ply tension- ply tension must be uniform and as much less as possible.
5. Avoidance of distortion in the spread during cutting- polythene sheets are used under the bottom
ply to resist friction of the bottom ply with the base plate of the knife.
6. Fabrics must be flat and free from any crinkle & crease- these cause defect in garments due to
variation in dimension.
7. Checks and stripes should be matched.
 Denim Fabric
Fabric Width: 62"

Machine used for Denim Spreading

Fabric Spreading Machines for rolls up to 300Kg (APOLO 300)

Features of M/c:-
HIGH ACCURACY ALIGNMENT OF THE FABRIC: Thanks to the fabric fully upright
without tension, without any fabric slip tray contact and thanks to protection against the
effects of the air, we get a natural fabric positioning achieving a perfect alignment.
NEW SYSTEM FABRIC UNWINDS FOR HEAVY ROLLS: Apolo Smart has an
innovative system of REINFORCED cradle with three belts where speeds can be adjusted
independently by inverters. Synchronization between a double band cradle and the single
delivery belt allows a perfect fabric unwinding.
STRONG STRUCTURE: dimensioned for continuous use of rolls up to 300kg and
diameters of 70cm.
CHARACTERISTICS
Material Width From 160 cm to 250 cm
Roll Weight (max) To 300Kg
Roll Diameter 70cm
Speed (max) 100mtr/minute
Power supply 1x220V

For Manual Spreading

Apex Expandable AP/142E
 One way or face-to-face spreading.

Fingertip height control.

Ball bearings in roller tubes.

Adjustable uprights.

Expandable: 48" to 72".

Optional: End catchers and rods.

Auxiliary Equipment for Manual Spreading

1. Cross Bar
2. Dead Weight
3. End Catcher
Reason:-
1. Denim fabric which we select is of 14.5oz. So, Fabric Roll weight around 225-270 kg.
2. Proper tension during spreading.
3. Less Fabric slippage.
 Voile Fabric
Fabric Roll Width = 60
Machine used for Voile Spreading

Reason to use:
Machine used for voile spreading is COSMOTEX APOLO 100. It is used for light weight fabric rolls
their weight below 100kg. So, Voile is also a lightweight fabric its weight is also near about or below
100kg. SO, these kind of machines are used for automatic spreading of Voile.
CHARACTERISTICS
Material Width Un till 240cm
Roll Weight (max) Until 125 kg
Roll Diameter 70cm
Speed (max) 100mtr/minute
Power supply 1x220V
OPTIONS-
Left or right hand operated
Zigzag equipment with end catchers
Zigzag equipment without end catchers
Tubular device
Moveable end catchers
Flat-fold attachment
Operator platform
Roll loaders
Smooth, air blowing tables
Conveyor tables
Poplin Fabric
Fabric Width: 60"
Spreading machine Used for Poplin

Fabric Spreading Machine with Automatic Turn Turret (APOLO TT)

KEY POINTS

Achieve maximum performance, Cosmotex spreader offers the flexibility for a wide variety
of applications spreads woven or knit materials in roll or flat-folded form.
Reduce raw material costs, the spreading machine Apolo ensures tension-free spreading of
material, provides accurate spread length, aligns material edges so parts can be nested closer
to the ends and edges. The spreading machine Apolo optimizes material utilization.
Repeatability, the spreading machine Apolo insures more accurate cut pieces and lower
rejection rate in the sewing room.
Friendly to use. the spreading machine has a roll cradle with ONE PIECE conveyor belt
feed system for easy loading and unloading. Touch screen with characters easy to learn
easy to operate.
Easy maintenance and reliability: low ongoing costs of the spreading machine parts
and maintenance labour. Spreading machine fitted with standard electronic parts that you
can find easily in your local market

TECHNICAL FEATURES OF MACHINE

Material Width: 160 to 180 cm Roll.

Weight (max): 100 kg Roll.
Diameter: 50cm.
Spread height face up one way (max): 24cm.
Spread height zigzag with catchers: 17cm.
Power supply: 1x220V 3x380V.
Cutting device automatic and programmable.
 Production control software.
Tension free system with tension storage software.
Cradle with double conveyor belt.
Easy loading and unloading rolls.
Automatic unwinding and winding up fabric.
Adjustable and automatic edge side alignment.
Automatic high detector sensor.
Automatic start checks control, when machine is switched on.
Digital touch screen and PLC.
Spreading machine security sensors emergency stop.
Automtic TURN TURRET for face to face spread with same direction of the fabric.

Reason to use:-
Machine is having turn table function which is helpful in case of symmetrical garment
manufacturing.
Machine is made for Fabric Rolls have weight upto 100kg.
Machine helps in NEW/FTF spreading.

Single Jersy Knits Fabric

Fabric Width: 30" (Tubular)
Spreading machine Used for Knits is

Fabric Spreading Machine for Tubular fabric (TUBULAR)

To spread any kind of tubular, in roll and book folded, Cosmotex has
designed his tubular machine full automatic.
TECHNICAL FEATURES

Traction four-wheel (4x4).

Variable speed from 0 to 100 m / min.

Acceleration adjustable start and brake.

Security system according to European standards.

Recommended maximum weight of 100Kg roll.

Roll Diameter 60cm recommended maximum.

Maximum height of 27cm extended.

Load distance from the ground to 1.22 mts relaxed tissue.

Consumption 2.1 kW. Stretches Measure 20/30, 30/42, 43/69, 70/120.

 Robotic Technology: PLC (Mitsubishi) Digital touch screen.

Programming of different capacity marked along the table.

Automatic high detector sensor

Automatic start check control system

Reason to Use:-

This machine is used for knits becoz knit fabric are highly delicate fabrics they
are more stretchable. So a special mechanism is required for laying and
spreading of knits they require less tension as compared to shirting and suiting
material.

Crepe Fabric
Fabric Width: 42"

Crepe (often spelled crpe) is a woven fabric that varies in weight and opacity. Crepe has a flowy
drape that works especially well for garment sewing. Crepe fabric often features a sort of crinkled
or granular surface, thats a bit rough to the touch. This is due to the type of yarn that crepe fabric
is woven with. Crepe yarn is twisted tightly, resulting in a rough texture to the finished fabric
(source). Sometimes the crinkled texture is quite pronounced and visible to the naked eye at a
distance. For example, the two georgette fabrics pictured below are noticeably rough or crinkly.
Machine used for Crepe Spreading
Reason to use:
Machine used for voile spreading is COSMOTEX APOLO 100. It is used for light weight fabric rolls
their weight below 100kg. So, Voile is also a lightweight fabric its weight is also near about or below
100kg. SO, these kind of machines are used for automatic spreading of Voile.
CHARACTERISTICS
Material Width Un till 240cm
Roll Weight (max) Until 125 kg
Roll Diameter 70cm
Speed (max) 100mtr/minute
Power supply 1x220V

OPTIONS-
Left or right hand operated
Zigzag equipment with end catchers
Zigzag equipment without end catchers
Tubular device
Moveable end catchers
Flat-fold attachment
Operator platform
Roll loaders
Smooth, air blowing tables
Conveyor tables
 Fabric roll loaders
1. Loading from floor
2. Loading from chain
3. Loading from tables
4. Crane Loader
5. Conveyor Feeding