Service Manual For

HXC-80
HXC-80
 Functions and Features of the Product
Functions: HXC-80 vehicle-mounted blood refrigerator is suitable for equipment on clinical
vehicles such as emergency ambulance and blood transporting vehicle;
1. The system is with fluoride-free R134a freezing agent and high density CFC foaming
thermal insulation blanket;
2. The engine room is equipped with condensation fans which is suitable for T type climate
zone;
3. Thick foaming layer with good thermal insulation property can ensure a thermal
insulation time more than 10 hours (with surrounding temperature 43, and time to
crease from 4 to 10 );
4. The refrigerator is equipped with fans inside to ensure uniformity of temperature:
41.5, 222.
5. There are four blood reservation baskets inside capable of 48 bags of 450ml whole
blood.
Features:
1. High quality PE material is used for door body and the refrigerator with advanced
rotational moulding process for good thermal insulation property and impact resistance;
2. Temperatures of 4 and 22 can be set inside the refrigerator, and it is adjustable;
3. Horizontal type appearance with blood reservation baskets for convenient fetching;
4. There is lock catch on the door for safety;
5. Air cooling is used inside the refrigerator for more unified
6. Drain holes are equipped for cleanup;
7. DC 12V/24V or AC 100V-240V 50Hz/60Hz shall be used with broad voltage. It is
suitable for different regions.
Casters
Model & items HXC-80

Inside temperature 4/22

Climate type T type

Protection type against electric shock I

Effective volume 80L

Blood bag quantity 48 bags of 450ml whole blood

Rated voltage DC 12V/24V or AC 100V-240V 50/60Hz

DC input power 75W

AC input power 105W

Compression engine Danfoss BD-35

Rated power consumption (tested under

43 surrounding temperature, and 1.1kw.h/24h
supplied with AC)

Freezing agent R134a

Refrigerant charge 100g

Net weight 57.5 kg

Gross weight 65 kg

Dimension (LXWXH) 1000550856(mm)

Packaging dimension (LXWXH) 1145615950(mm)

Capacity of 40 GP container 76 sets

Capacity of 20 GP container 36 sets

 Connector for
rechargeable batteries
Connector for with outer connection: red
inner heat strips wire to + end and black
to

Connector for inner

fans
Connector for sensor
Connector for
compressor
control signals

Connector for
display board Plug for remote alarm
+ end of computer board
connecting wire

end of compressor board

connecting wire

+ end of compressor board

connecting wire

end of computer board

connecting wire
+ end of compressor board
connecting wire

end of compressor
board connecting wire

White line of compressor

Control line

Blue line of compressor

Control line

Grey line of compressor

Control line
AC earth wire

Input + for DC
power
Input for AC power

Input + for AC power Input for DC power

Correct connection
for AC power plug is:
 Connecting terminal for
display board

Switch for AC power

Switch for DC power

Connecting terminal for

switch for DC power:
is in red with lockclaw

Connecting terminal for

switch for AC power:
is in grown with lockclaw
 condenser
Strong set Capillary

Engine
roomfan and
device for drying filtering

Engine room condenser

Inner fan

Evaporator

Compressor

Welding point

Refrigeration Schematic Diagram

 Color Definition for Indicator Light
a. Alarm indicator (red): flicking to indicate alarm for temperature;

b. 4 setup indicator: light when temperature is controlled on 4;

c. 22 setup indicator: light when temperature is controlled on 22;

d. Power indicator: light when the power supply is normal; and flicking when abnormal;

e. Neither of 4 indicator or 22 indicator is light indicates that the refrigerator is under other temperature

setup.
Definition for each key:

1. Buzzing Cancel button: cancel buzzing when it is on;

2. 4 button: press this button plus setup for 5 seconds to enter 4 set

mode, meanwhile the 4 light is on.

3. 22 button: press this button plus setup for 5 seconds to enter 22

set mode, meanwhile the 22 light is on.

4. setup button: press for 5 seconds to setup other temperature value and

inner parameters.

5. Increase button: increase the value set.

6. Decrease button: to reduce the value set.

7. Press both increase and decrease for more than 5 seconds can

perform switch between and .

8. Press both setup and increase for more than 5 seconds can enter into

or quit forced defrosting.

9. Press both setup and decrease for more than 5 seconds can enter

alarm function testing.

10. Press decrease for 5 seconds after connected with power to cancel the

powered press for 5 minutes.

 Function of Temperature Adjusting and Control

The temperature control and inner parameters shall be according to the

following table 1, where the values for 4 setup mode and 22 setup mode is

fixed.

The method to enter inner parameters is: press setup value for more than 5

seconds, the display is PS and then press setup to display 0. Adjust the

value to 17 by press increase or decrease, which set the password to be 17;

then press setup again to light off 4 and 22 indicators, the display is SD;

press setup again to change value displayed into 4. Set the value to the one

required by increase and decrease and press setup to return to SD. Then

the SD parameter setup is finished. You can setup other parameters by

increase and decrease buttons also. press setup to quit after finish setting

to enter into normal temperature status.

 Control Sheet of Inner Parameters

Parameters 4 setup value mode 22 setup value mode range

Set value SD 4 22 0 to 26

Start temperature
1 1.5 0 to 6
deviation RH

Start temperature
0.5 1 0 to 6
deviation RL

Start temperature
5(SD=4,RH=1) 23.5(SD=22,RH=1.5)
SD+RH

Stop temperature
3.5(SD=4,RL=0.5) 21(SD=22,RL=1)
SD-RL

High temperature SD to
8 25
alarm value AH SD+8

Low temperature SD to
2 19
alarm value AL SD-6

Power connection
5 5 1 to 10
delay t1

Corrected value CA 0 0 -3 to 3

Display the current

environment current value current value 9.950
temperature ET

If there is no setting operation in 30 seconds, it will quit automatically and

save the current set up.

1. Sensor failure warming

when the control sensor is disconnected or in other failure, the sensor failure

warming alarm and show E1 in display screen.

when the environment sensor is disconnected or in other failure, the sensor

failure warming alarm and show E2 in display screen.

2. Abnormal power warming

when the input DC or AC power is abnormal, means power voltage is under

10v or higher than 30v, the power warming alarms: if the voltage is under 10V,

the display screen shows also DL and temperature with alternative time of

one minute and alarm; when the voltage is higher than 30V, the display screen

shows also DH and temperature with alternative time of one minute and

alarm.

If the outer AC/DC power is abnormal, the computer will, besides the display of

alarming, not operate.

3. High temperature alarm

When the temperature sensor detects that the temperature is higher than 47 ,

the temperature alarm will display HT and temperature, alternating every one

minute.

4. Forcible defrosting

Enter this function by press both setup and increase for 5 seconds to enter
forced defrosting. The display window will shown dF for 10 seconds every

minute. When forced defrosting is on, the compressor stops operating and the

heater strip is on. press the above mentioned buttons for 5 seconds again can

quit forcible defrosting, or it may quit automatically when exceeds 15 minutes.

Under normal use, the refrigerator will start heater striper to defrost once every

6 hours for 15 minutes.

 Issues Cause analysis Maintenance measures

1. Check that whether the refrigerator is flat

1. The refrigerator is not flat and and stable or not; check that whether part of
stable. the refrigerator is contacting with the other
items;

2. Collision between pipelines of 2. Check that whether pipeline of engine

the engine room. room is in collision and re-order the pipelines.

1. Loud noise
3. If it is determined that the compressor
3. Press failure
makes the noise, change the compressor.

4. Check to see that whether blades of fan is

4. Blades of fans are obstructed.
obstructed.

5. Fixed mount and refrigerator is

5. Tighten the fix bolt
not tight enough.

1. Computer board failure. 1. Change computer control board

2. Fan failure 2. Check that whether the fan is stopped

2. Low temperature
3. Sensor failure 3. Change the sensor

4. Wrong tap position set 4. Adjust to right tap position

1. Computer board failure. 1. Change computer control board

2. Reduce items put in, reduce door opening

2. Frequent opening of the door
times and duration
3. High temperature

3. Sensor failure 3. Change the sensor

4. Wrong tap position set 4. Adjust to right tap position

 1. Check the ground wire to ensure good
1. Bad earth
earth.

4. The refrigerator 2. Failure of inner coil insulation

2. Change presses
is in electricity causes short circuit
leakage
3. The electric system is damped 3. Check carefully. If the insulator is damaged
with insulativity reduced and causes seriously, change it or dry the damped
electricity leakage. components in drying oven.

1. Recharge the electric battery or change it

1. The storage battery is lack of
with one fully charged, or one with bigger
electricity under DC power supply.
capacity.

2. The storage battery is normal

under DC power supply, but the
wrong connection of positive and
negative electrodes cause damage
5. The refrigerator to computer board.
can not be started
3. Inner circuit is loosen
2. Change computer board and check that
whether the DC operating circuit is opposite
and repair.
3. Check the circuit and reinforce (the
connector designed is with self-lock).

4. The power switch is off 4. Turn on the corresponding switch.

5. Change DC power line (the DC power line

5. Blowout is with 8A fuse), or AC fuse 3.15 A (inside the
AC plug).

1. Battery switch on back of the

1. Turn on the battery switch
cabin is off.
6. Short alarming
time and low voice
2. Remote alarming connection is
2. Tighten the connecting terminals
loosen
Explosive view
Details for explosive view

HXC-80 details for explosive view

No. Code Name Quantity remark

1 0270200040 Door seal 1

2 0270200149A Door body 1

In 0270200149A, and
3 / Hinge 2
purchased by others

In 0270200149A, and
4 / Lock (with nose) 2
purchased by others

5 0270100462 Bottom rail 2

6 0074091127 Inner fan 2

7 0270100467 Evaporimeter cover 1

8 0270700012 Evaporimeter cover 1

Caster with double

9 0070101872A couplings and double 4
brakes

10 0072040090 Water receiver 1

11 0270100502 Sliding rail 1

12 0270100468 Bracing piece 1

13 0270200149A body 1

Spot welding assembly

14 0270100520 1
for the engine room

15 0270100037 Blood bucket 4

Details for explosive view

16 / Adapter 1 In 0271800002

17 0070401235A Switch 3

18 0064001268 AC plug 1

19 0064001267 DC plug 1

20 / Computer board 1 In 0271800002

21 0274000042 Condensing fan 1

22 0070803664G Condenser 1

23 0070203962A Fan support 1

In 0270200149A, and purchased

24 / Handle 2
by others

25 0270200169 Display board support 1

26 0074091430 Battery 1

27 0070702008 Muffler 1

28 0270400004 AC power line 1

29 0270400178 DC power line 1

30 0060703560 BD35F compressor 1

31 0270100868 Water receiver support 1