Professional Documents
Culture Documents
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III SEMESTER
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AT 2206
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MANUFACTURING TECHNOLOGY LAB
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1. Turning 6. Thread cutting 11. Grooving
2. Facing 7. Drilling
3. Forming 8. Boring
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4. Knurling 9. Recessing
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5. Chamfering 10. Tapping
3.what are principle parts of the lathe?
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Red, headstock, tailstock, carriage, crossslide, toolpost
4.what are the types of headstock?
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Back geared type, all geared type
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5.state the various parts mounted on the carriage?
Saddle, compoundrest, crossslide, tool post
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6.what are the four types of tool post?
1. Single screw
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2. Open side
3. Four bolt
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4. Four way
7.what is an apron?
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The integral part of several gears, levers clutches mounted with the saddle for
moving the garriage along with lead screw while thread cutting
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loading and unloading of work piece, coolant on or off is performed manually
11.what is copying lathe?
The tool of the lathe follows a template or master through a stylus or tracer
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12.state the various feed mechanisms used for obtaining automatic feed?
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1. Tumbler gear mechanism
2. Quick change gearbox
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3. Tumbler gear- Quick change gearbox
4. Apron mechanism
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13.list any four holding devices?
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1. Chucks
2. Centers
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3. Face plate
4. Angle plate
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k= D-d
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d-smaller dia
D-bigger dia
l-length of the work piece
16.state any two specifications of capston lathe & turret lathe?
1. Number of spindle speed
2. Number of feeds for the turret or saddle
17.compare the advantage of capston lathe & turret lathe?
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1. Heavier & larger work piece chucking can be done
2. More rigid hence it withstand heavy cuts
18.what is tooling?
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Planning of operations sequence & preparation of turret or capston lathe are
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termed as tool- layout or tooling
19.what are the three stage of a tool-layout?
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1. Planning & scheduling
2. Detailed sketching of various machining operation sequence
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3. Sketching the plan showing various tools
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20.what are the different drives used in copying lathe?
1. Mechanical drives
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2. Air drives
3. Hydraulic drives
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2. Crank shaft
3. Journal bearings
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22.what is shaper?
The machine, which is having a reciprocating type of machine tool with a single
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Feed is given by rotating the down feed screws of tool head depth of cut is given by
rotating by raising or elevating the table
25.mention any four-shaper specification?
1. Maximum length of stroke
2. Type of driving mechanism
3. Power of the motor
4. Speed &feed available
26.How the planer differs from the shaper?
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In planner-the work reciprocate while the tool is stationary
In shaper-the tool reciprocate while the work is stationary
27.state the use of planer?
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The planer is used for machining heavy & large casting Ex. lathe bed ways, machine
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guide ways
28.List the various types of planners?
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1. Double housing
2. Open side planer
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3. Pit planer
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4. Edge planer
5. Divided table planer
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29.Name the various parts of a double housing planer?
1. Bed
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2. Table
3. Columns
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2. Table size of maximum dimensions of a job can mount on a table in square
meter
3. Maximum spindle travel in mm
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4. Number of spindle speed & range of spindle speeds in r.p.m.
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34.List any four machining operations that can be performed on a drilling machine?
1. Drilling
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2. Counter sinking
3. Tapping
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4. Trepanning
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35.What are the different ways to mount the drilling tool?
1. Fitting directly in the spindle
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2. By using a sleeve
3. By using a socket
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4. By means of chucks
36.what is broaching?
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1. Roughing, semi finishing & finishing cuts are completed in one pass of the
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broach
2. Broaching can be used for either external or internal surface finish
Limitation:
1. High initial cost of the broach tool compare to other tools
2. Job work or batch work is not advisable due to the high tool cost.
39.What are the different operations that can be performed on a broaching machine?
1. Broaching splines
2. Broaching a key way
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40.What is boring?
Boring is a process of enlarging &locating previously drilled holes with a single
point cutting tool
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41.What are the application of boring?
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The boring machine is designed for machining large &heavy work piece in mass
production work of engine frame, cylinder, machine housing etc
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42.Specify the importance of jig boring machine?
1. A jig boring machine is a precision boring machine used for boring accurate
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holes at proper center to center distances.
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2. The machining accuracy of holes produce by this machine tool lies with in a
range of 0.0025mm.
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43.State the purpose of grinding?
1. To remove small amount of metal from work pieces & finish then to close
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tolerances.
2. To obtain the better surface finish.
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47.What are the specifications of the milling machine?
1. The table length &width.
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2. Number of spindle speeds &feeds.
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3. Power of driving motor.
48.Mention the various movements of universal milling machine table?
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1. Vertical movement-through the knee.
2. Cross vise movement-through the saddle.
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49.State any two comparisons between plain &universal milling machine?
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1. In plain milling machine the table is provided with three movements,
longitudinal, cross&vertical. In universal milling machine in addition to
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these three movements, there is a forth movement to the table. The table can
be swiveled horizontally & can be fed at angles to the milling machine
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spindle.
2. The universal milling machine is provided with auxiliaries such as dividing
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machine.
50.What are the cutter holding devices?
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1. Arbors
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2. Adaptors
3. Collets
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1. Vertical milling
2. Universal milling
3. High speed milling
4. Rotary
5. Slotting
6. Rack milling
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52.Write any ten nomenclature of plain milling cutter?
Body of cutter, cutting edge, face, fillet, gash, lead, land, outside dia, root dia, cutter
angles.
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53.What are the advantages of milling process?
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1. It does not require a backlash eliminator.
2. Mild surface does not have built up edge.
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54.what are the down milling processes?
1. Cutter with higher rake angle can be used. This reduces power requirements.
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2. Cutter wear is less because chip thickness is maximum at the start of cut.
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55.list out the various milling operations?
1. Plain or slab milling.
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2. Face milling.
3. Angular milling.
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4. Gang milling.
5. End milling.
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6. Gear cutting.
56.What does term indexing mean?
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Indexing is the process of dividing the periphery of a job into equal number of
divisions.
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1. Plain or simple.
2. Universal.
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3. Optical.
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60.What are the other forming methods for manufacturing gears?
1. Gear cutting by single point form tool.
2. Gear cutting by shear speed shaping process.
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3. Gear broaching.
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4. Template method.
5. Gear milling using a formed end mill.
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61.List the gear generating process?
1. Gear shaping process.
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2. Gear planning process.
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3. Gear hobbing process. re
62.Mention the applications of gear shaping process?
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1. Gear shaping used for generating both internal & external spur gears.
2. Helical gears can also be generated using special attachments.
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1. Gear shaving.
2. Gear burnishing.
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3. Gear grinding.
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4. Gear lapping.
66.Mention the advantages &limitations of gear shaving process?
Advantage:
The process can be used for both internal & external gears.
Limitations:
This process is only applicable to unhardened gears.
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67.What are the purposes of gear grinding process?
1. To improve the surface finish of teeth.
2. To increase the accuracy of the teeth.
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68.What is gear lapping?
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Gear lapping is also employed for hardened gear teeth by an abrasive action.
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69.Explain the cutting shaping process?
The required shape of metal is obtained by removing the Unwanted material from
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the work piece in the form of chips is called cutting shaping. Ex: turning, drilling,
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milling, boring, etc re
70.Mention the various parts of single point cutting tool?
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1. Shank
2. Face
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3. Flank
4. Base
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5. Nose
6. Cutting edge
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2. To turn the long shaft of small dia
75..When will the negative rake angles be used?
1. To machine high strength alloys
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2. The feed rates are high
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76.Define orthogonal & oblique cutting?
Orthogonal cutting:
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The cutting edge of tool is perpendicular to the work piece axis.
Oblique cutting:
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The cutting edge is inclined at an acute angle with normal to the cutting velocity
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vector is called oblique cutting process
77.What is cutting force?
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The sheared material begins to flow along the cutting tool face in the form of small
pieces. The compressive force applied to form the chip is called cutting force
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The chip breakers are used to break the chips in to small pieces for the removal,
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Machinability is defined as the ease with which the material can be satisfactorily
machine.
81.What are the factors affecting the machinability?
1. Chemical composition of work piece material.
2. Microstructure of work piece material
82.what is machinability index?
It is the comparison of machinability different material to standard material. US
material standards for 100% machinability are sae1112 hot rolled steel.
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Machinability index I=Cutting speed of metal investicatedfor 20 minutes tool life
Cutting speed of standard steel for 20 minutes tool life
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83.How tool life is defined?
Tool life is defined as time elapsed between two consecutive tool resharpening.
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During this period tools serves effectively and efficiently.
84.What are the factors affecting tool life?
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1. Cutting speed
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2. Feed & depth of cut
3. Tool geometry
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4. Tool material
85.Express the tailors tool life equation?
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C=Constant
n=Index depends upon tool & work.
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